Last Time Buy: DC-DC Converter Series Tested With Filter Model Numbers

Bel Power Solutions offers a complete range of input filters to help
control EMI in board-level DC-DC converter applications. The table

below lists combinations of input filters and DC-DC converters that
have test data available. These test results are presented only to
provide general guidelines, as EMI issues vary considerably based
on many variables specific to each application. Due to the large
number of possible permutations of DC-DC converters and input
filters, not all combinations have been tested. Therefore, please refer
to the data presented for each filter to select filters that may work
in combinations not specified below.
DC-DC CONVERTER TESTED WITH FILTER

PAGE
SERIES MODEL NUMBERS
Q24 F2410 2, 7
Q48 F4804A, F4810 2, 7
QD48 F4804A, F4810 2, 7
QL48 F4804A, F4810 2, 7
SQ24 F2410 2, 7
SQ48 F4804A, F4810 2, 7
SQE48 F4804A, F4810 2, 7
SQM48 F4804A, F4810 2, 7
QM48 F4810 7
QME48 F4810 7
SQT48 F4810 7
FES FC100V20A Last Time Buy 13
LAST TIME BUY HBD FC100V5A Last Time Buy 13
HES FC100V5A Last Time Buy 13
IAD FC100V5A Last Time Buy 13
IAS FC100V5A Last Time Buy 13
IES FC100V5A Last Time Buy 13
LES FC100V5A Last Time Buy 13
OET FC100V5A Last Time Buy 13
QBS FC100V5A Last Time Buy 13
QES FC100V5A Last Time Buy 13
The F4804A Input Filter minimizes the conducted and
radiated emissions generated by switch mode DC-DC
converters, and allows board designs utilizing DC-DC
converters to meet stringent FCC and EN55022 Class
B conducted emissions requirements.
Unlike most available off-the-shelf filter modules, the
F4804A, in addition to common mode noise
reduction components, is provisioned with a differential
LC-filter stage, which virtually guarantees compliance
with conducted noise standards across the frequency
range from 150 kHz to 30 MHz, including fundamental
switching frequency and its harmonics. Test results
show headroom of 15-20 dB for conducted noise
quasi-peak levels, in relation to Class B requirements.
F4804A filter is designed specifically for distributed
power solutions in conjunction with DC-DC converters.
Low profile and small size (only 0.75 sq. in.) in a
surface mount package helps the designer save
system board real estate, and simplifies the layout.
A single filter can be used with multiple converters, and
▪ RoHS lead free solder and lead solder exempted
is capable of providing up to 4 A to the converter input
products are available
bus at 85 °C. When used as specified within this data
▪ Maximum current 4 A with no derating sheet, these filters do not require airflow and/or derating
▪ Maximum operating input voltage 80 V at high temperatures.
▪ 100 V 100 mS transient withstand capability
▪ Differential LC-filter stage
▪ Surface mounted design
▪ Small footprint – only 0.75 sq. inch
▪ Low profile: 0.267 inch [6.7 mm] maximum
▪ Low weight: 0.13 oz [3.66 g]
▪ Operation over -40°C to 85 °C ambient temperature Differential and Common Mode filtering for DC-DC
range
converters:
▪ No airflow required up to 85 °C
o Telecommunications
▪ Enables DC-DC converter compliance with
o Data communications
EN55022 and FCC Class B requirements
o Distributed Power Solutions
conducted emissions
▪ Approved to the latest revision of safety standards:
UL/CSA60950-1
Asia-Pacific Europe, Middle East North America

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© 2020 Bel Power Solutions & Protection BCD.00344_AD

1 ELECTRICAL SPECIFICATIONS
Conditions: TA = 25 ºC, No Airflow, Vin = 48 VDC, unless otherwise specified.
PARAMETER NOTES MIN TYP MAX UNITS

Absolute Maximum Ratings
Input Voltage Continuous 0 100 VDC
Operating Ambient Temperature -40 85 °C
Storage Temperature -55 125 °C
Electrical Characteristics
Operating Input Voltage Range 0 48 80 VDC
Maximum Operating Current 85 °C ambient, no airflow 4 ADC
DC Resistance (total for two legs) 0.07 Ω
Filter differential inductance 5 µH
Filter common mode inductance For frequencies below 10 MHz 60 µH
Differential mode Attenuation at 400 kHz1 35 dB
Differential mode attenuation at 30 MHz1 56 dB
Common mode Attenuation at 400 kHz2 50 dB
Common mode Attenuation at 30 MHz2 60 dB
Efficiency at Maximum Load Vin = 48V @ 4 A 99.2 99.4 %
The F4804A filter contains input and output capacitors, plus differential and common mode inductors. The separate
differential inductor, L2, allows a differential attenuation of 55 dB, a value substantially higher in comparison with other
available off-the-shelf filters (typically 25-30 dB).
Absolute maximum voltage and maximum operating voltage in Electrical Specifications Table are for the filter itself; check
maximum rating for corresponding DC-DC converters. Filter will not be damaged by reversed input voltage, or by applying
voltage to the output pins.
Figure1 - Schematic Diagram
1 50Ω source and 50 Ω load impedance. See Figure 2 for differential mode attenuation in 50 kHz-100 MHz frequency range.
250 Ω source and 50 Ω load impedance; external common-mode capacitors 0.47 µF (from IN+ and IN- to the common chassis). See Figure 3 and
Figure 4 for attenuation in 50 kHz-100 MHz frequency range.

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Differential attenuation plot in the frequency range of 50 kHz-100 MHz is shown in Figure 2, and can be seen to be flat
(around 55-60 dB) from 0.5 MHz to 50 MHz.
Figure 2 - Differential mode attenuation, 0.05-100 MHz. Source and load resistances
are 50 Ω. Vertical scale: 20 dB/div, with zero level marked by arrow. No load @ 25 ºC
Figure 3 and Figure 4 show Common mode attenuation with 50 Ω source and load. The attenuation depends on the value
of external Y-capacitors, connected between input pins and frame or a reference ground.
Figure 3 - Common Mode attenuation, 0.05-100 MHz. Source and Figure 4 - Common Mode attenuation, 0.05-100 MHz. Source and
load resistances are 50 Ω. Two 0.1µF Y-caps to common line. load resistances are 50 Ω. Two 0.47 µF Y-caps to common line.
Vertical scale: 20 dB/div, with zero dB level marked by arrow. Vertical scale: 20 dB/div, with zero dB level marked by arrow.

+86 755 298 85888 +353 61 225 977 +1 408 785 5200

2 THERMAL CONSIDERATIONS
Because of low series internal DC resistance, the F4804A filter generally does not require airflow and/or derating to ambient
temperatures up to 85 ˚C, if placed and interconnected as described below.
Good thermal design includes the appropriate placement of the filter on the system board as to maximize heat exchange
through the power pins. For high temperature operation in low airflow environments, use of 1-2 oz copper for the external
connection pads and provision for some extra copper at all four I/O pins is encouraged. Good thermal connection to the
power planes is important.
To check filter thermal characteristic in an actual system environment, attach a thermocouple to the top of each inductor.
The maximum temperature at these test points should not exceed 120 ˚C.
A typical application schematic is shown in Figure 5. The filter can be used to Bel Power Solutions or more converters.
For applications requiring filter current greater than 4 A divide the converters into smaller groups and use multiple filters or
use a F4810 or F2410 filter which is capable of providing up to 10 A. Do not connect filters in parallel.
Figure 5 - F4804A - Typical Application
For additional information regarding layout and EMC, refer to the Layout Considerations and EMI Considerations
Application notes.
The following bulleted items are considerations regarding the external components for the typical application shown in
Figure 5.
• Input electrolytic capacitor C1. We recommend 1-2 µF/W for 48 V applications. This capacitor is needed to ensure
stability of converters in presence of their negative input impedance characteristic. Note that electrolytic capacitors at -
40 ºC have 3-5 times less capacitance than at room temperature, and therefore it is good practice to check the power
system at worst case conditions from this point of view, i.e. lowest ambient temperature, minimum input voltage, and
maximum load. If electrolytic capacitors are restricted for use in the system, please contact the factory.
• Input capacitors C2, C3 are optional; they decrease input ripple current and improve EMI. One or two of the following
ceramic chip capacitors per converter are recommended:
–TDK C4532X7R2A105, 1.0 µF, 100 V

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• Common-mode capacitor (Y-cap) values and their EMI attenuation effects depend on system grounding and layout.
If connection of capacitors between input and output is prohibited because of system restrictions, connect Y-
capacitors only from each input pin to system ground (CY1 and CY2 on Figure 5). The value of these capacitors in this
case is “the bigger the better” (preferably 0.1µF or larger). Voltage rating of Y-capacitors depends on the system
isolation and safety requirements.
• Output capacitors C8, C9 are optional to reduce output ripple. Addition of one-two 47µF ceramic capacitors, for
example, for low voltage applications 3.3 V and below, significantly decreases output ripple from 25-40 mV peak-to-
peak to 5-10 mV. Recommended capacitor for these low voltage applications is C3225X5R0J476 from TDK.
• F4804A filter should be protected with a 5 Amps fuse (R451005 from Littelfuse). Smaller value fuses can be used as
required for protection to a lower power limit.
3 PHYSICAL INFORMATION
PAD/PIN CONNECTIONS
PAD/PIN # FUNCTION
+IN Vin (+)
-IN Vin (-)
-OUT Vout (-)
+OUT Vout (+)
• All dimensions are in inches [mm]

• Connector Material: Copper
• Connector Finish: Gold over Nickel
• Converter Weight: 0.13 oz [3.66 g]
• Recommended Surface-Mount Pads:
• Min. 0.080” x 0.112” [2.03 x 2.84]
Max. 0.092” x 0.124” [2.34 x 3.15]
4 FILTER PART NUMBERING ORDERING INFORMATION

PRODUCT SERIES INPUT VOLTAGE RATED LOAD CURRENT TAPE AND REEL ENVIRONMENTAL
F 48 04A - R G
No letter  Bulk G  RoHS compliant for all six

Filter Module ≤ 80 V 4A
R  Tape and Reel substances
The example above describes P/N F4804A-R: 0-80 V input, 4 A @ 80 V output, tape and reel, and Eutectic Tin/Lead solder.
Please consult factory for the complete list of available options and G option RoHS.

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The F4810 and F2410 Input Filters minimize the conducted
and radiated emissions generated by switch mode DC-DC
converters, and allow board designs utilizing DC-DC
converters to meet stringent FCC and EN55022 Class B
conducted emissions requirements.
Unlike most available off-the-shelf filter modules, the
F4810 and F2410, in addition to common mode noise
reduction components, are provisioned with a differential
LC-filter stage, which virtually guarantees compliance with
conducted noise standards across the frequency range
from 150 kHz to 30 MHz, including fundamental switching
frequency and its harmonics. Test results show headroom of
15-20 dB for conducted noise quasi-peak levels, in relation
to Class B requirements.
F4810/F2410 filters are designed specifically for distributed
power solutions in conjunction with dc-dc converters. Low
profile and small size (less than 1 sq. in.) in a surface mount
package helps the designer save system board real estate,
▪ RoHS lead free solder and lead solder exempted and simplifies the layout.
products are available
A single filter can be used with multiple converters, and is
▪ Maximum current 10 A with no derating
capable of providing up to 10 A to the converter input bus
▪ Maximum operating input voltage 80 V (45 V for at 85°C. When used as specified within this data sheet,
F2410 version)
these filters do not require airflow and/or derating at high
▪ 100 V/50 V 100 mS transient withstand capability temperatures.
▪ Differential LC-filter stage
▪ Surface mounted design
▪ Small footprint – less than 1 sq. inch
▪ Low profile: 0.378 inch [9.6 mm] maximum
Differential and Common Mode filtering for DC-DC
▪ Low weight: 0.34 oz [9.5 g] converters with 48 V and 24 V input:
▪ Operation over -40 °C to 85 °C ambient
temperature range o Telecommunications
o Data communications
▪ No airflow required up to 85 °C
o Distributed Power Solutions
▪ Enables DC-DC converter compliance with
EN55022 and FCC Class B requirements
conducted emissions
▪ Approved to the latest revision of safety standards:
UL/CSA60950-1

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1 ELECTRICAL SPECIFICATIONS
Conditions: TA = 25 ºC, No Airflow, Vin = 48 VDC, unless otherwise specified.
PARAMETER NOTES MIN TYP MAX UNITS

Absolute Maximum Ratings
Input Voltage (F4810) Continuous 0 100 VDC
(F2410) Continuous 0 50 VDC
Operating Ambient Temperature -40 85 °C
Storage Temperature -55 125 °C
Electrical Characteristics
Operating Input Voltage Range (F4810) 0 48 80 VDC
(F2410) 0 24 45 VDC
Maximum Operating Current 85 °C ambient, no airflow 10 ADC
DC Resistance (total for two legs) 0.016 Ω
Filter differential inductance 4.5 H
Filter common mode inductance For frequencies below 10 MHz 6.5 H
Differential mode Attenuation at 400 kHz3 F4810 57 dB
F2410 63 dB
1
Differential mode attenuation at 30 MHz F4810 56 dB
F2410 57 dB
Common mode Attenuation at 400 kHz4 F4810, F2410 24 dB
Common mode Attenuation at 30 MHz2 F4810, F2410 50 dB
Efficiency at Maximum Load Vin = 48 V @ 10 A 99.6 99.7 %
The F4810 and F2410 filters contain input and output capacitors, plus differential and common mode inductors. Shown in
Figure 1, the schematic diagrams of both filters are similar, the only difference are changes in C1, C2 capacitor values. The
separate differential inductor, L2, allows a 50 Ω differential attenuation of 60 dB across the stated frequency range, a value
substantially higher in comparison with other available off-the-shelf filters (typically 25-30 dB).
The F4810 can be used in 24 V or 48 V systems without any limitations; however, in 24 V systems the F2410 differential
attenuation is better. At low frequencies around 100-200 kHz the difference is 20 dB, but at high frequencies the plots are
close to identical.
Absolute maximum voltage and maximum operating voltage in Electrical Specifications Table are for the filter itself; check
maximum rating for corresponding DC-DC converters. The filter will not be damaged by reversed input voltage, or by
applying voltage to the output pins.
Figure 1 - Schematic diagram for F4810, F2410. The Capacitor values shown are for F4810; for F2410 C1=10 μF; C2=13 μF.
350 Ω source and 50 Ω load impedance. See Figure 2 and 3 for differential mode attenuation in the 20 kHz-100 MHz frequency range.
450 Ω source and 50 Ω load impedance; external common-mode capacitors 0.1 µF (from IN+ and IN- to the common chassis). See Figure 4 for
attenuation in the 20 kHz-100 MHz frequency range.

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Figure 2 - F4810 - Differential mode attenuation, 0.2-100 MHz. Source and load resistances
are 50 Ω. Vertical scale: 10 dB/div, with zero level marked by arrow. No load, 25 ºC
Differential attenuation plots for the F4810 and F2410 filters in the extended frequency range of 20 kHz-100 MHz are shown
in Figure 2 and Figure 3, respectively, and can be seen to be flat (around 55-60 dB) from 0.35 MHz to 40 MHz.
Figure 4 shows Common mode attenuation with 50 Ω source and load. The attenuation is the same for both filters, and
depends on the value of external Y-capacitors, connected between input pins and frame or a reference ground.
Figure 3 - F2410 - Differential mode attenuation, 0.2-100 MHz. Source and load resistance
50 Ω. Vertical scale: 10 dB/div, with zero level marked by arrow. No load, 25 ºC.

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Figure 4 - F4810/F2410 - Common Mode attenuation, 0.2-100 MHz. Source and load resistances are 50 Ω.
Two 0.1 uF Y- caps to common line. Vertical scale: 10 dB/div, with zero dB level marked by arrow.
2 THERMAL CONSIDERATIONS
Because of low series internal DC resistance, the F4810/F2410 filters generally do not require airflow and/or derating to
ambient temperatures up to 85 ˚C, if placed and interconnected as described below.
Good thermal design is consistent with appropriate placement to gain additional heat exchange through the I/O pins to the
system board. For high temperature operation in low airflow environments, use of 1-2 oz copper for the external connection
pads and provision for some extra copper at all four I/O pins is encouraged. Thermal derating data shown were taken on
special thermal board with each input and output pin connected to 0.5 sq. in pad of 2 oz copper.
To check filter thermal characteristic in an actual system environment, attach a thermocouple to the top of differential
inductor, L2; it is the INDUCTOR closest to OUT+ pin.
The maximum temperature at this test point should not exceed 120 ˚C, and a minimum of 5-10 ˚C headroom is suggested
for better reliability.
A typical application schematic is shown in Figure 5. Either filter can be used to Bel Power Solutions or more converters.
Maximum filter output current should be limited 10 A - or less - depending upon system thermal environment.
The required filter current drawn by the converter loads, IREQ’d(Filter), will be the sum of the loads of all connected
converters:
IREQ’d(filter) = Σ[Pi,OUT/(VIN, min * ηi, min)] [A]
where:
IREQ’d(filter) maximum required filter current
converter output power, i=1, 2…
Pi,OUT(converter)
= Vi,OUT(converter) * Ii,OUT(converter)
VIN, min converter input voltage
ηi, min converter minimum efficiency, i=1, 2,…
For applications requiring a filter current greater than 10 A, divide the converters into smaller groups and use multiple filters.
Do not connect filters in parallel.

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Figure 5 - F4810 – Typical Application
For additional information regarding layout and EMC, refer to the Layout Considerations and EMI Considerations
Application notes.
The following bulleted items are considerations regarding the external components for the typical application shown in
Figure 5.
• Input electrolytic capacitor C1. We recommend 1-2 µF/W for 48 V applications, and 2-4 µF/W for 24 V applications.
This capacitor is needed to ensure stability of converters in presence of their negative input impedance characteristic.
Note that electrolytic capacitors at –40 ºC have 3-5 times less capacitance than at room temperature, and therefore it
is good practice to check the power system at worst case conditions from this point of view, i.e. lowest ambient
temperature, minimum input voltage, and maximum load. If electrolytic capacitors are restricted for use in the system,
please contact the factory.
• Input capacitors C2, C3 are optional; they decrease input ripple current and improve EMI. One or two of the following
ceramic chip capacitors, as required, per converter are recommended:
– TDK C4532X7R2A105, 1.0 µF, 100 V – for 48 V applications
– TDK C4532X7R1H475, 4.7 µF, 50 V – for 24 V applications
• Common-mode capacitor (Y-cap) values and their EMI attenuation effects depend on system grounding and layout
(they are not shown on Figure 5). In EMI testing with the filter, ceramic capacitors between input and output of the
converter (C4 – C7) were very helpful. Typical values for the capacitor between Vin- and Vout- are 3,300 pF – 5,100
pF, and for the capacitor between Vin+ and Vout+, 0 to 3,300 pF.
If connection of capacitors between input and output is prohibited because of system restrictions, connect Y-
capacitors only from each input pin to system ground. The value of these capacitors in this case is “the bigger the
better” (preferably 0.1µF or larger). Voltage rating of Y-capacitors depends on the system isolation and safety
requirements.
• Output capacitors C8, C9 are optional to reduce output ripple. Addition of one-two 47µF ceramic capacitors, for
example, for low voltage applications 3.3 V and below, significantly decreases output ripple from 25-40 mV peak-to-
peak to 5-10 mV. Recommended capacitor for these low voltage applications is C3225X5R0J476 from TDK.
• UL testing was performed with a 12 Amps fuse (R451012 from Littelfuse). Fuses larger than 12 Amps should not be
used. Smaller value fuses can be used as required for protection to a lower power limit.

+86 755 298 85888 +353 61 225 977 +1 408 785 5200

3 PHYSICAL INFORMATION
PAD/PIN CONNECTIONS
PAD/PIN # FUNCTION
+IN Vin (+)
-IN Vin (-)
-OUT Vout (-)
+OUT Vout (+)
• All dimensions are in inches [mm]

• Connector Material: Copper
• Connector Finish: Gold over Nickel
• Converter Weight: 0.34 oz [9.5 g]
• Recommended Surface-Mount Pads: Min. 0.080” x 0.112”
[2.03 x 2.84]
4 FILTER PART NUMBERING ORDERING INFORMATION

PRODUCT SERIES INPUT VOLTAGE RATED LOAD CURRENT TAPE AND REEL ENVIRONMENTAL
F 24 10 - R G
48: 80 V No letter  Bulk G  RoHS compliant for all six

Filter Module 10 A
24: 45 V R  Tape and Reel substances
The example above describes P/N F2410-R: 0-45 V input, 10 A output current, tape and reel, and Eutectic Tin/Lead solder.
Please consult factory for the complete list of available options and G option RoHS.

+86 755 298 85888 +353 61 225 977 +1 408 785 5200

The FC series EMI filters are accessories to the Bel Power
Solutions line of DC-DC power converters. They are
intended to be used in series with the inputs to the
converters, between the source and the converter (with its
necessary external input capacitor). A properly-sized filter
can serve for multiple converters.
There are three sizes of FC filters, differentiated by their DC
current ratings. They are all rated for up to 100 VDC
continuous, and for 1500 VDC test voltage from input (or
output) to ground. The three DC current ratings are 5.0A,
10A, and 20A through current.
Each filter provides both normal mode and common mode
attenuation in normal application.
▪ Meets Class B conducted limits

▪ Optimized for Bel Power Solutions' high
density, board- mounted products
▪ PCB mountable
▪ Common mode and differential mode filtering
▪ Industry-standard pinout
Viewing this Document:
▪ -40 ºC to 80 ºC case operation The figures and graphs in this section may be difficult to read with normal resolution
video displays. For improved legibility, print this section.
▪ >30 dB insertion loss at 500 kHz Notes:
▪ 100 VDC operation MTBF predictions may vary slightly from model to model.
Specifications typically at 25 ºC, normal line, and
▪ 1500 V isolation full load, unless otherwise stated.
Soldering conditions: I/O pins, 260 ºC, 10 seconds; fully compatible with
▪ Approved to the latest revision of safety commercial wave-soldering equipment.
standards: UL/CSA60950-1

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1 MODEL SELECTION
There are presently three models in the FC Series, all rated for zero to up to 100 VDC input voltage. They differ by current
capability. In general, the higher current filters offer higher attenuation than the lower current models.
Table 1 - FC Filter Series Models
INSERTION LOSS 1
INSERTION LOSS5 COMMON MODE TYPICAL
OPERATING CURRENT
MODEL DIFFERENTIAL MODE (dB) RESISTANCE6
Amps
(dB) (MOHMS)
FC100V5A-G 5 28 30 27
FC100V10A-G 10 31 28 17
FC100V20A-G 20 26 32 6.6
2 FC MODEL NUMBERING CONVENTION
Custom models with alternate input voltages, or input current range, or different physical constructions are available.
Consult the Bel Power Solutions factory.
3 DESIGN CONSIDERATIONS
Switching Power Converter modules, because they are essentially constant efficiency over the input voltage range, must be
connected to a low AC impedance source of DC voltage.
A constant efficiency power module exhibits an input voltage versus current characteristic which electrically resembles a
negative resistor in the normal operating range of the module. Constant efficiency means that if the output power is held
constant, the input power will remain constant across the operating input voltage range. If the source voltage rises, the
current drawn from the source will fall, to maintain a constant product of voltage and current, hence, constant input power.
This characteristic is that of a negative resistor. When a negative resistance is fed from a positive source impedance which
has a greater magnitude than that of the negative resistance, either the system crashes or it becomes unstable. A good
general rule is that the magnitude of the source impedance must be lower than the magnitude of the input impedance of
the module, at all frequencies up to the switching frequency of the module. (The classic reference is Middlebrook and Cuk,
“Input Filter Considerations in Design and Application of Switching Regulators,” Advances in Switched-Mode Power
Conversion, pp 91-107, TeslaCo, 1981.) This rule is especially important, and harder to follow, with higher power modules
because the magnitude of the negative input impedance is lower.
The normal solution is to place a low impedance capacitor directly across the input terminals of the module. 100 to 220 µF
is usually recommended for output power levels up to 300 Watts. This capacitor insures that the magnitude of the source
impedance is lower than that of the module input impedance. Note: this assumes that the DC source resistance is
5 Typical loss at 500 kHz (50 Ohms)

6 Resistance per leg

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sufficiently low; nothing can correct this problem. Too high a DC source resistance means that the necessary energy
required by the input of the module is not available, and this system will not work.
Use of the capacitor complicates the system design. There must be some consideration of the surge current required to
charge the capacitor when power is first applied. A surge limiting mechanism may be required. The capacitor may form a
resonant circuit with the inductance of an EMI filter. If this happens, the resonance will require damping. The capacitor must
be rated to handle all of the reflected ripple current of the module. Adding damping in the form of a resistor in series with
the capacitor may reduce the ripple current in the capacitor. A small value, high ripple current capacitor may then be
required in parallel with the damped electrolytic in order to meet the EMI requirements. The system designer must evaluate
all of these requirements and make the correct choices for the application.
Figure 1 - Application of Input Filters
3.1 DC CURRENT RATINGS

FC filters are rated for 5.0, 10.0, and 20.0 amperes DC at up to +60 °C. Ambient temperature with 400 LFM of forced air
across the module surface, or with the case temperature otherwise held to a maximum of +100 °C. With no forced air and
no additional cooling, the same modules are rated for 3.5, 6.5, and 13 amperes maximum.
4 SAFETY CONSIDERATIONS
4.1 ISOLATION
The FC Series EMI filters have 1500 Volt DC isolation from input or output to ground, but no isolation from input to output.
The output voltage is the input voltage.
4.2 FUSING
These filters have no external fuse. An external fuse must always be employed. In general, a 250 volt rated fuse must be
used to meet international safety requirements. The fuse value should be selected to be greater than the maximum input
current of the filter, which occurs at the minimum input voltage of the modules being powered through the filter. Both input
traces and the chassis ground trace (if used) must be capable of conducting a current of 1.5 times the value of the fuse
without opening. If one of the input lines is connected to chassis ground, then the fuse must be in the other input line.
4.3 CASE GROUNDING

The FC Series filters have a non-metallic case. It cannot be grounded. Each filter has a ground pin which must be
connected, with as low an impedance as possible, to chassis ground in order for the filter to function properly.

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5 INPUT SHUTDOWN PIN
Many DC-DC converter modules have an input “shutdown”, or “control” or “ON/OFF” pin. In most cases, the reference or
return for this pin is the negative input pin of the module. When using such a system with an EMI filter module, the
shutdown return must be made directly to the pin of the module, which is the output of the filter, and not at the input of the
filter. This requires either an optical coupler or a relay, or other fully isolated device to control the module. There must not
be any path for DC current to bypass the module, or its filtering characteristics will be severely compromised.
In order to operate without the internal common mode inductors magnetically saturating, the positive leg and negative leg
currents in the filter must exactly equal. Even a small imbalance, as small as 10 ma, can create saturation of the inductors.
When this happens, they no longer function as filter elements.
Figure 2 - Use of the Shutdown Pin with Input Filters
The input reflected current can be reduced with the EMI filters. The amount of the reduction is determined by the quality of
the capacitor across the input of the module. In most cases, this reduction will not be great at the switching frequency of
the converter.
Figure 3 - Filter Block Schematic

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Table 2 - FC100V5A Specifications
FC100V5A Electrical Specifications EMI Filter
PARAMETER MIN TYP MAX UNITS CONDITIONS NOTES
Input
Input Voltage Range 0 48 100 V All specifications typical at
Maximum average current 5 A Ta = 60° C 400 lfm air +25º C, nominal line, and full
load unless otherwise noted.
3.5 A Ta = 60° C natural convection Specifications subject to
change without notice.
Frequency 0 60 Hz
Typical Characteristics
Resistance per leg 27 mΩ
Common-mode insertion loss 30 dB At 500 kHz, 50 Ohm circuit
Differential-mode insertion
28 dB At 500 kHz, 50 Ohm circuit
loss
Isolation voltage;
Allows power module to meet
1500 VDC
FCC CISPR and EN55022
Class B conducted limits.
MTBF Mhr Consult Factory (Bellcore TR-NWT-000332)
Environmental
Case Operating Temperature -40 +100 °C
Storage Temperature Range -40 +100 °C
Operating & Storage Humidity 95 % Non-Condensing
Temperature Coefficient 0.03 %/°C

Three orthogonal axes; 5 minute
Vibration 5 G
test on each; 10 to 55 Hz
Physical
Case Dimensions 1.00 L 1.0 W 0.40 H in
Figure 4 - Differential Mode Attenuation Plot

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Figure 5 - Common Mode Attenuation Plot
Figure 6 - Output Impedance Plot

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8 FC100V10A MODULE DETAILS

Input
+25º C, nominal line, and
Maximum average current 10 A Ta = 60°C 400 lfm air full load unless otherwise
6.5 A Ta = 60°C natural convection noted. Specifications
subject to change without
notice.
Frequency 0 60 Hz
Resistance per leg 17 mΩ
Differential-mode insertion loss 31 dB At 500 kHz, 50 Ohm circuit
Isolation voltage;
1500 VDC
Environmental
Vibration 5 G
Physical

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9 FC100V20A MODULE DETAILS


+86 755 298 85888 +353 61 225 977 +1 408 785 5200


Input
Maximum average current 20 A Ta = 60 °C 400 lfm air +25º C, nominal line, and full
load unless otherwise noted.
13 A Ta = 60 °C natural convection Specifications subject to
change without notice.
Frequency 0 60 Hz
Resistance per leg 6.6 mΩ
Differential-mode insertion
26 dB At 500 kHz, 50 Ohm circuit
loss
Isolation voltage;
1500 VDC
Environmental
Vibration 5 G
Physical

+86 755 298 85888 +353 61 225 977 +1 408 785 5200


+86 755 298 85888 +353 61 225 977 +1 408 785 5200

10 EMI MEASUREMENT METHODOLOGY
There are two methods of measurement for input conducted EMI: voltage measurements and current measurements. The
voltage data presented uses a 50S LISN (Line Impedance Stabilization Network) and measures the input voltage spectrum
from each input line of the converter to ground, using FCC and CISPR measurement techniques. The current data uses a
10 microfarad capacitor from each input line to ground, and measures the current in both lines simultaneously using the
measurement technique defined in section 3.4.5, part B3 of the Bellcore document GR-1089-CORE. In each case, there
was no external input filter. There was only an appropriate value capacitor across the input lines. The case of the unit under
test was grounded to the reference ground plane, as was the output common of the unit. All spectra presented were taken
with production grade modules, operating from 48 VDC at the full-rated output load current.
Figure 15 - Input Conducted EMI Voltage Test Circuit
Figure 16 - Input Conducted EMI Current Test Circuit

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An EMCO model 94430-1 current probe was used in this test circuit. The probe has a transfer impedance which is not
constant with frequency. The transfer impedance, expressed in dBS, must be subtracted from the reading as measured on
the spectrum analyzer in dBµV, in order to obtain the true current, measured in dBµA. Note that this is a common-mode
current measurement, where both input lines to the unit under test are measured simultaneously.
Figure 17 - EMCO Model 94430-1 EMI Current Probe Transfer Impedance Curve
11 PRINTED CIRCUIT BOARD DESIGN

For optimum filtering, all shunt capacitors which are used in either the input or output circuits must be wired with "Four-
Terminal" techniques. Traces enter the node of the capacitor on one side of its pad (surface mount or discrete) and depart
from the other side. Capacitors are never "Tee'd" from other traces. The traces feeding the capacitors should be close
together and parallel. Never leave large loops in input (or output) and return traces in the printed circuit board designs for
power converters. Large loops form large antennas; large antennas create the most radiated EMI.
It is recommended that one layer of the board which carries the filter and converter(s) be dedicated as a ground plane.
Preferably, this is the layer directly under the modules. It should extend out beyond the edges of the modules. The ground
plane should be connected to earth ground, or to +Vin.
12 MANUFACTURING ISSUES
12.1 PROCESSING OF COMPLETED POWER MODULES
The incorporation of completed power modules into assemblies, or installation into mother boards, can be handled by the
conventional industry methods. The stanchions which are fabricated of PPS plastic, along with all the other component
parts used, will withstand normal preheat temperatures associated with standard soldering operations. The most common
method for mass soldering of the power supply to a mother board is “wave soldering” and should be profiled approximately
as follows:
1. The solder pot should be set at 500 °F and the conveyor should have a speed preset to insure that each section of the
bottom side of the assembly dwells in the molten solder wave for 3 to 4 seconds. It is imperative that a correct
temperature profile be used, not only to reduce solder defects but to eliminate any chance of thermal shock on the
components.
2. The motherboard should attain a top side preheat temperature of 220° to 240° F before it enters the solder wave. The
temperature change between the preheat and the soldering zones should be minimized.
The cooling rate after the solder wave should be similar in drop in temperature to the preheat rise.

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12.2 NOTES ON PROCESSING OF COMPLETED POWER MODULES
• Bel Power Solutions through-hole pins are tin/lead plated and are easily soldered if all process parameters are met.
However, in fluxing, the flux density, the activity and the ratio of flux foam to wave height must be closely monitored
and controlled to maintain minimum solder defects.
• In controlling the solder profile, preheating of the assembly in two or three stages minimizes the thermal shock
damage and increases the end life of the unit.
• If the power converters are to be hand soldered into the motherboard, a temperature controlled iron of 700° F (MAX)
is recommended.
• While Bel Power Solutions power converters generally spend about 3 seconds in the wave, they are designed to
withstand soldering temperatures of 500 °F for up to 10 seconds.
• If non-conventional methods are to be used to solder Bel Power Solutions power supplies to the motherboard,
contact Bel Power Solutions Technical Support before proceeding.
13 MECHANICAL DRAWINGS

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PIN FUNCTION PIN FUNCTION PIN FUNCTION
5 A Module 10 A Module 20 A Module
1 +Vin 1 +Vin 1 -Vin
2 Ground 2 -Vin 2 -Vin
3 -Vin 3 Ground 3 +Vin
4 +Vout 4 +Vout 4 +Vin
5 -Vout 5 -Vout 5 Ground
6 -Vout
7 -Vout
Tolerances
8 +Vout
Inches: (Millimeters)
9 +Vout
XX ± 0.020 X ± 0.5
XXX ± 0.010 XX ± 0.25
Pin: ± 0.002 ± 0.05
(Dimensions as listed unless otherwise specified.)
14 FC FILTERS ORDERING INFORMATION

DESCRIPTION SUFFIX TO ADD TO PART NUMBER
RoHS compliant Add a hyphen and then the letter "G" as the last character of the part number
Sample order code: FC100V5A-G represents an FC filter which has a 100 VDC input voltage rating, an operating current of 5 Amps, and the
material set as well as the qualifications conform in all respects to the provisions Restrictions of Hazardous Substances (RoHS 2) EU Directive
2011/65/EU and any future amendments, addendums and decisions.
NUCLEAR AND MEDICAL APPLICATIONS - Products are not designed or intended for use as critical components in life support systems, equipment used in
hazardous environments, or nuclear control systems.
TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date
manufactured. Specifications are subject to change without notice.

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Last Time Buy: DC-DC Converter Series Tested With Filter Model Numbers

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Bel Power Solutions offers a complete range of input filters to help

control EMI in board-level DC-DC converter applications. The table

DC-DC CONVERTER TESTED WITH FILTER

Asia-Pacific Europe, Middle East North America

© 2020 Bel Power Solutions & Protection BCD.00344_AD

PARAMETER NOTES MIN TYP MAX UNITS

Asia-Pacific Europe, Middle East North America

© 2020 Bel Power Solutions & Protection BCD.00344_AD

Asia-Pacific Europe, Middle East North America

© 2020 Bel Power Solutions & Protection BCD.00344_AD

Figure 5 - F4804A - Typical Application

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© 2020 Bel Power Solutions & Protection BCD.00344_AD

• All dimensions are in inches [mm]

4 FILTER PART NUMBERING ORDERING INFORMATION

No letter  Bulk G  RoHS compliant for all six

Asia-Pacific Europe, Middle East North America

© 2020 Bel Power Solutions & Protection BCD.00344_AD

Asia-Pacific Europe, Middle East North America

© 2020 Bel Power Solutions & Protection BCD.00344_AD

PARAMETER NOTES MIN TYP MAX UNITS

Asia-Pacific Europe, Middle East North America

© 2020 Bel Power Solutions & Protection BCD.00344_AD

Asia-Pacific Europe, Middle East North America

© 2020 Bel Power Solutions & Protection BCD.00344_AD

Asia-Pacific Europe, Middle East North America

© 2020 Bel Power Solutions & Protection BCD.00344_AD

Asia-Pacific Europe, Middle East North America

© 2020 Bel Power Solutions & Protection BCD.00344_AD

• All dimensions are in inches [mm]

4 FILTER PART NUMBERING ORDERING INFORMATION

48: 80 V No letter  Bulk G  RoHS compliant for all six

Asia-Pacific Europe, Middle East North America

© 2020 Bel Power Solutions & Protection BCD.00344_AD

▪ Meets Class B conducted limits

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© 2020 Bel Power Solutions & Protection BCD.00344_AD

2 FC MODEL NUMBERING CONVENTION

5 Typical loss at 500 kHz (50 Ohms)

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3.1 DC CURRENT RATINGS

4.3 CASE GROUNDING

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Figure 3 - Filter Block Schematic

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Temperature Coefficient 0.03 %/°C

Figure 4 - Differential Mode Attenuation Plot

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© 2020 Bel Power Solutions & Protection BCD.00344_AD

Figure 6 - Output Impedance Plot

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© 2020 Bel Power Solutions & Protection BCD.00344_AD

Table 3 - FC100V10A Specifications

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© 2020 Bel Power Solutions & Protection BCD.00344_AD

Figure 9 - Common Mode Attenuation Plot