Installing Alloy Wheels
Installing Alloy Wheels
Installing Alloy Wheels
This is the correct method of installing any alloy wheel. Use a torque wrench, following correct torque
value and the proper criss-cross tightening pattern to avoid stressing or distorting the wheel or hub/rotor.
INSTALLING
ALLOY WHEELS
Let’s face it: Wheel installation is brake or suspension system jobs. handling and proper installation of
rarely viewed as a topic deserving of In reality, the wheels, and their alloy wheels, which deserve even
much attention. Most shops tend to means of attachment to the vehicle, greater attention due to their higher
zip them off, mount and balance, are the most important components cost and because of the potential for
and bang them back onto the vehi- on any vehicle. After all, if the cosmetic damage.
cle. Basically, wheels are considered wheels fall off, it’s never a pretty
by many techs as components that picture. WHEEL FASTENERS
are essentially “in the way” when In this article, we’ll discuss the Instead of referring to these all-
performing other services such as basics of wheel fasteners and the critical pieces (the only thing that
4
Summer3-13 8/4/04 11:23 AM Page 5
T O Y O TA’ S S U P P O R T T O A U T O M O T I V E R E PA I R
T O Y O TA’ S S U P P O R T T O A U T O M O T I V E R E PA I R
higher the number, the more hard plastic and are available to bolt wheel that provides a bolt circle
“coarse” the thread pitch. For exam- cover both inch and metric sizes) of 114.3mm (4.5 inches).
ple, a 1.0 pitch is “very fine,” a 1.25 and two thread pitch gauges (one If you want to manually measure a
pitch is “medium fine,” a 1.5 pitch is inch and one metric). That’s all you bolt circle,here are some easy methods:
“medium” and a 1.75 pitch is need to quickly and accurately read
“coarse.” Metric wheel fasteners will any wheel bolt or nut without any 1. With a four-bolt or six-bolt pat-
commonly either feature a 1.25 or guesswork. tern, measure from the center of
1.5 thread pitch, regardless of one stud (at the hub) or wheel hole,
thread diameter. BOLT CIRCLE to the center of an opposing stud or
The term “bolt circle” or “bolt pat- wheel hole.
LENGTH tern” refers to the diameter of the 2. With a five-bolt pattern, orient
The amount of thread engagement circle formed by the wheel or hub the hub or wheel to place one fas-
between the stud and nut (or wheel fastener mounting locations. Toyota tener location at 12-o’clock.
bolt to hub) is critical. At the mini- models use bolt circles of 100mm Measure from the center of the 12-
mum, thread engagement length (3.93 inches), 114.3mm (4.5 inches) o’clock location to a horizontal line
must be equal to or greater than the and 139.7mm (5.5 inches). A desig- drawn across the bottom of the two
diameter of the fastener. In other nation of 4x100 indicates a wheel bottom studs or wheel holes.
words, if the stud is 12mm in diam- with four bolt holes, with the holes
eter, the nut must engage onto the positioned to create a 100mm circle Bolt circle information is usually
stud by at least 12mm. If not, either (when measured through the cen- provided on the wheel (look at the
a longer stud or longer nut must be terline of all holes). A wheel desig- rear of the wheel, the information
used (if a longer nut is needed, the nation of 5x114.3 indicates a five- should be stamped or cast on the
nut must protrude further through
the wheel hole to meet the stud).
Use of longer nuts is possible when
the nut features an extended shank
that offers greater thread length.
This will vary depending on nut
style. If this isn’t feasible, a longer
stud must be used.
When using wheel bolts or capped
(enclosed) nuts, care must be taken
to avoid bottoming the bolt or nut.
For example, if the stud offers one
inch of exposed length for nut
engagement, but the threaded hole
in the nut is only 3/4-inch deep, the
nut will bottom-out on the stud and
will not clamp the wheel against the
hub.
In order to accurately identify the A plastic sizing disc provides multiple holes, each labeled for bolt cir-
thread diameter, pitch and length of cle reference. Simply align the disc onto the wheel (or onto the hub
any wheel fastener, you can handle studs) until all of the hub or wheel holes align on the disc, and read the
numbers on the disc to identify the bolt circle. For illustrative purpos-
this by obtaining a total of three es, we’ve marked the holes that align to the wheel shown here. Note
readily available tools: a combina- the numbers that we’ve highlighted in black (at upper left of disc), not-
tion bolt/nut sizing card (these are ing that this wheel features a 100mm bolt circle.
7
Summer3-13 8/4/04 11:23 AM Page 8
AN EXPLANATION OF
WHEEL NUT SEAT STYLES
The most commonly employed
Two types of wheel nuts are used with Toyota wheels. Some alloy seat styles include conical, radius
wheels use shank type (mag) wheel nuts that feature flat mounting
bosses. Steel wheels use tapered (conical) wheel nuts. The two and flat (“mag”). These terms refer
styles are not interchangeable. to the shape of the seat (where the
8
Summer3-13 8/4/04 11:23 AM Page 9
T O Y O TA’ S S U P P O R T T O A U T O M O T I V E R E PA I R
Shown here are two conical/tapered nuts (two at left); and two ball/radius fasteners at the right. Note that
the two conical nuts feature different engagement lengths. The nut at the far left terminates at the bottom
of the tapered seat while the nut to its right features a slight extension below the conical seat area. The
extended nut (second from left) may be required for a thicker alloy wheel, in order to achieve proper thread
engagement to the stud. Pay strict attention to both seat style and proper thread engagement!
fastener contacts the entry of the the nut (or base of the head on a over the hub’s threaded stud). The
fastener hole in the wheel. wheel bolt) is rounded into a ball shank length varies depending on
shape. It’s like a ball that is cut in wheel thickness and stud length.
CONICAL half, with only the radius remain- When using a capped nut (where
Conical seats are also called ing. The male ball seat fastener con- the female threaded hole does not
“tapered” or “cone” seats. All three tacts the wheel’s female radiused pass all the way through the nut),
terms refer to a seat that features an ball relief. it’s important to pay attention to
angled seat wall, where the dimen- thread engagement length.
sion of the taper is largest at the top, MAG (FLAT SEAT)
under the head, and tapers to a The term “mag” refers to a fasten- FASTENER TORQUE
smaller diameter where the angle er that features a flat contact at the When tightening any wheel fas-
meets the rear face of the nut (or wheel (usually including a thick flat teners, we need to consider the
adjacent to the threaded shank on a washer). The generic term “mag” is degree of tightening in order to
wheel bolt). The most common a holdover from the early days of achieve proper clamping load. In
angle of taper is 60 degrees. The custom wheels, when magnesium addition, we need to consider the
male taper nestles into a tapered was sometimes used to make light- tightening sequence, or pattern, to
relief pocket at the fastener hole weight racing wheels. The mag style assure that clamping loads are even-
entrance. nut also features a smooth outer- ly distributed across the hub contact
walled shank that serves to help area.
RADIUS center the wheel (the shank drops Threaded fasteners, by design, are
Radius seats are also called “ball” through the wheel hole, serving as a intended to stretch slightly when
seats, with good reason. The rear of guide pin to center the wheel’s hole fully tightened to specification. This
9
Summer3-13 8/4/04 11:23 AM Page 10
10
Summer3-13 8/4/04 11:23 AM Page 11
T O Y O TA’ S S U P P O R T T O A U T O M O T I V E R E PA I R
WHEEL FASTENER
TORQUE VALUES
Always refer to the Toyota tighten-
ing specifications for proper wheel
fastener torque values. Listed here is
a broad generalization of torque
values, based on fastener size, for
example only. If the customer brings in aftermarket wheels, pay attention to the
hubcentric fit of the wheel’s center hole to the hub’s center flange
Vehicle Torque
lip. Since the vast majority of Toyota vehicles use a hubcentric fit,
RAV4 76 ft-lbs (103N-m)
make sure that the wheel closely centers itself at the hub. Some
MR2 76 ft-lbs (103N-m)
aftermarket wheels may be made to fit a variety of vehicles, in which
Avalon 76 ft-lbs (103N-m)
case the wheel’s center hole may be larger than is required for prop-
Camry 76 ft-lbs (103N-m)
er fit. In these cases, hubcentric adapter rings will be needed. Here a
Solara 76 ft-lbs (103N-m)
hubcentric ring is installed onto an aftermarket wheel. The inside
Celica 76 ft-lbs (103N-m)
diameter of this ring will match the required size for the customer’s
Echo 76 ft-lbs (103N-m)
Toyota vehicle.
Scion tC 76 ft-lbs (103N-m)
Prius 76 ft-lbs (103N-m)
end. Using this tool on the air gun are tightened, the wheel is centered
Sienna 76 ft-lbs (103N-m) allows you to pneumatically tighten onto the hub, guided by the wheel
Highlander 76 ft-lbs (103N-m) the wheel fastener to within a theo- studs and the seating of the wheel
Scion xB 76 ft-lbs (103N-m)
retically acceptable range. Each nuts. This requires precise location
Scion xA 76 ft-lbs (103N-m)
Corolla 76 ft-lbs (103N-m) “stick” is color coded and labeled in of both wheel bolt holes and the fas-
Matrix 76 ft-lbs (103N-m) terms of its hex size and its torque tener locations on the hub.
4Runner 83 ft-lbs (110 N-m) range. When the stick is subjected A hub-centric wheel is centered
Tacoma 83 ft-lbs (110 N-m)
Tundra 83 ft-lbs (110 N-m)
to its pre-set torque range, the cen- onto the hub via the fit of the wheel
Sequioa 83 ft-lbs (110 N-m) ter section of the tool begins to center hole at the hub face. The hub
Land Cruiser 97 ft-lbs (131 N-m) twist (similar to a torsion bar face will feature a center lip that
spring), theoretically preventing engages into a recess on the wheel’s
tightening the fastener beyond that hub face. Hub-centric designs more
TORQUE WRENCHES pre-set range. If you can’t convince precisely locate the wheel onto the
PREFERRED your shop to take the time to use a hub, to minimize the chance for
While the use of a calibrated torque wrench, at the very least be installed-radial-runout. All later-
torque wrench is always preferred sure to use a torque stick. model Toyota wheels and hubs are
for wheel fastener tightening, an designed for hub-centric fitments.
option (if your shop decides that it CHECK WHEEL However, some earlier Toyotas (1989
simply must use an air gun) CENTERING and older) may feature lug-centric
involves the use of “torque sticks,” Wheels are designed to center onto designs, wherein the wheel is cen-
which are available individually or the vehicle hubs by one of two meth- tered onto the hub as the wheel nuts
in sets. ods: lug-centricity or hub-centricity. are tightened.
Each tool is essentially a short tor- A lug-centric wheel relies on cen- It’s important to recognize which
sion bar with a 1/2-inch drive at one tering via the fastener locations type of centering you have. If the
end and a hex socket at the other only. As the lug nuts (or wheel bolts) hub design calls for a hub-centric
11
Summer3-13 8/4/04 11:23 AM Page 12
T O Y O TA’ S S U P P O R T T O A U T O M O T I V E R E PA I R