Digitemp - E: Operating and Instruction Manual Temperature Measuring Unit

Operating and Instruction Manual
Temperature Measuring Unit
Digitemp - E
Version: 1.05
Date of issue: 29.08.2006
29.08.2006 DIGITEMP-E page I of VI
© 2006 Heraeus Electro-Nite GmbH & Co KG.
This manual is copyrighted by Heraeus Electro-Nite GmbH & Co KG, 58119 Hagen, Im tift 6-8.
No part of this document may be reproduced, transmitted, transcribed, stored in any retrieval system, or
translated into any language by any means without the express written permission from Heraeus Electro-Nite.
Heraeus Electro-Nite makes no warranties as to the contents of this documentation and specifically any
implied warranties of merchantability or fitness for any particular purpose. Heraeus Electro-Nite. further
reserves the right to alter the specification of the product without obligation to notify any person or
organization of these changes.
All instrument boards contain electronic components that can be damaged by electro static
discharge (ESD). These boards should only be handled by qualified personnel. The necessary
safety precautions and security guidelines must be observed during maintenance and service on
the Digitemp-E.
Trademarks: All brand names and product names included in this manual are trademarks,
registered trademarks, or trade names of their respective holders.
Digitemp E V1_05 29 08 06 eng.doc

page II of VI DIGITEMP-E 29.08.2006
Table of contents
1 Safety Related Guidelines for the User .......................................................................................V

1.1 General..................................................................................................................................V
1.2 Qualified personnel................................................................................................................V
1.3 Danger Notice........................................................................................................................V
1.4 Proper Usage .......................................................................................................................VI
1.5 Procedures for Maintenance and Repair..............................................................................VI
2 Guidelines for Handling Electrostatically Sensitive Devices (ESD) ............................................VI
2.1 Electrostatically Sensitive Devices .......................................................................................VI
3 Introduction .................................................................................................................................. 1
4 Brief description ........................................................................................................................... 1
5 Putting into operation ................................................................................................................... 2

5.1 Measurement start and measurement procedure ................................................................. 2
5.2 Important Installation remarks ............................................................................................... 3
6 Parameter Setting and Calibration............................................................................................... 3
7 Instrument Layout ........................................................................................................................ 3
8 Setting Instruction ........................................................................................................................ 4

8.1 Operation of the LCD display and keyboard ......................................................................... 4
8.2 Set parameters ...................................................................................................................... 5
8.3 General menu items .............................................................................................................. 5
8.4 [1.0] Evaluation...................................................................................................................... 5
8.5 [2.0] Timing and Start Conditions .......................................................................................... 6
8.6 [2.4] Option bathlevel............................................................................................................. 6
8.7 [3.0] IO-Hardware .................................................................................................................. 7
8.8 [4.0, 5.0] Serial Com1 TTY / Option Com2/ Profibus ............................................................ 7
8.9 [6.0] Option Ethernet ........................................................................................................... 10
8.10 [7.0] Instrument Setup...................................................................................................... 12
8.11 [8.0] Service menu items.................................................................................................. 13
8.12 [8.5] Calibrating ................................................................................................................ 15
8.13 Menu structure ................................................................................................................. 16
9 Failure messages....................................................................................................................... 18
10 Profibus option........................................................................................................................ 18
10.1 Profibus-DP ...................................................................................................................... 18
10.2 Profibus configuration ...................................................................................................... 19
11 Modbus option ........................................................................................................................ 20
11.1 Modbus............................................................................................................................. 20
11.2 Modbus principle .............................................................................................................. 21
12 Bath level option ..................................................................................................................... 23
12.1 Principle............................................................................................................................ 23
12.2 Determination of “Delta” of temperature curve................................................................. 24
13 Maintenance Notes................................................................................................................. 25

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13.1 Cleaning Notes................................................................................................................. 25
14 Packing Recommendations .................................................................................................... 25
15 Safety Regulations.................................................................................................................. 25
16 Technical Data........................................................................................................................ 26
17 CE-Declaration of Conformity ................................................................................................. 27
18 RoHS Hint ............................................................................................................................... 27
19 WEEE Hint .............................................................................................................................. 27
20 Housing Dimension................................................................................................................. 28
21 In and Outputs of the Digitemp-E ........................................................................................... 29

21.1 Cable inputs and diameter ............................................................................................... 29
21.2 Power input ...................................................................................................................... 30
21.3 Measurement input .......................................................................................................... 30
21.4 Main connection block X1 ................................................................................................ 31
21.5 Ethernet interface (option)................................................................................................ 32
21.6 Profibus (option) ............................................................................................................... 32
22 Mainboard ............................................................................................................................... 33
23 Instrument with Option “internal heating”................................................................................ 34
24 Management of recycling........................................................................................................ 35
25 Spare part list.......................................................................................................................... 35

page IV of VI DIGITEMP-E 29.08.2006

29.08.2006 DIGITEMP-E page V of VI
1 Safety Related Guidelines for the User
1.1 General
This manual provides the information required for the intended use of the particular product. The documentation is written for
technically qualified personnel such as engineers, programmers or maintenance specialists who have been specially trained and
who have the specialized knowledge required in the field of instrumentation and control.
This manual is an inherent part of the scope of supply even if, for logistic reasons, it has to be ordered separately. For the sake of
clarity, not all details of all versions of the product are described in the documentation, nor can it cover all conceivable cases re-
garding installation, operation and maintenance. If you require further information or face special problems that have not been
dealt with in sufficient detail in this documentation, please contact HERAEUS Electro-Nite.
We would also point out that the contents of this product documentation shall not become a part of or modify any prior or existing
agreement, commitment or legal relationship. The Purchase Agreement contains the complete and exclusive obligations of
HERAEUS Electro-Nite. Any statements contained in this documentation do not create new warranties or restrict the existing
warranty.
1.2 Qualified personnel
Persons who are not qualified should not be allowed to handle the equipment/system. Non-compliance with the warnings contai-
ned in this manual or appearing on the equipment itself can result in severe personal injury or damage to property. Only qualified
personnel should be allowed to work on this equipment/system.
1.3 Danger Notice
The notices and guidelines that follow are intended to ensure personal safety, as well as protecting the product and connected
equipment against damage.
The safety notices are warnings for protection against loss of life (the users or service personnel) or for protection against
damage to property are highlighted in this manual by the terms and pictograms defined here. The terms used in this manual and
marked on the equipment itself have the following significance:
Danger
indicates that death, severe personal injury or substantial property damage will result if proper precautions are not taken.
Warning
indicates that death, severe personal injury or substantial property damage can result if proper precautions are not taken.
Caution
indicates that minor personal injury or property damage can result if proper precautions are not taken.
Note
is an important information about the product, its operation or a part of the manual to which special attention is drawn.
Attention
hints in this documentation to special safety-related guidelines, which equates the safety level of "Caution" and "Note".
This pictogram is used in relationship with Danger, Warning and Caution to hint to very important
points of the documentation

page VI of VI DIGITEMP-E 29.08.2006
1.4 Proper Usage
The equipment/system or the system components may only be used for the applications described in the catalogue or
the technical description, and only in combination with the equipment, components and devices of other manufacturers
as far as this is recommended or permitted by HERAEUS Electro-Nite.
The product described has been developed, manufactured, tested and the documentation compiled in keeping with the
relevant safety standards. Consequently, if the described handling instructions and safety guidelines described for
planning, installation, proper operation and maintenance are adhered to, the product, under normal conditions, will not
be a source of danger to property or life.
1.5 Procedures for Maintenance and Repair
If measurement or testing work is to be carried out on an active unit, the rules and regulations contained in the "VBG 4.0 Accident
prevention regulations" of the German employers liability assurance association (Berufsgenossenschaften) must be observed.
Particular attention is drawn to paragraph 8 "Permissible exceptions when working on live parts". Use only suitable electrical tools.
Warning
Repairs to an item of automation equipment may only be carried out by HERAEUS Electro-Nite service personnel.
For replacement purposes, use only parts or components that are contained in the spare parts list or listed in the
"Spare parts" section of this manual. Unauthorized opening of equipment and improper repairs can result in loss of life
or severe personal injury as well as substantial property damage.
Only use the fuse types specified in the technical specifications or the maintenance instructions of this manual.
Do not throw batteries into an open fire and do not carry out any soldering work on batteries (danger of explosion).
Maximum ambient temperature 100° C. Lithium batteries or batteries containing mercury should not be opened or re-
charged. Make sure that the same type is used when replacing batteries.
Batteries and accumulators must be disposed of as classified waste.
2 Guidelines for Handling Electrostatically Sensitive Devices (ESD)
VLSI chips (MOS technology) are used in practically all HERAEUS Electro-Nite electronic modules. These VLSI components are,
by their nature, very sensitive to overvoltages and thus to electrostatic discharge:
They are therefore defined as "Electrostatically Sensitive Devices" "ESD" is the abbreviation used internationally.
2.1 Electrostatically Sensitive Devices
This pictogram and warning label used on the cabinets, sub-racks and packing suggests that
electrostatically sensitive components have been used and that the modules concerned are susceptible
to touch:
ESD can be destroyed by voltage and energy levels that are far below the level perceptible to human beings. Such voltages
already occur when a component or a module is touched by a person who has not been electrostatically discharged.
In most cases, the components, which have been subjected to such overvoltages, cannot be immediately detected as faulty; the
fault occurs only after a long period in operation.

29.08.2006 DIGITEMP-E page 1 of 35
3 Introduction
Digitemp-E is a state of the art analytical instrument developed specifically for temperature
measurement of steel, iron and non-ferrous melts.
The Digitemp-E instrument can be used in conjunction with a large number of different sensors, for
each of which different software modules can be uploaded to the instrument.
For spot temperature measurements in ferrous and non ferrous melts, it is recommended to use
Positherm® immersion sensors and Contitherm® sensors are the appropriate tool for continuous
measurement of temperature in liquid metals.
Furthermore it is possible to use the Digitemp-E in conjunction with special measurement probes
and the corresponding software for additional measurement tasks in molten iron.
4 Brief description
Temperature measurement instruments of the Digitemp-E series are autonomously operating

instruments for temperature analysis. The main field of application is the temperature measuring
sector.
The functional operation is automated: the operator of the temperature measuring instrument has
only to take care of the immersion lance connected to the instrument and of the immersion of
sensors.
The measuring instrument is ready for operation when the main current supply is switched on.
Signal lights which are integrated in the front panel of the instrument, indicate the various operating
or measuring sequences:
• The “READY” signal light (green) indicates that the instrument is ready for operation with
the sensor plugged on;
• The “MEASUREMENT” signal light (yellow) indicates the hot phase and the calculation
process of the instrument;
• The “END” signal light (red) indicates the end of measurement, this instructs the operator
to remove the lance out of the melt.

page 2 of 35 DIGITEMP-E 29.08.2006
The microprocessor controlled central unit of the instrument guarantees an optimal evaluation of
the converted thermal voltage. Temperature plateau determination is archived by comparison of
the calculated tolerance to the average value information. The temperature value is displayed on a
perfectly readable, sharp outlined digital display until the next measurement take place.
Possible failures during the measuring process are signaled by the red signal lamp and are
additionally indicated on the digital display:
• Err1: thermocouple break, cable break
• Err2: no stable signal found
• Err3: measurement has taken place without proper cold junction compensation
• Err4: result can't be calculated (only if there are calculated results)
• Err5: result is lower than start value
• Err6: result is in overrange
• Err: the instrument is over loaded, switch on/off the instrument and contact your local
Heraeus Electro-Nite Service Office to provide further assistance.
Simultaneously to the signal information „READY“, „MEASUREMENT“ and „END“, the instrument
provides three signal output contact max. 220V DC/ 250V AC, max. 60W/VA for control of remote
signal lights.
5 Putting into operation
The following steps are necessary at the first putting into operation:
• Connect the main cable

• Connection to the immersion lance and remove any sensor on to the immersion lance
• Switch the instrument on. The instrument is switched on by the illuminated 2-pole main
switch, which is located on the bottom part of the housing. After putting into operation, a
display test is preformed. First the numbers 0 to 9, followed by four dots, will run from right
to left on the display. Then the software version, followed by four dashes, will scroll over
the display. At least, when the instrument is ready, the cold junction reference temperature
is displayed until the start of the first measurement.
• Place a sensor on the immersion lance. The green signal lamp indicates that the
instrument is ready for operation with the sensor plugged on;
5.1 Measurement start and measurement procedure
Attention!
The temperature of the Digitemp-E should be assimilated with the environment
temperature before the first measuring. Digitemp-E should be switched on at least
10 minutes before the first measuring.
The measuring circuit is closed by putting a Positherm sensor on the lance and the green light
("READY") comes on to show that the instrument is ready for measurement.
The sensor is dipped into the hot metal and the temperature exceeds the prior set temperature
start value, the green light goes out and the yellow light ("MEASURE") comes on. The Digitemp-E
determines the bath temperature and tries to find a stable temperature value (plateau).
As soon as the plateau was recognized or the maximum measuring time has excided the yellow
light is switched off and the ("END") light (red) is switched on. The immersion lance has to remove
from the melt immediately.
The Digitemp-E is ready for a new measurement after putting a new Positherm sensor on again.

5.2 Important Installation remarks
To guarantee the mode of security of measuring instrument in all working condition and to fulfil the
EMC-directive the following instructions have to be observed exactly.
Shielding block
- Use only shielded cables
- Cut off outer cable isolation for 20mm
- Connect shield to shielding block
Profibus cable
Ethernet cable
6 Parameter Setting and Calibration
The Digitemp-E can be interfaced to other instruments in many ways, resulting in different
parameter settings. All parameters are stored in eeprom memory of the risc micro controller.
This memory setting is maintained in the absence of power. With the internal keyboard and LCD
display or with a web browser, it is possible to access each parameter individually and calibrate the
instrument.
For more detailed information and guidelines, reference is made to the next chapter: Software
7 Instrument Layout
The Digitemp-E is standard equipped with:

• One measuring channel intended to measure temperature in dip, continuous or multi
measurement mode.
• 3 External output relays for signalisation ‘READY’, ‘MEASURE’ and ‘END’. An external
horn can be placed parallel on the ‘END’ output signal.
The horn is affected by strong inductive disturbances which have to be eliminated via R-C-
series connection as spark quenching directly at horn.
• 1 Serial TTY current loop 20mA communication port.
The Digitemp-E can be extended with several options:

• An option board with second serial port e.g. Profibus
• An Ethernet option board with Ethernet connectivity and real time clock.
• Bathlevel detection for automatic lances with a max. speed of 20m/min.
For the option Profibus set the second serial port to the following setting to archive proper working of
the communication: 19200 baud rate/ 8 data bits/ 1 stopbit/ even parity/ 3964R protocol.

8 Setting Instruction
8.1 Operation of the LCD display and keyboard
Inside the housing of the Digitemp-E, at the back of the display board, a LCD display and keyboard
is foreseen to parameterize the instrument.
(Key UP) (Key DOWN) (Key ENTER) (Key BACK)
On the 4 lines of the LCD display, some general information and the parameter menu will be
displayed.
• The first line of the LCD displays the name of the instrument (‘Digitemp-E’) and the version
number of the software (‘V0101/1’).
• The second line will display date and time if the Ethernet/Real time clock option board is
available. Otherwise it will display: ‘Heraeus Electro-Nite’.
• The third and fourth line will be used to parameterize the Digitemp-E.
With the four keys you can enter the menu structure to parameterize the Digitemp-E
• The ‘UP’ and ‘DOWN’ key is used to access every menu item, as well as to rise or lower
the parameter value if selected.
• With the ‘ENTER’ key it is possible to descend into the menu structure, as well as to
access and confirm the entered parameter value.
• The ‘BACK’ key we will ascend the menu structure, as well as cancel the entered
parameter value.
• When a key is hold down for a moment the key will automatically repeat until release.
To access the parameter menu, the instrument must be in idle state. This means: no measuring or
communication cycle in progress and no probe onto the probe holder. No signal lamps are on when
into idle state.

If the right password has been given (2448), the parameter menu will be displayed on the LCD
menu. The RED light will go on and the led display on the front will show the text ‘Par’ to indicate
that the instrument is not ready for measurement.
Parameter values will be valid after resetting the instrument. The Digitemp-E will be reset after
pressing ‘BACK’ when you are in the top level of the instrument.
8.2 Set parameters
The parameter menu is build like a tree structure. Before every menu item a number will be
displayed to visualise the locating into the menu.
With the ‘UP’ and ‘DOWN’ key all different items into the same level of the menu structure can be
selected. With the ‘ENTER’ and ‘BACK’ key, it is possible to descend and ascend into the menu. If
arrived into the lowest menu item, the consequent menu parameter will be displayed onto the
bottom line of the LCD display. Pressing the ‘ENTER’ key, the LCD display will show the menu
parameter between ‘>’ and ‘<’, to indicate the access of the parameter. With the ‘DOWN’ and ‘UP’
key the value of this parameter can be changed between the minimum and maximum value, or the
different value possibilities. To confirm the new value, press ‘ENTER’ once more. To cancel the
new value and return back to the previous one, press the ‘BACK’ key.
8.3 General menu items
A brief description of all different menu items can be found below. For more information and
guidelines, reference is made to the chapter 8.13: Menu structure. Note that some menu items are
only relevant when also the consequent options are installed.
8.4 [1.0] Evaluation
8.4.1 [1.1] Window height: (min. 0,2°C | max. 10,0°C | step 0,1°C)
This parameter set the window height for analyses.
8.4.2 [1.2] Window length: (min 0,2sec. | max. 5,0sec. | step 0,1sec.)
This parameter set the window length for analyses.
8.4.3 [1.3] Window delay: (min 0,0sec. | max.5,0sec. | step 0,1sec.)

This parameter set a delay before checking the plateau window. For normal use this
parameters is 0. When in continuous measurement mode this parameter is ignored.
8.4.4 [1.4] Window mode: (Mean | (Min+Max)/2)

The mode of how to calculate the result in a plateau can be chosen here. Standard
calculation is the mean value of all points in the plateau. With (Min+Max)/2 the mean
value of the minimum and maximum value in the plateau is outputted as result.

8.4.5 [1.5] Input thermocouple type: (S | B | K | R | D)

Parameter to choose the thermocouple type used.
8.4.6 [1.6] Thermocouple linearity: (IPTS48 | IPTS68)

This parameter is used to switch between the conversion tables for the thermocouples.
Note that for thermocouple type W (wolfram) this parameter is ignored.
8.5 [2.0] Timing and Start Conditions
8.5.1 [2.1] Measuring time: (min 6sec. | max. 60sec. | step 1sec.)
Depending of the measuring mode, this parameter set the maximum measuring time to find
a stable signal (dip mode), or set the interval time to calculate and send out the results
(continuous mode).
When in normal mode, this parameter set the max. measuring time of a measurement.
When plateau determination is archived before this time has collapsed, the measurement
is also ended.
When in continuous mode this parameter defines the frequency of the data telegram
communication. Be careful to set this parameter long enough so that the instrument is able
to send out all results. Recommended is a minimum of 10 seconds. When a serial data
telegram of 70 characters is send at 300 baud, this can takes more than 2.5 seconds.
When 3964 protocol is activated it could be that the instrument several times retries to
send the data telegram, resulting in longer communication time.
8.5.2 [2.2] Start condition: (min 200°C | max. 1200°C | step 50°C)
This parameter set the start temperature for a measurement. When the temperature is
exceeding this level the measurement is initiated. The signalisation changes from green to
yellow.
8.5.3 [2.3] Stop Difference: (min 0°C | max. 200°C | step 100°C)
This parameter is only used for MultiStick applications and will be ignored for all other
measurements.
8.6 [2.4] Option bathlevel
[2.4.1] Set bath level detection :(On | Off)

With this parameter it is possible to set bath level detection on the thermocouple input
channel. In Digitemp-E the output is located on the external yellow lamp output. Bath level
detection is performed by every converted ADC sample. Because fast response is needed for
bath level detection and to save resources for the instrument, the ADC values are not
calculated internally in temperature but processed in µV.
Note: bath level detection is an option.
[2.4.2] Minimum bath level detection :(min 0°C | max. 1000°C | step 10°C)
This parameter set the minimum temperature an input must have to start looking for a bath
level. Note that the accuracy of a thermocouple at low temperature isn’t very stable. This
parameters points just a range and isn’t absolute right.
[2.4.3] Maximum bath level detection :(min 0°C | max. 2000°C | step 10°C)
This parameter set the maximum temperature an input can have without founding a bath level.
Exceeding the maximum, bath level is set immediately.
Note that the accuracy of a thermocouple at low temperature isn’t very stable. This

[2.4.4] Delta bath level detection :(min 0°C/sec. | max. 1000°C/sec. | step 10°C/sec.)
With this parameter it’s possible to select the temperature rise in °C pro second. The actual
delta is taken over 3 samples so when the conversion rate is 50Hz, it will be 40msec, when
using 60Hz conversion rate it will be 33.3 msec. The delta parameter set the first derivative
for bath level detection. When the inclination of the measured value exceeded this
parameter, bath level is detected.
Note that the accuracy of a thermocouple at low temperature isn’t very stable. This
[2.4.5] Bath level detection delay :(min 0sec. | max. 10sec. | step 0,1sec.)
After bath level detection, the probe is stopped after a fixed delay. This delay can be set by
this parameter. The external signalization relay ‘MEASURE’ is activated at the end of the
delayed time.
8.7 [3.0] IO-Hardware
8.7.1 [3.1] Signal End/Err time: (min 0sec. | max. 10sec. | step 1sec.)
This parameter set the minimum time ‘END’ signal (red) indicating the end of the
measurement.
8.7.2 [3.2] Normal logic: (NC | NO)

When set to NC, the external signalisation relays are inverted or normal closed contacts.
When set to NO, the external signals are normal open contacts. Remark that it only affects
the external signalisation, not the internal.
8.7.3 [3.3] Pulsed Error signal: (Yes | No)

When set to Yes, the measurement ‘END’ signal (red) will be blinking. If set to No, the
signal is static.
8.7.4 [3.4] Fixed End time : (Yes | No)

When set to Yes, the measurement ‘END’ signal (red) will be on for a fixed time entered in
the ‘Signal End/Err time’ parameter. If set to No, the ‘END’ signal (red) will be activated
minimum the ‘Signal End/Err time’, and stays activated till all communication is done and
the measuring channel is back free for a new measurement cycle.
8.8 [4.0, 5.0] Serial Com1 TTY / Option Com2/ Profibus
8.8.1 [4.1 / 5.1] Data telegram: (No | 1...5)

There are 5 data telegram available inside the instrument, where as 2 are fixed programmed. At
the end of every measurement, the selected data telegram will be send over each of the
corresponding communication channels. If no data telegram is chosen, the communication channel
is disable for data telegram sending. Status output is still possible over this communication
channel.
The data telegram can be transmitted to peripheral instruments like printers, displays, computer or
similar devices. Receiving software has to be run on those peripheral instruments to process the
received data. Data telegram 3, 4 and 5 can be programmed with a web browser (for this the
Ethernet option has to be mounted).

Data telegram:
No : None.
1 : For Deltaprint with place (measurement place = 1 - 99) [7.2].
DEL DEL DEL DEL DEL SI * * * * * * * * * * * * * * * CR
T E M P _ : _ 1 6 5 0 _ C CR P L A C E : _ 1 5 CR DC1 CR
(48 characters)
For Deltaprint without place (measurement place = 0) [7.2].
DEL DEL DEL DEL DEL SI * * * * * * * * * * * * * * * CR
T E M P _ : _ 1 6 5 0 _ C CR DC1 CR
(38 characters)
2 : For Computer with place (measurement place = 1 - 99) [7.2].
STX DC1 _ T E M P _ 1 6 5 0 _ C _ _ P L A C E _ 1 5 CR LF ETX
(27 characters)
: For Computer without place (measurement place = 0) [7.2].
STX DC1 _ T E M P _ 1 6 5 0 _ C CR LF ETX
(17 characters)
3 : Free to program
(maximum 240 characters)
4 : Free to program
5 : Free to program
8.8.2 [4.2 /5.2] Send status: (Yes | No)

This function allows enabling the status output of the Digitemp-E on the individual
communication channels. On every status change of the instrument two bytes will send out
on the communication channel according the used protocol. When there is a data telegram
to send out, and this option is set to Yes, the data telegram will always begin with the two
status bytes followed by the rest of the telegram. Only the first byte is used for Digitemp-E,
the second byte will always be 0.
Explanation of the individual bits of the second byte:
D2,D1,D0 : 000 = INIT

: 001 = IDLE
: 010 = READY
: 011 = MEASURE
: 100 = END
: 101 = ERR
D3 :1 = BATHLEVEL
D7,D6,D5,D4 : 0011
E.g. Status = 0011.0010 = Instrument ready

Status = 0011.1011 = Instrument measuring and bath level found
Status = 0011.0100 = Instrument measuring end, no bath level
Remark: To get the bath level status, this option has to be implemented. This status is only
supposed for signalisation, never use it to stop the automatic probe holder!

Example of a data telegram with status enabled:
$00 $3A $02 $… : ($00)first byte of status, ($3A)instrument ready and already bath
level found, ($02) = STX, …
8.8.3 [4.3 / 5.3] Send test measurement: (Yes | No)

This function allows disabling the data telegram output on the individual communication
channels when performing a test measurement or calibration check. To check if a test
measurement is preformed, we test the stability for 1 second, when the measurement is
started for 0,2 seconds. When in continuous measurement mode this parameter is ignored
and all measurements results are send.
8.8.4 [4.4 / 5.4] Communication protocol: (None | CTS | 3964 | 3964R)

Specific protocols can only be set on the serial communication ports. If no protocol is used,
the data telegram will transmitted without protocol to the receiver.
The protocol ‘CTS’ is used to connect the Digitemp-E to an instrument using the
busy/ready
signal. The protocol 3964 and 3964R are Siemens protocols for communication to a
PLC for instance. For more information concerning these protocols, please refer to the
Siemens website.
8.8.5 [4.5 / 5.5] Baud rate: (300 | 1200 | 2400 | 4800 | 9600 | 19200 | 38400 | 57600)
This function set the baud rate of the serial communication channel.
Remark that when sending out on low data speed the measurement will be blocked till the end
of communication.
8.8.6 [4.6 / 5.6] Data bits: (8 | 7 | 6 | 5)

This function set the data bits, used with the serial communication channel.
Attend when choosing 7 or lower data bits, not all ASCII characters can be formed.
8.8.7 [4.7 / 5.7] Stop bits: (1 | 2)

This function set the stop bits, used on the serial communication channel.
8.8.8 [4.8 / 5.8] Parity: (None | Odd | Even)

This function set the parity, used on the serial communication channel.

8.9 [6.0] Option Ethernet
8.9.1 [6.1, 6.2, 6.3] Ethernet telegram
[6.1.2/6.2.2/6.3.2] send status: (min. yes | max. no | step. toggle)
Status sending: This function allows enabling the status output of the instrument. On every
status change of the instrument four characters will send out on the communication
channel according the used protocol. When there is a data telegram to send out, and this
option is set to Yes, the data telegram will always begin with four status characters
followed by the rest of the telegram. Only the first 2 characters are used, the third and
fourth character will always be 0.
Explanation of first character (in hexcidecimal code combinations are possible):
1) Liquidus
2) Bath level
4)
8) Transmission complete
Explanation of second character (in hexcidecimal code combinations are possible):
1) Red
2) Yellow
4) Green
8) Error
e.g. ’02 00’= yellow ’29 00’=Bath level, Error, Red
[6.1.3/6.2.3/6.3.3] send test measurement: (min. yes | max. no | step. toggle)
Test measurement sending: This function allows disabling the data telegram output on the
individual communication channels when performing a test measurement or calibration
check. To check if a test measurement is preformed, we test the stability for 1 second,
when the measurement is started for 0,2 seconds. When in continuous measurement
mode this parameter is ignored and all measurements results are send.
[6.1.4/6.2.4/6.3.4] destination IP address: (IP address)
The port settings for the Ethernet communication channel is a little different from serial
communication channels. Data is send out over one socket of the Ethernet module. The
protocol used is TCP/IP Client. Remark that you have to set also the right local network
settings.
For data telegram, the instrument tries to connect to the entered destination IP-address
and send the data telegram to the destination port. The instrument will attempt to make
connection every 250msec. After 3 retries the instrument delete the Ethernet data telegram
buffer to avoid blocking of the instrument. After sending the data telegram the
communication channel will be closed again. This will repeat every time a data telegram is
send over Ethernet.
Heraeus Electro-Nite has registered a segment of Mac hardware addresses. This Mac
address is fixed programmed in each instrument and has to be a unique 6 byte address for
each instrument. To archive this we use a unique 5 byte address and the sixth byte is
using the last byte of the IP address. This way you can connect 256 CELOX-LAB E ’s on
one local area network.
Note: Ethernet is an option.

[6.1.5/6.2.5/6.3.5] Data telegram destination port: (8500...8600)
Destination Port: When the data telegram is sended over Ethernet as TCP/IP Client , the
distinated server is always listening on a certain port to detect a request to establish a
communication channel for TCP/IP with the instrument. The port number of the listening
server can be set with this parameter. As TCP/IP server setting is chosen, this parameter
set the port of the instrument where to listen too.
[6.1.6] Connection setup telegram 1: (Client)
Connection setup telegram 1: Only applicable for Ethernet data telegram 1.

Client is the standard value and assumes that the instrument controls the connection
channel on the ethernet port. This is like described earlier in the manual.
If set to server, Ethernet data telegram 2 and 3 are not available anymore. The instrument
will work like a server and assumes that an ethernet communication channel will be setup
from the remote side (pc,plc,...). The instrument will always be in the listening state. If the
instrument has data to send and the client don’t provide a communication channel, tit will
try every 250msec to reinitialize the communication channel so that the connection can be
made by the remote instrument. If after 4 retries the instrument still can’t send his data, the
data telegram will be deleted and lost. The instruments assumes a constant open
communication channel to send his data telegram.
8.9.2 [6.4] Ethernet Remote Viewer
[6.4.1] Remote viewer: (Yes | No)
With the option Ethernet, it is possible to visualize the instrument on a remote computer. A
graphical visualisation of the measured curve, results and status of the instrument is
continuously sent over Ethernet. The visualisation of the measurement is in real time. For
this option you need the Ethernet option as well as the remote viewer software.
[6.4.2] destination IP address: (IP address)
The port settings for the Ethernet communication channel is a little different from serial
communication channels. Data is send out over one socket of the Ethernet module. The
protocol used is TCP/IP Client. Remark that you have to set also the right local network
settings.
For data telegram, the instrument tries to connect to the entered destination IP-address
and send the data telegram to the destination port. The instrument will attempt to make
connection every 250msec. After 3 retries the instrument delete the Ethernet data telegram
buffer to avoid blocking of the instrument. After sending the data telegram the
communication channel will be closed again. This will repeat every time a data telegram is
send over Ethernet.
For the remote viewer, the instrument tries to connect to the entered destination IP-
address and send every 10th of a second the actual data to the destination port. The
instrument will continuously try to make connection to the remote PC every 4sec. When a
connections is established, it stays open and 10 times a second a data stream will be sent
over this connection.
Heraeus Electro-Nite has registered a segment of Mac hardware addresses. This Mac

address is fixed programmed in each instrument and has to be a unique 6 byte address for
each instrument. To archive this we use a unique 5 byte address and the sixth byte is
using the last byte of the IP address. This way you can connect 256 CELOX-LAB E ’s on
one local area network.
Note: Ethernet is an option.
[6.4.3] Data telegram destination port: (8500...8600)
Destination Port: When the data telegram is send over Ethernet as TCP/IP Client , the
distinated server is always listening on a certain port to detect a request to establish a
communication channel for TCP/IP with the instrument. The port number of the listening
server can be set with this parameter. As TCP/IP server setting is chosen, this parameter
set the port of the instrument where to listen too.
8.9.3 [6.5] Local Ethernet settings
[6.5.1] Local IP address
Set the IP address of the CELOX-LAB E. Please ask your network administrator for these
settings.
[6.5.2] Local subnet mask: (mask)
Set the subnet mask of the CELOX-LAB E. Please ask your network administrator for
these settings.
[6.5.3] Local gateway: (IP address)
Set the gateway on the CELOX-LAB E. Please ask your network administrator for these
settings.
8.10 [7.0] Instrument Setup
8.10.1 [7.1] Offset adjust: (min -5,0°C | max. 5,0°C | step 0,1°C)
With this parameter you can adjust the measurement result. Adjustments concerning
sensor lot size and calibration errors due to measuring circuit can be set with this parameter.
8.10.2 [7.2] Measurement place: (0…255)

This parameter set a place number for the instrument.
8.10.3 [7.3] Unit temperature: (°C | °F)

This parameter set the measured, displayed and calculated temperature scaling to Celsius
or Fahrenheit. Note that the parameter settings are always made in °C.
8.10.4 [7.4] Time: (time)

With this parameter it is possible to adjust the clock.
Note: the real time clock is available only with Ethernet option.
8.10.5 [7.5] Date: (date)

With this parameter it is possible to adjust the date.
Note: the real time clock is available only with Ethernet option.

8.10.6 [7.6] Data telegram programming
It is possible to program data telegram 3, 4 or 5 with a web browser.(see above)

The data telegram is an ASCII text, send out on every measurement end. Special fields
can be included to send out temperature, date etc.
All ASCII characters are possible to send out with the data telegram. To output special
characters or special fields, the # character is used.
- Syntax special characters #xx (xx = 00...FF)

The special characters are: SOH, STX, ETX, EOT, ENQ, ACK, BEL, BS, TAB, LF, VT, FF,
CR, SO, SI, DLE, DC1, DC2, DC3, DC4, NAK, SYN, ETB, CAN, EM, SUB, ESC, FS, GS,
RS, US. More information about these characters can be found in ASCII table explanation.
To use these characters the # character has to be used followed with the hexadecimal
ASCII value (xx) of the character. It is possible to represent every character with this
syntax.
Eg. DIGITEMP(CR)(LF) -> DIGITEMP#0D#0A

Eg. (STX)DIGITEMP #123(ETX) -> #02DIGITEMP #23123#03
- Syntax special fields :

The calculated temperature result can be represented by #R0xy
X = 1...8 = minimum characters before decimal point.
Y = 0…3 = characters after decimal point.
The measuring place can be formed by #Px
X = 1…9 = length of the field.
Time the measurement was taken #T
the format is always hh:mm:ss
Date the measurement was taken #S
the format is always dd/mm/yy
Eg. Date : (Date) Time : (Time) Temp : (Result) °C(CR)(LF) ->

Date : #S Time : #T Temp : #R041 °C#0D#0A ->
Date : 15/01/05 Time : 15:09:35 Temp : 1527,3 °C
[7.6.1] Telegram3:
[7.6.2] Telegram4:
[7.6.3] Telegram5:
8.11 [8.0] Service menu items
Authorized personnel may only change these menu items because they determine the
working of the Digitemp-E.

8.11.1 [8.1] Sample rate: (50Hz/ 60Hz)

This parameter set the conversion rate of the ADC converter. For Europe, 50Hz sample
rate rejects the 50Hz power supply frequency, while for America the 60Hz is rejected. The
measured sample rate is always a mean value of those frequencies to 10 samples a
second.
8.11.2 [8.2] Burnout: (Negative/ None)

This parameter set the burnout control. For thermocouple the burnout voltage has to be
always negative. Set this parameter to None when the instrument is measuring parallel
with another instrument with a negative burnout. The burnout voltage must always high
enough to put the input channel far enough negative.
8.11.3 [8.3] Measurement mode: (Dip/ Conti/ Multi)

The mode of measurement can be selected with this parameter.
Select Dip mode for spot temperature measurements in liquid metals.
Select Conti-mode for continuous measurements in liquid metals. The measuring starts as
soon as the temperature rises above the start temperature. The ’READY’ (green) signal
indicates the presence of a Contitherm but the measured temperature isn’t above the start
level. The ’ERROR’ (red) signal indicates TC-break. Because Contitherm® probes have a
larger internal impedance, the burnout will automatically switch off after starting the
measurement to avoid less accuracy. (The accuracy of type B thermocouple is about -
0.5°C with an impedance as high as 274 Ohm. With a typical Contitherm® impedance
around 60 Ohm there will be an error of -0.1°C) The burnout will automatically switch on to
the pre-set burnout value for 0.3 seconds every 5 second to detect thermocouple break.
During the switching the outputted value will be the last measured value. The measuring
time defines the frequency of the datatelegram communication. (pay attention that there is
enough time to finish all communication before the next communication starts). The
displayed value is the actual measured value, while the value in every communication
telegram is calculated. To calculate this value the window detection mode can be chosen
(Mean or Max-Min/2). The window is taken at the measuring time intervals for a time as
long as defined in the window length. In this mode a test measurement is not recognised.
Select Multi mode for measurements with MultiStick®. With MultiStick® the probe holder
doesn’t need to be cleared from the probe to get a ’READY’ (green) signal to start a new
measurement. The temperature has only to be lower than the start value to get the
’READY’ (green) signal.
8.11.4 [8.4] Load Standardparameter

Here all settings can be reseted to standard settings.
Attention!
Disable unused functions to avoid unnecessarily delays of the instrument
software.
When enabling Ethernet functions always connect the instrument to the Ethernet
to avoid unnecessarily delays of the instrument software.

8.12 [8.5] Calibrating
Attention!
AUTHORISED PERSONNEL MAY ONLY DO CALIBRATION.
The instrument need only calibrated if the result measurement can’t
be adjusted with the “offset adjust” parameter.
Before calibration be sure the Digitemp-E is acclimated. To calibrate you need a calibration
instrument with mV output like an AOIP. Select this option in the menu and follow the onscreen
instructions. The LED display at the front will display ‘CAL’ to indicated calibration process in
progress.
The calibration is performed on 10mV, 40mV, 200mV and 1000mV. For isolation check you will be
ask to open the measuring circuit at the input connector. All calibration factors will be stored in the
non-violated memory of the instrument. Because the instrument is calibrated on mV be sure to
use copper/copper wiring. Compensated thermocouple wiring will give incorrect calibration.
8.12.1 Operation of the web server
For setting the parameters remotely, the Ethernet option has to be mounted.
With a web browser like Internet Explorer of Windows, it is possible to access the instrument
remotely through the integrated simple web server. To reserve recourses for the measurement, the
integrated web server act just like the parameter settings over LCD and keyboard. If a connecting
is established with the web browser, the web browser will show the contents of the LCD display
and four push buttons are representing the keyboard. Entering the IP address into the address bar
of the web browser following by ‘/para’, makes a connection with the remote instrument
(e.g. 172.30.255.6/para). Only when the measuring input circuit is open it is possible to access the
instrument. While controlling the instrument the menu and parameter text is sent to the LCD display
as well as to the web browser. Likewise, the input from the keys controlling the menu and
parameters is processed.
There is only one different controlling the instrument local or remote: If controlling the parameters
remote over web browser the programmable data telegram can be inputted with a keyboard into
the available web browser input fields.

8.13 Menu structure
function min max step standard setting
1. Evaluation
1.1 window height 0.2°C 10.0°C 0.1°C 3.0°C
1.2 window length 0.2s 5.0s 0.1s 1.2s
1.3 window delay 0.0s 5.0s 0.1s 0.0s
1.4 window mode average min+max/2 toggle average
1.5 input TC type S/B/K/R W toggle S
1.6 TC linearity IPTS48 IPTS68 toggle IPTS68
2. Timing & Start
2.1 measuring time 6s 60s 0.1s 6s (K=30s)
2.2 start condition 200°C 1200°C 50°C 400°C
2.3 stop difference 0°C 200°C 10°C 100°C
2.4 Option Bathlevel
2.4.1 set bathlevel detection no yes toggle no
2.4.2 min. bathlevel detection 0°C 1000°C 10°C 100°C
2.4.3 max. bathlevel detection 0°C 1000°C 10°C 300°C
2.4.4 delta bathlevel detection 0°C/s 10000°C/s 1°C/s 1000°C/s
2.4.5 bathlevel delay 0.0s 10.0s 0.1s 0.0
3. IO-Hardware
3.1 end / error time 0s 10s 1s 2s
3.2 normal logic (sign. relay) NC NO toggle NO
3.3 pulsed error signal yes no toggle yes
3.4 fixed end time yes no toggle yes
4. Serial Com1 TTY
4.1 data telegram no telegram 1 - 5 toggle telegram 1
4.2 send status yes no toggle no
4.3 send test measurement yes no toggle yes
4.4 communication protocol no / CTS 3964 / 3964R toggle no
4.5 baud rate 300 / 1200 57600 toggle 300
4.6 data bits 5 8 toggle 7
4.7 stop bits 1 2 toggle 2
4.8 parity no odd / even toggle even
5. Option Com2 /Profibus
5.1 data telegram no telegram 1 - 5 toggle no
5.2 send status yes no toggle no
5.3 send test measurement yes no toggle yes
5.4 communication protocol no / CTS 3964 / 3964R toggle 3964R
5.5 baud rate 300 / 1200 57600 toggle 19200
5.6 data bits 5 8 toggle 8
5.7 stop bits 1 2 toggle 1
5.8 parity no odd / even toggle even

function min max step standard setting
6. Option Ethernet
6.1 Ethernet telegram 1
6.1.1 data telegram 1 no telegram 1 - 5 toggle no
6.1.2 send status yes no toggle no
6.1.3 send test measurement yes no toggle yes
6.1.4 destination IP address 192.168.2.2
6.1.5 destination port 8500 8600 1 8520
6.1.6 Connection setup TG1 Client Server Toggle Client
6.2.2 send status yes no toggle No
6.2.3 send test measurement yes no toggle Yes
6.3.2 send status yes no toggle No
6.3.3 send test measurement yes no toggle Yes
6.4 Eth. Remote Viewer off on toggle off
6.4.1 Remote view off On Toggle Off
6.4.2 Destination IP address. 192.168.2.2
6.4.3 Destination port 8500 8600 1 8514
6.6.2 Remote Viewer Port 8500 8600 1 8514
6.5 Local Ethernet settings
6.5.1 IP Addr. 192.168.2.1
6.5.2 Sub Net 255.255.255.0
6.5.3 Gate Way 192.168.2.67
7. Instrument Setup
7.1 offset -5.0°C +5.0°C 0.1°C 0.0°C
7.2 measurement place 0 255 1 0
7.3 unit temperature °C °F toggle °C
7.4 time (optional)
7.5 date (optional)
7.6 Data telegram (program)
7.6.1 Telegram3
7.6.2 Telegram4
7.6.3 Telegram5

8 Service
8.1 sample rate 50Hz 60Hz toggle 50Hz
8.2 burn out negative no toggle negative
8.3 measurement mode Dip Conti / Multi toggle Dip
8.4 Load Standardparameter
8.5 Calibration
9 Failure messages
Possible failures during the measuring process are signaled by the red signal lamp and are
additionally indicated on the digital display:
• Err1: thermocouple break, cable break
• Err2: no stable signal found
• Err3: measurement has taken place without proper cold junction compensation
• Err4: result can't be calculated (only if there are calculated results)
• Err5: result is lower than start value
• Err6: result is in overrange
• Err: the instrument is over loaded, switch on/off the instrument and contact your local
Heraeus Electro-Nite Service Office to provide further assistance.
10 Profibus option
10.1 Profibus-DP
This digital communication system provides a wide range of applications, particularly in the fields of
factory and process automation. Profibus-DP is suitable for fast, time-critical applications and
complex communication tasks.
Profibus-DP is only possible if the optionally Profibus board is installed.

This optionally board is a Serial (RS232) to Profibus-DP converter which allows the Digitemp-E to
transfer the measurement data over the Profibus communication system. This converter uses the
system second serial port (COM2) of the Digitemp-E for the transmission which is based on RS485
technology. To setup the second serial port has to be following settings:
• 19200 baud
• 8 data bits
• 1 stop bit
• even parity
• 3964R protocol
Setting up a data telegrams is basically the same as with any other serial port.
Profibus-DP for Digitemp-E uses a 2-wire RS485 half-duplex interface to communicate. This
implies a Master/Slave protocol.
The master addresses a slave by means of a unique slave address. Hexadecimal rotary switches
on the Profibus board allow to set this slave address for the Digitemp-E from 00 to FF (= decimal
values 000 to 255).

10.2 Profibus configuration

Configuration is done via the Master PC or temporary PC connected to the PLC. To allow the
master to address a slave on the Profibus system, it needs to know its functionality. There are
several programs that provide this configuration facility. (Siemens, ABB, Gould, etc.) Refer to the
manual of these systems for further information.
Basically they all make use off a so-called GSD-file. (GSD = Geräte-Stamm-Daten)
This GSD-file describes the basic functions off the slave and how to parameterize.
This GSD-file is delivered on CD or floppy disc along with the optionally Profibus Board.
10.2.1 Slave configuration
Fig. Parameters of the profibus slave
Note: Some systems do not allow parameterize through menus; therefore next window shows
the HEX-string that represents the previous parameters:
Fig. Parameters of the slave in hex format

10.2.2 Data length for cyclic transfer
This configuration defines how many bytes/words that need to be send from the Digitemp-E.
Next window shows an example of setting up 128 bytes (4x16 words) to be sent and received each
cycle. Other settings can be made depending on the requirements.
Fig. Address space assignment
Note: The configuration data is set to the slaves (Digitemp-E) as soon as the Profibus system is
started. (PLC from Stop to Run)
By long bus running times it can come to a retarded transmission bath levels and
the status instructions. This can have as a consequence that the immersion lance
hardware is damaged due to to long retention time in the melt.
11 Modbus option
11.1 Modbus
Modbus is only possible if the optionally Modbus board is installed.
This optionally board is a Serial (RS232) to Modbus converter which allows the Digitemp-E to
transfer the measurement data over the Modbus communication system. This converter uses the
system second serial port (COM2) of the Digitemp-E for the transmission which is based on RS485
technology. To setup the second serial port has to be following settings:
• 19200 baud
• 8 data bits
• 1 stop bit
• even parity
• 3964R protocol
Setting up a data telegrams is basically the same as with any other serial port.
Modbus for Digitemp-E uses a 2-wire RS485 half-duplex interface to communicate. This implies a
Master/Slave protocol.
The master addresses a slave by means of a unique slave address. Hexadecimal rotary switches
on the Profibus board allow to set this slave address for the Digitemp-E from 00 to FF (= decimal
values 000 to 255).

11.2 Modbus principle
In Modbus systems, data is transferred via data frames. There are two types of data frames
possible: RTU and ASCII. For the Digitemp-E the RTU frames are applied.
In order to send a RTU frame, the master or slaves checks for an idle condition on the Modbus
(Idle time).
Then a RTU frame with: - the address of the slave,

- the function code (which determines the data handling),
- the register (which holds the start address)
- the data itself (when writing)
- the CRC checksum
After a new idle time it is possible to transfer another data frame again.
RTU frame:
Start Address Function Start register Data CRC sum End

Idle time 8 bit 8 bit 16 bit n x 8 bit 16 bit Idle time
Write Data example:

Start Address Function Data CRC sum End
Start register
… 05H 10H 0000H n x 8 bit 16 bit ….
Read Data example:

Start Address Function CRC sum End
Start register
… 05H 03H 1000H 16 bit ….
Slave loop back check

Start Address Function Data CRC sum End
… 05H 08H 00 00 A5 37H 16 bit …
Note: Slave answers with same frame
11.2.1 Modbus configuration
Configuration of the Modbus system is done by means of reserved registers. The Modbus master
sends for this purpose a data frame (RTU) to the corresponding slave address.
Function code = ‘Write multiple Registers’ (hexadecimal: 10), the register and the new configuration
data.
Note: The new configuration data is only valid after rebooting the system.

11.2.2 Register survey
Register Parameter Value Byte Action
Writing buffer, Data transfer from Modbus to Slave:

0 to 126 Data arbitrarily W
Reading buffer, Data transferation from Slave to Modbus:

1000 to 1126 Data arbitrarily R
Information for reading buffer:

55000 Value of Buffer 0 to 65535 R
overflow
55001 Max. received data 0 to 255 R
bytes
Configuration of serial interface:

64000 Baud rate 0=300, 1=600, 2=1200, 3=2400 LSB R/W
4=4800, 5= 9600, 6= 14400, 7=19200,
8=28800, 9=38400, 10=57600,
11=76800, 12=115200
Parity 0=no, 1=uneven, 2=even MSB R/W
64001 Stopbits 0=1bit, 1=2bits LSB R/W
Word 0=5bits, 1=6bits, 2=7bits, 3=8bits MSB R/W
64002 n.a. LSB
DTR/RTS Bit 0 = DTR, Bit 1 = RTS MSB R/W
64003 CD/CTS/RI/DSR Bit 0 = CD, Bit 1 = CTS, Bit 2 = RI, Bit 3 = R
DSR
n.a. LSB
Modbus configuration:
64100 Baud rate 5=9600, 7=19200 LSB R/W
Parity 0=no, 1=uneven, 2=even MSB R/W
64101 Data frame 0=RTU , 1=ASCII LSB R/W
Mode 0=Slave MSB R/W
64102 Address 1 to 247 LSB R/W
n.a.
64103 Character time out 0 to 65500 R/W
64104 n.a.
64105 Write time out 13000 to 65500 (with block check) R/W
4000 to 65500 (without block check)
3964R Configuration:
64200 Block check 0=off, 1=on LSB
64201 Priority 0=low, 1=high MSB
Reset:
65000 Reboot Hexadecimal: AAAA W
Note: R = Read, W = Write, n.a. = not available

12 Bath level option
12.1 Principle
TMP (°C)
1750 G H
1500 Evaluation
1250
F
Start Value
1000
0750 E
0500 D
0250
C Bath Level
B
A
0000
-3 -2 -1 00 01 02 03 04 05 06 07 08 09 10 11 T (sec)
Fig. typical temperature measurement curve
Point A: The temperature of the probe increases when it approaches the bath surface.
Point B: The bath level detection system is enabled.
This level is set by the Minimum bath level detection parameter.
Point C: The probe enters the bath (Rapid temp rise in curve)
The detected temperature rise can be set by the Delta bath level detection
parameter.
Point D: The probe is stopped after a fixed delay.
This delay can be set by the bath level detection delay parameter.
External signalisation relay ‘MEASURE’ is activated at the end of the delayed time.
Point E: Emergency stop position of probe.
The probe will be stopped when this temperature is reached, in case previous
attempt failed. This level is set by Maximum bath level detection parameter.

Point F: The measurement is starting.
The green light goes out and the yellow light ("MEASURE") comes on.
This level is set by Start condition parameter.
Point G: The temperature evaluation is completed.
The instrument switches to “END” status (Red light). The calculated result is
displayed on the LED’s. Communication of the data telegram is started. The probe
rises the melt.
Point H: Probe leaves the bath (slight temperature rise when passing the slag layer).
12.2 Determination of “Delta” of temperature curve
TMP (°C)
Rise:
°C / sec
Number of
Samples
Fig. Close up of “Rapid rise” of TMP signal
The analysis of the temperature signal is made by comparing samples of the signal:
Delta is taken over 3 samples so when the conversion rate is 50Hz, it will be 40msec, when using
60Hz conversion rate it will be 33.3 msec. The steepness of the rise of the temperature is set by
the delta parameter. This is the temperature level that must be reached between the first and the
last sample of the temperature measurement. Note that these values are different for all kind of
thermocouples.

13 Maintenance Notes
As a result of the advanced electronic design, Digitemp-E requires negligible maintenance. Since
the measuring system is subject to thermal and mechanical stress, it is recommended that the
measurement set-up is checked once a week to ensure accurate measuring results. For a
combined calibration and function test of the measuring system, we recommend the use of our
lance and calibration check system of the Checkmate®. Apart from calibration control, the same
system allows fast and reliable insulation checking of the measuring system.
CAUTION: Make sure that the sensor cable is disconnected from the instrument before
isolation checks are carried out.
13.1 Cleaning Notes
The Digitemp-E can be cleaned with a damp cloth and mild detergent.
14 Packing Recommendations
Since the Digitemp-E is a high-quality electronic measuring unit, it should only be dispatched in its
original packing. If the original packaging is no longer present, then it is advisable to properly pack
the Digitemp-E in a sufficiently large carton lined with a shock-absorbing material such as wood
shavings, polystyrene flakes or similar. The shock-absorbing layer should have a minimal thickness
of 10 cm at each side. Before packing the Digitemp-E, it must be wrapped in paper or plastic film.
For overseas, the unit must be welded into air-tight plastic film, with a siccative added. The
transport container used for this kind of shipment must be lined with oiled paper.
These packing recommendations also apply when returning the unit to the manufacturer.
15 Safety Regulations
The unit must be connected in compliance with the VDE 0100 "Regulations for establishing high
voltage equipment with mains voltages below 1000 V".
Warning !
Before opening the equipment, it is essential that the mains voltage is switched off to all
channels or that the mains plug is disconnected.
It should be noted that possible users connected (signalling system, horn) have their own
power supply which must also be disconnected. Work at live system components may only
be carried out by skilled technical personnel with utmost care.

16 Technical Data
Measurement Application Dip, continuous or MultiStick temperature measurement

Measurement channel 1 insulated analogue input, 10 samples/sec.
Cold junction temperature Compensated in the range -55 up to +125°C
Cold junction accuracy; ± 0.5°C between 0 and 70°C
Input range Thermo element type S, R, B, K, D
linearizied with IEC584, IPTS68 or 48
Plateau recognition Plateau length 0.1 up to 5sec with 0.1sec. steps
window height 0.2 up to 10°C with 0.1° C steps
Measurement circuit control negative, positive or no Thermo element break
Measurement accuracy ± 1°C between 0 und 50°C ambient temperature
Calculation accuracy 1/10 °
Offset correction ± 5° with 0.1° steps
Start temperature 200 up to 1200°C with 50°C steps, automatic Sensor recognition
Maximum measurement time 6 up to 60 sec. In the continuous measurement mode this parameter
is used to adjust the interval of the data transfer.
Detection of Measurement Thermo element break / No Plateau / No Cold Junction
failures
Display 4-Digit 7-Segments LED, 45mm Digit height
Temperature display °C or °F
Display resolution 1°C or 1°F
Internal signalisation 3 LED ,
green = Ready, yellow = Measurement, red = End
External signalisation 3 potential free Relays: ready for measurement, Measurement, End.
max. 220V DC/ 250 V AC, max. 60 W/ VA
Red time 0 up to 10 sec. in 1 sec. Steps
Data outputs 1 Serial output TTY 20mA
optional second serial output Profibus
optional Ethernet Port
Data telegram Selectable of 7 (3 free programmable with the Ethernet option)
telegrams for each data output
Date / Time Optional on Ethernet board, gold capacitor back upped real time
clock
Main voltage 90 up to 260 VAC / 47 up to 63 Hz / max. 34VA (normal 17 W)
Ambient temperature 0 up to 50°C
Housing Metal housing for wall mounting
Protection IP 55
dimensions and weight height = 230mm, width = 260mm, depth = 150mm, weight: approx
7,5 kg

17 CE-Declaration of Conformity
Safety reference: This instrument comply with the EC Low Voltage Directive 73/23/EEC
and the international harmonized safety standards for electrical equipment
for measurement IEC 1010-1 and the national standard DIN VDE 0701,
repair, modification and test of electrical instruments.
EMC-reference: This instrument come up suitable to EC-instruction 89/336/EEC to

the standard of EMC compatibility "disturbance sending EN 61000-6-4"
and "disturbance immunity EN 61000-6-2".
18 RoHS Hint
All electrical devices put on the European market from the 1 July 2006 have to fulfill the EU Directive
2002/95/EC "Restriction of the use of certain Hazardous Substances in Electrical and Electronic Equipment"
(RoHS) as well as the national laws derived from it.
Per definition Heraeus Electro-Nite measuring instruments and analysis devices belong to category 9 =
monitoring and control instruments (-> annex IB of the EU Directive 2002/96/EC WEEE). At the moment this
category 9 is still excluded from the lawful RoHS - regulations.
Independently from this Heraeus Electro-Nite will reequip all devices which are put on the market after the
required date 1 July 2006 according to the lawful RoHS guidelines. With this none of the materials prohibited
according to RoHS directive are brought in the market.
Affected parts and components are selected and adapted in their material composition to the requirements or
are moved on other materials. After qualification these components will flow in successively onto our
production. Quality and achievement of our devices are not concerned from this.
Usually the adaptations are "invisible, nevertheless, parts treated for surface can show another color; e.g.,
yellow chromated surfaces looking silver after the rearrangement. From this primarily housing parts are
concerned.
If products show visible differences, this is because of the rearrangement of single components to guarantee
the conformity with the new EU guideline.
19 WEEE Hint
According to the EU Directive 2002/96/EC "Waste Electrical and Electronic Equipment"

(WEEE) all electric devices put on the European market from the 13 August 2005 the first
time, have to be marked with a special symbol. This symbol (crossed out garbage can with
black bar) should signal to the customer that the so marked parts must not belong in the
house garbage, but be deposited at a collective place for commercial electric scrap or by
the manufacturer.
Heraeus Electro-Nite devices are determined exclusively for the commercial use and may not be transferred
to private users. The disposal must occur according to the national, lawful regulations, for commercial electric
scrap. Please, follow also the regulations of the EU Directive WEEE and their national conversion.
In the case of doubt please ask your national importer or Heraeus Electro-Nite GmbH & Co. KG, Germany.
All old Heraeus Electro-Nite devices can be deposited by Heraeus Electro-Nite GmbH & Co. KG, Germany,
free of charge and competent by a certificated disposal company. On this occasion, the customer pays only
for the carriage.

20 Housing Dimension
Housing depth: 150 mm

Weight: approx 7,5 Kg
All dimension in mm!

21 In and Outputs of the Digitemp-E
21.1 Cable inputs and diameter
Ethernet Profibus TTY

10-12 mm 5-7 mm 7-9 mm
Measurement input Signalisation Reserve Power

5-8 mm 7-9 mm

21.2 Power input
Power input:
90 up to 260 V AC/ 47 up to 63 Hz/ max. 34 VA
Pin Function
1 L1
2 N
3 n.c.
PE PE
Wiring mains input
21.3 Measurement input
Input range:
Type S, R, B, K,

21.4 Main connection block X1

21.5 Ethernet interface (option)
Please use a standard Ethernet connector Type RJ45.
Ethernet connector
(RJ45 – Female)
1 TX+
2 TX-
1
3 RX+
4
8 5
6 RX-
7
8
21.6 Profibus (option)
Pin Function Pin Function

1 n.c. 2 n.c.
3 B+ 4 n.c.
5 DGND 6 VP (+5V)
7 n.c. 8 A-
9 n.c.
Profibus connection
Profibus connector
1A = A-
1B = B+

22 Mainboard
Expansions connector I Expansions connector II

(Ethernet Serial (Profibus)
Display Connector
connector power supply
On board TTY serial port
Rx RxD
CTS Busy/Ready
Future
connector
Fuse for signalisation

1A T
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
Connection Block X1 TTY jumper setting for active/passive
TxD RxD
1 2 3 1 2 3
P A P A
1 2 3
passiv
1 2 3
active

23 Instrument with Option “internal heating”
Profibus connector
Heating 30W
Connection block X1
Heating Control
Power input XP0
Shielding block
7 pole socket
measurement input
Option heating
Ambient temperature: -40 ... +50°C

Temp. error at –40°C: +4°C
Power consumption: additional 30W, if heating is cold approx. 100W
Fuse for heating: 4A T
Thermostat: -10 ... +50°C, standard setting 0°C

24 Management of recycling
If the Digitemp-E has to discard think about the following points of recycling:
The Digitemp-E consists of several components which must be disposed separated.
- The electronic cards have to be supplied to the electronic recycling.
- The housing can be supplied to the metal recycling.
- Plastic window and seal foil have to be supplied to the plastic recycling.
25 Spare part list
Electronic Components
33300033 Mainboard DTEmain002
33300032 Displaybaord DTESg001
33300034 Power supply PW-17A001
Electronic (Option)
33300030 Adapterboard Profibus
33300039 PofibusModul SMARTDP3964R
33910331 Profibus plug Subcon-Plus
33300036 Ethernetbaord LPDTE
32776003 Heating SK2 with controler FGT100
Mechanical Components
33302093 Kabelkit Displayboard-Mainboard
33910028 7-pol. socket
33980483 On/Off switch
33980887 Power input filter
34743001 Connector power input part 1
34743101 Connector power input part 2
33302085 LED Signallamp green
33302086 LED Signallamp yellow
33302087 LED Signallamp red
45524 Fuse 250 V, 1 A t / 1 piece. = 1 VE á 10 pieces.

Digitemp - E: Operating and Instruction Manual Temperature Measuring Unit

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Digitemp - E: Operating and Instruction Manual Temperature Measuring Unit

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Operating and Instruction Manual

Temperature Measuring Unit

© 2006 Heraeus Electro-Nite GmbH & Co KG.

Digitemp E V1_05 29 08 06 eng.doc

1 Safety Related Guidelines for the User .......................................................................................V

4 Brief description ........................................................................................................................... 1

5 Putting into operation ................................................................................................................... 2

7 Instrument Layout ........................................................................................................................ 3

8 Setting Instruction ........................................................................................................................ 4

Digitemp E V1_05 29 08 06 eng.doc

17 CE-Declaration of Conformity ................................................................................................. 27

18 RoHS Hint ............................................................................................................................... 27

19 WEEE Hint .............................................................................................................................. 27

21 In and Outputs of the Digitemp-E ........................................................................................... 29

23 Instrument with Option “internal heating”................................................................................ 34

25 Spare part list.......................................................................................................................... 35

Digitemp E V1_05 29 08 06 eng.doc

Digitemp E V1_05 29 08 06 eng.doc

1 Safety Related Guidelines for the User

1.2 Qualified personnel

1.3 Danger Notice

Digitemp E V1_05 29 08 06 eng.doc

1.5 Procedures for Maintenance and Repair

 Batteries and accumulators must be disposed of as classified waste.

2 Guidelines for Handling Electrostatically Sensitive Devices (ESD)

2.1 Electrostatically Sensitive Devices

Digitemp E V1_05 29 08 06 eng.doc

Temperature measurement instruments of the Digitemp-E series are autonomously operating

Digitemp E V1_05 29 08 06 eng.doc

5 Putting into operation

• Connect the main cable

5.1 Measurement start and measurement procedure

Digitemp E V1_05 29 08 06 eng.doc

5.2 Important Installation remarks

6 Parameter Setting and Calibration

The Digitemp-E is standard equipped with:

• 1 Serial TTY current loop 20mA communication port.

The Digitemp-E can be extended with several options:

Digitemp E V1_05 29 08 06 eng.doc

8.1 Operation of the LCD display and keyboard

(Key UP) (Key DOWN) (Key ENTER) (Key BACK)

Digitemp E V1_05 29 08 06 eng.doc

8.2 Set parameters

8.3 General menu items

8.4 [1.0] Evaluation

8.4.3 [1.3] Window delay: (min 0,0sec. | max.5,0sec. | step 0,1sec.)

8.4.4 [1.4] Window mode: (Mean | (Min+Max)/2)

Digitemp E V1_05 29 08 06 eng.doc

8.4.5 [1.5] Input thermocouple type: (S | B | K | R | D)

8.4.6 [1.6] Thermocouple linearity: (IPTS48 | IPTS68)

8.5 [2.0] Timing and Start Conditions

8.6 [2.4] Option bathlevel

[2.4.1] Set bath level detection :(On | Off)

Digitemp E V1_05 29 08 06 eng.doc

8.7 [3.0] IO-Hardware

8.7.2 [3.2] Normal logic: (NC | NO)

8.7.3 [3.3] Pulsed Error signal: (Yes | No)

8.7.4 [3.4] Fixed End time : (Yes | No)

8.8 [4.0, 5.0] Serial Com1 TTY / Option Com2/ Profibus

Batteries and accumulators must be disposed of as classified waste.