3 Propulsion and Fuel Systems
3 Propulsion and Fuel Systems
Principles of Operation
Jet Engine vs. Piston Engine
Continuous
Air intake Compression Combustion Exhaust
Engine Technology
Propulsion/Engine Types
• Turbojet
• Turbofan
• Turboprop
Geared Turbofan PW1000G
𝐵𝑃𝑅 = 12
• Ramjet/Scramjet
Scramjet
Ramjet
H [km]
Turbojet +
afterburner
Turbo-
fan
Turboprop
Piston engine Turboprop TP400
Mach
Engine Technology
Bypass Ratio (BPR)
𝑚𝐵𝑦𝑝𝑎𝑠𝑠
𝐵𝑃𝑅 = [−] High Combustor
𝑚𝑐𝑜𝑟𝑒 Fan Pressure
Blade Compressor
Engine Shafts
• 2-shafts:
General Electrics Low Pressure
Turbine
High-Pressure
• 3-shafts:
Low Pressure
Rolls-Royce Compressor Source: lyle.smu.edu (modified)
Engine Technology
Emissions and Specific Fuel Consumption (SFC)
Turbojet
100
Turbofan
18% 1st Generation
∆𝑆𝐹𝐶, ∆𝐶𝑂2 , ∆𝑁𝑂𝑥 [%]
𝐵𝑃𝑅 2
80
2nd Generation
20% 𝐵𝑃𝑅 4 − 6
3rd Generation
𝐵𝑃𝑅 = 7 − 8
60 12% 4th Generation
𝐵𝑃𝑅 > 8 5th Generation
12-20% 𝐵𝑃𝑅 > 10
4-6% Geared Turbofan
𝐵𝑃𝑅 > 12
40
JT3C (B727) JT8D (B727) PW2000 (B757) GE90 (B777) Trent 900 (A380) PW1100G (A320neo)
Hybrid-Electric Propulsion
Serial Hybrid Architecture
Source: airbus.com
Source: airbus.com
Engine Interfaces
The definition and control of the interfaces between the engine and the airframe is
essential to allow the airframe contractor and the engine contractor to develop their products
independently.
• The definition of an Interface Control Document (ICD) enables the major project
contractor to declare and agree their interfaces. Typical interface categories are:
Installation
System Connections
Power Offtakes
Engine Interfaces
Installation
• Attachments
Source: planespotters.net (© David T. Ruiz)
• Thrust bearings and fuselage loads Boeing 737-800 with two CFM56-7B with the typical
flattened nacelle bottom and intake lip.
• Interface compatibility
Engine Interfaces
System Connections
• Fuel connections
Engine Interfaces
Power Offtakes
• Bleed-Air
Accessory
Gearbox Source: hispano-suiza-sa.com
Hydraulics Indications
EDP Channel A
Supply PMA
28VDC FADEC
Oil PMA
Engine Channel B
Lubrication
-
Engine Drive
Pumps
Shaft
Engine Interfaces
No-Bleed Engine
“Bleed Engine”
Eliminating the pneumatic bleed results in a more
efficient engine operation due to reduced overall
airplane level power requirements.
Benefits (compared to traditional bleed-air engine)
Instrumentation
Reheat
Fuel
The major design aspects are reliable, economical and long-term operation under
defined predictable conditions.
Control Objectives
Bypass Loop
• Fuel Control Unit (FCU) or VSV
• FCU/FMU achieve steady state Schematic of a typical aircraft fuel control circuit
• Variable intake area/shock control for Inlet Guide Variable 7th Stage 12th Stage
Vane Guide Fixe Stator Air Air
high Mach (e.g. Concorde and Tornado) (Variable) Vane Vane
• Engine stability
• Input Signals
Throttle position
Air data Air Data
Control System
Throttle
Total temperature position
• Output Signals
Fuel Flow Control Fuel
Power Off Take
Air Flow Control
Engine control system schematic with basic inputs and outputs
The Full Authority Digital Engine Control (FADEC) also called Engine Control Unit or
Engine Electronic Controller is a fully redundant digital control system which provides
complete engine management and control. The FADEC is mounted on the fan casing.
Principal Functions
• Optimized engine efficiency
Electrical wiring
•
Ground
Ignition Control Supply
Ignition
Unit
• Engine Rotation Igniter
APU Air
Valve
Plug
APU
Supply
Starting Sequence (by FADEC) Igniter
Plug Isolation
Ignition
1. Open low pressure cocks (fuel) Unit Starter
Valve
Control
Valve PRSOV
2. Rotate engine (electric/pneumatic) Accessory Engine
Gearbox Supply
Starter
3. Supply ignition energy
Electronic Engine
Control Start Switch
4. Set throttle levers to idle
– open high pressure cocks Schematic of a typical engine ignition control system
Engine Indication
Indication of certain engine parameters for pilots – displayed by the EICAS (Boeing) or the
ECAM (Airbus)
Electronic
Main Parameters Engine Control
N2
N3
• Engine Speed (N1, N2, N3) N1
RCC Vibration
• Engine Temperatures EPR
N3
P20/T20
• Engine Pressure Ratio (EPR) Accelerometer P50
EPR
•
EGT
Engine Vibration N1
OPR Probe
T44
N1 Probe
N2
N2 Probe
N3 and Power
• Thrust (or torque) Alternator
Fuel Cooled
Oil Cooler
Fuel
Oil Tank
Servo
Fuel
Scavenge Air
Oil Filter
Air/Oil Heat
Exchanger
Oil Pump
Pressure
Oil Filter
Engine
Gear Box
Breather
Schematic of a typical engine oil system Engine oil system of the Rolls-Royce Trent 900 (Airbus A380)
Introduction
Evolution of Fuel Control Systems
• In early days aircraft and general aviation aircraft fuel is gravity fed to the engines
• For transport aircraft with high performance engines more fuel and higher flow rates
are required
• Fuel Transfer
• Refuel/Defuel
• Fuel Jettison
Introduction
Example: Boeing 777 Fuel System
Source: lessonslearned.faa.gov
Introduction
Aviation Fuels
Large transport aircraft use turbofan gas turbine engine which are designed to operate on a
distillate fuel, called jet fuel:
• Hydrocarbons with little more carbon and higher sulfur content than gasoline to reduce
corrosion and oxidation
Introduction
Major Subsystems
Major Components
• Fuel Tanks
Fuel Tank
Fuel Tank Configuration
• The location, size, shape and construction of fuel tanks vary with the type and intended
use of the aircraft
• Transport aircraft: Fuel tanks are integral with the wing or other structural portions of
aircraft (e.g. fuselage, horizontal tail)
• Each tank is vented to the outside air through a ventilation system to maintain atmospheric
pressure within the fuel tanks
Fuel
Refuel/ Refuel/ Transfer
Air/Oil Heat
Defuel Defuel
Fuel Exchanger Fuel
Jettison Jettison
APU Aft
Feed Tank
Fuel Tank
Fuel Tank Configuration Examples
Airbus A380
Fuel Tank
Design Aspects (1)
• Wing compartments
Wing tanks are often subdivided for fuel
management concerns
Avoid the displacement of large fuel masses
during maneuvers
Baffle valves restrict outboard flow
Fuel Tank
Design Aspects (2)
• Fuel Drain
Fuel systems must contain at least one drain
The position has to allow a draining of the entire fuel (aircraft is on the ground)
An automatic and manual locking is required
The locking has to be indicated
Fuel Transfer
Apart from fuel feed to the engines and the APU, some fuel systems can perform the
following fuel transfers:
• Inboard and outboard fuel transfers within the wing to reduce wing bending moments
and hence structural fatigue
Generic forward and aft fuel transfer Generic inboard and outboard fuel transfer
Fuel Jettison
• At the beginning of a flight, fuel constitutes a
large portion of the MTOW
Source: commons.wikimedia.org
• Control, status and Built-In Test (BIT) of all system pumps, valves and pressure sensors
• Fuel transfer – burn sequence and lateral balance (programmed transfer sequence):
Center tank is used to keep the four feed tanks topped up via center-to-feed transfer
Once the center tank is emptied, the feed tanks are depleted
Low fuel tank level: fuel from the trim tank and finally the wing outer tanks is
transferred to the feed tanks
Fuel gauging and fuel management system of the Boeing 777 (simplified)
In-Flight Refueling
The ability to refuel an aircraft in the air greatly adds to
the flexibility of air power giving what is termed in
military parlance a force multiplier effect.