Manufactured Food Regulatory Program Standards - FDA
Manufactured Food Regulatory Program Standards - FDA
Manufactured Food Regulatory Program Standards - FDA
September 2010
http://www.fda.gov/ora/fed_state/default.htm
Introduction ...................................................................................................................................... 1
Background ...................................................................................................................................... 2
Standard No. 1 Regulatory Foundation ........................................................................................ 3
Standard No. 2 Training Program................................................................................................. 5
Standard No. 3 Inspection Program .............................................................................................. 8
Standard No. 4 Inspection Audit Program ................................................................................. 11
Standard No. 5 Food-related Illness and Outbreaks and Response .................. ……….……. 15
Standard No. 6 Compliance and Enforcement Program........................................................... 18
Standard No. 7 Industry and Community Relations ................................................................. 20
Standard No. 8 Program Resources ............................................................................................ 21
Standard No. 9 Program Assessment .......................................................................................... 24
Standard No. 10 Laboratory Support ........................................................................................... 26
The program standards are comprised of ten standards that establish requirements for the
critical elements of a regulatory program designed to protect the public from foodborne
illness and injury. These elements include the program’s regulatory foundation, staff
training, inspection, quality assurance, food defense preparedness and response,
foodborne illness and incident investigation, enforcement, education and outreach,
resource management, laboratory resources, and program assessment. Each standard has
corresponding self-assessment worksheets and certain standards have supplemental
worksheets and forms for determining a level of conformance with such standards. The
State program is not required to use the forms and worksheets contained herein; however,
alternate forms should be comparable to the forms and worksheets for program standards.
These program standards do not address the performance appraisal processes that a State
agency may use to evaluate individual employee performance.
FDA will use the program standards as a tool to improve contracts with States. The
program standards will assist both FDA and the States in fulfilling their regulatory
obligations. The implementation of the program standards will be negotiated as an option
for payment under the State contract. States that are awarded this option will be expected
to implement the program standards to evaluate and improve their manufactured food
program. FDA recognizes that full use and implementation of the program standards by
those States will take several years. Such States will, however, be expected to implement
improvement plans to demonstrate that they are moving toward full implementation.
1
Program defined as an operational unit(s) that is responsible for the regulatory oversight of food plants.
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Manufactured Food Regulatory Program Standards September 2010
BACKGROUND
The food safety regulatory system in the United States is a tiered system that involves
Federal, State, and local governments. The Food and Drug Administration (FDA) is
responsible for ensuring that all foods moving in interstate commerce, except those under
United States Department of Agriculture jurisdiction, are safe, wholesome, and labeled
properly. State agencies conduct inspection and regulatory activities that help ensure
food produced, processed, or sold within their jurisdictions is safe. Many State agencies
also conduct food plant inspections under contract with the FDA. These inspections are
performed under the States’ laws and authorities or the provisions of the Federal Food,
Drug, and Cosmetic Act (FD&C Act) or both. To maximize the use of resources among
the FDA and the States, particularly when their jurisdictions overlap, their inspection
programs should be equivalent in effect.
In June 2000, the Department of Health and Human Services’ Office of the Inspector
General (OIG) released a report of FDA’s oversight of State contracts. In this report, the
OIG recommended that [FDA] take steps to promote “equivalency among Federal and
State food safety standards, inspection programs, and enforcement practices. 2 ” In
response to their findings, FDA established a committee to develop a set of quality
standards for manufactured food regulatory programs. The committee was comprised of
officials from FDA and from State agencies responsible for the regulation and inspection
of food plants 3 .
2
Office of Inspector General, FDA Oversight of State Food Firm Inspections: OEI-01-98-00400 (Department of Health and Human
Services, 2000), p. 5.
3
A building or facility or parts thereof, used for or in connection with the manufacturing, packaging, labeling, or holding of human
food as defined by 21 CFR Part 110.3 (k) .
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Manufactured Food Regulatory Program Standards September 2010
STANDARD No. 1
Regulatory Foundation
1.1 Purpose
This standard describes the elements of the regulatory foundation 4 used by a State
program to regulate food plants.
The State program has the legal authority and regulatory provisions to perform
inspections and investigations, gather evidence, collect samples, and take enforcement
actions under Federal and State laws. If the State adopts FDA laws and regulations by
reference, the terms of adoption must be clearly defined.
NOTE: When State code does not provide for adopting FDA laws and
regulations by reference, which includes subsequent amendments and
editions of the Title 21 Code of Federal Regulations (CFR), a legal review
by the State agency’s counsel to determine if State laws and regulations are
equivalent in effect to the current Federal laws and regulations listed in
appendix 1 is needed. If it has not adopted the current version of the CFR,
the State must provide the revision date of the CFR that was adopted for
each regulation in the box under “State citation or alternate provision” of
appendix 1.
a. The State program has the legal authority to inspect food plants, gather evidence,
collect and analyze samples, and take enforcement actions for adulteration or
misbranding of foods equivalent in effect to sections of the current FD&C Act
specified in appendix 1.
b. The State program enforces regulatory provisions equivalent in effect to the Federal
regulations specified in appendix 1. In the absence of a corresponding law or
regulation, a legal review by the State agency’s counsel to determine if State laws
and regulations are equivalent in effect to the current Federal laws and regulations
listed in appendix 1 is needed.
c. The State program uses its laws and regulations to broaden its scope of regulatory
authority.
4
Laws, regulations, rules, ordinances, or other regulatory requirements that govern the operation of a food plant or manufacturing
establishment.
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Manufactured Food Regulatory Program Standards September 2010
1.4 Outcome
The State program has the legal authority and regulatory provisions to protect the public
health by ensuring the safety and security of the food supply.
1.5 Documentation
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Manufactured Food Regulatory Program Standards September 2010
STANDARD No. 2
Training Program
2.1 Purpose
This standard defines the essential elements of a training program for inspectors.
The State program has a training plan that ensures all inspectors receive training required
to adequately perform their work assignments. The plan provides for basic and advanced
food inspection training as well as continued training for professional development in the
field of food processing.
The State program has written basic and advanced food inspection training programs that
include course curriculums. ORA-U offers courses that the State program should
consider when developing basic and advanced training curriculums.
The State program maintains a history of the training provided to all inspectors.
Appendix 2.1 may be used to document all training provided to inspectors. Or, the
training history may be recorded and retained electronically.
The State program provides, or otherwise makes available, inspection training for all
inspectors. A training record similar to appendix 2.2 is maintained for all inspectors.
The individual training record should have the inspector’s start date.
NOTE: All required basic and advanced courses must be listed on the
inspector’s training record. Documentation to verify that an inspector has
successfully completed a course must be retained.
The State program requires that each inspector complete a basic food inspection training
curriculum that consists of coursework and field training described here.
Coursework
The State program requires each inspector to complete coursework in the following areas
within 24 months of his or her start date with the State program.
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Manufactured Food Regulatory Program Standards September 2010
• Microbiology
• Epidemiology
• Basics of HACCP
• Basic labeling
• Control of allergens (when available)
• Sampling technique and preparation
Field training
The State program requires that each inspector participate in a minimum of ten joint or
audit inspections with a qualified trainer and receive a minimum of two acceptable
evaluations from the trainer. Joint or audit inspections are conducted in firms that are
representative of the food plants in the State program’s establishment inventory. Each
inspector will complete the minimum field training requirements within 18 months of his
or her start date with the State program and prior to conducting independent inspections.
The State program requires each inspector who will conduct specialized food inspections
to complete an advanced inspection training curriculum that consists of relevant
coursework and field training as described here.
Coursework
The State program requires each inspector who will perform specialized food inspections
to complete coursework listed here.
5
FDA/ORA U classroom and long distance learning courses are listed at: http://www.fda.gov/ora/training/course_ora.html
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Manufactured Food Regulatory Program Standards September 2010
Field training
The State program requires that each inspector who will conduct specialized food
inspections participate in three joint inspections with a qualified trainer and receive a
minimum of two acceptable evaluations from the trainer. The joint inspections are
conducted in food plants representative of the specialty area. The inspector will complete
the minimum field training requirements prior to performing independent inspections.
c. Continuing education
The State program requires that each inspector participate in continuing education that
includes coursework and inspections. Every 36-month interval, each inspector is
required to receive 36 contact hours of classroom training and participate in at least two
joint or audit inspections with a qualified trainer. These joint inspections are intended to
assist the inspector with applying what was learned in the classroom to what should be
covered during an inspection.
[Note: The 36-month continuing education interval starts when the basic training cycle is
complete -- 24 months after the employee’s start date.]
One contact hour is earned for each hour of participation in the continuing education
activities from sources described in Section 2.3a.
.
2.4 Outcome
The State program has trained inspectors with the knowledge, skills, and abilities to
competently inspect food plants.
2.5 Documentation
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STANDARD No. 3
Inspection Program
3.1 Purpose
This standard describes the elements of an effective inspection program for food plants.
The State program has an inspection system. This system provides the foundation for
inspecting food plants to determine compliance with the laws administered by Federal,
State, and local governments. In addition, the State program has: (1) an established recall
system, (2) a system to respond appropriately to consumer complaints, (3) a system to
resolve industry complaints about inspections, and (4) a recordkeeping system for all
elements of the inspection program.
The State program updates its inventory of food plants. The inventory is categorized by
the degree of risk associated with the likelihood that a food safety or defense incident will
occur. Inspections are prioritized, frequencies assigned, and resources allocated based on
risk categories assigned to a food plant or product, the manufacturing processes, and the
inspection history of the food plant. Appendix 3.2 provides factors that may be
considered when defining risk categories.
b. Inspection protocol
The State program has written policies and procedures for inspecting food plants that
require the inspectors to:
6
Standard number 8, appendix 8.3 Inspection Equipment
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Manufactured Food Regulatory Program Standards September 2010
8. Distinguish between significant and insignificant observations, and isolated
incidents versus trends
9. Review and evaluate the appropriate records and procedures for the
establishment’s operation and effectively apply the information obtained from this
review [during the inspection]
10. Collect adequate evidence and documentation to support inspection observations
in accordance with State program procedures
11. Verify correction of deficiencies identified during the previous inspection
12. Behave professionally and demonstrate proper sanitary practices during the
inspection
13. Use the Fish and Fishery Products Hazards and Controls Guide or the Juice
HACCP Hazards and Controls Guide, when and as appropriate, to identify and
evaluate the hazards associated with the product and process
14. Assess the firm’s implementation of sanitation monitoring for the applicable eight
key areas of sanitation
15. Review the firm’s HACCP plan (or necessary process controls in the absence of a
HACCP plan) and applicable monitoring verification and corrective action
records, including those related to sanitation
16. Recognize deficiencies in the firm’s monitoring and sanitation procedures through
in-plant observations
17. Make appropriate introductions, and explain the purpose and scope of the
inspection
18. Use suitable interviewing techniques
19. Explain findings clearly and adequately throughout the inspection
20. Alert the firm’s person in charge when an immediate corrective action is
necessary
21. Answer questions and provide information in an appropriate manner
22. Write findings accurately, clearly, and concisely on the State document and
provide a copy to the firm’s person in charge
c. Food recalls
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d. Consumer complaints
The State program has a system for handling consumer complaints. The system contains
written procedures for receiving, tracking, evaluating, answering, closing, and
maintaining records of consumer complaints.
The State program has a system to resolve complaints from industry about inspections.
The system contains written procedures for receiving, evaluating, answering, and
maintaining records of industry complaints about inspections.
3.4 Outcome
The State program has an inspection program that reduces the occurrence of foodborne
illness, injury, or allergic reaction by:
3.5 Documentation
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Manufactured Food Regulatory Program Standards September 2010
STANDARD No. 4
Inspection Audit Program
4.1 Purpose
This standard describes the basic quality assurance reviews necessary to: (1) evaluate the
effectiveness of the inspection program, (2) recognize trends in inspectional coverage,
and (3) identify best practices used to achieve quality inspections and sample collections.
The State program conducts quality assurance reviews to assess the effectiveness of its
inspections and sample collections. The data used to determine such performance is
obtained from observing an inspector conducting an inspection and the inspector’s
written reports. This standard is not intended, however, to evaluate individual
performance.
The State program implements a quality assurance program (QAP) that identifies
elements of its inspection and sample collection processes that need improvement.
The QAP has two components: (1) a field audit component, which is an on-site
performance evaluation of inspections and (2) a desk audit component, which is a
performance review of the written reports of inspections and sample collections.
Worksheets 4.2, 4.3, and 4.4 will be used to: (1) calculate an overall audit rating for
each review (field inspection performance and written reports of inspections and
samples collections) and (2) evaluate ratings for a single performance factor.
Managers use the ratings to identify specific aspects of its inspection program that
need improvement. When performance ratings fall below 80 percent, a corrective
action plan (appendix 4.8 or comparable form) is required.
The State program compiles and summarizes the results of the field and desk audits
annually and determines an overall performance rating, which is reported on the self-
assessment worksheet (appendix 4.1). The results of the audits are evaluated every
12 months to: (1) determine the effectiveness of the food inspection program,
(2) recognize trends in inspectional coverage, and (3) identify best practices used to
achieve quality inspections and sample collections.
The worksheets contained in appendices 4.1-4.4 are used to record and summarize audit
findings. Or, the State program may use comparable worksheets to record audit findings.
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Manufactured Food Regulatory Program Standards September 2010
a. Field Inspection Audit
The QAP requires periodic review of inspection reports to verify that inspectional
findings are obtained and reported according to established procedures and policies.
The quality of each inspection report is audited using the performance factors listed in
appendix 4.6. An overall inspection report rating is calculated using worksheet 4.3.
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Manufactured Food Regulatory Program Standards September 2010
c. Sample Report Audit
The QAP requires periodic review of sample reports to verify that samples were
properly collected, identified, and submitted according to established procedures and
policies and that appropriate information was recorded. The quality of each sample
report is audited using the performance factors listed in appendix 4.7. An overall
sample report rating is calculated using worksheet 4.4.
A corrective action plan is required when an overall audit rating falls below
80 percent or when an individual performance factor is rated as “needs
improvement.” Appendix 4.8 is used to document how the deficiency was corrected.
4.4 Outcome
The State program systematically evaluates and improves its inspection and sample
collection systems to ensure that activities and information are accurate, complete, and
comply with the jurisdiction’s procedures and policies.
4.5 Documentation
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Manufactured Food Regulatory Program Standards September 2010
• Appendix 4.4 Summary of sample report audit findings
(includes worksheet 4.4)
• Appendix 4.5 Contract Audit - FDA Form 3610
• Appendix 4.5a Guidance for completing contract audit form
• Appendix 4.6 Inspection report audit form
• Appendix 4.7 Sample report audit form
• Appendix 4.8 Corrective action plan (includes table 4.8)
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Manufactured Food Regulatory Program Standards September 2010
STANDARD No. 5
Food-related Illness and Outbreak Response
5.1 Purpose
This standard describes the functions and related activities necessary to investigate food-
related illnesses, outbreaks, and hazards as well as coordinating roles and responsibilities
with other jurisdictions and notifying the public.
The State program has procedures for investigating food-related illnesses and outbreaks
that include coordinating roles and responsibilities with other authorities and notifying
the public. If the responsibility for food-related illness and outbreak investigations is
assigned to another agency, a memorandum of understanding with this agency is needed
to fulfill the requirements of this standard. Appendix 5.2 is an example of a
memorandum of understanding between the department of health and the department of
agriculture.
a. Develop and coordinate the operation of written support service agreements between
the food program and the epidemiology support program.
b. Ensure the support service contract or agreement identifies and describes the roles,
duties, and responsibilities of each program for: (1) receiving reports of foodborne
illness or injury, (2) performing investigational activities to identify the source of the
problem, (3) reporting and recording the results of the investigations, (4) containing
or mitigating the incident, and (5) preventing recurrence.
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Manufactured Food Regulatory Program Standards September 2010
Whether foodborne illness support activities are performed by the State program or under
a contractual agreement, it must have [or contract for] a system to:
5.4 Outcome
The State program has written procedures for documenting and investigating alleged
food-related illnesses, injuries, and unintentional or deliberate food. Additionally, the
State program must have a rapid response system and team that is capable of detecting
and distinguishing between outbreaks of foodborne disease and possible intentional
contamination.
5.5 Documentation
7
Council to Improve Foodborne Outbreak Response (CIFOR). Guidelines for Foodborne Disease Outbreak Response. Atlanta:
Council of State and Territorial Epidemiologists, 2009.
8
Specific requirements for laboratory support are contained in standard number 10.
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Manufactured Food Regulatory Program Standards September 2010
• A written description of epidemiology support or an agreement that defines
epidemiology support similar to appendix 5.2
• A complaint log or database
• Up-to-date emergency contact list for all relevant jurisdictions
• Procedure and contact person for releasing information to the public
• Documented timeframes for responding to complaints
• The illness, injury, or outbreak response procedures and the data collection forms
• Policies and procedures for handling incidents and threats of deliberate
contamination and for collaborations with FDA and other jurisdictions under
conditions of increased threat or intentional contamination
• Written agreements that identify and describe sources of supplemental laboratory
capacity and expertise including laboratory support 9 to detect contaminants not
normally found in food
• Investigation reports and summaries
9
Standard number 10 describes the elements of laboratory support for a manufactured food regulatory program.
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Manufactured Food Regulatory Program Standards September 2010
STANDARD No. 6
Compliance and Enforcement Program
6.1 Purpose
This standard describes the State agency’s strategies, procedures, and actions to enforce
the laws and regulations to achieve compliance and to evaluate the effectiveness of its
compliance and enforcement program.
The State program has a compliance and enforcement program, which describes its
compliance strategy and procedures. The compliance and enforcement program conducts
an annual review of its enforcement actions. The State program records the enforcement
actions on appendix 6.2 and calculates an overall rating used to interpret compliance and
enforcement procedures were followed. Results of the review are used to identify
improvements, modify procedures, and develop enforcement strategies.
The State program has a compliance and enforcement program that: (1) contains written
enforcement strategies, (2) tracks critical and chronic violations and violators, (3) uses a
risk-based system to determine when a directed investigation, follow-up, or re-inspection
is needed, (4) establishes a timeline for progressive actions, and (5) has a system to
communicate verbal and written policy and guidance to managerial and non-managerial
staff. Appendix 6.1 is a framework for explaining the compliance and enforcement
program required by this standard. This outline is a means through which the State
should describe its program. Other aspects that may be pertinent to the State’s program
that have not been included in the outline should be added.
10
Actions in the enforcement strategy may include, but are not limited to:
• Preventive actions such as promoting voluntary compliance through education program and consultation;
• Field actions such as verbal warnings, documented warnings, re-inspections, and product embargos;
• Supervisory/management actions such as warning letters or informal hearings;
• Administrative actions such as complaints and evidentiary hearings to suspend or revoke a business license; and
• Civil or criminal sanctions.
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Manufactured Food Regulatory Program Standards September 2010
Frequency The performance review is conducted every
12 months. Results of the review are used to
identify improvements, modify procedures, and
develop enforcement strategies.
6.4 Outcome
The State program has a compliance and enforcement program that has written
procedures to ensure that compliance actions are supported by sound judgment, adequate
evidence, and appropriate documentation that is submitted in program-prescribed formats
and timeframes.
6.5 Documentation
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Manufactured Food Regulatory Program Standards September 2010
STANDARD No. 7
Industry and Community Relations
7.1 Purpose
This standard describes the elements of industry and community outreach activities
developed and accomplished by the State program.
The State program participates in activities that foster communication and information
exchange among the regulators, industry, academia, and consumer representatives. It
also coordinates or participates in outreach activities that provide educational information
on food safety and defense issues. Outreach activities are documented on Appendix 7.
The State program interacts with industry and consumers by sponsoring or actively
participating in meetings such as task forces, advisory boards, or advisory committees.
Appendix 7 is completed for each outreach activity.
Outreach efforts are tailored to a target population and may include dissemination of
information using electronic sources and traditional methods such as mailings. Topics at
outreach efforts may include food defense, investigation strategies, and regulatory
requirements. Representatives from affected food industries, consumers, academia, and
other Federal, State, and local food protection agencies are invited to these meetings.
7.4 Outcome
The State program uses outreach activities to inform varied populations about food-
related issues.
7.5 Documentation
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Manufactured Food Regulatory Program Standards September 2010
STANDARD No. 8
Program Resources
8.1 Purpose
This standard describes the elements for assessing the resources (staff, equipment, and
funding) needed to support a manufactured food regulatory program.
Staff, equipment, and funding are managed to accomplish the elements detailed in these
standards.
Staffing
Appendix 8.2 is only an example of how to calculate the number of field staff needed
to conduct inspections of food plants. State programs should use verifiable data to
determine the required number of inspectors.
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Manufactured Food Regulatory Program Standards September 2010
e. Food-related Illness and Outbreaks and Food Defense Preparedness and Response
(standard number 5)
The State program has adequate staff to prepare for and respond to emergency
situations.
Equipment
d. Inspections
The State program provides inspectors with equipment needed to conduct quality
inspections. Appendix 8.3 is a list of inspection equipment.
Program funding
b. Training costs
c. Travel-related expenses
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Manufactured Food Regulatory Program Standards September 2010
e. Industry and community outreach expenses
f. Laboratory expenses
h. Indirect costs
i. Overhead costs
8.4 Outcome
The State program assesses and allocates resources needed to support a manufactured
food regulatory program.
8.5 Documentation
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Manufactured Food Regulatory Program Standards September 2010
STANDARD No. 9
Program Assessment
9.1 Purpose
This standard describes the process a State program uses to assess and demonstrate its
conformance with each of the program standards.
The results of the self-assessments are used to determine areas or functions of the State
program that need improvement. The results of the baseline self-assessment are used to
develop an improvement plan and establish timeframes for making improvements.
Subsequent self-assessments are used to track progress toward meeting and maintaining
conformance with the program standards.
In the first year of implementing the program standards, the State program conducts a
baseline self-assessment to determine if they meet the elements of each standard. The
State program should use the worksheets and forms contained herein; however it can use
alternate forms that are equivalent.
The State program maintains the documents required by each standard and records of all
self-assessments, improvement plans, and program assessment validation audits.
The information contained in the documents must be current and fit-for-use.
The State program uses the results of its self-assessments to complete the
Self-Assessment and Improvement Plan Report (also known as Worksheet 9).
The State program should update this worksheet each year.
If the State program fails to meet all program elements and documentation requirements
of a standard, it develops a written strategic plan that includes the following information:
(1) the individual element or documentation requirement of the standard that was not met,
(2) improvements needed to meet the program element or documentation requirement of
the standard, and (3) projected completion dates for each task.
After the State has completed their baseline self-assessment and improvement plan,
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Manufactured Food Regulatory Program Standards September 2010
FDA conducts a program assessment validation audit (hereafter known as validation
audit). The validation audit should occur within 18 months. A subsequent validation
audit will be conducted at 36 months to evaluate the State’s progress toward fully
implementing the standards. Then, at 60 months, FDA will conduct a comprehensive
program audit. As part of the program audit, the auditor reviews the records and
supporting documents required by the criteria in each standard to determine if the self-
assessment and improvement plan accurately reflect the State program’s level of
conformance with each of the standards.
9.4 Outcome
The State program conforms to the program standards through well-defined and written
evaluation activities and a process for continuous improvement.
9.5 Documentation
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Manufactured Food Regulatory Program Standards September 2010
STANDARD No. 10
Laboratory Support
10.1 Purpose
This standard describes the elements of laboratory support for a manufactured food
regulatory program.
The State program has access to the laboratory services needed to support program
functions and documents its laboratory capabilities including agreements with external
laboratories.
a. The State program has access to a laboratory that is capable of analyzing a variety of
samples including food, environmental, and clinical samples.
b. The State program maintains a list of services for routine and non-routine analyses
such as biological hazard determinations.
c. The State program has a contract or written agreement with its primary servicing
laboratories 11 .
d. The State program utilizes laboratories that have a current A2LA 12 accreditation.
e. Or, the State program utilizes laboratories that have quality assurance programs that
incorporate management and technical requirements found in ISO/IEC 17025:2005.
10.4 Outcome
The State program has access to laboratory services described in this standard.
11
Primary laboratory is a laboratory that analyzes more than 51 percent of the samples collected by the State program. State
programs are not required to have written agreements with FDA laboratories.
12
American Association for Laboratory Accreditation
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Manufactured Food Regulatory Program Standards September 2010
10.5 Documentation
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Manufactured Food Regulatory Program Standards September 2010
Appendix 1
Self-Assessment Worksheet
The State program describes how equivalency is accomplished when it lacks authority to enforce the sections of
the current FD&C Act and the parts of the CFR listed in the following tables and subsequent final rules.
For example, the State program may comply with standard number 1 either by identifying its equivalent State
authorities or by describing how equivalency is attained through alternative procedures or agreements.
The State law must be equivalent in effect to the sections of the current FD&C Act. The language used does not
have to be identical if the same outcome is achieved. If the provisions contained in the relevant sections of your
food laws and codes are not the same as those contain the corresponding Federal citations, please identify the
difference between the two.
The State regulation must be equivalent in effect to the sections listed in the current CFR. The language used
does not have to be identical if the same outcome is achieved. States may have more stringent regulations
unless preempted. If a specific version of the CFR is adopted, please provide the date of the CFR.
If the provisions contained in the relevant sections of your food regulations differ from the corresponding
Federal citations found in the current CFR, please report the difference between the two. Differences between
the CFR adopted by the State and the current CFR should be reported.
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Manufactured Food Regulatory Program Standards September 2010
Appendix 1
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Manufactured Food Regulatory Program Standards September 2010
Appendix 1
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Manufactured Food Regulatory Program Standards September 2010
Appendix 1
State laws and regulations used by the program to broaden its scope of regulatory authority are listed below.
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Assessment completed by:
___________________________________________________________________________________
(NAME) (DATE)
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Manufactured Food Regulatory Program Standards September 2010
Manufactured Food Regulatory Program Standards
Appendix 2.1
Self-Assessment Worksheet
Instructions: Record the name of the employee and the completion date for each training component. Use additional sheets if needed.
__________________________________________________________________________________________________________
September 2010
(NAME) (DATE)
Appendix 2.2
Appendix 2.2
Individual Training Record
Communication skills
Microbiology
Epidemiology
Basics of HACCP
Control of allergens
2.
3.
4.
5.
6.
7.
8.
9.
10.
Evaluations
1.
2.
Traceback investigations
Nutrition labeling
Acidified food
Conducting Acidified Food Inspections (FD202)
Note: Acidified food inspections done under FDA contract shall only be
performed by state inspectors who have successfully completed the FDA
course, Conducting Acidified Food Inspections (FD202).
Juice HACCP
Juice HACCP and Conducting Juice HACCP Inspections
(FD219)
Note: Juice HACCP inspections done under FDA contract shall only be
performed by state inspectors who have successfully completed the FDA
course, Juice HACCP and Conducting Juice HACCP Inspections
(FD219).
Seafood HACCP
Conducting Seafood Inspections (FD249)
Note: Seafood HACCP inspections done under FDA contract shall only
be performed by state inspectors who have successfully completed the
FDA course, Seafood HACCP Inspections (FD249).
2.
3.
Evaluations
1.
2.
2.
3.
Evaluations
1.
2.
Continuing Education
Coursework
Please provide the name and Completion Contact Inspector’s Supervisor’s
location of the course. Date Hours 1 Initials Initials
Continuing Education
Fieldwork
Completion Inspector’s Supervisor’s
Joint Inspections Date Initials Initials
Please provide the name of the food plant and
identification number.
1.
2.
1
The inspector will earn contact hours at a rate of one contact hour for every course hour.
Manufactured Food Regulatory Program Standards
September 2010
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Appendix 3.1
Appendix 3.1
Self-Assessment Worksheet
Program Elements Yes/No If no, please explain why element is not met
Section I. Risk-based inspection system
a. Is the establishment inventory updated?
• Does inventory have both licensed and unlicensed
firms?
• Are addresses for the physical locations of firms
listed in the inventory?
b. Are eSAF (electronic State Access to FACTS) entries
hard-copy inspection reports cross referenced to
ensure the firm information is accurately entered?
c. Are establishments grouped based on identified risk
factors?
d. Are risk categories used to prioritize inspections,
assign routine inspection frequencies, and allocate
resources?
Section II. Inspection protocol
Does the program’s inspection protocol require
inspectors to:
a. Review the establishment file, consumer complaints,
and other relevant documents prior to inspection?
b. Use appropriate equipment and forms?
c. Establish jurisdiction?
d. Select appropriate product/process (high risk products
and processes)?
e. Assess employee practices critical to the safe
production and storage of food?
f. Properly evaluate the likelihood that conditions,
practices, components, and labeling could cause the
product to be adulterated or misbranded?
g. Recognize significant violative conditions or
practices, and record findings consistent with program
procedures?
h. Distinguish between significant and insignificant
observations, and isolated incidents and trends?
i. Review and evaluate the appropriate operational
records and procedures and apply the information
obtained from this review?
j. Collect adequate evidence and documentation in
accordance with program procedures given the nature
of the inspectional findings?
___________________________________________________________________________________
(NAME) (DATE)
Appendix 3.2
Risk Classification Criteria for Food Plants
Risk management is prioritizing opportunities to reduce risk and allocate food safety efforts
and resources. Policymakers must consider the entire production-to-consumption chain and all
of the participants (regulators, industry, researchers, health care providers, and consumers)
when deciding how to best utilize resources to maximize food safety and reduce costs.
Standard number 3 focuses on one segment of the total food safety system – inspection of food
plants. A key requirement of this standard is that the State program uses a science-based and
risk-based method for classifying food plants into at least three risk categories with a baseline
inspection frequency specified for each category. Although this standard does not prescribe a
classification scheme or inspection frequency, frequencies could be established through:
(1) risk-based assessment of foodborne hazards, (2) ranking the public health impacts of
specific hazards, (3) measurement and valuation of the benefits of reducing risk, (4) evaluation
of the effectiveness and cost of risk reduction intervention options, and (5) integration of these
analyses to allocate resources.
When categorizing establishments by risk, State programs may consider several factors
including: (1) the type of food and ingredients, (2) processing requirements, (3) volume of
product manufactured or distributed, (4) intended consumer, and (5) compliance history of the
food plant. The factors may be assigned numerical values that are tabulated to rank the food
plants and prioritize inspections.
Foods with microbial hazards, especially those that require stringent temperature controls, are
usually deemed high risk. Other foods such as unpasteurized juices may be classified as high
risk based on epidemiologic implication in foodborne disease outbreaks. In addition to
microbial hazards, chemical hazards should also be evaluated.
Complex manufacturing processes with many critical control points such as commercial
sterilization, acidification, dehydration, formulation control, or mandatory HACCP systems are
generally considered high risk. These operations must be properly controlled to prevent,
eliminate, or reduce food safety hazards to acceptable levels. Reconditioning operations
including food salvage are often ranked as high risk because improper reconditioning could
result in distribution of adulterated or misbranded products to consumers.
High volume manufacturers and distributors have the potential to expose more consumers to
food safety hazards if product or process controls fail. When combined with other factors, they
may be classified as high risk.
Standard number 3 requires a State program to categorize food plants based on risk and to
allocate resources and establish inspection frequencies based on that categorization. Standard
number 3 does not prescribe how this must be done. State programs should document their
classification system and inspection frequencies. Differences between agencies will exist for
many reasons including variable resources, legislative mandates, localized industries and
practices, and competing priorities.
The risk classification criteria listed on the next page are intended solely to assist State
programs with establishing their own classification system. Risk categories and inspection
frequencies can also be found in the statement of work for the food contract.
1
Highly-susceptible populations include immuno-compromised persons, preschool age children, or older adults; and persons who obtain
food at a facility that provides services such as custodial care, health care, assisted living, a child or adult day care center, kidney
dialysis centers, hospital or nursing home, or nutritional or socialization services (senior citizen centers).
Type of foods
Target population
Compliance history
The results of the field inspection and desk audits are summarized below. Performance
ratings that fall below 80 percent indicate a need for improvement and require corrective
action. Worksheets 4.2 – 4.4 can be used to identify the specific aspects of the inspection
program that need improvement.
Audits
Field inspection Inspection report Sample report
Five-year
average
______________________________________________________________________
(NAME) (DATE)
The summary of the performance factor ratings for all field inspection audits allows FDA
and the State program to recognize trends in inspectional coverage and identify specific
areas in the inspection program that may need improvement.
Worksheet 4.2 is used to calculate an overall rating for the performance period and
identify single performance factors rated as “needs improvement” in multiple audits. The
performance factors are described in appendix 4.5. A rating below 80 percent indicates a
need for improvement and requires corrective action.
INSTRUCTIONS: (1) For each field inspection audited, record the auditor’s initials and
date of audit in the box.
(2) For each field inspection audited, record the rating for each
performance factor listed in appendix 4.5.
A = acceptable; NI = needs improvement.
(4) Calculate the overall rating for the field inspection audits.
Record the rating in the space provided in the box located at
the top of worksheet 4.2.
FORMULA:
(5) Evaluate audit ratings for a single performance factor. Use the
space at the bottom of worksheet 4.2 to identify and make notes about
single performance factors rated as “needs improvement” in multiple
audits.
II.5
II.6
II.7
II.8
II.9
II.10
IIA.1
IIA.2
IIA.3
IIA.4
III.1
III.2
III.3
III.4
III.5
III.6
Subtotal Enter the sum of the totals from all continuation sheets.
September 2010
Total Enter the final sums (subtotal + sums of (3) on this form).
(5) USE THIS SPACE TO IDENTIFY AND MAKE NOTES ABOUT SINGLE PERFORMANCE FACTORS RATED AS “NEEDS IMPROVEMENT” IN MULTIPLE AUDITS.
Worksheet 4.2
Continuation sheet
Manufactured Food Regulatory Program Standards
II.5
II.6
II.7
II.8
II.9
II.10
IIA.1
IIA.2
IIA.3
IIA.4
III.1
III.2
III.3
III.4
III.5
III.6
Total Enter the sums of (3).
September 2010
(5) USE THIS SPACE TO IDENTIFY AND MAKE NOTES ABOUT SINGLE PERFORMANCE FACTORS RATED AS “NEEDS IMPROVEMENT” IN MULTIPLE AUDITS.
Appendix 4.3
Summary of Inspection Report Audit Findings
The summary of the performance factor ratings for all inspection report audits allows FDA
and the State program to recognize trends in inspectional coverage and identify specific
areas in the inspection program that may need improvement.
Worksheet 4.3 is used to calculate an overall rating for the performance period and
identify single performance factors rated as “needs improvement” in multiple audits. The
performance factors are described in appendix 4.6. A rating below 80 percent indicates a
need for improvement and requires corrective action.
INSTRUCTIONS: (1) For each inspection report audited, record the firm identification
number and date of the inspection in the box.
(2) For each inspection report audited, record the rating for each
performance factor listed in appendix 4.6.
A = acceptable; NI = needs improvement.
(4) Calculate the overall rating for the inspection report audits.
Record the rating in the space provided in the box located at
the top of worksheet 4.3.
FORMULA:
(5) Evaluate audit ratings for a single performance factor. Use the
blank page of worksheet 4.3 to identify and make notes about single
performance factors rated as “needs improvement” in multiple audits.
II.9
II.10
II.11
II.12
III.1
III.2
III.3
III.4
IV.1
IV.2
IV.3
IV.4
IV.5
IV.6
V.1
September 2010
V.2
V.3
V.4
V.5
V.6
V.7
V.8
Subtotal Enter the sum of the totals from all continuation sheets.
Total Enter the final sums (subtotal + sums of (3) on this form).
Worksheet 4.3
Continuation sheet
II.11
II.12
III.1
III.2
III.3
III.4
IV.1
IV.2
IV.3
IV.4
IV.5
IV.6
V.1
V.2
V.3
September 2010
V.4
V.5
V.6
V.7
V.8
Total Enter the sums of (3).
Worksheet 4.3
(5) USE THIS SPACE TO IDENTIFY AND MAKE NOTES ABOUT SINGLE PERFORMANCE FACTORS RATED AS “NEEDS IMPROVEMENT” IN MULTIPLE AUDITS.
Manufactured Food Regulatory Program Standards
51
September 2010
Appendix 4.4
Summary of Sample Report Audit Findings
The summary of the performance factor ratings for all sample report audits allows FDA
and the State program to recognize trends in inspectional coverage and identify specific
areas in the inspection program that may need improvement.
Worksheet 4.4 is used to calculate an overall rating for the performance period and
identify single performance factors rated as “needs improvement” in multiple audits. The
performance factors are described in appendix 4.7. A rating below 80 percent indicates a
need for improvement and requires corrective action.
INSTRUCTIONS: (1) For each sample report audited, record the sample report
identification number and date of sample collection in the box.
(2) For each sample report audited, record the rating for each
performance factor listed in appendix 4.7.
A = acceptable; NI = needs improvement.
(4) Calculate the overall rating for the sample report audits.
Record the rating in the space provided in the box located at
the top of worksheet 4.4.
FORMULA:
(5) Evaluate audit ratings for a single performance factor. Use the
space at the bottom of worksheet 4.4 to identify and make notes about
single performance factors rated as “needs improvement” in multiple
audits.
II.2
II.3
II.4
II.5
II.6
II.7
III.1
III.2
III.3
Subtotal Enter the sum of the totals from all continuation sheets.
Total Enter the final sums (subtotal + sums of (3) on this form).
(5) USE THIS SPACE TO IDENTIFY AND MAKE NOTES ABOUT SINGLE PERFORMANCE FACTORS RATED AS “NEEDS IMPROVEMENT” IN MULTIPLE AUDITS.
September 2010
Worksheet 4.4
Continuation sheet
Manufactured Food Regulatory Program Standards
II.3
II.4
II.5
II.6
II.7
III.1
III.2
III.3
Total Enter the sums of (3).
(5) USE THIS SPACE TO IDENTIFY AND MAKE NOTES ABOUT SINGLE PERFORMANCE FACTORS RATED AS “NEEDS IMPROVEMENT” IN MULTIPLE AUDITS.
September 2010
Appendix 4.5
FIRM ADDRESS
PRODUCT(S) COVERED
2. DID THE INSPECTOR HAVE THE APPROPRIATE EQUIPMENT AND FORMS TO PROPERLY CONDUCT THE INSPECTION?
55
Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5
2. DID THE INSPECTOR SELECT AN APPROPRIATE PRODUCT FOR THE INSPECTION AND, IF NECESSARY, MAKE
APPROPRIATE ADJUSTMENTS BASED ON WHAT THE FIRM WAS PRODUCING?
3. DID THE INSPECTOR ASSESS THE EMPLOYEE PRACTICES CRITICAL TO THE SAFE PRODUCTION AND STORAGE OF
FOOD?
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5
4. DID THE INSPECTOR PROPERLY EVALUATE THE LIKELIHOOD THAT CONDITIONS, PRACTICES, COMPONENTS, AND/OR
LABELING COULD CAUSE THE PRODUCT TO BE ADULTERATED OR MISBRANDED?
5. DID THE INSPECTOR RECOGNIZE SIGNIFICANT VIOLATIVE CONDITIONS OR PRACTICES IF PRESENT AND RECORD
FINDINGS CONSISTENT WITH STATE PROCEDURES?
6. DID THE INSPECTOR DEMONSTRATE THE ABILITY TO DISTINGUISH BETWEEN SIGNIFICANT VERSUS INSIGNIFICANT
OBSERVATIONS AND ISOLATED INCIDENTS VERSUS TRENDS?
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5
7. DID THE INSPECTOR REVIEW AND EVALUATE THE APPROPRIATE RECORDS AND PROCEDURES FOR THIS
ESTABLISHMENT’S OPERATION ANDEFFECTIVELY APPLY THE INFORMATION OBTAINED FROM THIS REVIEW?
8. DID THE INSPECTOR COLLECT ADEQUATE EVIDENCE AND DOCUMENTATION IN ACCORDANCE WITH STATE
PROCEDURES GIVEN THE NATURE OF THE INSPECTIONAL FINDINGS?
9. DID THE INSPECTOR VERIFY CORRECTION OF DEFICIENCIES IDENTIFIED DURING THE PREVIOUS STATE INSPECTION?
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5
2. DID THE INSPECTOR ASSESS THE FIRM’S IMPLEMENTATION OF SANITATION MONITORING FOR THE APPLICABLE EIGHT
KEY AREAS OF SANITATION?
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Appendix 4.5
3. DID THE INSPECTOR REVIEW THE FIRM’S HACCP PLAN (OR NECESSARY PROCESS CONTROLS IN THE ABSENCE OF A
HACCP PLAN) AND APPLICABLE MONITORING, VERIFICATION AND CORRECTIVE ACTION RECORDS, INCLUDING THOSE
RELATED TO SANITATION?
4. DID THE INSPECTOR RECOGNIZED EFICIENCIES IN THE FIRM’S MONITORING AND SANITATION PROCEDURES THROUGH
IN-PLANT OBSERVATIONS?
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Appendix 4.5
3. DID THE INSPECTOR EXPLAIN FINDINGS CLEARLY AND ADEQUATELY THROUGHOUT THE INSPECTION?
4. DID THE INSPECTOR ALERT THE FIRM’S APPROPRIATE MANAGEMENT WHEN AN IMMEDIATE CORRECTIVE ACTION WAS
NECESSARY?
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Appendix 4.5
5. DID THE INSPECTOR ANSWER QUESTIONS AND PROVIDE INFORMATION IN AN APPROPRIATE MANNER?
6. DID THE INSPECTOR WRITE THEIR FINDINGS ACCURATELY, CLEARLY AND CONCISELY ON THE STATE FORM/DOCUMENT
LEFT WITH THE FIRM?
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5
7ADDITIONAL COMMENTS
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5a
Guidance for Completing the Contract Audit Form (FDA Form 3610)
This document provides guidance on assigning ratings during an audit for each of
the performance factors listed on the Contract Audit Form. For each performance
factor examples of actions and observations that would likely result in a “needs
improvement” rating are provided.
1. Did the inspector review the State’s establishment file for the previous inspection
report and possible complaints or access other available resources in
preparation for the inspection?
References:
• State program’s establishment files
• FDA compliance programs referenced in the contract
a. The inspector does not review the State’s previous inspection report and follow-
up on previously cited deficiencies.
b. The inspector does not review a firm’s response letter that promised corrective
actions after the last inspection, which was conducted by the State.
c. The inspector does not verify the firm’s normal days of operation or seasonal
hours.
d. The inspector does not follow-up on a consumer complaint contained in the
State's establishment file.
2. Did the inspector have the appropriate equipment and forms to properly
conduct the inspection?
References:
• FDA compliance programs referenced in the contract
• FDA inspection guides
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Manufactured Food Regulatory Program Standards September 2010
c. During the inspection, the inspector does not have a flashlight to examine poorly
lit raw material storage areas.
References:
• FDA Investigations Operations Manual (IOM), subchapter 432 - Documenting
Interstate Shipments
• IOM, subchapter 701 – Statutory Authority
2. Did the inspector select an appropriate product for the inspection and, if
necessary, make appropriate adjustments based on what the firm was
producing?
References:
• FDA compliance programs referenced in the contract
a. The inspector covers only a low-risk product while the firm is producing a high-
risk product on the day of the inspection.
b. The inspector does not cover a small ready-to-eat sandwich operation in a large
frozen dinner processing plant.
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5a
3. Did the inspector assess the employee practices critical to the safe production
and storage of food?
b. The inspector is unaware of the need for employees who are processing cooked,
ready-to-eat foods to wash and sanitize their hands every time they touch an
unclean surface.
c. The inspector notices that the firm has a trash bin and a reclaim bin in the same
area. He/she does not, however, recognize the potential hazard. Consequently,
the inspector misses an employee placing trash in the reclaim bin that contains
product reintroduced into the manufacturing process.
4. Did the inspector properly evaluate the likelihood that conditions, practices,
components, and/or labeling could cause the product to be adulterated or
misbranded?
References:
• FDA compliance programs referenced in the contract
• NLEA inspection guide
a. The inspector fails to recognize when a firm’s finished product labeling does not
contain a sulfite declaration, even though the raw material does contain a sulfite
declaration.
b. The inspector fails to note the significance of “back hauling” raw eggs in a tanker
used to carry pasteurized ice cream mix.
d. The inspector fails to recognize the addition of an allergen during the production
of a breaded product and fails to follow-up on the label review.
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5a
a. The inspector fails to recognize that the food residues and mold growth on food
contact surfaces are violations.
b. The inspector does not recognize that employees handling cooked, ready-to-eat
product with soiled hands is a deficiency.
c. The inspector doesn’t notice that machine parts over food contact surfaces are
lubricated with automobile oil.
d. The inspector fails to recognize that condensate dripping from a freezer onto
finished product may cause cross contamination.
References:
• FDA compliance programs referenced in the contract
a. The inspector notes minor deficiencies such as chewing gum and nail polish while
failing to note places where cross contamination of cooked and raw product might
occur.
b. The inspector identifies record keeping deficiencies in records that are two
months old. The inspector objects to these deficiencies without appropriately
considering that the firm’s weekly management review of the records has
identified the deficiencies, which have not been repeated within the last seven
weeks.
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5a
7. Did the inspector review and evaluate the appropriate records and procedures
for this establishment’s operation and effectively apply the information obtained
from this review?
a. During a review of the processing records, the inspector fails to detect that
cooking times are outside the scheduled process.
c. Can teardown records are reviewed, but the inspector didn’t realize teardown
measurements were not done at appropriate intervals.
9. Did the inspector verify correction of deficiencies identified during the previous
State inspection?
b. In the previous inspection, the inspector reported that a private well was not
equipped with a sanitary seal. During the current inspection, the manager tells the
inspector that the well was repaired, and the lab results were acceptable. The
inspector reviews the microbiological lab results, but does not go to the well to
verify that the sanitary seal was installed.
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5a
c. The inspector fails to follow up on deficiencies from the previous inspection for
cooked, ready-to-eat product because that product was not being made at the time
of the inspection. Nor does the inspector review process records for the product
to determine if the firm took appropriate corrective actions.
10. Did the inspector act in a professional manner and demonstrate proper sanitary
practices during the inspection?
a. The inspector does not use the boot bath when entering in the firm's processing
areas.
d. The inspector wears dangling earrings, bracelets, and necklaces in the food
processing areas of a baby food manufacturer.
Note: Questions 1-4 are rated ONLY when the firm is required by regulation to
have a HACCP plan.
References:
• FDA compliance programs referenced in the contract
• Title 21 Code of Federal Regulations (21 CFR) parts 110, 120, 123, and 1240
• Fish and Fishery Products Hazards & Controls Guide
• HACCP Regulation for Fish & Fishery Products: Questions and Answers
• Juice HACCP Hazards and Controls Guide
1. Did the inspector use the “Fish and Fishery Products Hazards and Controls
Guide” and the “Juice HACCP Hazards and Controls Guide”, as appropriate,
to identify and evaluate the hazards associated with the product and process?
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5a
d. The inspector fails to recognize that a batter tank in a breaded shrimp processing
operation is a possible CCP. (Failure to recognize an appropriate CCP.)
2. Did the inspector assess the firm’s implementation of sanitation monitoring for
the applicable eight key areas of sanitation?
a. The inspector insisted the firm perform medical check-ups for crabmeat
pickers.
b. The inspector cannot determine which of the eight areas of sanitation are
relevant to the firm’s operations.
c. The inspector fails to inquire about the firms SSOPs and monitoring practices.
3. Did the inspector review firm’s HACCP plan (or necessary process controls in
the absence of a HACCP plan) and applicable monitoring, verification, and
corrective action records, including those related to sanitation?
a. The inspection reveals that the firm is processing a product that requires a
HAACP plan. The inspector cites the firm’s failure to have a HAACP plan,
but the inspector does not determine if the necessary controls were put into
place without a HACCP plan.
b. Although the inspector is told that the firm uses well water, not potable water,
as its source for ice, the inspector does not verify that the firm has the water
tested for coliforms to ensure its safety.
c. The inspector does not ask the plant manager for records of pest control after
learning that the service is contracted to a private company.
d. The inspector does not accompany the firm’s sanitarian on a routine pre-
operation inspection that would have given him an indicated that the
sanitation and/or sanitation monitoring may be inadequate.
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5a
4. Did the inspector recognize deficiencies in the firm’s monitoring and sanitation
procedures through in-plant observations?
a. The inspector fails to recognize that cumulative times and temperatures for
cooling, holding, and picking of cooked crabs were substantially above such
times and temperatures specified in the firm’s HACCP plan.
b. The inspector fails to recognize that a firm’s finished product labeling does
not contain a sulfite declaration even though an ingredient contains a sulfite
declaration.
c. The inspector fails to recognize that the presence of food residues and mold
growth on processing equipment immediately prior to processing is evidence
of unsanitary conditions.
d. The inspector does not recognize that food-contact surfaces are being
sanitized with a product that is not approved for use on food contact surfaces.
b. The inspector enters through the back door and begins examining a storage area
without notifying anyone at the firm.
a. The inspector requests for information are vague; consequently, the firm provides
documents that are unrelated to the inspection.
b. The firm manager is unable to respond to a request for information, because the
inspector spoke in unfamiliar and confusing jargon.
c. When the plant manager’s responses are evasive, the inspector does not ask
follow-up questions to obtain the necessary information. Consequently, the
answers to the questions are incomplete.
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5a
3. Did the inspector explain findings clearly and adequately throughout the
inspection?
a. The inspector does not discuss a significant observation at the close-out meeting.
b. The inspector does not discuss with the general manager a significant deficiency
observed in the processing area before going to the packing area of the cannery.
c. The inspector is vague during his discussion with the managers at the end of the
inspection. Therefore, the managers are unaware of the significance of the
observations and that corrective actions are needed.
4. Did the inspector alert the firm’s appropriate management when an immediate
corrective action was necessary?
a. The inspector fails to alert the appropriate manager that food containing
undeclared FD&C Yellow #5 is being packaged, and, if shipped, could result in a
health hazard.
b. The inspector didn’t notify the plant manager when he saw blood dripping from
boxes of boneless beef onto raw carrots.
c. The inspector fabricates an answer to a policy question that could lead the firm to
take an inappropriate corrective action.
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.5a
6. Did the inspector write their findings accurately, clearly, and concisely on the
State form/document left with the firm?
References:
• FDA compliance programs referenced in the contract
a. The inspector fails to write that the firm has a significant process deviation on the
list of findings.
b. The inspector fails to write on the list of findings that he/she observed excreta
pellets in bags of rice.
c. The list of findings shows that the “Firm did not control hazards” with no further
explanation.
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.6
I. Introduction
1. FORMAT OF THE INSPECTION REPORT FOLLOWED THE STATE PROGRAM’S CURRENT
PROCEDURES AND POLICIES.
Acceptable Needs improvement
4. REVIEWED QUALITY ASSURANCE PROGRAM AND FIRM’S PROCEDURES FOR IDENTIFYING RISK
AND MAINTAINING CONTROLS.
Acceptable Needs improvement
5. IDENTIFIED VIOLATIONS.
Acceptable Needs improvement
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.6
Page 2
6. DOCUMENTED SIGNIFICANT FINDINGS.
Acceptable Needs improvement
75
Manufactured Food Regulatory Program Standards September 2010
Appendix 4.6
Page 3
2. REPORTED RESPONSES OR REPLIES FROM THE FIRM.
Acceptable Needs improvement
76
Manufactured Food Regulatory Program Standards September 2010
Appendix 4.6
Page 4
6. SUBMITTED REPORT WITHIN TIMEFRAMES.
Acceptable Needs improvement
V. Supervisory Review
1. STATED THE REASON FOR THE INSPECTION, A BRIEF HISTORY OF THE FIRM, AND FOLLOW-UP
TO THE PREVIOUS INSPECTION, IF NECESSARY.
Acceptable Needs improvement
4. CLASSIFICATION AND FOLLOW-UP WERE CONSISTENT WITH THE LAW, CURRENT POLICIES,
AND INSPECTIONAL FINDINGS.
Acceptable Needs improvement
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Appendix 4.6
Page 5
7. DATES IN REPORT, COVERSHEET, AND CODING OR OTHER ADMINISTRATIVE DATA WERE
RECORDED ACCURATELY.
Acceptable Needs improvement
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.7
I. Introduction
1. REASON FOR SAMPLE COLLECTION WAS RECORDED.
Acceptable Needs improvement
5. REQUIRED FIELDS ON THE SAMPLE REPORT (SR) OR RELATED REPORT FORMS ARE COMPLETED.
Acceptable Needs improvement
2. METHOD OF COLLECTION, INCLUDING SAMPLE SIZE, WAS APPROPRIATE FOR THE LABORATORY
ANALYSES.
3. SAMPLE, LABELS, AND LABELING, BEAR IDENTIFICATION MARKS AND WERE ACCURATELY REPORTED ON
THE SR.
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.7
Page 2
4. PRODUCT LABEL AND LABELING WERE SUBMITTED WITH SR.
Acceptable Needs improvement
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Manufactured Food Regulatory Program Standards September 2010
Appendix 4.8
Corrective Action Plan
Manufactured Food Regulatory Program Standards
The corrective action for each deficiency reported during an audit should be described in the table below. Supporting documents
should be referenced and maintained by the State program.
Yes/
Program Elements If no, please explain why element is not met
No
The State program uses epidemiological
information from agencies at all government
levels.
1. Is the State program responsible for
epidemiological investigations identified?
If no, attach agreement with lead agency.
2. Is there a system to coordinate agreements
between the food and epidemiology programs
and that clearly identifies the roles, duties, and
responsibilities of each program?
The State program has an established system to
investigate reports of illness, injury, and
suspected outbreaks.
1. Are complaints alleging food-related illness,
injury, or terrorism maintained in a log or
database?
2. Does the State program initiate a response to
reports of illness or injury within established
timeframes?
3. Does the State program use established
epidemiology procedures to conduct illness or
injury investigations and collect information?
4. Are the factors that caused the illness, injury,
or incidents reported?
The State program notifies the public.
1. Is a procedure in place that outlines criteria
for releasing information to the public?
2. Does the State program provide food safety
education to the public and regulated
industry?
3. Are enforcement tools utilized to reduce and
contain illness and injury?
Yes/
Program Elements If no, please explain why element is not met
No
Outbreak reports and surveillance summaries are
distributed to the appropriate agencies.
1. Does the State program maintain a current list
of communication links with the appropriate
agencies?
2. Is a coordinator designated to guide
investigative efforts of all agencies involved?
3. Are investigations coordinated with the
appropriate agencies?
4. Is a procedure in place to conduct tracebacks
of food implicated in an illness, injury, or
outbreak, including coordination with the
appropriate agencies?
5. Are final reports of the State program’s
findings of foodborne illness and injury
investigations maintained and shared with the
appropriate agencies?
The State program provides guidance for
immediate notification of appropriate law
enforcement agencies when intentional food
contamination or terrorism is suspected or
threatened.
1. Does the State program have written
procedures for reporting threats of intentional
food contamination or terrorism?
2. Has the State program identified a
coordinator to lead investigations of
suspected or threatened intentional food
contamination and terrorism?
3. Has the State program identified the
appropriate agencies to be contacted and the
name and phone number of designated
contact persons in such agencies?
4. Does the State program collaborate as
necessary with FDA and other jurisdictions
when conditions of increased threat of
intentional contamination occur?
__________________________________________________________________________________
(NAME) (DATE)
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Appendix 5.2
Memorandum of understanding between the department of health and the department of
agriculture concerning the investigation of foodborne illnesses associated with food service
establishments and food plants
I. GENERAL
This Memorandum of Understanding (MOU) replaces the MOU dated ________, and effective on
_________, between the Department of Health (Health) and the Department of Agriculture
(Agriculture).
The purpose of this MOU is to clarify the respective responsibilities of Agriculture and Health in the
surveillance for, and investigation of, foodborne illnesses, and in furtherance of such purpose, to
broaden cooperative efforts between the two agencies.
Responsible Agencies
Agriculture and Health are the responsible agencies for the implementation of this MOU. Under the
authority of Sections ________________________ of the Public Health Law and pursuant to the
power granted to the State Commissioner of Health by Agriculture Law to certify and approve service
food establishment permit and inspection programs of local health agencies, the State Commissioner of
Health, by execution of this instrument, binds all city and county health departments and State district
health offices (local health units) to its terms and conditions.
For purposes of this agreement, Health and Agriculture will be responsible for its implementation.
Jurisdiction
This MOU applies to the entire State and includes all city and county health departments.
Effective Date
Legal Authority
Determination of Responsibility
When a food-related illness from a manufactured food product regulated by Agriculture, Health, and
local health departments is reported, Health will be responsible for conducting the epidemiologic
investigation. Agriculture will be responsible for investigating the food preparation areas and
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Appendix 5.2
conducting an investigation at the food plant. Agriculture will send a copy of these reports to Health.
Agriculture will also coordinate any resulting actions to remove the contaminated food from
distribution. Laboratory support for investigations will be coordinated by each agency under separate
existing agreements.
Implementation
Agriculture will inform its field representatives of their areas of responsibility. Health will define areas
of responsibility among its local health units. Responsibilities of other State and Federal agencies also
will be specified.
Health, Agriculture, and local health units will provide or sponsor joint training sessions in the
interpretation and application of principles, regulations, standards, and techniques of common concern
or interest.
Health, Agriculture, and each local health unit shall maintain rosters of regional and local Health
officials and Agriculture food program supervisors and make such rosters available to each other.
If Agriculture becomes aware of actual or suspected cases of foodborne illness, it shall report such
cases by telephone--without delay--to the local health unit having jurisdiction for that locality. Health
and Agriculture will jointly investigate and complete final reports involving illnesses that occur at, or
due to, establishments regulated by Agriculture. These reports will be forwarded to Agriculture and to
Health.
Whenever one agency learns of an FDA Class I or similar recall of food or food products, it shall
immediately notify the other agency of such recall. Throughout the recall process, both agencies at all
levels will make a maximum effort to keep the other agency informed and cooperate in every way
possible to expedite the removal of hazardous food from the marketplace.
Epidemiologic Investigation
Health will investigate foodborne disease outbreaks. These investigations are conducted by county,
city health departments, and/or State health departments following procedures outlined in the
“Environmental Health Manual.” Health will notify Agriculture of all on-going investigations where a
contaminated food source is the suspected cause of a disease outbreak. Agriculture will provide
assistance in the investigation and may play the lead role in tracing contaminated foods back to their
source by visiting retailers, wholesalers, and producers to review and obtain records that document the
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Appendix 5.2
chain of distribution for the products. Health will analyze the findings of the epidemiologic and source
investigations and make a determination as to the likelihood of an association between the illness
outbreak and its cause being one or more sources. When warranted, based on the evaluation of the
investigation data and analysis, the Commissioner of Health will certify to the Commissioner of
Agriculture that food from the source(s) constitute(s) a danger to the health of the people of the State
and that such source(s) is/are unapproved source(s) for food service establishments in the State.
After receiving certification from the Commissioner of Health, the Commissioner of Agriculture shall
direct the seizure quarantine and/or destruction of the food in question pursuant to the provisions of
Section ____ of the Agriculture Law, following his or her determination that said food is adulterated
within the meaning of Section ____ of the Agriculture Law and, as such, that the manufacture,
processing, possession, sale, offering, or exposure for sale of such food would violate Section _____ of
the Agriculture Law. Where they deem it appropriate, the Commissioners of Health and Agriculture
shall direct that a recall of such adulterated food be implemented and that the public be notified of such
recall. Health shall assist in cases involving such seizures, quarantines, destructions, and recalls by
assuring the removal of any remaining contaminated food from food service establishments and food
plants and by making available witnesses for any administrative proceedings and/or litigation
associated with such actions.
Nothing herein contained shall be construed to restrict the power of the Commissioner of Health to
take Summary Action under Public Health Law Section ___ to require the discontinuance of conditions
or activities constituting a danger to public health when such action is deemed appropriate under the
circumstances.
V. REVIEW OF AGREEMENT
This agreement between the two departments shall be submitted annually to the Governor's Office and
the Division of the Budget for their review of effectiveness and to solicit their recommendations to
both Agriculture and Health as to changes of policies and procedures with respect to this agreement.
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Appendix 6.1
Self-Assessment Worksheet
The State program will explain its compliance and enforcement program. Laws,
regulations, and manuals should be cited. If applicable, include web links to electronic
versions.
a. Forms that are required for enforcement actions, such as Notice of Embargo, Notice
and Directive to Cease and Desist, Agreement for Disposition of Product,
b. Examples of enforcement strategy(ies) and describe how they are uniformly applied,
c. A description of the system used to track critical and chronic violations and violators,
e. A description of the timeline for progressive compliance actions including but not
limited to license revocation, embargoes, warning letters, and injunctions, and
_______________________________________________________________________
(NAME) (DATE)
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Appendix 6.2
Performance Review of Enforcement Actions
Worksheet 6.2 is used to record the enforcement actions recommended in the past
12 months and to calculate the State agency’s rating for conformance to compliance
procedures. Supporting documents should be referenced and maintained by the State
agency. Please indicate if an action was taken because voluntary compliance was not
achieved.
(4) Calculate the overall rating for the State agency’s conformance to
compliance procedures. Record the rating in the box located at
the top of Worksheet 6.2.
FORMULA:
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Manufactured Food Regulatory Program Standards September 2010
Worksheet 6.2
Calculation of the level of conformance to compliance procedures
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Manufactured Food Regulatory Program Standards September 2010
Worksheet 6.2
Continuation sheet
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Appendix 7
Self-Assessment Worksheet
This worksheet is completed by the State program to document outreach activities. Attach
verifying documents such as agendas and meeting summaries and program evaluations to this
form.
Discuss what went well, what could be done better, and what more could be done to improve the
outreach activity.
_____________________________________________________________________________
(NAME) (DATE)
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Appendix 8.1
Self-Assessment Worksheet
Manufactured Food Regulatory Program Standards
Does the State program have sufficient funds, staff, equipment, and resources necessary to meet the program standards?
Answer yes or no in each block. If no, please explain. Use additional pages as needed.
2 Training Program
3 Inspection Program
Inspection Audit
92
4
Program
Food-related Illness
5 …Outbreaks…Food
Defense…
6 Compliance and
Enforcement
Industry and
7 Community
Relations
8 Program Resources
September 2010
9 Program
Assessment
10 Laboratory Support
Appendix 8.2
Calculation for determining a required number of inspectors
This appendix is an example of how to calculate the number of field staff required to
conduct inspections 1 of food plants. The data in the following table will vary
significantly based on local or regional conditions. The State program may use the
risk categories and inspection frequencies found in the statement of work for the food
contract as a basis for determining the required number of inspectors.
1. Calculate available annual inspection time per full time equivalent (FTE).
For example, the State agency determines that after allowances for annual leave, sick
leave, holidays, training, administrative time, and other activities each State program FTE
has 1200 hours available for conducting inspections.
2. Calculate the number of hours required to inspect establishments in each risk category.
Formula:
7920 hours for high risk + 8356 hours for medium risk + 2320 hours for low risk =
18596 inspection hours required / 1200 inspection hours available per FTE = 15.5 FTEs
1
Includes routine surveillance, reinspections, complaint or outbreak investigations, compliance follow-up investigations, risk
assessment reviews, process reviews, and other direct establishment contact time such as on-site training.
2
Inspection times based on calculations presented in “DHHS Office of Inspector General’s FDA Oversight of State Food Firm
Inspections” dated June 2000.
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Appendix 8.3
Inspection Equipment
The State program should develop a list of equipment needed to conduct inspections and sample
collections. Please add and remove equipment from the table. Then, indicate whether the
equipment is assigned or available to inspectors. Equipment requested by inspectors but not
available should be marked “wish list.”
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Manufactured Food Regulatory Program Standards September 2010
Worksheet 9
Self Assessment and Improvement Plan Report
Complete
1 Regulatory Full
Incomplete
Foundation Partial
Hours used ____
Complete
Training Full
2 Incomplete
Program Partial
Hours used ____
Complete
Inspection Full
3 Incomplete
Program Partial
Hours used ____
Complete
Inspection Full
4 Incomplete
Audit Program Partial
Hours used ____
Food-related Complete
Illness Full
5 Incomplete
…Outbreaks… Partial
Hours used ____
Food Defense…
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Manufactured Food Regulatory Program Standards September 2010
Worksheet 9 – cont’d.
Complete
Compliance and Full
6 Incomplete
Enforcement Partial
Hours used ____
Complete
Industry and Full
7 Community Incomplete
Partial
Relations Hours used ____
Complete
Program Full
8 Incomplete
Resources Partial
Hours used ____
Complete
Program Full
9 Incomplete
Assessment Partial
Hours used ____
Complete
Laboratory Full
10 Incomplete
Support Partial
Hours used ____
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Manufactured Food Regulatory Program Standards September 2010
Appendix 10
Self-Assessment Worksheet
Program Elements Yes/No If no, please explain why element is not met
Does the State program have:
a. A current list of servicing
laboratories
b. A list of analytical capabilities
for each servicing laboratory
c. A servicing laboratory to
analyze samples that may
contain biological hazards.
d. Contracts or written
agreements with servicing
laboratories.
e. Verification of the servicing
laboratory’s accreditation or
certification
The servicing laboratory’s QAP
contains the requirements listed
here:
a. Calibration, verification, and
maintenance of equipment
b. Documentation of analytical
results
c. Recordkeeping
(worksheets, sample records)
d. Sample accountability
e. Sample integrity and chain of
custody
f. Qualifications of analysts
(training included)
g. Audit procedures
________________________________________________________________________
(NAME) (DATE)
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Manufactured Food Regulatory Program Standards September 2010