A Complete Manual of Safety Engineering (Seventh Semester)
A Complete Manual of Safety Engineering (Seventh Semester)
A Complete Manual
of
Safety Engineering
(Seventh Semester)
Far-western University
Department of Civil Engineering
Mahendranagar, Kanchanpur
1
UNIT-I
Introduction [3 Hrs]
1.1 Introduction
The construction industry is the builder of our modern world. It is well recognized that the construction
industry is one of the more dangerous industries to work. The reasons for these dangers are the hazards
faced by those who work in the construction industry. Many of these hazards are caused by the equipments
used on construction worksites. Many tools, both hand and power, that have the potential to cause injuries
to hands, fingers or eyes are used by the workers. There are many construction materials that also make
their contributions to the safety and health hazards faced by the construction industry. The use of these
types of equipments, tools and materials is fundamental in construction applications, procedures and
processes. These highly interrelated activities often manifest themselves in hazardous situations. People in
the construction industry not only face the dangers of being the first on a jobsite, but face potential health
risks and exposures though out the building processes. Workers should expect to go to work each day and
return home uninjured and in good health. Workers have the right to expect safety and health on the job
without fear of punishment. The construction industry is definitely a business. Many of the larger
construction companies also conduct their businesses in the national and international areas. Keeping this
in mind, the amount of dollars, number of employers and multitude of workers involved in construction
indicate that it should be managed as a business from all aspects. Construction contractors widely vary. This
variation is noted in many different ways. Some major variations are:
Contractors perform their specialties at unique worksites, such as buildings, darns, roads, tunneling
etc.
The equipments vary with the tasks being performed from small tools to large earth moving
equipments, cranes etc.
The variety of materials needed to complete the project greatly varies and can include anything,
There is a great variety of procedures used during the work being performed,
Each construction process has its own safety or health hazards which can dictate different
precautions from the need for fall protections to the need for respirators for asbestos abatement.
The workers like electricians; roofers etc. possess special skills and training to perform their specific
tasks. This might include operating engineers using cranes or carpenters performing framing.
The construction industry has many employees and a great variety of individuals who have unique skills
related to constructions. These individuals include estimators, safety engineers, civil engineers, architects,
surveyors, carpenters, plumbers, skilled workers and unskilled workers as well as managers and
administrators. Contractors and safety and health professionals should make a jointly effort to assure that
construction workers are not exposed to chemicals or other physical factors which result in exposures that
might cause long term health effects.
common people. It is also concerned with the safety of works and with the damage of property and loss of
time.
Why Safety?
Safety is required in every field. General knowledge of safety is required to everybody. In every
walk of life, there is danger. The major engineering fields, where safety precautions have to be taken can be
broadly classified as:
Construction field
Production field
Service field
Safety is not always uppermost in Individual’s mind. A method of external governance is required
to provide some regularity in the department necessary for safety achievement. Construction sites are often
dangerous because they:
Are carried out at dangerous construction places
Use dangerous materials like blasting materials and other chemicals.
Use dangerous methods like underwater drilling and blasting, tunneling etc.
Use heavy machines which often become the cause of accident
Unsafe conditions
Unsafe conditions are those factors that are present due to defects in conditions, errors in design, faulty
planning or omission of essential safety requirements for maintaining hazard free physical environment.
The followings are the categories in which unsafe conditions may be grouped into:
Inadequate mechanical guarding
Defective condition of equipment, tools, floors, stairs, etc.
Unsafe design and construction
Unsafe process, operation or arrangement e.g. unsafe piling, stocking, storage, over loading,
overcrowding etc.
Inadequate light and ventilation and
Unsafe dress like loose clothing, no gloves, no aprons and shoes.
In engineering field, many small and big works are to be executed. Both skilled and unskilled
manpower along with the various equipments are employed for the execution of the construction
works.
Various types of machines are used these days to increase the efficiency of the work but on the other
hand, the numbers of accidents are also on increasing.
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a person qualified in the field. Safety engineering is often reactionary to adverse events, which is also
described as “incidents”, as reflected in accident statistics. This arises largely because of the complexity and
difficulty of collecting and analyzing data on “near misses.” Increasingly, the importance of a safety review
is being recognized as an important risk management tool. Failure to identify risks to safety and the
according inability to address or “control” these risks, can result in massive costs, both human and
economic. The multidisciplinary nature of safety engineering means that a very broad array of professionals
are actively involved in accident prevention or safety engineering. Safety engineering is the process of
designing safer products and structures. It also can involve improving the safety of work sites,
manufacturing facilities and products as safety standards change.
for buildings includes installation of fire-fighting systems, providing ample means of escape, and fire
detections and warning methods. Safety engineers design products that cannot harm users during expected
use. Reliable engineers make designs more reliable. Safety-engineers take an early design of a system,
analyze it to find what faults can occur, and then propose safety requirements in design specifications up
front and changes to existing systems to make the system safer. A safety management system (SMS) is a
business approach to minimize safety risks. It uses procedures, practices and policies to manage safety.
1.6 Accidents
An accident can be defined as an unplanned and unexpected occurrence which upsets the planned
sequence of events and actions resulting in the loss of production, injury to the persons and damage to the
plants and equipments. It is an unexpected and unwanted event which cannot be anticipated in advance. It
is always a sudden process and a gradual one. The nature of accidents may vary from industry to industry.
An employee may be caught in a machine while working on it or he / she may fall against machine or s/he
may fall from a height while engaged on a particular task or explosives used carelessly may explode. These
accidents may result in disablement or death. Now, accidents can be defined as undesired and unexpected
or untimely released exchange or action of energy resulting or having the potential to result in system
damage or injury.
An unwanted event of any type that has taken place can be called an accident.
Loss of life or property or injury to health due to unnoticed or neglected reason is an accident.
An event that occurs by chance especially one causing injury or damage.
In construction industry most of these unhappy happenings do not occur only by chance or
unknowingly.
Accident may be defined as a sad happening that was not properly planned to be prevented.
Most cases, most of the accidents in the construction industry are preventable.
Processes of prevention can and should be planned.
A) Hardware Cause
B) Software Cause
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A) Hardware causes are related to
◦ Men
◦ Machine
◦ Materials
Sub – dividing Hardware Causes
1) Physical causes
Improper condition of machine
Improper use of machine
Improper tools for the job
Old and worn-out tools.
Improper handling of materials like explosives, paints, acids, bitumen etc.
Improper clothing of work men.
Negligence in using personal protective equipment.
Congested work place.
Not maintained work place causing slippery.
Poor light and ventilation.
Obstructions in the working place.
Projections and generally unsafe work place.
Unsafe use of scaffolding and ladders.
Improper scaffolds and ladders.
In adequate shore during excavation.
Undersized or un-designed temporary works.
Improper discipline among workers.
3) Psychological causes
These causes of accidents are related to mental condition of a worker and discussed as
follows:
workers should be mentally free
rendering work with complete zeal (eagerness) and efficiency
Anxiety(nervousness)
Worry- Due to worries one loses control over his mind and may meet with an
accident.
Mental tension- Due to mental tension also one can loses control over his/her mind.
Impulsiveness (आवेगशील)- When a person acts under impulse, without proper
thinking, the chances of accidents are more.
Nervousness- A nervous person loses control over his limbs quickly and has more
chances of meeting of accidents.
Carelessness- A careless worker has more chances of meeting an accident than a
conscious worker.
Fear (terror)- Under fear also one loses control over his/her limbs quickly.
Emotional attitude- An emotional person loses mental balance quickly.
Anxiety of competition
Peer relation
Over confidence
Relation with supervisor
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b) Permanent accident (In this accident, employee loses earning capacity due to his cutting leg, arm,
hand and finger).
c) Temporary accident (In this accident, worker is unfit temporarily and loses his earning capacity
for a short time, for example, fracture of arm is temporary accident).
d) Lost time accident (In this accident, injuries are serious and workers are admitted to hospital.
They join the duty after a long time taking rest).
a) Human life.
b) Temporary or permanent injury of workers
c) Loss of workers
d) Damage to plant or equipment
e) Loss of compensation to the workers, loss of time and investment
f) The cost of human suffering
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First safety law 1844
Detailed provision of health and safety appeared
Work hours of women 12 hrs.
Act of 1855 specified 7 general safety needs
◦ Ventilation
◦ Guarding of unused shaft
◦ Proper means of signaling
◦ Correct gauges for steam boilers
◦ Valves for steam boilers
◦ Requirements for indicators
◦ Brakes for power lifting equipment
Mines act again extended in 1860
Coal Mine Act 1872
◦ Employment of only certified managers in mines
◦ Extended general safety rules
◦ Initial step in regulating construction activities
Health and Safety at Work etc. Act 1974
◦ Defines duty and responsibility of
Employers
Contractors
Suppliers
Managers
Site in-charges
General public
1.12.2 USA
First Worker’s Compensation Law was passed in New York state (1908), which was held to be
unconstitutional (unofficial/unauthorized).
Similar law was passed in the state of Wisconsin in 1911 was held to be constitutional.
Later on all the states of USA passed similar laws.
The first federal safety legislation was enacted (passed) in the year 1893 as Safety Appliance Act. But
the law was applied only to railroad equipment.
Occupational Safety & Health Act is the primary federal law which governs occupational health &
safety in the private sector & federal (national/central/state) government. It was enacted by Congress
in the year 1970.
man and woman in the nation safe and healthful working conditions and to preserve the
human resources.
1.12.3 INDIA
Factory act 1948
Regulates health, safety, welfare and other working conditions of workers working
in the factories.
Mines Act 1952 & Dock Workers Act 1986 (Safety, Health & Welfare).
National policy on SHE (Environment, Health & Safety) at work place
Main objective of national policy are
Continuous reduction in the incidence of work related injuries, fatalities, diseases,
disaster and loss of national assets.
Continuous reduction in the cost of work place injuries and diseases.
Extend coverage of work related injuries, fatalities, and diseases for a more
comprehensive data base as a means of better performance and monitoring.
Continuous enhancement of community awareness regarding safety, health and
environment at workplace related areas.
Enhance the well-being of the employee and society at large.
1.12.4 NEPAL
Factory and Factory Workers Act 1959
Does not cover Construction Industry/Construction laborers
Industrial Business Act, 2018 (1961)
Security and environment appeared for the first time
Labor Act 2048 (1991)
Worker’s right, welfare, facilities and safety/security
Working hours, 8 hrs. per day (art 16)
Rest time (art 18)
One and half times wage for OT work (art19)
Health and Safety/ security – Chapter 5
Occupational Health (art 27)
Safety of eyes (art 28)
Safety from chemicals (art 29)
Fire safety (art 30)
Guarding of machines (art 31)
Heavy weight lifting (art 32)
Safety from pressure plant (art 33)
Labor welfare in Nepal Act
Compensation (art 38)
Resting room (art 43)
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Construction Business (art 46)
Construction tools (46 - 1- Ka)
Temporary worker’s arrangement (46 - 1 - Kha)
Accident insurance (46 - 1 - Ga)
Safety/ security management (46 - 1 - Gha)
PPE (46 – 2)
Industrial Business Act, 2049 (1992), Cl. 9
Security, Public health and Environment
Nepal Building Code, 1993
NBC 107, fire safety in buildings
NBC 114, construction safety
Building construction and demolition
NBC Provisions
Material handling
First aid facility
Fire safety
Site preparation
Earth work in excavation
Foundation construction
Construction of walls
Construction of roofs
Electrical works
Temporary works
Demolition of structures
Miscellaneous requirement during demolition
Use of explosives
Access to firefighting equipment
Safety cloth and PPE(Personal Protective Equipment)
Storage of combustible materials
Storage of blasting materials
Worker insurance
Safety requirement in NBC
Movement of construction equipment
Support during erection
Safety net for working at height
Restriction to third person.
Labor welfare in NBC
Drinking water ▪ Toilet facilities
Fire extinguishers ▪ Safe shelter
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
UNIT-2
An Overview of Construction Safety [4 Hrs]
Construction is the most dangerous land-based work sector in Europe, after the fishing industry. In the
European Union, the fatal accident rate is nearly 13 workers per 100,000 as against 5 per 100,000 for the
all sector average. In the United States, there were 1,225 fatal occupational injuries in the construction
sector in 2001 with an incidence rate of 13.3 per 100,000 employed workers. For the same year the
construction industry experienced 481,400 nonfatal injuries and illnesses at a rate of 7.9 per 100 full-time
workers in the industry. Construction has about 6% of U.S. workers, but 20% of the fatalities - the largest
number of fatalities reported for any industry sector. Hong Kong is also notorious for its high construction
accidents rates. Although the accidents rate dropped from 350 per 1000 workers in mid-1980 to 60 per
1000 workers in 2007, it still accounted for nearly 20% of all the industrial accidents in Hong Kong. In the
United Kingdom, the construction industry alone represented over 40% of the total number of fatalities
reported among the four major industry sectors and was consistently reported as the first or second worst
offender for reported fatal injuries. In Australia, the construction industry experienced 5.6 fatalities per
100,000 employees which are more than twice the average for all the industries in 2007–2008.
History of construction
People have constructed buildings and other structures since prehistory, including bridges, dams, roads and
canals. Building materials in present use have a long history and some of the structures built thousands of
years ago are regarded as remarkable. The history of construction overlaps that of structural engineering
and many other fields. To understand why things were constructed the way they were in prehistory, we also
need to rely on archaeology to record the form of the parts that survive and the tools used, and other
branches of history and architecture to investigate how the builders lived and recorded their
accomplishments.
The history of building is marked by a number of trends. One is the increasing durability of the materials
used. Early building materials were perishable, such as leaves, branches, and animal hides. Later, more
durable natural materials such as clay, stone, and timber, and, finally, synthetic materials, such as brick,
concrete, metals, and plastics were used. Another is a quest for buildings of ever greater height and span;
this was made possible by the development of stronger materials and by knowledge of how materials
behave and how to exploit them to greater advantage. A third major trend involves the degree of control
exercised over the interior environment of buildings: increasingly precise regulation of air temperature,
light and sound levels, humidity, odours, air speed, and other factors that affect human comfort has been
possible. Yet another trend is the change in energy available to the construction process, starting with
human muscle power and developing toward the powerful machinery used today.
The history of construction is a complex subject encompassing the history of building materials, the history
of engineering, the history of building techniques, economic and social history of builders and workmen,
the history of construction machinery and temporary works, etc. Each of these has a complex literature
devoted to it.
Construction Industry and safety
During the last few decades the construction industry has registered an enormous growth world-wide. The
growth is characterized by a wide range of diversity in the nature of operations performed. Industrialized
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countries, with their technological advancements, have invested more on civil works projects associated
with nuclear energy, space research, armament industry, etc. The developing countries have been engaged
in infrastructure development necessary for their economic growth and social betterment. Old structures
are being replaced by modern ones and high rise buildings are being erected everywhere, using newer and
better building materials and methods. The size of the world construction market is over 3 trillion U.S.
Dollars. Over 150 million workers are engaged in the construction trades around the globe. Construction
workers constitute about 7 percent of the world labor force; the figure climbs to as high as 20 percent in
some countries.
Construction is carried out deep under the ground or on height. Also work is done under water. Electrical
works and working with chemicals and gases makes it more dangerous. Therefore Construction is also a
high accident prone industry. It is estimated that more than 10 million workers receive injuries during one
year throughout the world. Compared with the manufacturing sector which averages 60-80 accidents per
1000 workers, construction averages 160-250 accidents per 1000 workers.
Construction is the second largest economic activity, after agriculture, in most of the developing countries
and accounts for 40 to 50 percent of the national developmental investment annually. Data regarding the
employment and accidents in construction industry are not available for most of the developing countries.
In general terms, the accident rate is about 3 times higher than that in the manufacturing sector, and one
out of every five persons employed in the construction industry suffers injury.
Some Accident Records
Country Total Accidents Fatal accidents % Fatal accidents
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cheaper at times. The injured worker also prefers prompt payment to delayed payment.
Consequently, a large number of accidents do not get reported. The problem of non-reporting is so
acute that even the basic data on accidents in construction industry is not compiled and, therefore,
it is not available.
Trade unions are supposed to be the watchdogs of workers’ interests. They are a major force for
bargaining the wage, welfare, safety and working conditions of labor. Unfortunately, construction
industry is poorly unionized. And if unionized the unions are more interested on fund raising to run
their organization. They are so much politicized that they have least interest in the real welfare of
the workers. It is blamed that the union leaders are bribed or they get some donation and grants for
their organizations from contractors for not taking interest of the workmen accident or
compensation.
v) Research & Development
Construction is one of the least researched industries in the region. It is also an industry that reports
minimal data about its internal working and safety. Contractors are not known to be research and
statistics minded anywhere in the world. In many countries, the national governments and the ILO
have been the prime movers in conducting surveys and generating data of the construction
industry. Results of some of the researches conducted by the I.L.O. and a few national governments
may be cited here. (Kilesch, 1986)
(i) The accident rate in construction is 4 to 5 times higher than that of the manufacturing
sector on the global scale. (ILO)
(ii) There is an increase in the number of work-related diseases associated with
construction all over the world. (ILO)
(iii) After initial employment, there is a dramatic increase in accident frequency over the
following 6-8 months in construction industry. (ILO)
(iv) Higher frequency of accidents is associated with the transfer of technology from
industrially developed countries. (ILO)
(v) A study conducted in four industrialized countries- Canada, Japan, U.K., and USA,
showed that the fatality rates in the construction industry were more than four times
b) Behavioral Aspects
i) Labor Behavior
Construction work is often seasonal where migratory labor is employed on piece rate or unit rate
basis to perform the assigned tasks. In view of the tenure of work and methods of wage payment,
the primary consideration of workers is to earn as much as possible, even at great personal risk.
They even improvise construction methods and expose themselves to hazards in order to earn more.
A majority of construction workers do not regard their work as a vocation and have no commitment
to the work they do. They are mostly agricultural labor who pick up jobs on construction sites and
will return to their villages when the work is over or suspended.
Certain categories of skilled workers such as expert brick layers, concreters, high-tension cable
joiners, drivers, machine operators, welders particularly the underwater welders, air conditioning
and refrigerating technicians, etc. are in acute short supply. They normally operate in gangs, work
at their own terms, and move from one job to another. They know all about the safety and the
consequences of not observing the rule.++++ However, they are in a hurry to finish the work early,
resort to improvising methods and end up with accidents. It is important to orient them to the
importance of safety and the consequences of taking shortcuts.
ii) Contractor Behaviors
In many cases, the safety attitude of contractors may not be different from that of their workers.
Contracting is a high risk business where every rupee counts. Many contractors work on very small
margins. To them, safety is a costly item which must be avoided. Many of them are not aware of the
safety rules and regulations. A labor contractor who looks after the site, materials, money and client
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relations, may be carrying his office in his bag. He has little time and no motivation for the
technicalities of safety. He hopes there will be no accidents. If a mishap does take place, he pays a
settlement, regards it as bad luck and tries to make up the loss elsewhere.
What could be done to make contractors safety conscious? First, she has to be helped to become a
professional contractor having secure business. Second, he may be trained in the safety
requirements and conditions in construction business. And finally, he has to be forced to take to
safety by disqualifying him from contracting if he does not undergo safety training or refuses to
practice it.
iii) Education & Training
If construction is to become a safe activity, educating and training of the engineers, managers,
supervisors and workers is essential. Very little attention has been paid to this aspect. Civil engineers
who manage projects are responsible for the safety of operations as well as of the progress of the
work. Safety is not taught as a subject in engineering education. In some colleges, it appears as a
small component of a one term course on Construction Management. Safety may receive 8 teaching
hours during the 4 years of course work. The polytechnics who train supervisors and the Industrial
Training Institutes where skilled workers are trained do not handle this subject at all. Management
schools are equally unconcerned about the subject. Training in safety in construction is an equally
neglected area. Enquiries made with some large size contractors revealed that during the last 5
years, they neither conducted any in-house training or awareness program in safety nor deputed
any of their officers or supervisors to any safety training program conducted by an outside agency.
Enquiries made with the institutes who conduct training and executive development programs
regularly, revealed that no short-term programs on safety in construction were available.
iv) Trade Unions
It is hoped that considering its size and significance, trade unions will give more attention to
organizing construction labor. However, it is the workers themselves, who can improve their
working and civic conditions including safety. Trade unions can play an important role in safety
committees. They can organize safety education classes for their members. They can secure better
deals for the injured workmen. But as of now no encouraging action is noticed. Trade unions have
been busy to work for their master organizations – the political parties they are affiliated to, raise
money and enjoy power.
v) Contractor’s Organizations
Builders Association of India is the national body of contractor’s association in India. In Nepal,
Federation of Contractor’s Association (FCAN) is the national apex organization of construction
contractors with regional level organizations in 5 development regions and 73 district level
organizations out of 75 districts in the country. These bodies have significant role to play in
promoting safety among others. This central level organization has been actively involved in
training and developing construction entrepreneurs. They have joined hands with Nepal
Engineering College to create a new organization called “Construction Industry Training Centre
(CITC)”. The CITC organizes several training programs targeting different level of contractors and
imparts training including safety training. But this is only a drop in the desert. It should be useful
for a contractors association to constitute a high power sub-committee on safety. This committee
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
may devote itself to safety education, bringing out manuals on various aspects of construction safety
for its members, investigating into project disasters and serious accidents. They may institute safety
awards, organize debates and seminars on the subject and similar other activities.
vi) Government’s role
Considering the growing importance of construction to the national development and inadequate
safety work done so far, the National Planning Commission or the government of Nepal may
consider setting up National Safety Council which helps in planning monitoring and implementing
safety norms in the construction industry.
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UNIT-3
Important Safety Rules [4 Hrs]
3.2 Near Miss Reporting (also called as “close call” or “near hit”)
A near miss is an unplanned event that did not result in injury, illness, or damage – but had the potential to
do so. Only a fortunate break in the chain of events prevented an injury, fatality or damage; in other words,
a miss that was nonetheless very near. Although the label of 'human error' is commonly applied to an
initiating event, a faulty process or system invariably permits or compounds the harm, and should be the
focus of improvement. Other familiar terms for these events are "close call", or in the case of moving objects,
"near collision", near hit or Gift.
To estimate the loss potential for an incident, the investigation team must estimate the probability of
recurrence and the potential severity. The following two tables provide the categories to estimate these two
parameters.
Probability of Recurrence
Category 1 2 3 4
Less than once Once in 10 years Once a year Once a month or
Frequency
in 10 years more
Potential Consequences
Category A B C D
Personal Consequences First Aid Medical Treatment Permanent / Fatal
Injury Injury Disabling Injury Injury
Equipment / Property ≥ $ 1,000 > $10,000 > $ 100,000 > $1,000,000
Damage ≤ $ 10,000 ≤ $ 100,000 ≤ $ 1,000,000
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Schedule Impact > 2 hours, > 10 hours, > 1 day > 7 days
≤ 10 hours ≤ 1 day ≤ 7 days
The probability of recurrence should estimate the probability that the incident occurs again, assuming that
no corrective actions are taken. When estimating the probability of recurrence, the following factors should
be considered:
1. the number of people and the number of components/equipment/vessels/etc., and
2. the number of times the activity is performed.
For example:
• If a failure of each pump is expected to occur once a year and there are 12 pumps, the
expected probability of recurrence is 1/month
• A procedure that is used once per year contains an error. The probability of recurrence is
once per year because the procedure is only performed at this frequency (this assumes
there is only one piece of equipment that uses this procedure).
When estimating the potential consequences, consider what other events could reasonably occur, not the
worst possible event that could occur. For example, fire in a trash can be in the lunch room could result in
sinking a vessel. However, it is much more likely that the worst potential consequences of this incident
would be the destruction of a small portion of the vessel, some personnel injuries, and a minor effect on the
schedule. The team leader is responsible for ensuring that, at the conclusion of the investigation, the
Incident Summary form and supporting documentation are prepared.
Purpose of Incident Report: The purpose of the report is to help others understand the incident and the
corrective actions that are recommended to prevent recurrence of the same incident and other similar
incidents. The report, regardless of the type of incident, will contain as a minimum:
• Date and time of the incident
• Date and time the investigation started
• A description of the incident
• Identification of causal (contributing) factors
• Identification of root causes
• Recommendations from the investigation
• List of investigation team members and their roles.
The level of detail required will be related to the actual and/or potential risks associated with the incident(s).
Additional supporting documentation may include the following:
• Parts testing/examination reports
• Witness statements
• Causal factor chart
• Incident investigation forms
• Test plans
• Photographs or videotapes
• Maps and diagrams.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
Each recommendation should be coupled with a brief description of the rationale so that people not
involved in the investigation (e.g., management) can understand the recommendation. The reports should
be available for use during the next proactive analysis of the systems/equipment/process/vessel involved in
the incident, training sessions, safety meetings, and subsequent investigations. The completed reports and
documented resolutions of the recommendations will be distributed to the vessels so that they can
communicate these to personnel who work in the affected area and/or perform job tasks relevant to the
investigation findings. Contract employees are included in these reviews when applicable (e.g., a contract
worker was involved in the incident, a contract employee performed an activity related to the incident, or a
contract employee was injured). This review is accomplished by routing a copy of the approved report to
potentially affected personnel and by discussing the incident in a safety meeting. The Safety Manager is
responsible for sending out copies of the report and collecting and retaining completed (i.e., signed) routing
forms or safety meeting agendas and attendance lists.
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When employees cannot see around or over a load, or
When employees cannot safely handle a load.
Using the following personal protective equipment prevents needless injuries when manually moving
materials:
Hand and forearm protection, such as gloves, for loads with sharp or rough edges.
Eye protection.
Steel-toed safety shoes or boots.
Metal, fiber, or plastic metatarsal guards to protect the instep area from impact or compression.
Employees should use blocking materials to manage loads safely. Workers should also be cautious when
placing blocks under a raised load to ensure that the load is not released before removing their hands from
under the load. Blocking materials and timbers should be large and strong enough to support the load
safely. In addition to materials with cracks, workers should not use materials with rounded corners,
splintered pieces, or dry rot for blocking.
3.4.3 What precautions should workers take when moving materials mechanically?
Using mechanical equipment to move and store materials increases the potential for
employee injuries. Workers must be aware of both manual handling safety concerns
and safe equipment operating techniques. Employees should avoid overloading
equipment when moving materials mechanically by letting the weight, size, and shape
of the material being moved dictate the type of equipment used. All materials-handling
equipment has rated capacities that determine the maximum weight the equipment can
safely handle and the conditions under which it can handle that weight. Employers must ensure that the
equipment-rated capacity is displayed on each piece of equipment and is not exceeded except for load
testing. Although workers may be knowledgeable about powered equipment, they should take precautions
when stacking and storing material. When picking up items with a powered industrial truck, workers must
do the following:
Center the load on the forks as close to the mast as
possible to minimize the potential for the truck tipping
or the load falling,
Avoid overloading a lift truck because it impairs control
and causes tipping over,
Do not place extra weight on the rear of a
counterbalanced forklift to allow an overload,
Adjust the load to the lowest position when traveling,
Follow the truck manufacturer's operational requirements, and
Pile and cross-tier all stacked loads correctly when possible.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
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During materials stacking activities, workers must also do the following:
Store baled paper and rags inside a building no closer than 18 inches to
the walls, partitions, or sprinkler heads;
Band boxed materials or secure them with cross-ties or shrink plastic
fiber;
Stack drums, barrels, and kegs symmetrically;
Block the bottom tiers of drums, barrels, and kegs to keep them from
rolling if stored on their sides;
Place planks, sheets of plywood dunnage, or pallets between each tier
of drums, barrels, and kegs to make a firm, flat, stacking surface when stacking on end;
Metal pipe stack on shelf Stack of new wooden studs at the lumber yard
Chock the bottom tier of drums, barrels, and kegs on each side to prevent shifting in either direction
when stacking two or more tiers high; and
Stack and block poles as well as structural steel, bar stock, and other cylindrical materials to prevent
spreading or tilting unless they are in racks.
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3.5.1 Reasons for Entering Confined Spaces
Entering a confined space as part of the industrial activity may be done for various reasons. It is done
usually to perform a necessary function, such as inspection, repair, maintenance, cleaning, or similar
operations which would be an infrequent or irregular function of the total industrial activity. Entry may
also be made during new construction. Potential hazards should be easier to recognize during construction
since the confined space has not been used. The
types of hazards involved will be limited by the
specific work practices. One of the most difficult
entries to control is that of unauthorized entry,
especially when there are large numbers of
workers and trades involved, such as welders,
painters, electricians, and safety monitors. A final
and most important reason for entry would be
emergency rescue. This, and all other reasons for
entry, must be well planned before initial entry is
made and the hazards must be thoroughly
reviewed. The standby person and all rescue
personnel should be aware of the structural design of the space, emergency exit procedures, and life
support systems required. Reasons you have to enter confined spaces:
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
Because you are given a job involving work in confined spaces such as cleaning, inspection,
painting, maintenance, modification involving hot works, repairs, etc.
Because you are the Authorized Gas Tester, and it is your job to test the atmosphere and ensure it is
safe for others to enter.
Because you are with the emergency rescue team to rescue people in trouble in confined spaces.
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3.5.6 Code of practice
a) Training
Employees who are involved in confined space work, serving as stand-by persons or issue permits
must undergo training of confined space safety program.
Initial training and retraining at appropriate intervals must be provided for these workers
b) Health Requirement
Employees should be proven to be certified physically and mentally fit
Fits, blackout (a disorder of the brain) and fainting
History of heart disease and heart disorder
High blood pressure
Asthma, bronchitis and shortness of breath
Sensory problems: eyesight problems, hearing problems, defective smell etc.
Back pain or joint trouble that limits mobility
c) Employer Duties
To inform his employees/contractor
– Entry is allowed only if requirements of COP (code of practice) are complied
– Hazards are identified and controlled
– Precautionary measures and procedures
Coordinate entry operation with contractors
Conduct debriefing and end of entry
Ensure all persons involved in entry operation carryout their duties.
3.6 Drowning
Drowning is what happens when a person struggles to breath because of taking in too much water through
the nose or mouth. This makes people panic and choke and sometimes means they stop breathing. People
who drown either survive with no injuries, survive with brain injury or die. Drowning is the process of
experiencing respiratory impairment (damage) from submersion/immersion in liquid. Liquid/air interface is
present at the entrance of the victim’s airway, preventing the victim from breathing air. The drowning
victim may have 3 possible outcomes – death (mortality), sustained injury (morbidity-त्रास) or survival with
no drowning-related health issues. Whatever the outcome is, he or she has been involved in a drowning
incident. A number of injuries may result from the use of swimming pools and similar recreational water
environments. Prominent among them are:
drowning and non-fatal or near-drowning
major impact injuries (spinal, brain and head injuries)
slip, trip and fall injuries
Drowning has been defined as death arising from impairment of respiratory function as a result of
immersion in liquid. Drowning is a major cause of death, and it has been estimated that, in 2002, 382
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million people drowned worldwide, with 97% of drowning’s occurring in low- and middle-income
countries (Peden & McGee, 2003; WHO, 2004), although the majority of available data relate to developed
countries. It is the third leading cause of death in children aged 1–5 and the leading cause of mortality due
to injury, with the mortality rates in male children being almost twice as high as those in female children
(Peden & McGee, 2003).
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Provision of properly trained and equipped lifeguards
Teaching children to stay away from water when unsupervised
Education/public awareness that drowning can happen quickly and quietly
Restriction of alcohol provision or supervision where alcohol is likely to be consumed
Accessible emergency shut-off for pump
Wearing bathing caps
Maintaining water temperature in hot tubs below 40 °C
Access to emergency services
Smoking and other ignition sources should not be allowed to go near the bitumen boiler and highly
combustible substance/liquid.
Highly combustible gases should be handled properly by the trained personnel only and the valves
should be checked if they are closed when not in use.
Fire safety charts should be displayed around the work place and in the store area.
Necessary fire protection equipments should be made available to the workers.
Firefighting equipments should be installed at the locations as planned by the safety officer.
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Smoking- matches and other smoking materials start more fire each year than any other man made
source
3.7.4 Smart Safety Rules
Store flammable liquids only in approved containers and authorized areas
No open flames near flammable material
Do not overload electrical circuits
Properly maintain and operate gas fired equipment
Follow good housekeeping procedures- don’t let trash accumulate
Turn off Personal Electric Heaters
Properly extinguish cigarettes
Smoke only in approved areas
Low risk workplace means a workplace where workers are not exposed to hazards that could result in
serious injury or illness such as offices, shops or libraries. Potential work-related injuries and illnesses
requiring first aid would be minor in nature.
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First aid requirements will vary from one workplace to the next, depending on the nature of the work, the
type of hazards, the workplace size and location, as well as the number of people at the workplace. These
factors must be taken into account when deciding what first aid arrangements need to be provided.
3.8.1 The nature of the work and workplace hazards
Certain work environments have greater risks of injury and illness due to the nature of work being carried
out and the nature of the hazards at the workplace. For example, factories, motor vehicle workshops and
forestry operations have a greater risk of injury that would require immediate medical treatment than
offices or libraries. These workplaces will therefore require different first aid arrangements.
Table 1: Injuries associated with common workplace hazards that may require first aid
Hazard Potential harm
Manual tasks Overexertion can cause muscular strain.
Working at height Slips, trips and falls can cause fractures, lacerations (scratch),
dislocations.
Electricity Potential ignition source could cause injuries from fire.
Exposure to live electrical wires can cause shock, burns and cardiac
arrest.
Machinery and equipment Being hit by moving vehicles, or being caught by moving parts of
machinery can cause fractures, amputation (ejection), lacerations,
dislocation.
Hazardous chemicals Toxic or corrosive chemicals may be inhaled, contact skin or eyes causing
poisoning, chemical burns, irritation.
Flammable chemicals could result in injuries from fire or explosion.
Extreme temperatures Hot surfaces and materials can cause burns. Exposure to heat can cause
heat stress and fatigue. Exposure to extreme cold can cause hypothermia
and frost bite.
Radiation Welding arc flashes, ionizing radiation and lasers can cause burns
Violence Behaviors including intimidation (terrorization) and physical assault can
cause nausea, shock and physical injuries
Biological Infection, allergic reactions
Animals Bites, stings, kicks, scratches
Records of injuries, illnesses, ‘near miss’ incidents and other information that has already been obtained to
assist in controlling risks at the workplace will be useful to make appropriate decisions about first aid.
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sharp edges
falling objects
flying sparks
chemicals
noise
other potentially dangerous situations OSHA requires employers to protect their employees from
workplace hazards that can cause injury or illness.
Head protection
Foot and leg protection (Leggings, Metatarsal guards, Toe
guards, Boots, etc.)
Hand and arm protection (Leather, canvas or metal mesh
gloves, Fabric and coated fabric gloves, Chemical and liquid
resistant gloves)
Ears protection (Single-use earplugs, Pre-formed or molded earplugs, Earmuffs)
Lungs protection (There are many hazards in farming that can cause respiratory problems.
Examples of these include pesticide vapors, dusty fields, hydrogen sulfide in manure pits, and
nitrogen dioxide in silos. Farmer's Lung and Organic Dust Toxicity Syndrome (ODTS) are allergic
reactions to dust from moldy hay or grain which can lead to permanent lung damage or death)
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UNIT-4
Site Safety Management [4 Hrs]
43
Equipment Safety
Construction work can be particularly hazardous. Personal protective equipment, fire safety, electrical
safety, and other precautions are essential for safe construction work. Follow these guidelines when visiting
or working at construction sites:
- Do not walk, stand, or work under suspended loads. If you raise a load, be sure to crib, block, or
otherwise secure the load as soon as possible.
- Avoid placing unusual strain on equipment or materials.
- Be prepared for unexpected hazards. BE ALERT!
Barriers and Guards
Barriers and guards as necessary to protect employees, students, contractors, and visitors from physical
hazards. If you suspect a hazard is not sufficiently protected, notify the attending workers or the
Environmental Health & Safety Office immediately. Barriers, guards, and warning signs are required to
ensure safety against existing hazards. Types of Barriers and Guards are Standard types of barriers and
guards include the following: Guardrails and handholds, Saw horses, Tape, Toe-boards and Cones other
physical barriers and solid separators (dust barriers, hazard barriers, temporary walkways, etc.). Signs that
state DANGER, WARNING, or CAUTION are also important when barriers or guards are necessary.
Remember to make signs legible, visible, and brief.
When using heavy equipment, there are five basic guidelines that employees must always follow to ensure
safety:
1. Know how to properly operate the equipment you are using.
2. Do not use heavy machinery when you are drowsy (tired/sleepy), intoxicated, or taking prescription
medication that may affect your performance.
3. Use only equipment that is appropriate for the work to be done.
4. Inspect your equipment to ensure that it is in good working condition before beginning a job. In
addition, ensure that regular inspections and maintenance are conducted as appropriate.
5. Do not stress or overload your equipment.
Accidents do not just happen, they are caused. Therefore, employees should also follow these guidelines:
All buckets, blades, etc. are on the ground.
Transmission is in neutral.
Engine is off.
Equipment is secure against movement.
Never get on or off moving equipment.
Do not attempt to lubricate or adjust a running engine.
Turn the engine off before refueling.
Keep all shields and safety guards in place.
Avoid underground utilities and overhead power lines.
The following sections provide basic guidelines for working with forklifts, front-end loaders, and backhoes.
Refer to the product documentation that accompanied your equipment for more information and specific
instructions.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
a) Forklifts
Only authorized employees may operate forklifts. The following list provides
general safety guidelines:
Do not allow riders. Do not raise people on a forklift.
Do not speed.
Drive up and back down ramps.
Do not walk, stand, or work under the elevated portion of a forklift
(even if it is not loaded).
Ensure that the forklift has an overhead barrier to protect the operator from falling objects.
In addition, follow these guidelines for safe forklift operation:
Always work within the capacity limits of your forklift. Consult with
the manufacturer before modifying the operation or capacity limits of a
forklift.
Do not operate a forklift in areas with hazardous concentrations of
acetylene, butadiene, hydrogen, ethylene, or diethyl ether, or other
explosive environment.
Never lift a load while moving.
Be sure the top load sits squarely on the stack. An uneven load could topple.
Travel with loads slightly tilted back to provide stability.
Lift stacked loads in the same manner as loads on the floor.
When preparing to leave the forklift unattended, lower the mast, neutralize the controls, shut the
power off, and set the brakes.
Train and certify all operators to ensure that they operate forklifts safely.
Do not allow any employee under 18 years to operate a forklift.
Properly maintain haulage equipment, including tires.
Do not modify or make attachments that affect the capacity and safe operation of the forklift
without written approval from the forklift’s manufacturer.
Examine forklift truck for defects before using.
Follow safe operating procedures for picking up, moving, putting down and stacking loads.
Drive safely, never exceed 5 mph and slowdown in congested or slippery surface areas.
Prohibit stunt driving and horseplay (rough driving).
Do not handle loads that are heavier than the capacity of the industrial truck.
Remove unsafe or defective forklift trucks from service.
Operators shall always wear seatbelts.
Avoid traveling with elevated loads.
Assure that rollover protective structure is in place.
Make certain that the reverse signal alarm is operational and audible above the surrounding noise
level.
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b) Backhoes
Only authorized employees may operate backhoes and front-end
loaders. The following list offers general safety guidelines:
Always operate at a safe speed.
Always wear a seat belt.
Don’t overload your attachment.
Read machine and attachment Operation and Maintenance
manual (O &M).
Keep attachments low for stability
Don’t take on a passenger.
Don’t leave operator seat when engine is running.
Never attempt to start the machine outside the cab.
Always keep your hands and feet inside the cab.
Keep bystanders at a safe distance.
When shutting down the machine part a level ground.
Travel with the bucket low to the ground.
Always lower the bucket before servicing the equipment or leaving the loader unattended.
Use a rigid-type coupler when towing loads.
Always check with the utility (convenience) company before digging.
Be extremely careful when operating near banks and slopes.
When cutting a bank, be careful not to cause a cave-in. Do not drive on an overhang.
c) Cranes
Significant and serious Injuries may occur if cranes are not inspected before use and if they are not used
properly. Often these injuries occur when a worker is struck by an overhead load or caught within the
crane’s swing radius. Many crane fatalities occur when the boom of a crane or its load line contacts an
overhead power line.
Check all crane controls to insure proper operation before use.
Inspect wire rope, chains and hook for any damage.
Know the weight of the load that the crane is to lift.
Ensure that the load does not exceed the crane’s rated capacity.
Raise the load a few inches to verify balance and the effectiveness of the brake system.
Check all rigging prior to use; do not wrap hoist ropes or chains around the load.
Fully extend outriggers.
Do not move a load over workers.
Barricade accessible areas within the crane’s swing radius.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
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a risk assessment is carried out for all work conducted at height
appropriate work equipment is selected and used
people working at a height are competent
equipment used for work at height is properly inspected and maintained
risks from fragile surfaces are properly controlled
the risk associated with the equipment during erection, maintenance and dismantling of such
equipment are taken into account
Planking
Closely plank a scaffold to provide a safe working platform. The working platform must be free
from patent defects
Extend planks or decking material sufficiently over the edges or cleat them to prevent
displacement.
Avoid over extending the platform beyond the end supports to prevent tipping when workers are
stepping or working on it
Be sure that working platforms are of a proper size and, for metal scaffolds, end hooks are available
and attached to the scaffold frame
Guardrails
All working platforms should be
safe, with a standard guardrail
practical for the job. Otherwise,
use other fall protection devices
such as safety harnesses, and safety
nets.
All guardrails should be provided
with a midrail.
Toe boards on standard working
platform are also required.
Height of guardrails
The height of a guardrail above any place of work on a working platform, gangway, run or stairway shall
be
top guardrail: not less than 900 mm and not more than 1150 mm
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intermediate guardrail : not less than 450 mm and not more than 600 mm
For working platforms on bamboo scaffolds, these height dimensions may not apply if the platforms
are protected by not less than 2 horizontal bamboo members spaced at intervals between 750mm
to 900mm.
Trade Union
It is an association formed by workers to secure economic welfare of the workers and bargain with their
management for the welfare of the workers. Trade unions are working effectively in the organized labor
sectors such as in factories, hotels, etc. In construction works, workers are less organized due to the nature
of their works. In democratic system, trade Unions are allowed to play their roles freely. In autocratic
System, trade unions hardly exist. In England, in 1824, workers were allowed to unite in unions. In Nepal,
in 1947, Nepal Mazdoor Sangh was established and in 1952, Nepal Mazdoor Sangathan was established. In
1961, when Panchayat system was introduced, these types of trade unions were banned. After the
restoration of the democracy in the country, many trade unions are functioning. General Federation of
Nepalese Trade Union (GEFONT), Nepal Trade Union Congress (NTUC), All Nepal Trade Union Congress
(ANTUC), Nepal Revolutionary Workers Union, Democratic Confederation of Nepalese Trade Union and
many other trade unions are existing. They demanded better wages and legal recognition of the union. June
28, 1959, Factory and Factory Workers Act legally recognized the right of the workers to form their unions
and associations to protect their interest and to give collective bargaining, provision of provident fund,
overtime, safety measures and health. There are a lot of weaknesses in trade union because of lack of unity
as they are organized by various parties. Parties do not want to go out of their interest. These trade unions
are financially supported by the political parties.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
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UNIT-5
Safety in Construction Operations [6 Hrs]
5.2 Excavation
Trenching and excavation work presents serious hazards to all workers involved. OSHA (Operational Safety
& Health Administration) defines an excavation as any man-made cut, cavity, trench, or depression in the
earth’s surface formed by earth removal. A trench is defined as a narrow underground excavation that is
deeper than it is wide, and is no wider than 15 feet (4.5 meters). One cubic yard (1 yard = 0.914m) of soil
can weigh as much as a car. An unprotected trench can be an early grave. Employers must ensure that
workers enter trenches only after adequate protections are in place to address cave-in hazards. Other
potential hazards associated with trenching work include falling loads, hazardous atmospheres, and
hazards from mobile equipment.
Dangers of Trenching and Excavation
Cave-ins pose the greatest risk and are much more likely than other excavation related accidents to result in
worker fatalities. Other potential hazards include falls, falling loads, hazardous atmospheres, and incidents
involving mobile equipment. Trench collapses cause dozens of fatalities and hundreds of injuries each year.
Protect Yourself
Do not enter an unprotected trench. Trenches 5 feet (1.5 meters) deep or greater require a protective system
unless the excavation is made entirely in stable rock. Trenches 20 feet (6.1 meters) deep or greater require
that the protective system be de-signed by a registered professional engineer or be based on tabulated data
prepared and/ or approved by a registered professional engineer.
Protective Systems
There are different types of protective systems. Sloping involves cutting back the trench wall at an angle
inclined away from the excavation. Shoring (Shoring is the process of temporarily supporting a building,
vessel, structure, or trench with shores when in danger of collapse or during repairs or alterations. Shoring
comes from shore a timber or metal prop) requires installing aluminum hydraulic or other types of supports
to prevent soil movement and cave-ins. Shielding protects workers by using trench boxes or other types of
supports to prevent soil cave-ins. Designing a protective system can be complex because you must consider
many factors: soil classification, depth of cut, water content of soil, changes due to weather or climate,
surcharge loads (eg., spoil, other materials to be used in the trench) and other operations in the vicinity.
Competent Person
OSHA standards require that trenches be inspected daily and as conditions change by a competent person
prior to worker entry to ensure elimination of excavation hazards. A competent person is an individual who
is capable of identifying existing and predictable hazards or working conditions that are hazardous,
unsanitary, or dangerous to employees and who is authorized to take prompt corrective measures to
eliminate or control these hazards and conditions.
Access and Egress
OSHA requires safe access and egress to all excavations, including ladders, steps, ramps, or other safe means
of exit for employees working in trench excavations 4 feet (1.22 meters) or deeper. These devices must be
located within 25 feet (7.6 meters) of all workers.
Employers also need to emphasize specific practices that will help reduce the risk of on-the-job injuries at
excavation sites. Such practices can include the following:
Know where underground utilities are located before digging.
53
Keep excavated soil (spoils) and other materials at least 2 feet (0.61 meters) from trench edges.
Keep heavy equipment away from trench edges.
Identify any equipment or activities that could affect trench stability.
Test for atmospheric hazards such as low oxygen, hazardous fumes, and toxic gases when workers
are more than 4 feet deep.
Inspect trenches at the start of each shift.
Inspect trenches following a rainstorm or other water intrusion.
Inspect trenches after any occurrence that could have changed conditions in the trench.
Do not work under suspended or raised loads and materials.
Ensure that personnel wear high-visibility or other suitable clothing when exposed to vehicular
traffic.
5.3 Blasting
Rock blasting is generally the controlled use of explosives to excavate, and remove rock. It is practiced in
mining, quarrying and civil engineering works such as dam or road construction where rock has to be
excavated and removed. The use of explosives in mining goes back to the year 1627, when gunpowder was
first used in place of mechanical tools in the Hungarian (now Slovakian) town of Banská Štiavnica. The
innovation spread quickly throughout Europe and the Americas. Rock blasting currently utilizes many
different varieties of Explosives with different compositions and performance properties. Higher velocity
explosives are used for relatively hard rock in order to shatter and break the rock, while low velocity
explosives are used in soft rocks to generate more gas pressure and a greater heaving (crowded/packed)
effect. The most commonly used explosives in mining today are ANFO (Ammonium Nitrate, Fuel Oil) based
blends due to lower cost than Dynamite.
In 1990, 2.1 million tonnes (2.32 million short tons) of commercial explosives were consumed in the USA,
representing an estimated expenditure of 3.5 to 4 billion 1993 dollars on blasting. Australia had the highest
explosives consumption that year at 500 million tonnes (551 million short tons), with Scandinavian
countries another leader in rock blasting. Blasting is a very important activity in civil construction projects.
Most of the excavations on hard rock require blasting. Therefore, it is widely used in country like Nepal
which is full of rocky mountain. But blasting is a very hazardous activity. It involves risky operations like
drilling holes on the rocks, charging the holes with blasting materials and igniting the detonator with the
help of fuse wire or use of the electric switch for blasting. Now days, remote controlled electronic switch is
also available. It is very important to determine the amount of charge for the type of blasting being
undertaken. It is a very important and highly skilled task.
During a blasting operation while widening Mugling- Pokhara road (Nov. 1994) the charge in one of the
hole was said to have been too high. The blasting caused large land slide which blocked the road for almost
a week. (Road opened on Nov. 20, 1994)
Also large and small fragment of stone fly around depending upon the size of the blasting. Area around the
blasting spot should be cleared of people and animals. Care should be taken for the adjoining property. All
the workers in the area should be provided with safety helmets to protect their heads against flying objects
(the stone fragments). All the blasting area must be properly guarded with red flags erected all around. If
possible, effort should be made to drive away the wild animals if they are suspected to live near-by. Blasters
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
should be very highly trained and licensed to carry out the operation. In old method of rock excavation,
detonators are generally ignited manually with help of fuse wire. The fuse wire therefore must be of
reasonable length. But it cannot be very long because of economic reasons. In any case the blaster should
get enough time to run to a safe place for hide out. A safe hideout should be provided to the blaster so that
s/he can hide himself after igniting the fuse wire. The siren must be blown at least three times within an
interval of half an hour to clear all the people and cattle nearby.
Controlled Blasting
If blasting is to be done on a built up area, controlled blasting should take place. The size of the hole and
amount of the charge should be determined by an experienced blaster. Also if there is any fear of flying
objects, the blasting hole and the area must be covered by a wire mesh so that the fragments cannot fly out.
The wire mesh should be large and strong enough to cover the rock and withstand the strength of blasting.
Sometimes blasting has to be carried out to blast boulders and rocks encountered during sinking a well
foundation. The blasting has to be done under the shoe of the casted RCC well. This has to be done very
carefully and skillfully. All the necessary safety equipment should be provided to the blaster.
Following are the points to be followed while transporting, handling and using explosives:
Vehicles carrying explosives should be marked with the words like “explosive” or “danger”.
Explosives and detonators or other metal products, oils, matches, acids should not be carried and
stored together.
Explosives should not be thrown or dropped from a height while moving and storing.
A properly trained blaster should be appointed.
Blasting site and its probable coverage area should be cleared off all people. No free movement to
unconcerned people should be allowed.
Blasting area should be marked with adequate information or guards should be kept there.
Signals, usually by whistling should be given at the time of blasting.
Proper hiding adjustment should be provided for the workers involved in blasting. Hardhat is a must.
In some cases ‘covered blasting’ is also done.
All the safety information provided with the blasting materials and equipment and the safety rules
established by site office should be strictly followed. Presence of security personnel at blasting site during
blasting is recommended.
5.4 Tunneling
Tunnel is an underground passageway, dug through the surrounding soil/earth/rock and enclosed except
for entrance and exit, commonly at each end. A pipeline is not a tunnel, though some recent tunnels have
used immersed tube construction techniques rather than traditional tunnel boring methods. Hazards
common to such work include reduced natural ventilation and light, difficult or limited access and egress,
exposure to air contaminants, fire, and explosion.
Provisions of the standard
The standard gives employers the flexibility to select from a variety of appropriate and effective methods of
controlling workplace hazards in underground construction. It includes a safety program focusing on
55
instructing workers in topics appropriate to specific jobsites, and also gives specific duties and
responsibilities to a “competent person.”
a) Competent person
A “competent person” is one capable of identifying existing and predictable workplace hazards who
is authorized to take corrective action to eliminate them. A competent person is responsible for the
following:
• Monitoring air
• Testing the atmosphere for flammable limits before restoring power and equipment and before
returning to work after a ventilation system’s been shut down due to hazardous levels of
flammable gas or methane
• Inspecting the work area for ground stability
• Inspecting all drilling equipment prior to each use
• Inspecting hauling equipment before each shift and visually checking all hoisting machinery,
equipment, anchorages, and rope at the beginning of each shift and during hoisting.
b) Safety instruction
Employers must ensure that workers are instructed on the recognition and avoidance of hazards
associated with underground construction. Instruction must include the following topics that are
appropriate to each jobsite:
• Air monitoring
• Ventilation and illumination
• Communications
• Flood control
• Mechanical and personal protective equipment
• Explosives: fire prevention and protection
• Emergency procedures: evacuation plans and check-in/check-out procedures. Access and
egress Employers must provide safe access to and egress from all workstations and prevent
unauthorized underground entry. Completed or unused sections of an underground work area
must be barricaded. Unused openings must be covered, fenced off, or posted with warning signs
indicating “Keep Out” or other appropriate language.
c) Check-in/check-out
Employers must maintain a check-in/check-out procedure that ensures above-ground personnel
can maintain an accurate count of people who are underground, in case of an emergency. At least
one designated person must be on duty at the surface whenever anyone is working underground.
That person is responsible for securing immediate aid in case of an emergency. A check-in/check-
out procedure is not required once the underground construction is completed to the point that
there is effective permanent environmental controls in place, and when remaining construction
activity won’t cause an environmental hazard or structural failure.
d) Hazardous classifications
The rule provides classification criteria for gassy or potentially gassy operations and identifies
additional requirements for work in gassy operations.
Gassy operations require additional safety precautions, including the following:
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
57
k) Hot work
During hot work such as welding, noncombustible barriers must be installed below work being
performed in or over a shaft or raise. Only the amount of fuel gas and oxygen cylinders necessary to
perform welding, cutting, or other hot work in a 24-hour period may be kept underground during
these operations. Cylinders must be removed when the work is completed.
The most common risks associated with working on a typical construction site, and highlighted the steps so
that those risks could be managed effectively on the site.
a) Working at Height
The construction and/or demolition of buildings frequently requires tradesmen to work at height. In 2014,
falls from height were the most common cause of construction site fatalities, accounting for nearly three in
ten fatal injuries to workers. The risks associated with working at height are often increased by added access
and mobility restrictions. Training, including safety awareness training, is essential for employees required
to work at height.
b) Slips, trips and falls
Workers in the building and construction industry may be exposed to slip, trip or fall hazards when:
the ground surface, floors or other building surfaces are slippery, uneven, sloping, change or are
cluttered with objects such as building materials, power tools or equipment;
using a ladder;
when working over inadequately guarded drops or ledges;
hit by falling objects;
colliding with objects or moving parts of machines;
falling onto the hot surfaces of machines;
working from a height;
lighting is insufficient; and,
housekeeping is poor.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
Safety rules
Use anti-skid adhesive tape in high traffic areas.
Use absorbent mats in entrance ways during inclement (rainy) weather.
Display wet floor signs when appropriate. Note that signs are a great awareness tool but should not
be the only means of control. Clean up spills and wet floors as soon as practical.
Have a procedure to deal with spills and ensure spills are reported and cleaned up immediately.
Use proper mats in areas that tend to be “spill prone” (bathing facilities etc.)
When wet processes are used, maintain proper drainage or use platform mats.
Wear proper footwear for better traction on slippery surfaces.
Use rails or other stable objects that you can hold onto.
Protect the more vulnerable parts of your body like your head, neck and spine if you do fall.
When moving from carpet to tile or dry tile to wet tile, etc. the friction (grip) between the sole of the
shoe and the floor surface lessens. Alter your stride to take shorter, slower steps.
c) Ladders
Ladders are primarily a means of access. They should only be used for light work where hand hold and
stability can be maintained and only if it is not practicable to use other temporary work platforms such as
trestles, scaffolds and elevated work platforms.
Ladders should not be used:
in access areas, walkways, traffic ways or within the arc of swinging doors;
where the work involves restricted vision or hot work such as welding;
on scaffolds or elevating work platforms to gain extra height;
in very windy or wet conditions;
near an exposed edge or a guardrail where, if the ladder toppled, a person could fall over that edge;
where it is possible for the ladder or user to come into contact with electrical power lines; and,
in particular, metal or metal reinforced ladders should not be used in the vicinity of live electrical
equipment (such ladders should be permanently marked with 'do not use where electrical hazards
exist').
When working on a ladder ensure that:
top of ladders should never be used as a step.
never carry an object or load that could cause
always face ladder when ascending or descending.
always maintain 3 points of contact on the ladder i.e. 2 feet + 1 hand or 2 hands + 1 foot.
it is an industrial grade ladder with a minimum load rating of 120kg;
it is placed at a slope of 4 (vertical) to 1 (horizontal);
it is on a stable, firm footing and secured top and bottom against movement;
only tools that are easily operated with one hand are used;
both feet rest on the ladder and are no higher than the third tread from the top plate of a step ladder
or 1000mm from the top of a single or extension ladder;
work is not conducted above another person;
not more than one person is on the ladder at any time;
59
instruction and information on safety checks and safe use has been provided;
the ladder is inspected for damage or loose or missing parts prior to each use; and,
it is used only for light tasks of short duration such as painting a downpipe, repairing a gutter or
carrying out minor electrical installations.
d) Roof work
Roofing work is the planning, preparation and conduct of work for the installation, maintenance and
removal of roof coverings, including roof trusses, and the movement of persons working on roofs. Workers
who install roofs and work on roof framing will be exposed to the risk of falling through the roof framing
where there are no appropriate control measures in place to prevent the fall. These falls can result in serious
injuries that have a significant impact on the ability of the worker to continue in this type of work activity.
In some situations, fatalities have occurred. The nature of roof frame design and the work methods adopted
for their construction present a falling risk to workers who will be installing the framing and its cladding.
The greater the openings in the roof frame during construction, the greater the risks for a worker to fall
through those openings.
Examples of workers at risk of falling through roof framing can include workers:
installing roof framing where trusses and rafters exceed 600mm centres;
installing roof bracing;
measuring the top chord for batten set out;
installing battens and,
installing metal or tile cladding.
Safety rules
Make sure your work area is clean, organized and blocked off from pets and children. Take notice
of each potentially dangerous area in your site, like power lines and unsafe roof access areas.
Never work when the roof is wet or slippery.
Avoid working on your roof during extremely hot or cold weather. Extreme temperatures can cause
shingles to become damaged and prevent them from sealing or lying properly.
Pick a clear, calm, cool time of day to work on roofs. Wet roofs are slippery.
Wear shoes with a soft rubber sole for extra traction.
Keep the bottom of your shoes free of mud and dirt, and the roof swept clear of dirt and debris.
Rope or mark off the ground beneath your work area to let people below know you’re working
above. Even the most careful worker eventually drops a tool off the roof. Always look and call out
before tossing anything down.
When you’re not using your power tools, secure them with short lengths of rope or Bungee cords.
Keep hand tools and supplies in a 5-gallon bucket hung on a roof bracket. Carefully position ropes
and extension cords so they’re not underfoot; they’re very slippery.
Stay off slate and tile roofs. Loose tiles or slate can fall out and the surfaces are easily damaged if
you’re not experienced.
5.6 Scaffolding
When employees must conduct construction work above the ground and away from solid platforms,
scaffolds may be appropriate. It is required for all types of structures constructed above ground level and
for maintenance of same works. The type of scaffolding to be used depends upon the nature of the work and
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
its situation. The following list provides guidelines for using small scaffolds. Larger scaffolds must be
designed and erected in accordance with applicable standards. Ensure that scaffold anchors are sound,
rigid, and capable of supporting the maximum intended load without shifting.
Scaffolds and their components should be capable of supporting at least four times their maximum
load.
For freestanding, mobile scaffolds, the height
should not exceed four times the minimum base
dimension. If workers are riding the scaffolding,
however, the base dimension should be at least
one half the heights.
Do not use unstable objects such as barrels,
boxes, bricks, or blocks to support scaffolds or
planks.
Keep floors free of debris where mobile scaffolds
are used. Lock scaffolds with wheels into
position.
Install guardrails, mid-rails, or toe-boards on
the open sides and ends of platforms that are
more than 4 feet above the ground or floor level.
Use lifelines for scaffolds that are more than 10
feet off the ground.
Do not load scaffolds in excess of their
maximum load limits.
Repair damaged scaffolds immediately.
Do not work on scaffolds in high winds or
during storms.
Remove ice or snow from scaffolds
Do not allow tools, equipment, or other debris to
accumulate on scaffolds.
Dismantle and remove scaffolds when they are no longer needed.
The vertical standards should be embedded into the ground sufficiently deep so that they may
withstand the loads coming on them. On streets and pucca floors (made with high quality materials
throughout, including the floor, roof, and exterior walls, are called pucca) these standards may be
placed into the empty tar drums and packed with bricks or stones etc.
Various stages of construction may be erected at convenient heights.
While connecting ledgers to standards and putlogs to ledgers, lashing should be done securely. The
rope used should be thick and stout.
The sizes of different members should be properly designed according to the load they are supposed
to carry.
To safeguard against overturning, inclined rakers are provided and lashed at the junctions of
standards and ledgers at appropriate height and embedded in the ground at the bottom.
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The boarding over which the mason sits, should be of sufficient width and strength to take up the
load of workers and building material needed for immediate use.
To avoid the risk of its sliding the putlog should be inserted sufficiently deep in the wall.
Nobody should be allowed to stand below the scaffolding, as brick or stone may fall down from the
scaffolding and injure the person below.
As the scaffoldings are not designed to carry huge quantity of building materials, only small
quantity of materials or load should be put on the scaffolding.
When the work is over, the scaffolding should be dismantled step by step from upper side. Its
members should be stacked on the hard ground. They should not be stacked against wall. This will
avoid sagging and warping of the members. To avoid crack development, they should not be
exposed to direct sun rays.
Before using members of scaffolding second time and subsequently, they should be tested for their
strength. Wooden members should be free from dry and wet rot.
For repair work at high level of multi-storeyed building needle scaffolding is preferred as it will not
obstruct traffic it ground level.
In sheds for ceiling works, suspended scaffolding is economical and it does not occupy floor space,
allowing workers to continue their work at ground level.
Workers should not be allowed to lit fire near the scaffolding.
5.7 Lifting
A lift can be used for carrying personnel and general goods to facilitate
building work. A lift would be cleared to go into service as a builder's lift if
all the items critical to safe functioning of the lift have been completed and
accesses to landings required for use have been made safe by provision of
handrails and overhead protection where required.
The interior of the car should be lined with plywood or any other soft
impact absorbing material to prevent damage to the car while loading
materials and the floor of the car is covered with timber planks or with
10mm thick plywood to evenly distribute the load on floor. The lift must
only be operated by a person trained and authorized by the builder or
owner of the lift. There is a risk of damage to the lift while site personnel
are moving materials by the lift. The lift operator should maintain watch
over personnel and materials transported to ensure the lift is not damaged.
A 24 hours emergency telephone line should be provided in the lift car
which is serviced by lift installer. If telephone connection cannot be
provided because of some genuine reason, then a two way radio or
intercom must be provided from the lift car to the site office and a
procedure for calling in a lift technician in the case of an emergency put in
place. The lift should not be operated when an emergency contact is not
available. A notice must be fixed in the car giving instructions and information in letters and numerals
25mm in size and include the wording:
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
63
Ladders made from conductive materials such as aluminum or steel post an electrocution hazard
when working around overhead power lines. Refer to the Ladder Safety policy for requirements
when using ladders around live overhead power lines or when performing live electrical work;
Confined spaces with live, exposed electrical parts are considered permit-required confined spaces.
Work inside these spaces must be conducted in accordance with the Confined Space policy;
Employees must be aware of the dangers of misusing extension cords and power strips, which
include electrocutions and fire hazards;
Avoid running cords over sharp corners and projections;
Do not run cords through windows or doors unless they are protected from damage and only used
on a temporary basis;
Storage of any material is prohibited in rooms designated for electrical equipment;
Only qualified persons are allowed to enter High Voltage (greater than 600 volts) rooms;
High voltage rooms must be locked at all times;
Entrances to rooms and other guarded locations that contain exposed live electrical parts operating
at 50 volts or more above ground must be affixed with permanent signs that state “DANGER – HIGH
VOLTAGE – KEEP OUT”; and
Electrical system components and electrical tools must be designed and constructed to be suitable
for installation and use in hazardous locations.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
UNIT-6
Safety in the Use of Construction Equipments [4 Hrs]
65
d) Role of construction supervisors in safety management
Safety management of the site is the major role of construction supervisor. Without the interest or sincerity
of the construction supervisors the safety program, safety procedure and good attention will be wasted.
Therefore, the role of construction supervisor is vital in safety management of the construction site. The
roles of supervisor are as follows:
The supervisors must be properly trained in delivering the correct safety message to the craftspeople
working under their direction.
Supervisors need to continuously monitor their areas to ensure that proper safety procedures are
practiced.
When they are planning the execution of their works, they have to keep safety in mind to ensure
that trained workers using safe equipments are available to safely perform the tasks as planned.
They are responsible for delivering the site safety procedures to the workers through the foremen.
Safety procedures are a two way street. The supervisors also get feedback from the workers about
unsafe working conditions. The feedback may be in the form of worker complaints about unsafe
practices.
e) Role of foremen in safety management
The followings are the roles of foremen in construction sites:
They handle the new worker differently like:
o They ask him / her more questions but less threatening ones.
o They are watchful and keep a connection with the new worker rather than putting him /
her right to work or putting him / her with an older worker and leaving in at that.
They keep stress off their crews like:
o They show high ability to “keep their cool” rather than show anger toward crew members.
o Their reaction to lack of crew accomplishment is to analyze the problem rather than focus
on changing the workers by telling them to work harder.
Their approach to safety is different like:
o They integrate safety into the job with personal work rules rather than having a set of safety
admonitions (cautions/warnings).
o They are neither safety “nitpickers” (A nitpicker is a person who finds faults, however small
or unimportant, everywhere they look) nor they are unaware of safety violation, they are in
between.
f) Role of workers in safety management
A worker is anyone working for or under the control of a contractor on a construction site. Examples of
workers include: plumbers, electricians, scaffolders, painters, decorators, steel erectors and labourers, as
well as supervisors like foremen. Workers have an important role and should take an active part in helping
to manage health and safety risks.
They should be trained in safety measures.
They have to know the knowledge about safety procedures.
They need to follow clear safety rules to prevent from the injuries.
They need to prepare with well dress, gloves, aprons and shoes during the construction work.
They need to work in proper and adequate lighting and ventilated working conditions.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
67
Struck by falling objects
Hand and foot injury
Sun exposure
6.3 Vehicles
A wide variety of transportation is used within the workplace, ranging from forklifts to cars, lorries,
construction and agricultural vehicles. Workplace transport accidents are often very serious. The
opportunity for serious injury and substantial loss in financial terms due to damage to vehicles, plant and
equipment should not be underestimated. There is also the possibility of prosecution due to failure to
comply with the legislation that relates to workplace transportation.
Employers and duty holders must make sure that vehicles used in the workplace are:
safe;
right for the job;
driven safely;
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
Inspection
Daily checks- Drivers should check tyres, lights and indicators at the start of every shift. They will need
instruction or training on carrying out appropriate checks and reporting problems. Employers may find it
helpful to give drivers a list of daily checks to sign off for their vehicles.
Planned maintenance
Regular preventive maintenance inspections may be based on time or mileage. Each vehicle you purchase or
hire should come with a handbook giving manufacturer's guidance on regular maintenance. Planned
maintenance helps to prevent failures during use. It should be thorough, regular and frequent enough to
meet the manufacturer's guidelines and common sense. Pay special attention to:
brakes;
steering;
tyres;
mirrors and any fittings that allow the driver to see clearly (for example, CCTV cameras);
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windscreen washers and wipers;
warning devices (for example, horns, reversing alarms or lights);
ladders, steps, or walkways;
pipes, pneumatic or hydraulic hoses, rams, outriggers, lifting systems or other moving parts or
systems; and
specific safety systems, for example, control interlocks to prevent the vehicle or its equipment from
moving unintentionally, racking, securing points for ropes.
Safety precautions when maintaining vehicles
Apply brakes,
Chock(wedge/block) wheels,
Start engine with brakes on and in neutral gear,
Prop or support raised parts,
Use a tyre-cage or other restraining device when inflating tyres on split-rim wheels,
Remove tyres from wheels before welding, cutting or heating work begins on a wheel or wheel rim
fitted with a tyre, even if the tyre is deflated (punctured),
Beware of the risk of explosion when draining and repairing fuel tanks, and from battery gases.
Never drain or fill fuel tanks when the equipment is hot or in a confined space, or over a pit,
Avoid short-circuiting batteries. Charge batteries should be charged in well-ventilated areas.
Suitable personal protective equipment should be provided and used for handling battery acid,
Only allow people who have received the relevant information, instruction and training to do
maintenance work.
examiner", "competent person", "crane operator", "slinger", "signaler" and others working nearby.
The "competent examiner" is responsible for regular examinations of
the lifting appliances or lifting gears. S/he shall be:
appointed by the employer or the owner of the lifting
appliances/lifting gears;
a registered professional engineer within a relevant
discipline;
properly trained with relevant practical experience.
The "competent person" is responsible for regular inspections of lifting
appliances or lifting gears. S/he shall be:
appointed by the employer or the owner of the lifting appliances/lifting gears;
properly trained with relevant practical experience.
The "crane operator" is responsible for operating the crane correctly and safely. S/he shall:
be at least 18 years of age and hold a valid crane operation certificate;
be physically fit;
be familiar with hand signals for communication.
The "slinger" is responsible for attaching and detaching the load to and from the crane.
s/he shall:
have received appropriate training on general safe lifting operations;
be capable of selecting lifting gears suitable for the loads;
liaise with the operator and direct the movement of the crane safely.
The "signaller" is responsible for relaying the signal from the slinger to the crane operator. S/he
shall:
have received appropriate training on general safe lifting operations;
be able to direct the movement of the crane and loads.
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6.4.3 Machinery
Machinery – refers to lifting
appliances and all lifting
gears.
The lifting appliance includes
a crab, pulley block, crane,
excavator, pile driver, pile
extractor, dragline, aerial rope way, aerial cableway transporter or overhead runway, etc
The lifting gears include a chain sling, rope sling, ring or similar gear, link, hook, plate clamp, shackle,
swivel or eyebolt.
A) Cranes
Selection of cranes
For the correct selection of cranes, the following
factors shall be considered:
• Weights and dimensions of loads
• Height of lift and distances/areas of movement
of loads
• Number and frequency of lifts
• Period of time for the lifting operation
• Ground conditions
• Other factors
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
a) Mobile Crane
Operation points:
The mobile crane shall only be
operated on a firm, level
ground that adequately
supports the weight of the
crane and loads.
Before lifting, fully extend
outriggers and ensure their
stability on the ground.
The weight of the load shall not
exceed the Safe Working Load.
Never abruptly swing or stop
the crane.
Loads shall not be dragged on
the ground.
Move the load at a safe speed
- use low speeds within several metres of the load's destination.
Adjust the boom length to ensure the crane is operating within the extent of the safe
operation radius.
When moving uphill or downhill, the boom angle shall be adjusted to the safe
working condition.
73
b) Tower Crane
Operation points:
Ensure that the
automatic safe load
indicator is installed.
Provide safe means of
access and egress.
Ensure that the lifting routes do not collide with any object.
Lifting routes shall not come across any building or pass over any person.
Travel speed shall be as slow as possible, to ensure the load's stability.
Be aware of the height of lifting, the length of the crane's trolley and refer to the load
chart.
When the tower crane is not in operation, the crane's trolley must be positioned near the
tower at minimum radius, with the hook raised to its highest position.
Safety Tips for all types of cranes:
Periodically read the manual and review the rules.
At the beginning of your shift, check your hoist.
Examine the load chain for damage or twists, or the wire rope for bends or fraying (wear
out).
Check the hook. If it's out of shape, don't use it. This may indicate internal damage.
Don't try to lift more than the hoist rating. If you don't know the hoist's rating, find out.
Avoid shock loads. Don't run the hook with a slack (loose) chain. Bring the chain or wire
to a taut (stretched) position before lifting.
To avoid damage to the hoist, the rope or chain should always be in a straight line from
hoist to hook.
Avoid snagging (catching/tearing) a load while lifting.
Avoid jogging (bumping/hitting) a load.
Balance a load carefully. Use the right sized sling (hang/hookup).
Be sure your load is secure so that nothing can slip out and cause damage or injury.
Don't bend the rope or chain over sharp edges.
Never get help to lift something with a chain block. If it can't handle it alone, don't lift it.
Never leave a suspended load unattended. That load is your responsibility.
Never lift people with a hoist.
When moving a load, look where you are going.
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b) Wire rope slings- cable clip
The cable clip shall be properly installed according to the
following points:
The wire rope sling is equipped with thimble.
There is a minimum of 3 cable clips.
The direction of installation shall be correct.
The distance between the cable clips shall be the
same.
c) Chain slings
Chain slings are made up of chain rings. The advantage of chain slings is that they deteriorate and
corrode less. Chain slings are made of alloys. They can maintain their Safe Working Loads under
temperatures of 50°F. However, the entire chain becomes unsafe if problems arise in any section.
A damaged chain sling will suddenly break and the damage is not as easily detectable as
compared to rope slings. Therefore, a rope sling must be selected wherever possible for lifting.
Inspection points:
The chain sling shall not be used under the following conditions:
When purchasing chain slings, those marked "A" should be selected as they are of
premium for normal use.
Regular inspections shall be conducted.
d) Shackles
Hook rings are divided into two main categories: Chain ("D" type) shackle and anchor (bow) type
shackle. Both are available with screw pins or round pins.
e) Eye bolts
Eye bolts are mainly classified into
plain (shoulderless) eye bolts and
shoulder type eye bolts.
The bolt length shall be 1-1.5
times the diameter of the bolt
and totally drilled on the load.
The bolt hole shall fit into the
bolt.
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Safety points:
The hook shall not be directly fixed on to the eye bolt.
Plain eye bolts only apply to the vertical lifting.
The angle of lifting of shoulder eye bolts shall not be
less than 45°.
Washers may be used to
ensure that the shoulder is
firmly in contact with the
surface.
Never use a sling through a
pair of eye bolts.
f) Hooks
Hooks are a vital part of lifting gear. A variety of them cater for different lifting purposes.
swivel
All hooks shall be installed with safety latches (other than the specially designed hooks).
Hooks can be installed with swivels to allow the load to
revolve.
Points for attention:
Select hooks of the right size.
Do not tie or remove the safety latches.
Maintain the hook in a vertical position. If the hook is
eccentrically loaded, the Safe Working Load will be reduced.
regulations. Another requirement that should always be followed is the one that states, ". . . installed in a
neat and workmanlike manner." Many of today's construction sites are unsafe because the electrician or
electrical contractor did not install an adequate temporary wiring, use equipment that is in a good working
order, or take the precautions to protect the wiring and equipment being installed.
Temporary power is used on construction sites and throughout industry for maintenance, repair,
remodeling, landscaping (reforming/reshaping), or any other activity that would require the use of
extension cords. Extension cords are nothing new, they have been in use as a convenience since about the
mid-1940s. They provide a convenient method of bringing temporary AC power to a device, equipment, or
a power tool that is not located near a power outlet (receptacle). The great thing about extension cords is
that they are available in various lengths, gauges and service duties that fit most temporary power needs. If
used improperly extension cords can become a fire and shock or electrocution hazard, as well as cause
equipment damage.
Temporary power comes in many forms and is used for many different applications. Typically we look at
extension cords when we think of temporary power. This is the most common use, but we must also look at
the temporary sources of electrical power. These sources include, but are not limited to, temporary services
on a construction sites, portable generators, temporary power distribution centers, and distribution boxes
with multiple receptacles that are typically 120/240 volt single-phase, as well as 208-volt three-phase,
with some cases where 480-volt three-phase receptacles are used. Extension cords now come into play,
since they are connected to these temporary power sources, but they may also be connected to permanent
power sources for temporary use.
Good extension cords should be used all the time - heavy duty rated ones that are approved and tested by
Underwriter’s Laboratories. Cords that show wear should be repaired or thrown out. There are some
hazards in using extension cords that only you can control. First of all, no extension cord can stand rough
usage. If you kink it, knot it or crush it and even bend it, you can break the insulation, which may cause a
short circuit and a fire or even an electric shock. Most cords used carry regular 110-volt electricity. Now,
no doubt at some time you have received a shock from a 110-volt line without serious harm. But even a
10-volt current can kill. The right conditions may consist of making a good connection with a live wire
carrying a 110 voltage with wet or sweaty hands, and standing or lying on the ground, a wet floor, a water
pipe or another electrical connection. So, protect that extension cord you use. Coil it in large loops, not in
close kinked coils. Don’t bend it unnecessarily. Don't repair it yourself. In special situations, special types of
cords are needed. Some cords are water resistant, others are not. Some are insulated for heat resistance;
others are designed to stand the action of solvents and other chemicals that may be present.
These rules should be applied for the safe use of extension cords:
Inspect all extension cords at the beginning of each work day for any signs of wear or damage.
Remove any worn/damaged cords from service immediately.
Handle the cord gently, avoiding strain, kinking, crushing or cutting.
String it where it will not be hit or tramped (marched/walked) on.
If moisture, heat or chemicals are present, be sure your cord is the proper type to resist the
conditions that are present.
79
Extension cords should not be used as ropes to raise and lower tools and materials.
Avoid running cords over sharp corners and projections.
Do not run cords through windows or doors unless they are protected from damage and only used
on a temporary basis.
Do not run cords above ceilings and inside or through walls, ceilings, or floors.
Cover cords with a cable bridge or tape when they extend into a walkway or other path of travel to
avoid tripping hazards.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
UNIT-7
Safety & Economy [3 Hrs]
81
2. Cost of breeding in new employee:
When an injury is so serious that a new worker must be hired, or one transferred from another
job, an added cost often results from the fact that during the time it takes the worker to learn
the new job, his output is usually lower relative to his pay rate than the output of a worker
experienced on that job would be. A wage cost for time spent by supervisors or others in
training the new worker is also a valid cost.
This element seems to be negligible in first-aid and doctor’s cases, but amounts to around 4% of
the average for lost-day cases.
4. Cost of wages paid for working time lost by injured workers, other than worker’s compensation
payments:
This loss of working time occurs primarily on the day on which the injury happens or on
following days when the employee leaves work to visit the dispensary or a doctor’s office to
obtain medical treatment. It is common practice to continue an injured worker’s pay for some
time after the injury. Frequently pay is continued for the remainder of the shift on which he or
she was working when injured.
In general practice the expenditure on safety in construction is neither included as an individual item of
cost nor is it taken into account at the estimation stage. While making their bids, contractor do not generally
take into account the expenses involved in ensuring safety of workers.
Uninsured cost:
A * number of lost workday cases (lost day) + B * number of doctor’s case (non lost work day cases that are
attended by a doctor) + C * number of first aid cases + D * number of no-injury accidents.
Where A, B, C and D are constants indicating respectively, the average cost for each of the categories cases.
The above formula covers the ordinary run of injuries and accidents. If something in the nature of a
catastrophe occurs, it should be investigated independently and any additional costs resulting from it added.
The number of lost days and the number of doctor cases are taken from the job site or the company record.
Even if it is hard to record each of the first aid case, it is possible to establish such a record. It is suggested
that the first aid cases are recorded correctly. The number of no injury cases may be estimated by applying a
ratio to the number of lost day cases. This ratio should vary from company to company and from job to job.
Each company and each job site should ascertain such a ratio for itself. As an approximation the ratio, of 1:1
as found in the Simonds’ studies may be used. Most of the no injury cases may not be reported to the safety
83
manager or the inspector. A ratio of 1 no injury case to 1.25 lost time case may be more appropriate in the
construction sites of Nepal.
It should be noted that fatalities and permanent total disabilities are omitted in establishing category A
under the assumption that they are very rare. Such cost can be determined separately if required.
This formula is widely used in American industries where OHSA (Occupational Health and Safety at Work
Act) record keeping is mandatory and therefore easy to establish the multipliers no study has been made in
Nepal to establish such costs. However, with reference to Simond’s data and various other literatures and
from the experience, the uninsured costs may be estimated as follows:
Lost day cases : Rs.6,500/-
Doctors cases : Rs.1,500/-
First Aid cases : Rs. 350/-
No injury cases : Rs.12,000/-
This is based upon the wage rate of skilled and unskilled manpower during 1995 (Rate of skilled worker Rs.
150 per day, rate of unskilled worker Rs. 80 per day).
To calculate the uninsured cost for one year, the following method can be adopted.
If the numbers of lost day cases are 10, Doctors cases are 30 and first aid injuries are 500, then the total
uninsured cost would be
= (10 * Rs. 6,500) + (30 * Rs. 1,500) + (500 * Rs. 350) + (8 * Rs. 12,000 (at 1.25%))
= (65,000) + (45,000) + (1,75,000) + (8*12,000*1.25/100)
The total cost including insurance comes to Rs. 2,86,200.00
It is strongly recommended that labor offices conduct studies on the construction projects to determine such
figures. Construction companies should continue their effort to minimize accidents at construction sites
with an adequate measure of control although there can be some damage. Cost of control and cost due to
damage depends upon the degree of control. In all the construction projects there are two types of cost of
safety: the cost due to accident and the cost of control of accident. If proper safety has to be considered the
cost of control has to be increased. But at a certain point the degree of control would not improve
significantly even if more money is invested. Similarly if degree of control is less, the cost due to accident
will rise remarkably. It is important to study the nature of cost implication VS degree of control. Figure 7.1
illustrates the relationship between the two.
Explanation of Calculator
The direct costs of an injury are the easiest to see and understand. These costs include emergency
room and doctor visits, medical bills, medicines, and rehabilitation.
Indirect costs of an injury are often overlooked. These costs can amount up to 4 times the direct
cost of the injury. Indirect costs include administrative time dealing with the injury and medical
care, raises in insurance costs, replacing the hours loss of the injured employee with hiring another
employee, loss of reputation and confidence in employees and clients, unwanted media attention,
and more.
The total costs of an injury are surprising. Beyond the direct costs, the indirect costs greatly
increase the overall costs. This is the true amount that the injury will cost in terms of money.
The profit margin of a business determines the revenue (income) required to offset losses from an
injury. Even with high profit margins, no one wants to see their hard work wasted paying for
preventable injuries.
This is the cost that a business will incur from an injury. In order to pay for the costs of the initial
injury and indirect costs, a business must make a profit on revenue to recover those costs.
The cost of one typical injury is far more expensive than the salary of a safety professional or
upgrading an existing safety program. Safety is a smart business decision that companies must
embrace to be competitive in today's market place.
85
medical and other associated cost is compensated by the insurance. Some insurance covers even for the
disablement and losses of parts of the body. Some other type covers the injured employee’s wages in full
while he is disabled.
FIDIC conditions of contract fourth edition 1987, clause 24 provides insurance as follows:
“24.1 The employer shall not be liable for or in respect of any damages or compensation payable to
any workman or other person in the employment of the contractor or any sub-contractor, other
than death or injury resulting from any act or default of the Employer, his agent or servants. The
contractor shall indemnify and keep indemnified the employer against all such damages and
compensation, other than those for which the Employer is liable as aforesaid, and against all claims,
proceedings, damages costs, charges, and expenses whatsoever in respect thereof or in relation
thereto”.
FIDIC conditions of contract clause 21.1, “Insurance of works and contractor’s equipment” provides
insurance conditions as follows:
“The contractor shall, without limiting his or the employer’s obligations and responsibilities under
clause 20, care for works, insure:
a. the works, together with materials and plant for incorporation therein, to the full
replacement cost
b. an additional sum of 15 percent of such replacement cost, or as may be specified in part II
of these conditions, (special condition of contract) to cover any additional costs of and
incidental to the rectification of loss or damage including professional fees and the cost of
demolishing and removing any part of the works and of removing debris of whatsoever
nature
c. the contractor’s equipment and other things brought onto the site by the contractor, for a
sum sufficient to provide for their replacement at the site”.
“The contractor shall, without limiting his or the employer’s obligation and responsibilities under clause 22,
insure, in the joint names of the contractor and the employer, against liabilities for death or injury to any
person (other than as provided in clause 24, the workmen) or loss of or damage to any property (other than
the works) arising out to the performance of the contract, other than exceptions defined in paragraphs (a),
(b), (c) of sub-clause 22.2”.
The clause 22.2 provides as follows:
(a) the permanent use of occupation of land by the works, or any part thereof,
(b) the right of the employer to execute the works, or any part thereof, on, over, under, in or through
any land,
(c) damage to property which is the unavoidable result of execution and completion of the works, or
the remedying of any defects therein, in accordance with the contract”.
The cost of insurance premium for the coverage of the third party is either included in the bill of quantity as
a separate pay item or is built into the rate of other items of the bill of quantity. Various provisions in the
conditions of contract and specification may not be enough for a contractor to take serious action to prevent
an accident. Mainly because the contractor may not be able to calculate the effect of cost for various
provisions, s/he may not be adequately provided provisions for safety in the item rates of the work. It is
therefore advisable that each item related to health and safety at construction site be provided as a separate
pay item in the bill of quantities of the project. By this the contractor will analyze the cost of each item and
adequate provision shall be made. Provision for insurance made in a contract document prepared by SILT
Consultants (P.) Ltd., Nepal Engineering Consultancy Services Center Ltd. and Building Design Associates (P.)
Ltd. JV for the construction of four Kathmandu Valley Bridges under Road Flood Rehabilitation in 1990 is
seen in table 8.1 below:
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Illuminate the working area foe
4. Lot Sum
night work (... lux)
Provide stand by ambulance service
5. Sum Sum
during working at site
Provide safe access for underground
6. work and also for over ground Sum Sum
(height) work
Also the health care of the workers and other related social benefit to the construction workers are provided
in the contract document. Provisions can be made in the BOQ as given below:
Item Estimated Rate
Description of item Unit
No quantity (Rs)
1. Provide temporary labour camp lot Sum
Providing drinking water facility
2. lot Sum
at construction site
Providing drinking water facility
3. lot Sum
at labour camp
Provide adequate first aid facility
4. lot Sum
at construction site
Provide worker resting area at
5. lot Sum
construction site
Provide toilets and urinal at
6. lot Sum
construction site
Provide designated smoking zone
7. lot Sum
at the site
It is very important to make some provisions in the contract document to show the commitment of the
employer in the health and safety of the workers. The provisions made in the contract document are directly
or indirectly related to quality of the work. If the employer intends to save on safety, he will be losing on
quality since the contractor does not forget to take out his buck that he spends on safety, from the quality
and the workmanship of the project. Secondly, the provision in the contract document is important to
express the obligatory requirement of the contractor more firmly. It will also eliminate disputes related to
health and safety of the workers among the contracting parties.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
UNIT-8
Psychological Aspects and Ergonomics [3 Hrs]
8.1 Carelessness
As we know that an accident takes place when we are careless or do something in a hurry. Perhaps the
oldest and most inaccurate attribution for an accident is that it was caused by carelessness. Accidents do not
just happen. Even injury has one or more causes. The cause may be external to the individual, or they may
be inherent in him/her. Also, they may arise from the both sources. Carelessness, however, has no value in
injury prevention. Consider, as an example, there may be an employee soldering who suffers burns often
because of arranging the work on the bench so that his/her arm must pass over heated objects. It might be
said that s/he is careless, but the fact probably is that s/he never thought (or was not able to think) well
enough to set the work up in order to avoid injuries. Let’s consider as another example, the mechanic who
adjusted a machine while it was in operation-even though the safe practice rule was to shut the machine
down before making repairs and lost the tips of his fingers would not agree that he was careless. His
reasoning was that he did not want to take the time to turn the machine off and then start it again, and he
did not expect to be injured in any event.
Carelessness as a given cause of injuries then, neither describes, defines, nor implies a phenomenon of
human behavior that would be useful in determining a correction for the causes of injuries. The blunt truth
is that in every case where an injury cause lies within the individual and is ascribed to carelessness, it is
thoughtlessness-the limited, incomplete, stagnated, blocked, or otherwise restricted use of sound mental
judgment-which is responsible and a corrective action is indicated. Correction may be achieved by
improving habits, training personnel, or aiding their power of concentration.
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b) Reaction Time
A seemingly (really/apparently) logical is assumption might be that reaction time (i.e., the fraction of a
second elapsing in between the time when a person receives a sensory stimulus and the performance of
his/her action in response) would have a significant influence on a person’s ability to avoid accidents.
However, the evidences is disputable, and it would appear that reaction time has no important relationship
to injury causation. The reported data on studies concerned with this function include Farmer and
Chamber’s findings that the correlation between reaction time and injury frequency was so low as to be of
no significance. Fletcher, as reported by Gray, found a difference in reaction time between good and poor
driving that was considered statistically significant. The differences, however, were so small that the greater
time to react for the poorer drivers would have allowed the car to travel only a little more than one foot
longer than for the good drivers at speeds as high as 50 miles per hour, all other factors being equal. On the
other hand, Wechsler and the National Safety Council studied, respectively, taxicab drivers and motor coach
operators. Wechsler found that in the case of the taxi drivers both those who had faster and those who had
slower reaction times than the average had more accidents than the average. The National Safety Council
report indicated that the faster-reacting motor coach driver had more accidents than the one who reacted
more slowly.
c) Relation between Perception and Muscular Responses and Injuries
The possibility that a relationship might exist between visual discrimination, speed of muscular responses,
and accidents was investigated by Drake. He found that the persons who tend to react more quickly than
they perceive (notice/identify) are more likely to have accidents than are those who perceive faster than
they react.
d) Relationship between Intelligence and injury experience
It might be expected that certain minimum intelligence is necessary if a person is to avoid having injuries
the probable existence of relationship between mental ability and injury experience has been indicated by a
number of studies. Lauer reported that automobile drivers IQ’s are less than 75 are more likely to have
accidents. Chambers founded few persons who had repeated accidents were superior to the average in
learning ability, intelligence, and hand work. Other reported studies indicate a definite relation between
accidents and low scores on intelligence tests. This information may appear to be contradicted by the
reports or further investigation who found no correlation between injury reputation and level of
intelligence. Such results were reported by Farmer and the Chambers , for example. The disagreement may
be explained by the realization that a definite minimum intelligence is required to avoid injury and damage,
and that the minimum critical intelligence may be some function of the complexities of the hazards
associated with the performance of a job. Above the minimum level, it would be doubtful if any relationship
existed between intelligence and injury experience. Mental ability test might be useful, therefore, for
identifying workers with extremely low mental abilities.
e) Hearing
Reduced hearing equity may have a definite influence on an individual’s injury experience when the
hearing loss interferes with the ability to distinguish established warning signals or to recognize changes in
the normal sound of certain machine operations that would presage (warning/indication) impending
hazard to the machine or its operators. In a study of physically handicapped workers, it was reported that
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
hearing defects appeared to have a greater influence on individual injury experience than any other
physical impairment. The percentage of hearing loss that might be critical would be a function of the
frequency (cycles per second) of the sounds to be heard and the reduction of hearing perception for those
sounds, as well as other factors such as the intensity of the sounds at the normal working location of the
employee.
f) Age
Age would seem to have some relationship to “accident” experience. Skulzinger reported a declining
accident rate, for the groups of persons studied, as the age-group years increased. It is probably the result of
the increase in experience accompanying growing older plus a probable decrease in irresponsibility,
impulsiveness (thoughtlessness/hastiness), and daring. This view is supported by the survey reported by
Surry . This showed a steady decline (drop) in injury rates for employees from age 20 to 27.
H.F.King, in a study of age-injury relationships, found that the nature of the injuries (type), their causes, and
the parts of the body affected all differ with age. This led him to suggest that perhaps there should be some
differentiation in the injury prevention efforts as applied to younger and older people. A more recent study
by Shaffai-Sahrai supports the conclusion that injury rates decline with the increasing age of the workers.
In this study, each pair comprised two firms of approximately the same size in the same industry and same
states but with markedly different injury frequency rates. This sample selection provided enough
commonality for the two members of each pair to increase the apparent likelihood of casual relationships
between injuries and the factors found correlated with the higher injury frequency members. It has been
determined unequivocally that young males have an exceptionally high accident rate in automobiles.
However, it is believed that for complex, specialized tasks, such as operating high-performance aircraft, the
accident potential of older pilot’s increases.
g) Experience
There may be as close a relationship between injuries and experience as would seem to exist in the case of
age. An early report by Fisher indicated that as an individual’s years of work experience accumulated, his or
her injury potential decreased. A later report found a significant relationship between accident rate and
experience for a group of motor coach drivers and street car operators. It must be noted, however, that
other studies have indicated that work accidents increased with experience. This contradiction may be the
result of variances in the groups studied. For example, jobs that require agility (quickness/alertness) or
heavy physical exertion may be considered to present an increasing hazard to aging employees. It is
therefore necessary to apply the information on this relationship with some understanding of the work
situation involved. The Shaffai-Sahrai study mentioned above found that the length of employee service in a
company was correlated positively with the lower injury rates.
h) Emotional Instability
A relationship between emotional factors and injuries has been reported. Based on a clinical study of 400
minor injury cases, it was found that more than half occurred when the worker was “worried, apprehensive
(nervous/uneasy) or in some other low emotional state.” It was estimated that because of job and home
difficulties, loss of sleep, fatigue, and so forth, the average worker is in a low emotional state about 20
percent of the time.
91
i) Marital Status
Shaffai-Sahrai found that the average number of married employees was higher in the firms with the better
safety records than in those with poorer records. In fact, in the pairs where one firm had a much higher
percentage of married employees, its injury frequency rate was lower than that of the other company. The
logic of this would appear to be that married workers were more settled and had greater responsibilities,
which made them more concerned about the possible consequences of an injury. For example, a seriously
unhappy marriage, one on the point of breakup, or the injury or illness of a family member could cause for
emotional upsets or inattention to work, which, in turn, might result in unsafe acts and injuries.
disturbances. A relation between temperature and injury rate has been reported, indicating that the injury
rate increases as the temperature increases or decreases from the normal comfort level, approximately 70
degree Fahrenheit with the lowest injury rate obtained at 67.5 degree Fahrenheit.
93
of workers said they work when sick because there is not enough staff to cover for them when they are
absent from work.
How stress impact safety
According to safety and health magazine, stress can also contribute to an increase in workplace accidents.
Speaking with the magazine, Dr. David Spiegel, medical director of the Stanford Center on Stress and
Health, said there is a direct correlation between an increase in worker stress and an increase in workplace
accidents. "It's very clear that a big proportion of safety problems are due to human error, and some of that
is related to stress," Spiegel said.
Safety and Health magazine reported some of this can be related to stress coping mechanisms – such as
alcohol or medication, which even when not consumed during work hours, can impact worker health or
reaction time. However, stress can also contribute to distraction (disturbance/diversion). A stressed worker is
more likely to be thinking about his or her stress source and be less focused on the task at hand. Poor
attention can lead to accidents and injury. Other job stressors that can lead to fatigue and inattention, and
correspondingly accidents and injury, include excessive workload, fear of being laid off, unreasonable
performance demands and infrequent breaks.
even in the short term can affect health care cost and employee retention and absenteeism. A safety related
organization noted that, workers who had to take leave for stress-related issues needed an average of 20
days off before returning to the job.
One of the method is to encourage employers to reduce workplace stress by creating recognition systems to
reward employees for good work performance. Opportunities for career development and advancement
and managerial actions that are consistent with organizational values also help to lower workplace stress.
Employers can also enact administrative controls such as reducing shift length or physical demands of tasks.
Stress management and other wellness programs can also be introduced to help workers cope with stress
sources. It is also advisable that employers should be flexible in work hours and tasks when workers have
responsibilities or other factors in their personal lives that are creating stress.
The effect of workplace stress can be summarized in four categories:
a) Increased rate of illness and disability in both employees and dependents, leading to greater use
of diagnostic and treatment services.
b) Increased accidents, alcoholism and absenteeism, and their attendant costs. It is pointed out that
victims may be innocent bystanders in accidents created by stressed person.
c) Decreased productivity manifested by reduced output, quality deficiencies and impaired decision
making.
d) Low morale, which translates into higher cost because of reduced productivity, increased worker
unrest, complaints and grievances, high turnover of employees, and malicious destruction of
equipment.
Here are some interesting facts about stress in the workplace and how it translates into actual dollar
amounts
The average direct cost of absenteeism is $3,550 per employee per year
- Watson Wyatt Canadian Staying @ Work Survey
The annual cost to Canadian companies due to stress-related disorders is $12 billion
Absenteeism due to stress has increased by over 300% since 1995
- Statistics Canada
51% of Canadian employees experience a great deal of stress at work. 25% of these employees have
been physically ill from workplace stress
- Aventis Healthcare Survey 2002
75% to 90% of all visits to primary care physicians are for stress-related complaints
up to 80% of on-the-job accidents are stress-related
40% of job turnover is due to stress
- American Institute Of Stress
Stress accounts for $26 billion in medical and disability payments and $95 billion in lost
productivity per year
Over 50% of lost work days are stress related which keeps about 1 million people per day from
attending work - Occupational Health and Safety news/National Council on Compensation
Insurance (USA)
95
Workers who must take time off work because of stress, anxiety, or a related disorder will be off the
job for about 20 days
- Bureau of Labor Statistics
Problems at work are more strongly associated with health complaints than are any other life
stressor; more so than even financial problems or family problems
- St. Paul Fire and Marine Insurance Co.
Employees in extreme workplace stress conditions suffer from: more than triple the rate
of cardiovascular problems; over five times the rate of colorectal cancer; up to three times the rate
of back pain
- Health Canada
Ergonomics Applications
By and large it may be concluded that the application of ergonomics can address some of the problems
noted in the section on stress. In particular, harmful stimuli associated with high and low temperatures,
noise, overly bright or glaring illumination, uncomfortable work positions and their eventual orthopaedic
effects (कामगर्दैगर्दाा bones, joints, ligaments, muscles, nerves आदर्दलाई असर गर्ने कार्ाहरु) are some examples of the
concerns that lie within the realm of the ergonomist.
This field deserves thorough study by any who are interested in it. A proper discussion requires a lengthy
treatise (essay/thesis/article/discourse) in itself, and probably would exceed the interest of most users.
However, it will be useful to know the general order of subjects used by practitioners in the field. A sample
set of these titles follows:
The anatomy of function
Physiologic measurements
Work tolerance
Hand tools
Human energy, optimising its efficient use
Applications of skeletal-muscular forces (including the manual handling of materials and lifting)
Effects of climate
Problems of body size and posture (including chairs and sitting)
Limitations of the sense organs
Design of controls
Design of information displays
“Man/machine” information exchange
Temporal, social, and economic conditions of work
Age, fatigue, vigilance (attention/awareness), and accidents
Design of work
97
The introduction of ergonomics at a significant point in the design process is called “system ergonomics.”
This is in contrast to “classical ergonomics” which is essentially is the solution of ergonomics problems as
they occur once a design has been put in use. Systems ergonomics is considered a higher level of practice,
involving a knowledge of
The tasks machines can perform better than individuals.
The relative cost (i.e., purchase, maintenance, depreciation charges, etc.) for the acquisition of
machines, as opposed to employee expenses (i.e., compensation, insurance, benefits, etc.,) that would
be incurred if the work were done by personnel.
The ways in which personnel may be adopted to a variety of tasks and the necessity for providing
work that is satisfying. Available personnel can be assigned to other (and sometimes more) tasks,
while flexibility of machines is limited to the purpose of their design. The system, therefore, has to
be responsive to the needs of personnel as well as to the company's mission.
In summary, it may be said that the study and solution of behaviour related safety problems cannot proceed
simply in a one-dimensional mode. The psychological aspects of safety are varied and function at many
levels of complexity, thus requiring a quiet refined approach to their manipulation.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
UNIT-9
Human Factors in Construction Safety [2 Hrs]
99
Depth operation (the ability to determine the sizes and shapes of the objects, the position
of one object with relation to another, and the distance of an object from the eye)
Hearing
Diseases (make a person unfit for employment)
Nervous disorders
Epilepsy (वििगी-seizures are sudden, uncontrolled changes in brain activity. They are a sign
that there is a problem in the brain. Most seizures cause a loss of awareness and shaking
of the body. A person who has repeated seizures may have a disease called epilepsy. The
persons having seizures, the work should not be: at a height from which the worker could
fall, around unprotected moving machinery, where the person might incur a severe burn,
any position where in the event of a seizure the safety of other people would be
endangered.)
Alcoholism and other drug abuse
e) Placing the individual by
Considering the person’s interests, background, and physical capacities
Examining the jobs available
Matching the available job’s requirements with the individual’s capabilities
After placement; controlling, transferring, and replacing of workers so as to prevent later
assignment to improper jobs.
f) Acquainting (informing/familiarizing) the worker with the job, using a planned procedure
The induction of a worker to a new job is actually a part of training, but it is mentioned here to
emphasize the importance of instructing the worker with the job from the moment s/he reports for
duty. It has been estimated that fewer than 20% of companies have a thorough training program for
personnel (staff/worker).
g) Making a regular follow-up of the employee’s placement
The follow-up gathers together any loose ends that might have occurred in the placement
procedure and corrects possible errors that might cause the worker to be improperly situated. The
follow-up is done in various organizations by one of the following departments: (1) personnel
department, (2) safety department, or (3) medical department. It would be the responsibility of the
supervisor, in the normal close observation of a new employee, to follow his or her placement to
determine whether there seems to be any physical limitation on the part of the worker that
previously was unrecognized. The follow-up visit should be repeated periodically at least several
times during the first two weeks of a new worker’s assignment to a job. Then during the next 30-60
days, several more checkups should be made. The follow-up check usually includes a short chat
with the worker in a manner that does not give the impression the worker is being watched but,
rather, that the supervisor is interested in him or her.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
101
d) Safety Media:
Media are extremely valuable to motivate people. It is more relevant in the case of motivating the
construction workers for safety. The media should be designed in such a way that they are clearly audible to
receptive ears and clearly visible to receptive eyes. They may not be able to motivate the workers
automatically. The workers must be motivated towards using the media properly. Peterson says that if the
employee believes that his management is genuinely interested in him – in his safety- the media will be
effective. It is important that the workers be motivated to become the media effective. Media may include
posters, literatures, brochures, film, slides etc.
.
Motivators Dissatisfiers
Achievement Company policy
Recognition Supervision
Responsibility Relationships
e) Workers participation:
Direct participation of the employees in the safety program may work as a good motivator to the employees.
The traditional method of making plans and policies are that they are made at the top level management
and tried to be enforced at the bottom. If the bottom layer is involved to prepare policy, they will be happy
to implement it and to see the success of the policy they made themselves.
The participative approach of establishing safety rules can supervise employee’s sense of individual
commitment to the overall objectives of the company. Employee’s role in formulating the rules s/he must
obey reinforces his self-respect and affirms his value to the company.
103
Increase knowledge of the organization and its procedures and policies
Share organizational values
Share job specific information
c) Skill Training
Workplace Law – This module focuses on vital health and safety legislation designed to protect the
health and safety of workers. The important legal and ethical responsibilities of workers and employers
are explained. Participants are also introduced to incident reporting and tool box talks used to improve
worksite safety.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
Workplace Hazards – Hazard recognition is a skill that all workers need to stay safe on the worksite. This
module introduces participants to common types of hazards found in the construction industry, how to
assess their severity and the different control methods employed to prevent incidents from occurring.
Managing Worksite Conditions and Equipment – Hazards associated with housekeeping, slips, trips,
falls, and materials need to be recognized. General tool safety guidelines including rotating machinery,
air, electric and powder actuated tools are also discussed in this module.
Personal Physical Care and Conduct - Working in the construction industry requires substantial physical
health and stamina. In this module, ways to care for your body to prevent injuries and the
impacts of drugs and alcohol on your ability to work safely are examined. Professional behavior and
conduct on the worksite are also part of this module.
WHMIS (Workplace Hazardous Materials Information System) – The construction industry uses various
chemicals and materials that could be harmful to your health if not handled correctly. In this module
you will learn the purpose of WHMIS, responsibilities of workers, suppliers and employers, WHMIS
labelling, and the function of Material Safety Data Sheets (MSDS) in protecting yourself from the dangers
of hazardous materials.
Powered Mobile Equipment – Powered mobile equipment (PME) is used for many purposes in the
construction industry. It is important to operate and work near this equipment safely to avoid injury. In
this module you will be introduced to the different types of powered mobile equipment. Specific
legislation regarding training of PME operators, how to conduct a pre-job walk around of a machine
and how to work safely around this equipment.
Ladder and Scaffold Safety – In this module, a brief introduction to different types of ladders and
scaffolds is provided. Correct setup, usage, and contraction, along with understanding scaffold tags are
also discussed.
Fall Protection – You will learn about the basic fall protection equipment used in construction, worker
and employer responsibilities for working at heights, and common fall protection inspection points.
Environmental Safety – Protecting the environment is everyone’s responsibility. This module will help
you do this by introducing you to typical types of pollutants found in the construction industry, what to
do in case of an accidental release of hazardous materials and general Transportation of Dangerous
Goods (TDG) requirements.
Excavating and Trenching – Any excavation has the potential to harm workers that are not properly
informed of the risks associate with digging and how to prevent these hazards from becoming incidents.
105
In addition, this module explains hazards, different soil types and their properties, and important safety
precautions that should be part of all digging operations.
Defensive Driving – Whether you are driving to work, from work, or operating a piece of equipment on
the worksite, it is important to practice safe, defensive driving techniques.
Personal Protective Equipment – Although it is your last-line of defense in the prevention of injury,
Personal Protective Equipment (PPE) is a regular part of the construction clothing worn.
Emergency Response – Prevention of incidents is always the best plan in preventing injury; however,
when precautions fail, it is necessary to know your emergency response plan. Here, key emergency
response plan elements, how to access first aid on the worksite, and basic firefighting techniques are
explained.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
UNIT-10
Personal Protection Equipment [4 Hrs]
Hazards exist in every workplace in many different forms: sharp edges, falling objects, flying sparks,
chemicals, noise and a many of other potentially dangerous situations. The Occupational Safety and Health
Administration (OSHA) requires that employers protect their employees from workplace hazards that can
cause injury. Controlling a hazard at its source is the best way to protect employees. Depending on the
hazard or workplace conditions, OSHA recommends the use of engineering or work practice controls to
manage or eliminate hazards to the greatest extent possible. For example, building a barrier between the
hazard and the employees is an engineering control; changing the way in which employees perform their
work is a work practice control.
The purpose of Personal Protective Equipment (PPE) is to protect employees from exposure to work place
hazards and the risk of injury. Before using or assigning PPE, steps should always be taken to eliminate or
control hazards and work procedures should be in place to limit exposure to these hazards. If hazards are
not eliminated or controlled and work procedures do not fully protect employees than PPE should be used as
a last resort for employee protection.
This chapter addresses general PPE requirements, including eye and face, head, foot, hand and arm,
respiratory, hearing and body protection. Personal protective equipment, commonly referred to as “PPE”, is
equipment worn to minimize exposure to a variety of hazards. Examples of PPE include such items as
gloves, foot and eye protection, protective hearing devices (earplugs, muffs) hard hats, respirators and full
body suits. PPE is selected based on the specific job hazards we face in the construction industry.
Examples of Job Hazards are:
Noise
Chemicals
Accidental Impact
Sharp Objects
Flying Particles
Dusts and Mists (vapor/steam/spray)
Bright Light
Vibration
What you should know about PPE:
You should know
Limitations of PPE
How to use PPE
When to use PPE
Inspect before use
Replacement
Cleaning & Storage
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The Requirement for PPE
To ensure the greatest possible protection for employees in the workplace, the cooperative efforts of both
employers and employees will help in establishing and maintaining a safe and healthful work environment.
In general, employers are responsible for:
Performing a “hazard assessment” of the workplace to identify and control physical and health
hazards.
Identifying and providing appropriate PPE for employees.
Training employees in the use and care of the PPE.
Maintaining PPE, including replacing worn or damaged PPE
Periodically reviewing, updating and evaluating the effectiveness of the PPE program.
Prescription lenses:
Regular prescription corrective lenses do not provide adequate protection against workplace hazards.
PPE may incorporate the prescription into the design
Employees may wear additional eye protection over prescription lenses
Protective eyewear should not disturb the proper positioning of the prescription lenses or interfere
with the employee's vision
Individuals with contact lenses must wear eye or face PPE when working in hazardous conditions
Face shields: These transparent sheets of plastic extend from the eyebrows to below the chin and across the
entire width of the employee’s head. Some are polarized for glare protection. Face shields protect against
nuisance dusts and potential splashes or sprays of hazardous liquids but will not provide adequate
protection against impact hazards. Face shields used in combination with goggles or safety spectacles will
provide additional protection against impact hazards. Each type of protective eyewear is designed to protect
against specific hazards. Employers can identify the specific workplace hazards that threaten employee’s
eyes and faces by completing a hazard assessment as outlined in the earlier section.
Use a face shield when any of the following hazards exists:
Liquid spray
Flying chips or sparks/ Flying particles
Molten metal
Liquid chemicals, acids or caustic liquids
Chemical gases or vapors
Potentially injurious light radiation
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High heat
Special face shield
b) Welding shield
Constructed of vulcanized fiber or fiberglass and fitted with a filtered lens, welding
shields protect eyes from burns caused by infrared or intense radiant light; they also
protect both the eyes and face from flying sparks, metal spatter and slag chips
produced during welding, soldering and cutting operations. OSHA requires filter
lenses to have a shade number appropriate to protect against the specific hazards of
the work being performed in order to protect against harmful light radiation.
When using a Face Shield
Always use correct type eye protection with a face shield
A face shield is NOT designed to protect your eyes
Donning/Put on Face PPE
Safety goggles or goggles must always be worn under a face shield.
Once goggles are in place, position face shield over face and secure on brow with headband.
Adjust to fit comfortably.
Electricity
Extreme cold
Gloves do have limitations:
Gloves can get caught on rotating machinery
Latex gloves can cause severe allergic reactions in people allergic to latex
Gloves can cause problems if chemicals get inside the gloves
Gloves can fail in conditions of extreme temperatures, high mechanical force, high vibration or
extremely harsh chemicals
If you have the wrong kind of glove, it may not protect you. For example, certain kinds of chemical
solvents can go right through standard rubber or latex gloves.
Types of Hand Protection:
Chemical Resistant - nitrile, neoprene, vinyl, etc., protect hands from
chemical exposure
Puncture / Cut
Those with a latex allergy can use vinyl, nitrile, etc. based on the
compatibility charts.
Disposable: light-weight plastic; can help guard against mild
irritants. Disposable gloves protect against blood and germs
Fabric: cotton or fabric blend; improve grip or insulate from heat or
cold.
Voltage Rated
Temperature Resistant
Infectious Agent / Biohazard Resistant
Leather: guard against injuries from sparks or scraping against rough surfaces. Combine with an
insulated liner when working with electricity.
Metal Mesh: protect hands from cuts and scratches; used commonly with sharp instruments.
Aluminized Fabric: insulate hands from intense heat; commonly used with molten materials
Special insulated gloves can protect your hands from hot objects
Cut-resistant gloves prevent or reduce cuts from knives or sharp edges
Anti-vibration gloves reduce the effects of vibration from hand tools and machinery
Electrically insulated gloves are used to handle live wires or energized electrical equipment
Glove use and care:
Use the correct size and fit of glove for the task
Clean your hands before using gloves
Clean fabric and leather gloves regularly or discard them
Do not use latex gloves if you are sensitive to latex or have a latex allergy
Replace gloves if they have cuts, tears, holes or defects
Make sure gloves are right for the job—don’t use leather or fabric gloves to handle liquid
chemicals.
Remove rings and bracelets
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Do not wear gloves if they can be caught in machinery
Discard single use gloves after use. (Latex, Nitrile, Vinyl, etc.)
Store in a clean area
Potential Hazards:
- Cuts, punctures, - Contact with toxic chemicals, - Same hand movement over
sprains or crushing biological substances, electrical extended time periods
from equipment sources, extreme temperatures
“Different glove materials will protect against different types of chemicals; make sure you have the right
kind of glove for the chemical you are using’’
Toe guards fit over the toes of regular shoes to protect the toes from impact and compression
hazards. They may be made of steel, aluminum or plastic.
Combination foot and shin guards protect the lower legs and feet, and may be used in combination
with toe guards when greater protection is needed.
Safety shoes have impact-resistant toes and heat-resistant soles that protect the feet against hot
work surfaces common in roofing, paving and hot metal industries. The metal insoles of some
safety shoes protect against puncture wounds. Safety shoes may also be designed to be electrically
conductive to prevent the buildup of static electricity in areas with the potential for explosive
atmospheres or nonconductive to protect employees from workplace electrical hazards.
Care & Maintenance:
Check safety shoes prior to each use for cuts, cracks or other damage. Replace as necessary.
Keep electrical hazard shoes dry and free from conductive materials. Replace if sole is punctured,
cut, or embedded with conductive materials.
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Chemical resistant shoes should be replaced if they are discolored, disfigured, or exhibit any breaks,
cracks, or other surface degradations.
Store all shoes in a clean, dry location.
There are several styles of ear plugs, including flanged type (right) and malleable
foam.
When inserting your ear plugs:
Before putting ear plugs in, wash your hands to prevent infections
from entering the ear.
Inspect the ear plugs for tears, cracks or hardening.
To insert a malleable foam plug, roll the plug between your fingers and
thumb to make it thinner, making sure there are no wrinkles or creases
in the plug.
Reach one hand behind your head and pull your ear outward and
upward to widen the auditory canal. Insert the plug well into the ear
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and hold it in place until it expands. Don't be afraid to place the plug into the ear canal. You
cannot hurt your eardrum because the plugs are too short to reach it. If the seal is not tight, the
earplug will not be effective.
Remember to properly clean and store your ear plugs!
b) Ear Muffs
Ear muffs cover the whole ear. They have replaceable
pads and some types can filter out specific noise pitches.
Ear muffs last longer than most earplugs, but they can be
uncomfortable in hot weather and may not fit well over
glasses or people with heavy sideburns.
Benefits of Ear Muffs
Ear muffs hearing protection devices that are worn over the head, like headphones. Some
advantages of wearing ear muffs include:
provide more consistent protection than plugs
one size fits most heads
easy to put on and take off
good for short jobs
Negatives of Ear Muffs
The disadvantages of ear muffs:
heavier than ear plugs
may be uncomfortable in hot environments
eye glass wearers may not get a good seal
more expensive than other types
resonate (vibrate) at lower sound frequencies (<400 Hz)
If you wear ear muffs, remember that anything that comes between your ear and the ear muff will
make them less effective and reduce your level of protection! Also, you should choose eyewear with
thin temples so they don't interfere with the seal. Some ear muffs attach to hard hats to form a good seal
when wearing a hard hat (right).
Also, when putting on ear muffs, remember to push your hair away from your ears. Centre the ear
muffs over your head and make sure the seal is tight. Adjust the headband so the ear muffs are resting
comfortably on your head. The cups should entirely cover your ears.
Before you put on your earmuffs, it is important to inspect them for cracks, tears or other signs of wear.
c) Canal Caps
Canal caps have flexible tips that act as caps which plug the ear canal. They DO NOT extend into the ear
canal, only close the ear opening. Therefore, they do not give you as much protection as ear plugs or ear
muffs. Canal caps are ideal for situations where hearing protection must be taken on and off
frequently. They are NOT designed for continuous, long-term wearing. Insert canal caps much as you
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
would ear plugs. Pull the outer ear up and back, then insert the tips of the caps into the ear, firmly pushing
and wiggling (shaking) them into place.
Advantages
Quickly inserted without soiling
Medical fit not required
Easily carried
Best for intermittent noise
Universal fit
Proper use of Hearing Protection
Hearing protection only works when used properly.
You cannot remove hearing protection for just a minute in a noisy area.
It takes just a few minutes of unprotected exposure at noise above 115 decibels to risk hearing
damage.
Earplugs not inserted properly into the ear canal will not provide complete protection.
Ear muffs not snug against the head will leak noise into the ear.
Portable music devices do not provide protection against noise—they only add to it.
Care & Maintenance
Check hearing protection for damage prior to each use for cuts, cracks or other damage. Replace if
damage is found.
Store all hearing protection in a clean, dry location.
Replace disposable ear plugs frequently.
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Absorb the shock of a blow
Be water-resistant and slow burning
Have clear instructions explaining proper adjustment and replacement of the suspension and
headband
Provide shock absorption during an impact and ventilation during normal wear
Types
Impact Protection
Type I – Is designed to protect only against objects falling from straight overhead, hitting the
hardhat on the top.
Type II – Is designed to protect against blows on the top of the head as well as side impacts.
Electrical
Class A (old American National Standards Institute standard) or Class G (new ANSI Standard)
good up to 2,200 volts.
Class B (old ANSI standard) or Class E (new ANSI Standard) good up to 20,000 volts.
Class C not rated for electrical protection.
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b) Semi-harness or chest harness
Chest safety harnesses are used in connection with safety lanyards for
attachment to anchorage points. It incorporates a chest belt with shoulder
straps, linked together by a strong fabric, either at the front or at the rear,
capable of providing support for the body of the user. A ‘D’ ring or rings is
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
provided on the harness be capable of accepting two safety lanyards. They are intended to limit the drop to
a specified distance by the combined effects of the position of the anchorage, the length of the lanyard, the
attachment point on the harness and the length of any extensible webbing.
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It is undesirable to use a structural member with sharp edges as an anchorage for a rope
lifeline. If it is unavoidable, then the lifeline must be protected by suitable packing.
Each lifeline should be used by one person at any particular time
Before use
Check that each safety belt should be accompanied with clear instructions for fitting,
adjustment for use, markings of the national standard, name of manufacturer, serial
number, year and month of manufacture in the product packing. Do not use the safety belt
from unknown source and unknown standard.
Only safety belt which is free defects should be used. Faculty equipment must be marked
‘defective’ and handed over to a competent person for replacement.
Users should check for correct assembly and function of the safety belt before trusting
weight to the equipment.
During use
All safety belts should be fitted and use in accordance with the manufacturer’s instructions.
Attach the snap hook at higher level than the user’s waist.
Fasten the belt firmly around the user’s waist.
Protect the lanyard and the belt from coming into contact with acids and alkalis.
Keep the lanyard and the belt from spark, heat or heated structure.
Never hooking two lanyards together.
Do not wrap a lanyard around any sharp edge. Forces exerted during a fall could the
lanyard.
After use
Safety equipment should always be carefully handled to ensure parts are not damaged.
Metal items such as snap hook latches are particularly vulnerable.
After use, the equipment is to be stored away from direct sunlight in a cool, dry place.
Keep the safety belt on the wall in the shade where it is exposed to the fresh air.
Ensure that the safety belt will not be deformed or damaged under piled goods.
Mop up the sweat, dust and oil on the belt or lifeline with a dry cloth.
Mop up the sand, dust and water on the metal parts, such as buckle and snap hook, and
lubricate the movable part.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
UNIT-11
Safety Legislation in Construction Industry [4 Hrs]
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The International Labour Organization has passed “Freedom of Association and Protection of the Right to
Organize Convention, 1948”. Most of the countries have ratified (sanctioned/approved) the convention.
Therefore, it is hoped that voice of the laborers and their union can thus reach the governments and the
governments can prepare legislation regarding safety and fix penalties for the violators. The problem in “the
new democratic” countries like Nepal is to find the violators-because they always have access to the court
and it takes time to enforce legislation. The enforcement system itself becomes very complicated and
expensive to the poor countries.
Also the legislations to check and enforce legislations have come up in many countries but eliminating the
accidents has been a dream. Therefore a second thought is probably required. Safety has grown largely
under the support of governmental regulation. In some respects this may have handicapped safety process
significantly. The concept of making laws and statutory provisions to pay the compensation to the sufferer
has always influenced the other industrial nations including USA and Japan. The basic philosophy till now
is the indemnification for accidents. Probably this has been the only consideration. Perhaps still the move
towards protection has been noticeably limited to regulating the employer and punishing him. This is not
enough to stop occurrence and re-occurrence of the accidents resulting sometimes serious injuries, death
and disaster in the industry.
Therefore, it is important to investigate the causes of accident. Of course the legislation and the penalties
provisions have reduced the early alarming rate of accidents. For further control, a detailed study in each
industry sector is important. Various studies were made during the middle of 20 th century. The purpose of
such studies in the industry was to minimize the rate of accident and to increase productivity. The studies of
industries rather concentrated on increasing productivity. Various standards were set for the safety at work.
The International Labour Organization (ILO) set the first standard in safety for workers through the first
standard relating to white lead painting which was passed by its convention number 21 in 1921.
Employments of minors under 18 and of women in painting work are prohibited. Convention No.62 in the
year 1937 set the standard for safety in construction for the first time. The convention was called “Safety
Provisions (Building) Convention-1937”. It was later revised as “Safety and Health in Construction”
Convention in 1988.
Convention No.115 passed the standard for protection of workers against ionizing radiation. Convention
No.119 of ILO in the year 1963 passed the standard for guarding of machinery. It was aimed at the
prevention of hazards arising out of moving parts of machinery. Convention No. 120 set the standard of
hygiene. Convention No. 127 set the standard for maximum weight. This convention provides the general
rule that no worker shall be required or permitted to engage in the manual transport of load which, by
reason of its weight, is likely to endanger his or her health or safety. The convention No.148 passed a
standard for working environment (Air Pollution, Noise and Vibration) in the year 1977. The purpose
obviously is to keep the working environment free from any hazard due to air pollution, noise and
vibration. Chemical Convention 1990 – No. 170 regulates the use of toxic chemicals in the industry. The
convention No. 155, Occupational Safety and Health Convention 1981 set a standard to form a coherent
policy on work safety, occupational health and the working environment. The convention which applies to
all branches of economic activities to all workers provides that each ratifying state shall, in the light of
national condition and practice and in consultation with the most representative organization of employers
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
and workers, formulate, implement and periodically review a coherent national policy on occupational
safety, occupational health and the working environment.
The aim of policy shall be to prevent accidents and injuries to health arising out of, linked with or occurring
in the course of work, by minimizing, as far as practicable, the causes of hazards inherent in the working
environment. The Occupational Health Services Convention 1985 (No. 161) sets are a standard to maintain,
by means of preventive services, safe, healthy and well adopted working environment to promote the
physical and mental health of all the workers.
The application of the provisions of the Convention should be ensured through laws and regulations based
on and assessment of hazards after consultation with the organizations of employers and workers. These
laws and regulation may be supplemented by technical standards or code of practice in which due regard
should be given to the standards adopted by international organization of standardization.
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The cooperation between employers and workers in this field should be promoted, and the responsibilities
and corresponding rights should be defined, along with the duties of those who design and plan projects. In
particular, the principal contractor shall be responsible for coordinating the prescribed measures and the
each employer shall remain responsible for their application in respect of workers under his authority.
Worker shall co-operate closely, and shall notably report risks; they have the right to remove themselves
from an imminent and serious danger and, at the same time, the duty to inform their supervisor
immediately
11.2 OSHA
OSHA stands for the Occupational Safety and Health Administration, an agency of the U.S. Department of
Labor. On December 29, 1970, President Nixon signed the OSH Act. This Act created OSHA, the agency,
which formally came into being on April 28, 1971. Some of the things OSHA does to carry out its mission
are:
Developing job safety and health standards and enforcing them through worksite inspections
Providing training programs to increase knowledge about occupational safety and health
Workers also have the right to view the annually posted summary of the injuries and
illnesses (OSHA 300A)
It is against the OSHA law to retaliate or discriminate against a worker for reporting an injury or
illness
e) Training
Workers have a right to get training from employers on a variety of health and safety
hazards and standards that employers must follow
Some required training covers topics such as, chemical hazards, equipment hazards, noise,
confined spaces, fall hazards in construction, personal protective equipment, along with a
variety of other subjects
Training must be in a language and vocabulary workers can understand
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Workers can find out about inspection results, abatement (decrease) measures and may
object to dates set for violation to be corrected
i) Be free from retaliation (बदला) for exercising safety and health rights
Workers have the right to be free from retaliation for exercising safety and health rights
Workers have a right to seek safety and health on the job without fear of punishment
This right is spelled out in Section 11(c) of the OSH Act
Workers have 30 days to contact OSHA if they feel they have been punished for exercising
their safety and health rights
OSHA Standards
Rules that describe the methods employers must use to protect employees from hazards
Designed to protect workers from a wide range of hazards
There are four groups of OSHA Standards
General Industry
Construction
Maritime (Sea/Ocean)
Agriculture
These standards also:
Limit the amount of hazardous chemicals, substances, or noise that workers can be exposed
to
Require the use of certain safe work practices and equipment
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
Require employers to monitor certain hazards and keep records of workplace injuries and
illnesses
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11.3 Health & Safety Provision in Nepal
Still more than 80 percent of the global workforces live without adequate access to OSH (Rantanen, 2005).
In this connection, ILO estimates that more than 250 million workers meet occupational accidents and 160
million are suffering from occupational diseases each year at the global level. Among them about 1.2
million workers die annually caused by occupational diseases and accidents (ILO, 2001). OSH is one of the
major issues directly related to the worker’s rights. The concept of OSH in Nepal is in its initial stage. Almost
all of the Nepali labour force involves in informal sector and they are still unaware of the concept and
importance of OSH. As a result of continuous struggle of Nepali workers and trade unions as well as
solidarity from international centers of trade unions and supportive organizations this issue is gradually
coming in the limelight (attention/publicity) among Nepali working masses (Rimal et al., 2003).
Occupational safety is considered significant in mechanized industries while its importance in other sector
is equally important. The scenario has been continuously changing since the last few years and gradually
accepted as a business tools. In spite of that, there is a lot to improve. Presently, it is estimated that 11,779
thousand Nepali aged 15 year and more are engaged in one or the other occupation in Nepal. Among them
74 percent are engaged in agriculture and forestry sector where rest 26 percent are in non-agriculture
sector (CBS, 2009). It is estimated that each year approximately 20,000 workers suffers from accidents at
workplace which lead to about 200 lives lost in Nepal (Pun, 2011).
For the first time in 1971 (2028 B.S.), the Department of Labour (DoL) was established in Nepal under the
Ministry of Industry. Later when the Ministry of Labour was established in 1981 (2038 B.S.), it took the DoL
under its wing. Once the Foreign Employment Act 1985 (2042 B.S.) was introduced, the DoL was renamed
as the Department of Labour & Employment Promotion. To manage the growing challenges of implementing
foreign employment regulations, a new Foreign Employment Act 2007 (2064 B.S.) was enacted. Following
the new Act, the former Department of Labour & Employment Promotion was split into two separate
organizational entities, namely the Department of Foreign Employment (DoFE), established in 2008 (2065
B.S.), and the Department of Labour (DoL), established in 2009 (2065 B.S.).
It seems, after the advent of multiparty democracy in 1990 (2046 B.S.), the Government of Nepal started
taking worker’s health and safety relatively seriously. Labour Act 1992 (2048 B.S.) was introduced to secure
the rights, interests and safety of workers and employees working in enterprises of various sectors. More
specifically, Section 27 through 36 of Chapter V of Labour Act 1992 explains about Health & Safety
Provisions for enterprises and workers or employees. Shortly after that followed the Labour Rules 1993
(2050 B.S.) which came in effect to exercise the powers conferred by the Labour Act 1992.
Until the 1988 (2045 BS) Udayapur Earthquake in Nepal, we did not have any regulation or good practice
document in place to guide earthquake safe construction in the country, although the disaster pointed us in
the right direction. Under the Ministry of Physical Planning and Works (MPPW), the Department of Urban
Development and Building Construction (DUDBC) developed the Nepal National Building Code (NBC) in
1993. The United Nations Development Programme (UNDP), the United Nations Centre for Human
Settlement (UNCHS) and few domestic as well as foreign subcontractor’s teams provided their technical
assistance in developing the NBC. The NBC implementation went into effect after the authorization provided
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
by the Building Construction System Improvement Committee (established by the Building Act 1998).
Following a government notice in the Nepal Gazette in 2006, the NBC implementation became mandatory
in all the municipalities in Nepal.
Under the safety section of the requirements, the NBC included Construction Safety (NBC 114: 1994)
standard and provisional recommendation on Fire Safety (NBC 107: 1994) standard. NBC 114 standard
covers provisions for Health & Safety of workers in building construction/demolition works being
performed under a formal contract between the employer and the contractor. In the case of owner-built
construction sites the requirements are advisory. Similarly, NBC 107 provides fundamental requirements
for Fire Safety in commercial, official or ordinary residential buildings.
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10) Temporary Works – Temporary works require safety provisions such as safe design of temporary
framework structures, adequate load bearing capacity, ladder safety, guard/hand rails, etc.
11) Demolition of Structures – Safety of workers and adjoining properties must not be compromised
while undertaking demolition plan. Care must be taken regarding hazard communication including
warning signs, barricades, posters, etc., bracing/shoring to prevent accidental collapse,
disconnection of electric/water service lines, public safety, and prevention of slip, trip and falling
objects.
12) Requirements During Demolition – Other specific requirements during building demolition
includes, adequate lighting arrangements for night demolition (only if night demolition is
necessary), enough warning signs for public/workers, use of adequate PPE including hard-hats,
goggles, gloves, boots, etc., fall protection measures, use of explosives only if approved by
authorities.
13) Use of Explosives – Explosives can be sued only after consulting engineers and authorities. Specifics
must be maintained as per safety requirements such as marking/guarding of blasting area,
appropriate audible signal before each blast, alerting workers/public/animals, adequate protection
during controlled blasting in a confined space, safety of adjoining properties, strict supervision of
authorities, record keeping of every minute detail of the operation, safe storage/handling of
explosives.
14) Labour Welfare – All workers should be provided with basic facilities such as drinking water,
shelter outside the danger zone, toilets, adequate number/type of fire extinguishers, access to fire
fighting equipment, adequate safety clothing and PPE as demanded by the job, isolated storage of
highly combustible or blasting materials away from labour settlement area, insurance against
workplace accidents, etc.
15) Other Safety Requirements – To ensure workplace safety, NBC 114 provides other safety
requirements such as safe handling of moving vehicle/equipment, protection from falling
structures/objects, installation of safety nets, restriction/control of people in construction or
demolition sites, etc.
Provision for wide enough access and wide/tall entry doors (as per Architectural Design
Requirements NBC 206) to enable firemen to approach the building site
Sufficient escape routes and open spaces (as per Architectural Design Requirements NBC 206)
to allow rapid evacuation of occupants
4) Exit Requirements
Exit routes should be free of obstruction and with clearly visible signs
Stairs, Fire Escapes and Exit Doors should meet minimum NBC 107 Requirements in regards to
their design, size and location in the building
5) Access to a Building
Compliance with applicable zoning requirements and road accessibility requirements
6) Lightening Arresters/Conductors
Installation of lightening arresters/conductors as per NBC 107 Requirements
The causes of accidents are varied but the major causes are – unsafe working
environment; congested workplace; lack of supervision, monitoring and
training; negligence in the government inspection, monitoring and supervision system; ignorance as well as
carelessness of the workers and employers; use of old or outdated machine or equipment; lack of regular
repair and maintenance of tools, machine and equipment’s; bad house-keeping practices; lack of safety
equipment’s of standard quality; violation of safety rules and unsuitable conditions. Similarly, in practice,
there is no any incentive
and disincentive for
installing safety and
healthy devices to replace
worn out and
unsafe machinery or to
provide occupational
health diagnosis and
treatment facilities in the
industries also contributes
to be reluctant
(वहचवकचाउन/ु अवनच्छा) to the
concerned stakeholders.
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General Federation of Nepalese Trade Unions
Established in 1989, the General Federation of Nepalese Trade Unions (GEFONT), with 27 affiliated union-
members nationwide, works as an umbrella organization for various trade unions in the field of agriculture,
industry and service sectors. In 2007, with an effort to examine the issues of occupational safety and health
through social dialogues with industrial stakeholders in the country, GEFONT published its results of
surveyed data and focus group discussions conducted in 159 enterprises. Demands for safe drinking water,
clean toilet facilities and protective safety equipment were at the top of the list.
To make arrangement for prevention of accumulation of dust, smoke, vapour and other impure
materials in working place which might adversely affect the health of the workers.
To make arrangement for necessary preventive personal devices for protection of health from
adverse effects of noise coming during work process or from any other source and make
provisions which would produce less noise in accordance with the nature of the work process.
To make arrangement for avoiding any congestion in the workplace leading to injurious to the
health of workers or employees and to make available the working space to each worker or
employee considering the nature of work. Generally, fifteen cubic meters per person and
however, the height above four meters from the floor surface shall not be considered for such
purposes.
To make arrangement for sufficient supply of pure potable water during the working hours and
to make arrangement for sufficient water in the enterprises where chemical substances are used
or produced which may cause hazards to the health for the purpose of extinguishing fire or
washing and cleansing during emergency situations.
To make arrangement for separate modern type of toilets for male and female workers at
convenient place.
To declare non-smoking zone in all or some parts of the enterprise according to the nature of its
work.
To conduct compulsory health check-up of the workers or employees at least once a year in the
enterprises where the nature of works is likely to affect the health adversely.
Necessary protective measures shall have to be arranged for the protection of eyes of the
workers and employees from possible injuries likely to be caused by dust or pieces exhausted
from production process while working in the enterprise where glass, lead, mercury, magnet,
plates, iron, concrete, cement, lime, stone and explosive substances are used.
The establishment shall have to make arrangement for necessary modern equipment for safety
against fire in each enterprise.
Strong fence shall have to be placed around every part of hazardous machines, instruments and
equipment to be operated by energy. In case it is required to do inspecting, lubricating or
adjusting any part of hazardous machines during its operation, only experienced and well
trained adult worker or employee shall have to be engaged to perform such works.
No worker or employee shall be engaged in the works of lifting, loading or transporting any
load likely to cause physical injury or harm to the health.
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to property (excluding the Works, Plant, Materials, and Equipment), which are
due to
(i) use or occupation of the Site by the Works or for the purpose of the
Works, which is the unavoidable result of the Works or
(ii) negligence, breach of statutory duty, or interference with any legal
right by the Employer or by any person employed by or contracted to
him except the Contractor.
(b) The risk of damage to the Works, Plant, Materials, and Equipment to the
extent that it is due to a fault of the Employer or in the Employer’s
design, or due to war or radioactive contamination directly affecting the
country where the Works are to be executed.
17.2 From the Completion Date until the Defects Liability Certificate has been issued, the
risk of loss of or damage to the Works, Plant, and Materials is an Employer’s risk
except loss or damage due to
(a) a Defect which existed on the Completion Date,
(b) an event occurring before the Completion Date, which was not itself an
Employer’s risk, or
(c) the activities of the Contractor on the Site after the Completion Date.
18. Contractor’s 18.1 From the Starting Date until the Defects Liability Certificate has been issued, the
Risks risks of personal injury, death, and loss of or damage to property (including,
without limitation, the Works, Plant, Materials, and Equipment) which are not
Employer’s risks are Contractor’s risks.
19. Insurance 19.1 The Contractor shall provide insurance in the joint names of the Employer and
the Contractor from the Start Date to the end of the Defects Liability Period, in
the amounts and deductibles stated in the SCC for the following events which
are due to the Contractor’s risks:
(a) loss of or damage to the Works, Plant, and Materials;
(b) loss of or damage to Equipment;
(c) loss of or damage to property (except the Works, Plant, Materials, and Equipment)
in connection with the Contract; and
(d) Personal injury or death.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
19.2 Policies and certificates for insurance shall be delivered by the Contractor to the
Project Manager for the Project Manager’s approval before the Start Date. All
such insurance shall provide for compensation to be payable in the proportions
of Nepalese Rupees required to rectify the loss or damage incurred.
19.3 If the Contractor does not provide any of the policies and certificates
required, the Employer may affect the insurance which the Contractor should
have provided and recover the premiums the Employer has paid from payments
otherwise due to the Contractor or, if no payment is due, the payment of the
premiums shall be a debt due.
19.4 Alterations to the terms of insurance shall not be made without the approval of
the Project Manager.
19.5 Both parties shall comply with any conditions of the insurance policies.
24. Safety, Security 24.1 The Contractor shall, throughout the execution, and completion of the
and Protection of works and remedying of any defects therein:
the Environment a. Have full regard for the safety of all persons entitled to be upon the site and keep
the site (so as the same is under his control) and the works (so far as the
same are not completed or occupied by the Employer) in an orderly state
appropriate to the avoidance of danger to such persons.
b. Provide and maintain at his own cost all lights, guards, fencing, warning signs
and watching, when necessary or required by the Project Manager or by any
duly constituted authority, for the protection of the Works of for the safety
and convenience of the public or others.
c. Take all reasonable steps to protect the environment on and off the site and to
avoid damage or nuisance to persons
or to property of the public or others resulting from pollution, noise or other
causes arising as a consequence of his methods of operation.
d. Provide on the Site such lifesaving apparatus as may be appropriate and an
adequate and easily accessible first aid outfit or such outfits as may be
required by any government ordinance, factory act, etc., subsequently
published and amended from time to time.
B) Staff & labour
31. Forced Labor 31.1 The Contractor shall not employ forced labor, which consists of any work or
service, not voluntarily performed, that is exacted from an individual under
threat of force or penalty.
32. Child Labor 32.1 The Contractor shall not employ children in a manner that is economically
exploitative, or is likely to be hazardous, or to interfere with, the child's
education, or to be harmful to the child's health or physical, mental, spiritual,
moral, or social development. Where national laws have provisions for
employment of minors, the Contractor shall follow those laws applicable to the
Contractor. Children below the age of 18 years shall not be employed in
137
dangerous work.
33. Non- 33.1 The Contractor shall not make employment decisions on the basis of personal
discrimination and characteristics unrelated to inherent job requirements. The Contractor shall
Equal Opportunity base the employment relationship on the principle of equal opportunity and
fair treatment, and shall not discriminate with respect to aspects of the
employment relationship, including recruitment and hiring, compensation
(including wages and benefits), working conditions and terms of employment,
access to training, promotion, termination of employment or retirement, and
discipline. In countries where national law provides for non-discrimination in
employment, the Contractor shall comply with national law. When national
laws are silent on nondiscrimination in employment, the Contractor shall meet
this Sub clause's requirements.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
UNIT-12
Safety Management: Roles of Various Parties [4 Hrs]
139
Provide to the OSHA compliance officer the names of authorized employee representatives who may
be asked to accompany the compliance officer during an inspection.
Not discriminate against employees who exercise their rights under the Act.
Post OSHA citations at or near the work area involved. Each citation must remain posted until the
violation has been corrected, or for three working days, whichever is longer.
Know the Work Safe requirements that apply to the work under your supervision and make sure
those requirements are met.
Ensure workers under your supervision are aware of all known hazards.
Ensure workers under your supervision have the appropriate personal protective equipment, which
is being used properly, regularly inspected, and maintained.
Familiarize yourself with and take responsibility for development of, procedures and practices
which are applicable to the workplace you supervise.
Ensure you are familiar with control of hazards from resources in your workplace and identify
training needs to ensure optimum worker competency.
Promote discussion, toolbox talks and consideration of work health and safety aspects of planned
tasks and activities.
Engage with and embrace monitoring processes as a valuable tool to assist and enhance your
perspective of the current status of work health and safety.
Ensure that workers report injuries, incidents, near misses and hazards promptly and in accordance
with the prescribed procedures.
Apply allocated resources appropriately to strengthen and enhance work health and safety practices
wherever applicable.
Consult and cooperate with appointed safety personnel to enable them to fulfil the duties of their
role.
Make use of the Health and Safety Committee and Health and Safety Representatives to engage and
consult regarding work health and safety matters.
Apply your understanding of work health and safety and reinforce its most relevant messages in
your workplace in all communication with workers.
Engage with assessment of proposed tasks and activities which are planned for your workplace to
ensure personal understanding and also to provide the benefit of your close personal knowledge of
local working conditions and constraints.
Investigate incidents, seeking to thoroughly identify the contributing factors, absent or failed
defenses and improvements required in order to prevent recurrence.
Co-operate fully in the rehabilitation of injured employees.
Ensure that all workers are familiar with emergency and evacuation procedures and the location of
first aid kits, personnel and emergency equipment, and if appropriately trained, the use of
emergency equipment.
Ensure that you understand the resolution of issues process and ensure that workers are aware of it
and can use it as needed.
Refer work health and safety issues that are beyond your control to the relevant manager(s) for their
attention, but ensure that interim action is taken to reduce the risks in a practical way.
141
experience delays in getting your product finished and shipped to your customer, thus impacting,
ultimately, your company's bottom line. The following are five of the main responsibilities OSHA places on
employers:
1. Provide a workplace that is free from serious safety and health hazards
Ensure that the workplace is monitored and is fully in compliance with all applicable OSHA
standards, rules and regulations in order to maintain safety in manufacturing facilities.
Use labels, signs, posters, floor marking, and color coding to warn employees about potential
hazards.
143
12.5 Workers/Employees responsibilities in safety management
Some of the duties of workers under our Occupational Health & Safety Act and Regulations are listed on this
site and should not be viewed as a comprehensive list or a definitive guide to government regulations. Its
use does not relieve individuals or organizations from their responsibilities under any or all applicable
legislation.
Workers’ duties:
o Protect his/her health & safety and that of co-workers and others at or near the workplace;
and
o Co-operate with employer, co-workers, OH&S committee/worker health and safety
representative/workplace health and safety designate, and anyone exercising a duty
imposed under OH&S legislation.
Follow instructions and training
Report hazardous conditions
Properly use all safety equipment/devices/clothing
Workers' rights:
o Know about workplace hazards;
o Participate and assist in identifying and resolving OH&S issues; and
o Refuse unsafe work.
(B.E. CIVIL, Safety Engineering 7th Sem.) / Note collected by: Er. Mahendra Singh /Assistant Professor- Far Western University, Kanchanpur
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Employment (MBIE) Hikina – Whakatutuki Lifting to make successful
145
www.OSHC.org.hk, Copyright 2002 Occupational Safety & Health Council 11/02 (01)
Safetyinfo.com, Identifying Confined Space
Safety Handbook for Construction Site Workers,www.labour.gov.hk/eng/public/b69.htm.
Some essential safety factors in Tunneling, United States Department of the Interior, Harold L. Ickes,
Secretary, Bureau of Mines, Bulletin 439
Industrial Health Division Department of Occupational Safety and Health Ministry of Human
Resources Malaysia July 1998, Guidelines on Occupational Safety and health in Tunnel
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and The Hong Kong Construction Association