Steel For Quenching and Tempering

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000 04

4 497 026 626 2017-01-30


Bosch-Norm N28 QT1201 S007
BST 4497026626

Steel for quenching and tempering


Unalloyed quality steel

This Bosch-Norm may only be disclosed to third parties outside the Bosch Group upon consent of the herein listed supplier
Series: N28 Material order specifications
Technical responsibility: frmuehle CR/APM4 (460)
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Standardization organization: C/CET2 (497) Replaces edition: 2016-10-26


Our reference: swi2si C/CET2 (497)
Document language: en
Original language: de
Changes: Incorrect number corrected in the change information.
Corrected change information number for the issue of 2016-10-26 is:
4497R27481

Change information: AEN 4497R27697 (internal document of the Bosch Group)

Translation Responsibility
Release date Source language Target language Translated by Unit code BWN
2017-01-30 de en swi2si C/CET2 497

In case of doubt the original language edition of this Bosch-Norm applies.


The comma is used as the decimal marker.

Printed versions and copies of NormMaster documents are not subject to


the update service. Up-to-dateness is not guaranteed.

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cation for industrial property rights.
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Bosch-Norm | 4497026626 | N28 QT1201 S007 | 2017-01-30 |2

Area of validity, binding force, freedom to disclose


Valid for Bosch Group
BST 4497026626

Binding for Robert Bosch GmbH, TOGE, RO and RG


Binding due to Guideline RB/GF 131
Recommended for Special mechanical engineering business, ETAS, BEG and BEGE
Restricted in accordance with the Guideline RB/GF 108 – Any disclosure to
Disclosure
third parties requires the consent of the supplier named in this Bosch-Norm.
This Bosch-Norm is binding for suppliers if it is part of the order.

Premium quality

1 Scope

This Bosch-Norm may only be disclosed to third parties outside the Bosch Group upon consent of the herein listed supplier
This Bosch-Norm specifies the technical terms of delivery and additional requirements for the unalloyed
process-controlled, lead alloyed steel for quenching and tempering C45RPb, to be used for forged high
pressure parts quenched and tempered from the forging heat. In addition to the data in this Bosch-Norm
all the respective requirements of DIN EN 10277-1 (2008-06) and DIN EN 10277-5 have to be met that
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can be adopted from the material C45R (1.1201).


Typical use: Diesel-Common-Rail-Injector
Note: Structure of the Bosch designation see N28 QT (internal document of the Bosch Group)

2 Material designation
Quality standard DIN EN 10083-1(2006-10), DIN EN 10277-1 (2008-06),
DIN EN 10277-5 (2008-06)
Material abbreviation C45RPb
Material number 1.1201

3 Qualities, forms of delivery, dimensional deviations and requirements


The section 8 applies with regard to the specific material properties. The sections not listed sections apply
to all qualities. In the column “Requirements per section” these specific requirements are allocated to the
qualities.
Bosch
Form(s) of Dimensional Requirements
Bosch designation material part
delivery deviations per section
number
round bars for
QT1201-A01W-SR-B1 5 998 554 1.. forged parts N23A2C01 8.1
max.  40 mm
QT1201-C01Z-SR-B2-2E01 5 998 554 2.. round bars N23A 2E01 8.2
QT1201-C02Z-SR-B3-2E01 5 998 554 3.. round bars N23A 2E01 8.3
QT1201-C03Z-SR-B3-2C01 5 998 554 4.. round bars N23A 2C01 8.3
QT1201-C03Z-SR-B3-1K01 5 998 554 5.. round bars N23A 1K01 8.3

© Robert Bosch GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of application
for industrial property rights.
000 04
Bosch-Norm | 4497026626 | N28 QT1201 S007 | 2017-01-30 |3

4 Production
The steel making processes (melting, secondary metallurgy, casting) are to be secured with regard to the
BST 4497026626

requirements for the microscopic cleanliness level and the prevention of macroscopic internal defects.
Steelmaking follows a control plan according to ISO/TS 16949 (2009-06).
Process–securing measures according to special agreement with the steel maker in accordance with pro-
duction and inspection schedule (QM-Plan-Bosch+SH-5-998-554-1, QM-Plan-Bosch+C-5-998-554-4).

5 Absence of defects
5.1 General
In accordance with state-of-the-art technology, the products have to be free from defects which impair
 the processability under real production conditions
 the use under real service conditions
Details may be agreed relating to the component

This Bosch-Norm may only be disclosed to third parties outside the Bosch Group upon consent of the herein listed supplier
5.2 Macroscopic internal defects
Macroscopic internal defects are e.g.
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 non-metallic inclusions with a surface of more than 0,03 mm² in their largest dimension
 internal discontinuities as e.g. blowholes, pores or internal cracks with a surface of more than
0,03 mm² in their largest dimension
Quantity and size of macroscopic internal defects must not exceed state-of-the-art technology. Measures
have to be taken in accordance with state-of-the-art technology to prevent the occurrence of macroscopic
internal defects.
5.2.1 Testing for internal defects
Testing for macroscopic internal defects and calibration of the installations is performed according to the
process and inspection schedule:
 Ultrasonic full cross section test in continuous operation on the bar steel with automated installations
on all bars. Sorting threshold is to be set at the statically determined amplitude height of 0,7 mm FBH.
 Bars with indication are to be rejected.
 Random testing with ultrasonic immersion technique test as per SEP 1927 (2010-08).

The limit value for the detectable size of defects – according to the listed test conditions – in continuous
operation in the bar steel is determined to be a length of 10 mm and an equivalent reflector size of 0,7 mm
FBH. Macroscopic internal defects above this limit are not permissible.
For the evaluation of the ultrasonic immersion technique test as per SEP 1927 (2010-08), the permissible
limit value is determined to be a max. flaw length of 25 mm.
After the ultrasonic testing sufficient rust protection with suitable agents is to be ensured for the bars.

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for industrial property rights.
000 04
Bosch-Norm | 4497026626 | N28 QT1201 S007 | 2017-01-30 |4

6 Chemical composition (product analysis)


6.1 Deviating from DIN EN 10277-5 (2008-06)
BST 4497026626

Without approval of the orderer, elements not listed below must not be added to the steel intentionally, ex-
cept for final treatment of the melt. All adequate preparation has to be made in order to avoid the addition
of that kind of elements from the scrap and other materials used in manufacturing that impair the mechani-
cal properties and the usability of the steel.
Mass fraction in % Mass fraction in %
C 0,43 to 0,51 Cr 0,10 to 0,40
Si 0,10 to 0,30 Mo max. 0,10
Mn 0,70 to 1,00 Ni max. 0,40
1)
P max. 0,030 Cu max. 0,30
S 0,015 to 0,025 Sn1) max. 0,030
Pb 0,15 to 0,25 Ti max. 0,0050
2)
Al max. 0,050 Ca max. 0,0015

This Bosch-Norm may only be disclosed to third parties outside the Bosch Group upon consent of the herein listed supplier
1)
Cu + 10 x Sn max. 0,5
2)
Ca-deoxidation is not permissible
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7 Material conditions, types


Bosch Treatment
Relevant production sequence
designation condition
hot-rolled, treated for shearability, turned, 100% ultrasonic and eddy
A01 U+S+SH
current testing on the bar
cold drawn, turned, (ground permissible), 100 % ultrasonic testing
C01 +C+SH+(SL)
on the bar
C02 +C cold drawn, 100 % ultrasonic testing on the bar
cold drawn, 100 % ultrasonic testing on the bar (ground permissi-
C03 +C+SL
ble), crack-tested

8 Surface qualities
8.1 Surface B1
Smooth, clean metallic surface, protected with suitable antirust agent. Surface imperfections as per
DIN EN ISO 8785 (1999-10) must not exceed state-of-the-art technology in size and frequency. Cracks,
scores and other surface imperfections are permitted only to a depth of max. 0,15 mm. The one–sided re-
moval when peeling must be a min. of 0,65 mm.
8.2 Surface B2
Smooth, clean metallic surface, protected with suitable antirust agent. Surface imperfections as per
DIN EN ISO 8785 (1999-10) must not exceed state-of-the-art technology in size and frequency. Cracks,
scores and other surface imperfections are permitted only to a depth of max. 0,15 mm. The one-sided re-
moval when peeling must be a min. of 0,4 mm and/or when grinding for absence of cracks a min. of
0,3 mm.

© Robert Bosch GmbH. All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of application
for industrial property rights.
000 04
Bosch-Norm | 4497026626 | N28 QT1201 S007 | 2017-01-30 |5

8.3 Surface B3
Smooth, clean metallic surface, protected with suitable antirust agent. Surface imperfections as per
BST 4497026626

DIN EN ISO 8785 (1999-10) must not exceed state-of-the-art technology in size and frequency. Cracks,
scores and other surface imperfections are permitted only to a depth according to the following table,
measured from the real surface.
Nominal thickness Maximum surface defect depth, one-sided
mm mm
16 to 20 0,20
over 20 to 30 0,01 x nominal thickness

8.4 Testing for surface defects


Testing for surface defects is performed according to the process and inspection schedule:
 100 % eddy current testing in continuous operation on the bar steel
 Bars with positive indications must not be delivered

This Bosch-Norm may only be disclosed to third parties outside the Bosch Group upon consent of the herein listed supplier
The limit value for defect visibility of the listed inspection are determined to be a min. flaw depth of
0,15 mm and a min. flaw length of 7,5 mm. Surface defects with dimensions above this limit value are not
permissible.
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9 Mechanical properties3)
9.1 Deviating from DIN EN 10277-2 (2008-06)
Delivery Nominal Elongation at
Tensile strength Yield strength Hardness4)
condition thickness break A
mm MPa MPa % HBW 5/750
A01W ≤ 40 max.255
C01Z
C02Z 16 to 36 730 to 900 min. 430 min. 7 (210 to 265)
C03Z
The values in parentheses are for information purposes and need not be substantiated in the initial sam-
ple test report and for the regular requalifications.
3)
Securing of strength by way of defined drawing degrees
4)
Measuring point: 2/3 radius from the surface

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for industrial property rights.
000 04
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10 Additional requirements
10.1 Microstructure
BST 4497026626

Ferrite and lamellar perlite, no ferrite/pearlite bands which may impair machining.
10.2 Hardenability
Determination of hardenability with Jominy test with restricted hardenability requirements (+HH) as per
DIN EN ISO 642 (2000-01). Calculating the hardenability based on the respective set of formulas of
SEP 1664 (2004-06) permissible. In controversial situations the values assessed in the Jominy test as per
DIN EN ISO 642 (2000-01) are valid.
Every 10th batch is to be tested in the Jominy test.
Hardness in HRC at a distance from the quenched end face in mm
1 4 7
57 48 31

10.3 Microscopic cleanliness level

This Bosch-Norm may only be disclosed to third parties outside the Bosch Group upon consent of the herein listed supplier
10.3.1 Oxides
Applies to nonmetallic oxidic inclusions as per DIN 50602 (1985-09).
K3 max. 15
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10.3.2 Sulfides
The microscopic degree of purity for sulfides must not exceed index number 4 (standard diagram plate 1
as per DIN 50602 (1985-09), method M). Sulfides of index number 5 may occur sporadically, limited to
max. 2 per grinding (polished surface 12 x 20 mm). Sulfide inclusions distributed as homogeneously as
possible over the cross section. Avoid sulfide agglomerations.
10.3.3 Lead inclusion
Sulfide inclusions distributed as homogeneously as possible over the cross section, no lead accumula-
tions or lead bands.
10.4 Form of delivery
Straightness: To the straightness, the permissible deviations as per DIN EN 10060 (2004-02) apply.
Untested ends: Ends untested on both sides, length depending on diameter
 Application not permissible
 Identification required
 Removing as per order
Quality of ends: as per order
10.5 Identification
Mark durably each bar with the brand of the supplier and the melting number. For bars delivered in bun-
dles, the brand and the melting number can be mounted on a tag for each bundle instead of on every bar.

11 Certificate of materials testing


For each delivery an inspection certificate 3.1 in accordance with DIN EN 10204 (2005-01) needs to be
issued.

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for industrial property rights.
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12 Additional agreements
Additional details with reference to product geometry, identification, form of delivery and packaging can be
BST 4497026626

stipulated when ordering.

13 Suppliers
Melting Saarstahl AG, Völklingen
Drawing, turning, grinding Saarstahl Völklingen, Saarstahl-Blankstahl GmbH, Homburg
Ultrasonic testing Saarstahl Völklingen, Saarstahl-Blankstahl GmbH, Homburg
Eddy current testing Saarstahl Völklingen, Saarstahl-Blankstahl GmbH, Homburg

14 Declaration

This Bosch-Norm may only be disclosed to third parties outside the Bosch Group upon consent of the herein listed supplier
The supplier accepts the obligation of compliance with the Bosch-Norm N 2580-1 (Prohibition and decla-
ration of substances). Always the current version is to be used for the declaration (e.g. in the download
section of the Bosch Internet). The moment of signing the order specification is the latest point in time for
making the declaration.
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15 Density (reference value for demand analysis)


7,85 g/cm3

16 Normative references
The following documents are applicable in addition to this Bosch-Norm. With dated references solely the
edition referred to applies. With undated references the last edition of the indicated document applies (in-
cluding all revisions). Intentionally cited historical documents are additionally identified as "H" in the col-
umn "Type".
No. Document number (edition date) Title Type
Metallographic examination; microscopic ex-
amination of special steels using standard di-
1 DIN 50602 H
agrams to assess the content of non-metallic
inclusions
2 N23A Dimensions and dimensional deviations M
3 N 2580-1 Prohibition and declaration of substances M
Type: M = Document to be supplied; Z = Cited document; H = Historical document

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for industrial property rights.

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