Specification 103 Rev. 8 - Supplier Document Requirements

TABLE OF CONTENTS
1.0 DOCUMENT IDENTIFICATION ...................................................................................................... 3

2.0 LANGUAGE ...................................................................................................................................... 3
3.0 FORMATS ......................................................................................................................................... 3
4.0 UNITS OF MEASURE ....................................................................................................................... 3
5.0 DOCUMENTS FOR REVIEW ............................................................................................................ 4
6.0 FINAL DOCUMENTS ....................................................................................................................... 4
7.0 SUPPLIER DATA BOOKS ................................................................................................................ 4
8.0 NUMBER AND TYPE OF DOCUMENTS ........................................................................................ 5
9.0 INSTALLATION, MAINTENANCE AND OPERATING MANUAL (IMO) ..................................... 6
10.0 MANUFACTURING DATA RECORD (MDR) ................................................................................. 8
ATTACHMENT A ........................................................................................................................................ 16
Neptune Energy Netherlands B.V.

Specification 103 rev. 8 Page 2 of 16
1.0 DOCUMENT IDENTIFICATION
1.1 All documents shall show as minimum the following project information:
 Project name
 Company’s name
 Buyer’s Purchase Order number
 Equipment/ tag number (for drawings in the title block at the right hand side bottom corner).
The SDR Code System shall be used by Supplier to identify information requested by Buyer. Strict
compliance with the SDR Code System is required. Non-conformance may lead to a delayed review
cycle.
All drawings shall be provided with the following review block on the right hand side bottom corner
above the drawing title block (see attachment A).
All documents shall also be provided with the review block on the front page (see attachment A).
The use of the standard front sheet is only allowed for documents which can be adjusted to
Suppliers’ catalogue, certificates and calculations.
1.2 For identical equipment/material, Supplier shall provide typical drawings/documents applicable to
each separate equipment/material.
The correlation between tag number, line number etc. and an equipment/material item number
shall be specified by an index on the drawing/document.
2.0 LANGUAGE
All drawings and documents shall be written in the ENGLISH language.
3.0 FORMATS
Size of drawings shall not exceed A-1 size.
4.0 UNITS OF MEASURE

The international System of Units (SI Units) shall be used throughout; dual units (SI Units with
imperial in parentheses or vice versa) are also permitted. However, with following exceptions:
 Nominal pipe/fitting/valve sizes in inches and pressure rating in lbs in accordance with ASME
pressure classes
 Pressure in bar
 Liquid flow in m3/h
 Gas flow in Nm3/h (0C, 1.01325 bara).

5.0 DOCUMENTS FOR REVIEW
5.1 Review by Buyer shall mean that Buyer will retrieve data for its design and will check the document
for interface data. Supplier shall not start fabrication until Buyer has acknowledged such review
[hold point] and possible comments have been incorporated.
5.2 Documents submitted "For Review" will be returned within three (3) calendar weeks.
5.3 Any document returned to Supplier for revision shall be re-submitted within two (2) calendar weeks
complete with revisions clouded and clearly flagged by a triangle showing the latest
revisions.
6.0 FINAL DOCUMENTS
All prints of Supplier’s documents shall indicate:
 that all revisions previously requested by Buyer are included;

 that the documents are certified final and that all dimensions and material specifications are
identical to those of the Goods delivered by Supplier;
 that no further changes shall be made without Buyer’s approval.
7.0 SUPPLIER DATA BOOKS
7.1 Supplier shall ensure that the formats of the Supplier Data Books, i.e.
1. Installation, Maintenance & Operating Manual (IMO)
2. Manufacturing Data Record (MDR)
are in accordance with paragraph 9.0 and 10.0. The requirements as described in latter paragraphs
are minimum requirements, which shall be supplemented as necessary to fulfil the requirements
and to allow professional operation and use of the subject equipment. In case of doubt Supplier
shall contact Buyer for final advice. In all cases Supplier to complete the attached SDR.
7.2 All hard copies of Supplier Data Books shall be bound in A-4 heavy-duty binders with transparent
pockets on the cover and spine and 4 hole ring binder mechanisms. Maximum spine width to be
60 mm.
7.3 Each section shall be separated by using numbered dividers
7.4 All electronic copies of Supplier Data Books shall be on CD/DVD and the digital version of IMO/
MDR shall be bookmarked, including search function.
7.5 IMO and MDR shall be submitted within two (2) weeks after delivery of the equipment/materials.

8.0 NUMBER AND TYPE OF DOCUMENTS
Required number and type of documents for Buyer shall be as defined hereafter:
"With Bid" documents : 2 prints
"For Review" documents : upload as per SDR system
"For Final" documents : upload as per SDR system
"Certified as-built" drawings : on disk in AutoCAD version 2004.
Installation, Maintenance & : as per Purchase Order requirement
Operating Manual (IMO)
Manufacturing Data Record : as per Purchase Order requirement
(MDR)/Certificates

9.0 INSTALLATION, MAINTENANCE AND OPERATING MANUAL (IMO)
IMO formats shall be compiled according to following format and contents (in so far as appropriate
for the ordered equipment) and shall be applicable for the complete package including deliveries
from sub-suppliers:
- Cover sheet and spine * Equipment tag number.

* Equipment description.
* Purchase Order number.
* Supplier details.
- Contents/index sheet
- Section 1 * Introduction
- Scope of supply - manufacturer.
- Sub-Supplier contact list and scope of supply.
- Section 2 * Description of complete equipment/package

- Including Process/Utility diagrams.
- Safety requirements.
- Section 3 * Installation
- Equipment installation, alignment and replacement
procedures.
- Commissioning procedures and checklists.
- Access and lifting.
- Section 4 * Operation
- Operation instructions.
- Functional descriptions.
- Operation and control procedures.
- Instrument set point list.
- Valve numbering drawings.
- Section 5 * Maintenance
- Preventative maintenance schedules/details.
- Routine maintenance.
- Condition monitoring including lube oil analysis/
condemning limits.
- Routine test procedures.
- Trouble shooting procedures including diagnostic
charts.

- Section 6 * Data sheets (completed by manufacturer)
- Mechanical/instrumentation/electrical data sheets.
- Instrument list/ index, showing the following data as a
minimum:
 tag number
 description
 make / type of device
 serial data format (stop bit, band rate etc) including
address
 engineering units
 ranges
 alarm/ trip setting
- Performance curves
- Section 7 * Drawings
- For type of supply list of applicable drawings including,
but not limited to:
 General arrangement drawings and weights
 Process and instrumentation diagrams
 Cause and Effect diagrams
 Piping/Electrical and Instrumentation/Structural
 Parts drawings.
- "Certified as-built" drawings.
- Material lists.
- Section 8 * Parts data

- Equipment/package component details (for re-ordering
from original manufacturer, including parts not supplied
as spare).
- Completed spare parts list, including all
sectional/exploded view drawings necessary to identify
and install the spare parts.
- Section 9 * Special tools

- Schedule and technical description.
- Usage instructions
- Section 10 * Sub-Supplier data

- For all supplied items.
- Marked to show specific type supplied.
- (Operation and maintenance instructions shall be
structured as standard Supplier documentation.)

10.0 MANUFACTURING DATA RECORD (MDR)
MDR formats shall be compiled according to following format and contents (in so far as
appropriate for the ordered equipment):
- Cover sheet and spine * Equipment tag number.

* Equipment description.
* Purchase Order number.
* Supplier details.
- Contents/index sheet
- Section 1 * General
- Summary of sub-ordered equipment/material/services
with sub-Supplier details and scope descriptions.
- Section 2 * Data sheets

- Manufacturer's completed data sheets.
- Section 3 * Specification/code references

- Concessions and waivers.
- Non-conformance reports.
- Section 4 * Design Calculations

- Latest revision as reviewed by Buyer.
- Section 5 * Manufacturer's fabrication report

- Manufacturer's certificate of compliance (confirmation
that the package is designed, fabricated and inspected
in accordance with Purchase Order requirements).
- Completed quality control plan.
- Government related documents.
- Inspection release certificates.
- Section 6 * Procedure
- Manufacturing, fabrication, examination and repair
procedures.
- Welding procedures WPS.
- Welder qualification records plus welder list with names,
stamp, qualification and WPS.
- NDT operator qualifications and certificates.
- Performance/string test procedures.
- Dimensional control procedure.

- Section 7 * Material certificates
- Certificate index.
- Certificates.
- Heat treatment reports.
- Section 8 * Inspection/Test Reports

- Material inspection.
- Mechanical inspection.
- Balancing, dynamic and overspeed tests.
- Hydrostatic/leakage test.
- Runouts and clearances inspection.
- Performance test.
- Optional tests, such as:
 NPSHR test;
 complete unit test;
 tandem test;
. gear test;
. helium test;
. sound level test;
 spare parts test;
. auxiliary equipment test;
 post-test inspection of casing;
. full pressure/full load/full speed test;
 post-test inspection of the hydraulic coupling fit.
- Electrical functional test.
- Instrumentation functional test.
- Painting/surface preparation.
- Lifting and weighing.
- Preparation for shipment.
- Section 9 * Drawings
- Index.
- Fabrication and design drawings.
- Weld and NDE identification drawings.
- "Certified as-built" drawings.
- Section 10 * Other relevant documentation
The SDR code(s) selected are shown on following page(s).

SUPPLIER DOCUMENT REQUIREMENTS (SDR)
DOCUMENTS SHOWN BELOW SHALL BE LISTED ON THE SUPPLIER DOCUMENT REGISTER (SDR CODE PJ-01).
ABBREVIATIONS ARE SHOWN BELOW.
Abbreviations Key: P-Purchase Order placement, D-delivery, '-'-before, '+'-after, blank - no requirement, R-review by
inspector. Example: +4A = four weeks after award, -2D = two weeks, before delivery.
PURPOSE AND TIMING

SDR Data
SDR - CODE DESCRIPTION With For
CODE Book(Yes)
Bid Review
IMO MDR
PROCUREMENT
PC-01 START-UP AND COMMISSIONING SPARE PARTS LIST
X X
- Itemized and priced.
PC-02 OPERATIONAL SPARE PARTS LIST
Completed/priced spare parts list for 2 years normal operation X X
complete with drawings, views for identification of spares
PC-03 SPECIAL TOOLS LIST - Itemized and priced. X X
PC-04 PROJECT QUALITY CONTROL & INSPECTION PLAN

Supplier's proposed inspection plan identifying specific quality control X X
activities, based on Supplier’s Quality Manual.
PC-05 PROJECT SCHEDULE

Bar chart identifying Supplier's engineering, procurement, fabrication
and testing schedules including detailed sub-ordered activities.
PC-06 SUB-SUPPLIERS/CONTRACTORS LIST X
GENERAL
GE-01 SUPPLIER DOCUMENT REGISTER

Listing of all documents identified SDR codes, to be submitted to
satisfy the SDR codes, as per attached format.
GE-02 CATALOGUE INFORMATION/DESCRIPTIVE LITERATURE OF

X X
MECHANICAL EQUIPMENT
GE-03 TRANSPORT/LIFTING/STORAGE RECOMMENDATIONS

Provide proposed packing, lifting and storage details and X
recommendations.
GE-04 WEIGHT DATA SHEET

X
Data sheet as contained in the specification completed by Supplier.
GE-05 NOISE DATA SHEET

X
Data sheet as contained in the specification completed by Supplier.
GE-06 LUBRICATION SCHEDULES

X
List type of lubricants used, sump capacities, change intervals.
INSTALLATION, MAINTENANCE AND OPERATING MANUAL
GE-07
X
Format as detailed in paragraph 9.0 - IMO Index only
GE-08 MANUFACTURING DATA RECORD

X
Format as detailed in paragraph 10.0 - MDR Index only
GE-09 CERTIFICATES
X
Certificates in accordance with the relevant Specifications.
GE-10 UTILITY CONSUMPTION LIST X X

Power, air, fuel, etc.
GE-11 TEST PROCEDURES AND REPORT X
GE-12 FAT PROCEDURES AND REPORT X
GE-13 SAT PROCEDURES AND REPORT X

PURPOSE AND TIMING

SDR Data
CODE Book(Yes)
Bid Review
IMO MDR
CIVIL/MARINE
ST-01 FOUNDATION DRAWINGS

Show dimensions, locate supports, weights, inflicted loads X
(static/dynamic), size and location of anchor bolts and civil details.
ST-02 STRUCTURAL FABRICATION DRAWINGS

X
Tubulars, plate girders, etc.
ST-03 STRUCTURAL DESIGN CALCULATIONS X
ST-04 STRUCTURAL SUPPORT DRAWINGS

X
Location, loads and specific requirements.
ST-05 MANUFACTURING AND TESTING PROCEDURES

X
Structural steel (tubulars/girders/sections).
MECHANICAL
ME-01 MECHANICAL UNIT OUTLINE DRAWING

Preliminary general arrangement (footprint) showing sizes, layout X
major components, connections.
ME-02 EQUIPMENT DATA SHEETS

X
Data sheets as contained in the specification completed by Supplier.
ME-03 PERFORMANCE DATA AND CURVES X X
ME-04 GENERAL ARRANGEMENT/CROSS SECTIONAL/ASSEMBLY DRAWING -

Shows dimensions, all components with tag numbers, layout, X
locations, all connections, routing and location of piping, valves and
instruments and electrical materials.
ME-05 PARTS LIST
X
Identify all materials, make, type, material, quantity.
ME-06 NOZZLE LOADING

X
Indicate max. allowable nozzle loadings.
ME-07 NAME/TAG PLATE LIST - Detail equipment/material name, tag

X
number, design/operating conditions, inspection authority, etc.
AUTHORITY/CODE REQUIREMENTS, PRESSURE CONTAINING PARTS -
ME-08
Documents, i.e. calculations, drawings, manufacturing/
Test procedures required to meet authority and/or code requirements.
X
Copy of signed P.E.D. certificate of NoBo and Supplier certificate of
conformity including risk/hazard analysis, design appraisal document
test program and visit report
ME-09 DESIGN CALCULATIONS, LCSA (Lateral Critical Speed Analysis). X
ME-10 DESIGN CALCULATIONS, TVA (Torsional Vibration Analysis) X
ME-11 DESIGN CALCULATIONS, PA (Pulsation Analysis) X
ME-12 DYNAMIC BALANCING REPORT: ROTATING COMPONENTS X
ME-13 RUNNING CLEARANCE REPORT X
ME-14 HYDROSTATIC TEST REPORT X

PURPOSE AND TIMING

SDR Data
CODE Book(Yes)
Bid Review
IMO MDR
ME-15 WPS, WPQR and WEDER’S QUALIFICATION RECORDS X
ELECTRICAL
EL-01 ELECTRICAL EQUIPMENT DATA SHEETS

X X
EL-02 ONE LINE DIAGRAM

Show the electrical distribution system, with branch circuits to the
various consumers. Also show voltage level(s), nominal and short X
circuit rating of buses, main components, number of phases, neutral,
PE bus, etc.
EL-03 BLOCK DIAGRAM
X
Show various installation units, with all interconnecting cabling.
EL-04 LOAD LIST

Identify all electrical consumers and provide following data, as
applicable: nameplate rating, power demand, power absorbed from X
mains, pf and efficiency at load conditions, simultaneity factor; under
winter as well as summer conditions.
EL-05 CABLE LIST

List all cables with identification number, operating voltage, type, X
number and size of conductors and installed length.
EL-06 DIMENSIONAL DRAWING, INCLUDING WEIGHT LIST

Show overall dimensions, including free space required for ventilation,
operation and for maintenance, location and size of cable entries or X
cable entry area, details of bus duct connection, shipping splits,
location of foundation bolts, etc.
EL-07 ELEMENTARY/SCHEMATIC DIAGRAM

Show schematic diagram or logic diagram, clarifying the operation or X
function of electrical circuitry.
EL-08 WIRING DIAGRAMS

Show internal connections up to and including terminals for X
connection of external wiring or cabling.
EL-09 WIRING DIAGRAM FOR ALL ACCESSORIES

Show wiring/connections up to and including terminals for connection X
of external wiring or cabling.
FRONT OF PANEL ARRANGEMENT - Show position of switches, meters,
EL-10
nameplates, etc., including identification of the various components as X
well as the nameplate engravings.
EL-11 BATTERY ARRANGEMENT AND RACK/ENCLOSURE ASSEMBLY
DRAWING - Show battery installation arrangement. Also show and X
identify make and type of battery cells or blocks, type and size of
intercell connectors and terminal covers.
EL-12 PARTS LIST – List all used components and materials, together with X
information regarding make and type.
EL-13 NAME PLATES DRAWING X
EL-14 ELECTRICAL EQUIPMENT SIZING CALCULATIONS X

PURPOSE AND TIMING

SDR Data
CODE Book(Yes)
Bid Review
IMO MDR
EL-15 CHARACTERISTIC CURVES IF/AS SPECIFIED ELSEWHERE

X
Refer to equipment specification or Purchase Order.
EL-16 FDS (Functional Design Specification).

Describe in detail the technical requirements, materials, and X
configuration.
EL-17 EXPLOSION PROOF CERTIFICATES. X
INSTRUMENTATION
IN-01 INSTRUMENT LIST/INDEX (see section 6.0. of IMO.) X X
IN-02 INSTRUMENT LOCATIONS AND CABLE LAYOUT

X
Show location of instruments with tag numbers, routing and layout.
IN-03 CAUSE AND EFFECT DIAGRAMS

X
Show causes to system trips/shutdowns, resulting effects and actions.
IN-04 LIST OF ALARM/TRIP SETTINGS/ SERIAL INTERFACE

List all instruments initiating an alarm and/or shutdown by tag number X
and show conditions where alarm or shutdown is required.
IN-05 INSTRUMENT TERMINATION DRAWING

X
Provide full termination details.
IN-06 INSTRUMENT HOOK-UP DETAILS

X
Show principle and materials.
IN-07 FUNCTIONAL LOGIC DIAGRAM X
IN-08 INSTRUMENT MOUNTING DETAILS

X
Show installation details.
IN-09 INSTRUMENT PANEL LAYOUT

X
Show position meters, switches, nameplate engravings, cut outs, etc.
IN-10 INSTRUMENT CABLE LIST

X
Provide cables, types, sizes, lengths, termination details, etc.
IN-11 INSTRUMENT CALCULATIONS X
IN-12 INSTRUMENT DATA SHEETS

X
IN-13 WIRING AND SCHEMATIC DIAGRAM

Show internal connections up to and including terminals for X
connection of external wiring or cabling.
IN-14 CERTIFIED DIMENSIONAL DRAWINGS X
IN-15 CALIBRATION SHEET

SOFTWARE DOCUMENTATION
IN-16 X
Configuration, database, graphics, etc.
IN-17 INSTRUMENT LOOP DIAGRAMS X
SYSTEM DESIGN SPECIFICATION/ CONTRACT NARRITIVE
IN-18 X

PURPOSE AND TIMING

SDR Data
CODE Book(Yes)
Bid Review
IMO MDR
Describe the functionality of the system including the control

strategy. It shall also describe the detail configuration data and
software details.
DIMENSIONAL DRAWING, INCLUDING WEIGHT LIST
IN-19
Show overall dimensions, including free space required for ventilation,
operation and for maintenance, location and size of cable entries or X
cable entry area, details of bus duct connection, shipping splits,
location of foundation bolts, etc.
IN-20 WIRING DIAGRAM FOR ALL ACCESSORIES

Show wiring/connections up to and including terminals for connection X
of external wiring or cabling.
IN-21 PARTS LIST – Identify all materials, make, type, material and quantity X
IN-22 PAINTING/COATING PROCEDURE/REPORT X

MATERIAL CERTIFICATES
IN-23 X
In accordance with NEN-EN-10204 3.1.
IN-24 HYDROSTATIC TEST REPORT X
IN-25 AUTHORITY/CODE REQUIREMENTS PRESSURE CONTAINING PARTS

(ACCORDING TO PED DIRECTIVE)
Documents, i.e. calculations, drawings, manufacturing/test procedures
required to meet authority and/or code requirements. X
Copy of signed P.E.D. Certificate of NoBo and Supplier certificate of
conformity including risk/hazard analysis, design appraisal document
test program and visit report. (Certificate of conformity)
IN-26 EXPLOSION PROOF CERTIFICATE ACCORDING TO ATEX X
IN-27 I/O LIST - Modbus/data serial interfaces X
IN-28 CONTROL VALVES: Valve link factory series report X
PROCESS
PROCESS FLOW DIAGRAM
PS-01 X
Including heat and mass balance.
PS-02 PROCESS DESCRIPTION

X
Including start-up and operating mode.
PS-03 PROCESS/UTILITY ENGINEERING FLOW SCHEMES (PEFS) X
PS-04 PROCESS CALCULATIONS X
PS-05 PROCESS DATA SHEETS X
PIPING
PI-01 PIPING COMPONENT OUTLINE DRAWING X
PI-02 PARTS LIST - Identify all materials, make, type, material, quantity. X
PI-03 AUTHORITY/CODE REQUIREMENTS PRESSURE CONTAINING PARTS

Documents, i.e. calculations, drawings, manufacturing/test procedures X
required to meet authority and/or code requirements.
PI-04 DESIGN CALCULATIONS PIPING COMPONENTS X

PURPOSE AND TIMING

SDR Data
CODE Book(Yes)
Bid Review
IMO MDR
PI-05 PIPING NOZZLE LOADINGS X
PI-06 NAME/TAG PLATE LIST X
PI-07 CERTIFIED DIMENSIONAL DRAWINGS (INCLUDING TRIM SHEET/

X
PARTS LIST) OF, VALVES and STRAINERS
PI-08 CERTIFICATE OF CONFORMITY X

ATTACHMENT A


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TABLE OF CONTENTS

1.0 DOCUMENT IDENTIFICATION ...................................................................................................... 3

Neptune Energy Netherlands B.V.

4.0 UNITS OF MEASURE

Neptune Energy Netherlands B.V.

6.0 FINAL DOCUMENTS

All prints of Supplier’s documents shall indicate:

 that all revisions previously requested by Buyer are included;

7.0 SUPPLIER DATA BOOKS

7.3 Each section shall be separated by using numbered dividers

Neptune Energy Netherlands B.V.

Neptune Energy Netherlands B.V.

- Cover sheet and spine * Equipment tag number.

- Section 2 * Description of complete equipment/package

Neptune Energy Netherlands B.V.

- Section 8 * Parts data

- Section 9 * Special tools

- Section 10 * Sub-Supplier data

Neptune Energy Netherlands B.V.

- Cover sheet and spine * Equipment tag number.

- Section 2 * Data sheets

- Section 3 * Specification/code references

- Section 4 * Design Calculations

- Section 5 * Manufacturer's fabrication report

Neptune Energy Netherlands B.V.

- Section 8 * Inspection/Test Reports

- Section 10 * Other relevant documentation

The SDR code(s) selected are shown on following page(s).

Neptune Energy Netherlands B.V.

PURPOSE AND TIMING

PC-03 SPECIAL TOOLS LIST - Itemized and priced. X X

PC-04 PROJECT QUALITY CONTROL & INSPECTION PLAN

PC-05 PROJECT SCHEDULE

PC-06 SUB-SUPPLIERS/CONTRACTORS LIST X

GE-01 SUPPLIER DOCUMENT REGISTER

GE-02 CATALOGUE INFORMATION/DESCRIPTIVE LITERATURE OF

GE-03 TRANSPORT/LIFTING/STORAGE RECOMMENDATIONS

GE-04 WEIGHT DATA SHEET

GE-05 NOISE DATA SHEET

GE-06 LUBRICATION SCHEDULES

GE-08 MANUFACTURING DATA RECORD

GE-10 UTILITY CONSUMPTION LIST X X

GE-12 FAT PROCEDURES AND REPORT X

GE-13 SAT PROCEDURES AND REPORT X

Neptune Energy Netherlands B.V.

PURPOSE AND TIMING

ST-01 FOUNDATION DRAWINGS

ST-02 STRUCTURAL FABRICATION DRAWINGS

ST-03 STRUCTURAL DESIGN CALCULATIONS X

ST-04 STRUCTURAL SUPPORT DRAWINGS

ST-05 MANUFACTURING AND TESTING PROCEDURES

ME-01 MECHANICAL UNIT OUTLINE DRAWING

ME-02 EQUIPMENT DATA SHEETS

ME-03 PERFORMANCE DATA AND CURVES X X

ME-04 GENERAL ARRANGEMENT/CROSS SECTIONAL/ASSEMBLY DRAWING -

ME-06 NOZZLE LOADING

ME-07 NAME/TAG PLATE LIST - Detail equipment/material name, tag

ME-10 DESIGN CALCULATIONS, TVA (Torsional Vibration Analysis) X

ME-11 DESIGN CALCULATIONS, PA (Pulsation Analysis) X