SERVICE MANUAL

HARD DISK CAMCORDER

4
2006
YF137

GZ-MG21EK, GZ-MG21EX,
GZ-MG21EY, GZ-MG21EZ,
GZ-MG24EG, GZ-MG26EX,
GZ-MG26EY, GZ-MG26EZ,
GZ-MG36EK

GZ-MG21EKM, GZ-MG21EXM, GZ-MG21EYM, GZ-MG21EZM [M6E324],

GZ-MG24EGM, GZ-MG26EXM, GZ-MG26EYM, GZ-MG26EZM [M6E334],
GZ-MG36EKM [M6E336]

Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)

TABLE OF CONTENTS
1 PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
2 SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
3 DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
4 ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14
5 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17

COPYRIGHT © 2006 Victor Company of Japan, Limited No.YF137

2006/4
 SPECIFICATION
„Camcorder
For general Power supply DC 11.0 V (Using AC Adapter)
DC 7.2 V (Using battery pack)
Power consumption Approx. 3.9 (4.1)* W
* When using the LED light
Dimensions (W × H × D) 68 mm × 69 mm × 109 mm
Weight Approx. 340 g (without battery, lens cap and strap)
Approx. 400 g (incl. battery, lens cap and strap)
Operating temperature 0°C to 40°C
Operating humidity 35% to 80%
Storage temperature -20°C to 50°C
Pickup 1/6" (800,000 pixels) CCD
Lens F 2.0 to 4.5, f = 2.3 mm to 73.6 mm, 32:1 power zoom lens
Filter diameter Ø30.5 mm
LCD monitor GZ-MG24,26,36 2.7" diagonally measured, LCD panel/TFT active matrix system
GZ-MG21 2.5" diagonally measured, LCD panel/TFT active matrix system
Speaker Monaural
Flash Within 1.5 m (recommended shooting distance)
For video/audio Format SD-VIDEO
Recording/Playback Video MPEG-2
format Audio Dolby Digital (2 ch)
Signal format PAL standard
Recording mode (video) ULTRA FINE: 720 × 576 pixels, 8.5 Mbps (VBR)
FINE: 720 × 576 pixels, 5.5 Mbps (VBR)
NORMAL: 720 × 576 pixels, 4.2 Mbps (VBR)
ECONOMY: 352 × 288 pixels, 1.5 Mbps (VBR)
Recording mode (audio) ULTRA FINE: 48 kHz, 384 kbps
FINE: 48 kHz, 384 kbps
NORMAL: 48 kHz, 256 kbps
ECONOMY: 48 kHz, 128 kbps
For still imageFormat JPEG
Image size One mode (640 × 480)
Picture quality 2 modes (FINE/STANDARD)
For Connectors AV S-Video output Y:1.0 V (p-p), 75Ω, analogue, C:0.29 V (p-p), 75Ω, analogue
Video output 1.0 V (p-p), 75 kΩ, analogue
Audio output 300 mV (rms), 1 kΩ, analogue, stereo
USB Mini USB type B, USB 2.0 compliant
„AC Adapter
Power requirement AC 110 V to 240 V~, 50 Hz/60 Hz
Output DC 11 V, 1 A
„Remote Control
Power supply DC 3 V
Battery life Approx. 1 year (depending on the frequency of use)
Operating distance Within 5 m
Operating temperature 0°C to 40°C
Dimensions (W × H × D) 45 mm × 13 mm × 105 mm
Weight Approx. 40 g (incl. battery)
Design and specifications subject to change without notice.

1-2 (No.YF137)
 SECTION 1
PRECAUTIONS
1.1 SAFTY PRECAUTIONS
Prior to shipment from the factory, JVC products are strictly emission. Consequently, when servicing these products,
inspected to conform with the recognized product safety and replace the cathode ray tubes and other parts with only the
electrical codes of the countries in which they are to be specified parts. Under no circumstances attempt to modify
sold.However,in order to maintain such compliance, it is equally these circuits.Unauthorized modification can increase the
important to implement the following precautions when a set is high voltage value and cause X-ray emission from the
being serviced. cathode ray tube.
1.1.1 Precautions during Servicing (12) Crimp type wire connectorIn such cases as when replacing
(1) Locations requiring special caution are denoted by labels the power transformer in sets where the connections
and inscriptions on the cabinet, chassis and certain parts of between the power cord and power trans former primary
the product.When performing service, be sure to read and lead wires are performed using crimp type connectors, if
comply with these and other cautionary notices appearing replacing the connectors is unavoidable, in order to prevent
in the operation and service manuals. safety hazards, perform carefully and precisely according
(2) Parts identified by the symbol and shaded ( ) parts to the following steps.
are critical for safety. • Connector part number :E03830-001
Replace only with specified part numbers. • Required tool : Connector crimping tool of the proper
type which will not damage insulated parts.
NOTE : • Replacement procedure
Parts in this category also include those specified to a) Remove the old connector by cutting the wires at a
comply with X-ray emission standards for products point close to the connector.Important : Do not
using cathode ray tubes and those specified for reuse a connector (discard it).
compliance with various regulations regarding
spurious radiation emission.
(3) Fuse replacement caution notice.
Caution for continued protection against fire hazard.
Replace only with same type and rated fuse(s) as
specified. cut close to connector
(4) Use specified internal wiring. Note especially: Fig.1-1-3
• Wires covered with PVC tubing b) Strip about 15 mm of the insulation from the ends
• Double insulated wires of the wires. If the wires are stranded, twist the
• High voltage leads strands to avoid frayed conductors.
(5) Use specified insulating materials for hazardous live parts.
Note especially: 15 mm
• Insulation Tape
• PVC tubing
• Spacers
• Insulation sheets for transistors
• Barrier Fig.1-1-4
(6) When replacing AC primary side components (transformers, c) Align the lengths of the wires to be connected.
power cords, noise blocking capacitors, etc.) wrap ends of Insert the wires fully into the connector.
wires securely about the terminals before soldering. Metal sleeve

Connector
Fig.1-1-5
Fig.1-1-1 d) As shown in Fig.1-1-6, use the crimping tool to crimp
(7) Observe that wires do not contact heat producing parts the metal sleeve at the center position. Be sure to
(heatsinks, oxide metal film resistors, fusible resistors, etc.) crimp fully to the complete closure of the tool.
(8) Check that replaced wires do not contact sharp edged or
pointed parts.
(9) When a power cord has been replaced, check that 10-15 1.2 Crimping tool
kg of force in any direction will not loosen it. 2.0
5

5.5

Power cord Fig.1-1-6

e) Check the four points noted in Fig.1-1-7.

Not easily pulled free Crimped at approx. center

of metal sleeve
Fig.1-1-2
(10) Also check areas surrounding repaired locations.
(11) Products using cathode ray tubes (CRTs)In regard to such Conductors extended
products, the cathode ray tubes themselves, the high Wire insulation recessed
voltage circuits, and related circuits are specified for more than 4 mm
compliance with recognized codes pertaining to X-ray Fig.1-1-7

(No.YF137)1-3
1.1.2 Safety Check after Servicing
Examine the area surrounding the repaired location for damage (4) Leakage current test
or deterioration. Observe that screws, parts and wires have been Confirm specified or lower leakage current between earth
returned to original positions, Afterwards, perform the following ground/power cord plug prongs and externally exposed
tests and confirm the specified values in order to verify accessible parts (RF terminals, antenna terminals, video
compliance with safety standards. and audio input and output terminals, microphone jacks,
(1) Insulation resistance test earphone jacks, etc.).
Confirm the specified insulation resistance or greater Measuring Method : (Power ON)Insert load Z between
between power cord plug prongs and externally exposed earth ground/power cord plug prongs and externally
parts of the set (RF terminals, antenna terminals, video and exposed accessible parts. Use an AC voltmeter to
audio input and output terminals, microphone jacks, measure across both terminals of load Z. See Fig.1-1-9
earphone jacks, etc.).See table 1 below. and following Fig.1-1-12.
(2) Dielectric strength test
Confirm specified dielectric strength or greater between
power cord plug prongs and exposed accessible parts of a b

the set (RF terminals, antenna terminals, video and audio Externally
Z A c

input and output terminals, microphone jacks, earphone exposed V

jacks, etc.). See Fig.1-1-11 below. accessible part
(3) Clearance distance Fig.1-1-9
When replacing primary circuit components, confirm (5) Grounding (Class 1 model only)
specified clearance distance (d), (d') between soldered Confirm specified or lower grounding impedance between
terminals, and between terminals and surrounding metallic earth pin in AC inlet and externally exposed accessible
parts. See Fig.1-1-11 below. parts (Video in, Video out, Audio in, Audio out or Fixing
screw etc.).Measuring Method:
d
Connect milli ohm meter between earth pin in AC inlet and
exposed accessible parts. See Fig.1-1-10 and grounding
d' specifications.
Chassis
Power cord
primary wire
AC inlet Exposed accessible part
Fig.1-1-8
Earth pin

MIlli ohm meter

Grounding Specifications
Region Grounding Impedance ( Z )
USA & Canada Z 0.1 ohm
Europe & Australia Z 0.5 ohm
Fig.1-1-10
AC Line Voltage Region Insulation Resistance (R) Dielectric Strength Clearance Distance (d), (d')
100 V AC 1 kV 1 minute d, d ' 3 mm
Japan R 1 M /500 V DC
100 to 240 V AC 1.5 kV 1 minute d, d ' 4 mm
110 to 130 V USA & Canada 1M R 12 M /500 V DC AC 1 kV 1 minute d, d' 3.2 mm
AC 3 kV 1 minute d 4 mm
110 to 130 V (Class )
Europe & Australia R 10 M /500 V DC d' 8 m m (Power cord)
200 to 240 V AC 1.5 kV 1 minute
(Class ) d' 6 m m (Primary wire)
Fig.1-1-11
AC Line Voltage Region Load Z Leakage Current (i) a, b, c

100 V Japan 1
i 1 mA rms Exposed accessible parts
0.15
110 to 130 V USA & Canada i 0.5 mA rms Exposed accessible parts
1.5
i 0.7 mA peak
110 to 130 V 2 Antenna earth terminals
i 2 mA dc
Europe & Australia
220 to 240 V i 0.7 mA peak
50
Other terminals
i 2 mA dc
Fig.1-1-12
NOTE :
These tables are unofficial and for reference only. Be sure to confirm the precise values for your particular country and locality.

1-4 (No.YF137)
 SECTION 2
SPECIFIC SERVICE INSTRUCTIONS
2.1 DIFFERENCE LIST
The following table indicate main different points between models GZ-MG21EK, GZ-MG21EX, GZ-21EY, GZ-MG21EZ,
GZ-MG24EG, GZ-MG26EX, GZ-MG26EY, GZ-MG26EZ and GZ-MG36EK.
MODEL NAME GZ-MG21EK GZ-MG21EX GZ-MG21EY GZ-MG21EZ GZ-MG24EG
BODY COLOR SILVER SILVER SILVER SILVER SILVER
HDD(BUILT-IN) 20GB 20GB 20GB 20GB 20GB
LCD SIZE 2.5" 2.5" 2.5" 2.5" 2.7"
AC ADAPTER AP-V14E AP-V17E AP-V17E AP-V17E AP-V17E
AC CORD YES(BS Plug) NO NO NO NO

MODEL NAME GZ-MG26EX GZ-MG26EY GZ-MG26EZ GZ-MG36EK

BODY COLOR SILVER SILVER SILVER GRAY
HDD(BUILT-IN) 20GB 20GB 20GB 30GB
LCD SIZE 2.7" 2.7" 2.7" 2.7"
AC ADAPTER AP-V17E AP-V17E AP-V17E AP-V14E
AC CORD NO NO NO YES(BS Plug)

(No.YF137)1-5
 SECTION 3
DISASSEMBLY
3.1 BEFORE ASSEMBLY AND DISASSEMBLY
3.1.1 Precautions 3.1.4 Tools required for disassembly and assembly
• Be sure to disconnect the power supply unit prior to mounting Torque driver Bit Tweezers
and soldering of parts. YTU94088 YTU94088-003 P-895
• Prior to removing a component part that needs to disconnect
its connector(s) and its screw(s), first disconnect the wire(s)
from the connector(s), and then remove the screw(s).
• When connecting/disconnecting wires, pay enough attention
not to damage the connectors.
• When inserting the flat wire to the connector, pay attention to
the direction of the flat wire. Chip IC replacement jig Cleaning cloth
• Be careful in removing the parts to which some spacer or PTS40844-2 KSMM-01
shield is attached for reinforcement or insulation.
• When replacing chip parts (especially IC parts), first remove
the solder completely to prevent peeling of the pattern.
• Tighten screws properly during the procedures. Unless
otherwise specified, tighten screws at a torque of 0.098N·m
(1.0kgf·cm). However, as this is a required value at the time of
production, use the value as a measuring stick when Fig.3-1-2
proceeding repair services. (See "SERVICE NOTE" as for • Torque driver
tightening torque.) Be sure to use to fastening the mechanism and exterior parts
3.1.2 Destination of connectors because those parts must strictly be controlled for tightening
torque.
Two kinds of double-arrows in connection tables respectively • Bit
show kinds of connector/wires.
This bit is slightly longer than those set in conventional torque
: Flat wire : Wire : Board to board (B-B)
: The connector of the side to remove drivers.
• Tweezers
CONN. No. CONNECTOR PIN No. To be used for removing and installing parts and wires.
CN2a MAIN CN101 MONI BW CN761 40 • Chip IC replacement jig
CN2b MAIN CN103 MINI BW CN762 10
To be used for replacement of IC.
• Cleaning cloth
3.1.3 Disconnection of connectors (Wires) Recommended cleaning cloth to wipe down the video heads,
Wire
mechanism (tape transport system), optical lens surface.
Wire
3.2 ASSEMBLY AND DISASSEMBLY OF MAIN PARTS
3.2.1 Assembly and disassembly
When reassembling, perform the step(s) in reverse order.
Lock
FPC Connector FPC Connector
STEP Fig. POINT NOTE
· Pull both ends of the connector in the arrow · Extend the locks in the direction of the arrow for
No. PART
direction, remove the lock and disconnect the flat unlocking and then pull out the wire. After No.
wire. removing the wire, immediately restore the locks
to their original positions because the locks are [1]
apt to come off the connector. TOP COVER ASSY C1 4(S1a), 3(L1a),CN1a -
Wire [2] UPPER ASSY C2-1 (S2a),2(S2b),3(S2c) -
Lock (Inc. VF ASSY, 2(SD1a),
SPEAKER/MONITOR) L2,CN2a,b
[8] E.VF UNIT(B/W) C2-2 2(S8),L8,CN8a NOTE 8
FPC Wire
FPC Connector Connector
( 1) ( 2) ( 3) ( 4) ( 5)
· Pull the both ends of the board in the direction of the (∗1) Order of steps in Procedure
arrow, and remove the Connector. · Extend the locks in the direction of the arrow for
unlocking and then pull out the wire. After
When reassembling, preform the step(s) in the reverseorder.
Wire removing the wire, immediately restore the locks
to their original positions because the locks are These numbers are also used as the identification (location)
apt to come off the connector.
No. of parts Figures.
(∗2) Part to be removed or installed.
· Extend the locks in the direction of the arrow for (∗3) Fig. No. showing Procedure or Part Location.
unlocking and then pull out the wire. After
Lock removing the wire, immediately restore the locks (∗4) Identification of part to be removed, unhooked, unlocked,
to their original positions because the locks are
FPC Connector apt to come off the connector. released, unplugged, unclamped or unsoldered.
S = Screw L = Lock, Release, Hook
B-B Connector
SD = Solder CN = Connector
[Example]
• 4 (S1a) = Remove 4 S1a screws.
B-B Connector • 3 (L1a) = Disengage 3 L1a hooks.
B-B Connector • 2 (SD1a) = Unsolder 2 SD1a points.
· Pull the both ends of the board in the direction of the arrow, and remove the B-B Connector. • CN1a = Remove a CN1a connector.
Fig.3-1-1 (∗5) Adjustment information for installation.

1-6 (No.YF137)
3.2.2 ASSEMBLY/DISASSEMBLY OF CABINET PARTS AND ELECTRICAL PARTS
z Disassembly procedure
NOTE12b:
STEP PART NAME Fig.
No. No. POINT NOTE Refer to 3.2.3 ASSEMBLY/DISASSEMBLY OF [12] MONI-
[1] BOTTOM COVER ASSY CA1 3(S1),3(L1) - TOR ASSEMBLY for the disassembly of the MONITOR AS-
GRIP BELT,2(S2), SY.
[2] HDD COVER ASSY FA1 NOTE2a,b,c,d
JACK COVER(DC),L2a,b,c,d NOTE13a:
[3] HDD FA2 CN3 NOTE3a,b When attaching the two switches (POWER, MODE), be
[4] HDD CASE ASSY FA3 3(S4a),2(S4b) - careful with the attachment locations. Attach the levers and
[5] TOP COVER(ZOOM) CN5,JACK COVER(REAR),S5,L5a,b NOTE5 switches fixed to one direction as they can be fixed (except
[6] ZOOM UNIT
FA4 the MODE switch lever). After the attachment, check the op-
SHIELD(ZOOM),2(S6),2(L6) NOTE6
eration by moving the switch levers.
4(S7),2(L7a),JACK COVER(REAR),
[7] REAR BOARD ASSY FA5 NOTE7
CN7a,b,L7b,REAR UNIT NOTE13b:
[8] MONI. LOCK CASE ASSY FA6 2(S8),2(L8) - When attaching the SPEAKER WIRE, be careful in the wir-
[9] ing and not to catch the WIRE in between.
FRONT COVER ASSY FA7 2(S9a),S9b,CN9 -
[10] MIC FA8 2(S10),L10,BKT(MIC) NOTE10 NOTE16:
S11,L11a,SHIELD(FRAME), When attaching the SPEAKER, be careful with the attach-
[11] UPPER ASSY FA9 - ment location. Attach the OPE BOARD ASSY first, and then
4(S11),L11b,CN11
[12] follow the figure for the SPKEAKER wiring.
MONITOR ASSY UA1 S12a,CN12,2(S12b),2(L12) NOTE12a,b
S13,INTER RUPTER, NOTE17:
[13] OPE BOARD ASSY UA2 NOTE13a,b
3(S13),CN13,L13 When attaching the MAIN BOARD ASSY, make sure to in-
[14] TOP COVER(U) ASSY 2(S14),2(L14) - sert the corner of the MAIN BOARD ASSY into the slit of the
[15]
UA3 FRAME ASSY.
POWER SW ASSY 2(S15),2(L15) -
[16] SPEAKER UA4 4(S16),L16a,b,BKT(UPPER) NOTE16 NOTE18:
[17] MAIN BOARD ASSY FA10 CN17a,b,2(S17) NOTE17 Refer to 3.2.4 ASSEMBLY/DISASSEMBLY OF [18] OP
[18] OP BLOCK ASSY FA11 3(S18) NOTE18 BLOCK ASSEMBLY/CCD BOARD ASSEMBLY.
NOTE2a:
z Destination of connectors
During the procedure, leave the GRIP BELT removed from
the hook. CN. CONNECTOR PIN
No. No.
NOTE2b: CN3 HDD - MAIN CN102 40
When removing the HDD COVER ASSY, leave the JACK
CN5 MAIN CN104 ZOOM UNIT - 6
COVER (DC) released.
CN7a MAIN CN103 REAR CN6001 53
NOTE2c: CN7b REAR CN6002 TRIG SW - 6
During the procedure, be careful not to damage the tabs. CN9 MAIN CN107 MIC - 4
NOTE2d: CN11 MAIN CN101 OPERATION CN401 50
When removing the HDD COVER ASSY, be careful in han- CN12 OPERATION CN402 MONI-BL CN7601,7602 24/12,12
dling as the HDD may come off. CN13 OPERATION CN403 SPEAKER - 2
NOTE3a: CN17a MAIN CN105 CCD CN5001 24
During the procedure, be careful in handling the HDD. Make CN17b MAIN CN106 OP BLOCK - 26
sure not to give any shock to the HDD.
NOTE3b:
When attaching the HDD, check the positions of the marks,
and be careful with the GEL lift.
NOTE5:
The screw (No.11) is located under the JACK COVER
(REAR).
NOTE6:
Do not disassemble the ZOOM UNIT if not needed as the
SHIELD (ZOOM) is attached to the terminals.
NOTE7:
When removing the REAR UNIT, be careful in handling as
the JACK COVER (REAR) comes off together.
NOTE10:
When attaching the MIC, be careful with the MIC wiring.
NOTE12a:
Remove the screw (No.30), which tightens up the FPC, be-
fore connecting/ disconnecting the FPC to/ from the connec-
tor.

(No.YF137)1-7
 3 NOTE3b
2 (S1) MARK
1 (S1)
CN3
(S1) [1]
a

L1
NOTE3a
[3]

Fig.CA1 Fig.FA2

7
(S4a)
L2d 8
10 (S4a)
(S4b)
L2c
L2b L2a 4
NOTE2c [4]
(S2) [2]

9
(S4b)
NOTE2b
JACK COVER(DC)
NOTE2a
GRIP BELT

5 6
(S2) (S4a)

NOTE2d

Fig.FA1 Fig.FA3

1-8 (No.YF137)
 JACK COVER
(REAR)

18
(S8)
19
(S8)
11 [5] NOTE6
(S5) SHIELD
L5b (ZOOM)
NOTE5 [8]
L5a
[6] L6
L8

12 13
(S6) (S6)

CN5
<NOTE6>

Fig.FA4 Fig.FA6

REAR UNIT
L7b
L7a CN7b
[7]

20
(S9a)

NOTE7 21
JACK COVER (S9a)
(REAR) CN7a
15
(S7)

16 14
(S7) 22
(S7) (S9b)

CN9
17 [9]
(S7)

Fig.FA5 Fig.FA7

(No.YF137)1-9
 FPC

CN12

L10
30
(S12a)
BKT(MIC) NOTE12a

23
(S10) NOTE12b
[10] [12]
24
(S10)

31
L12 (S12b)

WIRE
32
(S12b)
NOTE10 : 0.245N m(2.5kgf cm)
Fig.FA8 Fig.UA1

INTERRUPTER 33
(S13)
L11a 36
SHIELD(FRAME)
34 (S13)
(S13) 35
(S13)
25
(S11)

29 [13]
(S11) CN13
28
(S11)

L11b CN11

27
NOTE13a L13
(S11)
NOTE13b
26
(S11) NOTE13a
[11]
26
(S11)

Fig.FA9 Fig.UA2

1-10 (No.YF137)
 45
L15 (S17) CN17b 46
[14] [15] (S17)
[17]
CN17a
40
(S15)
39
(S15)

L14 NOTE17

38
(S14)

37
(S14)

CN17b CN17a

Fig.UA3 Fig.FA10

BKT(UPPER)
47 48
(S18) (S18)
49
(S18)

[16]
41
(S16)
L16b
L16a
42
(S16)

44
(S16)
NOTE16
FRAME ASSY
43
(S16)
[18]
NOTE18
WIRE : 0.118N m(1.2kgf cm)
Fig.UA4 Fig.FA11

(No.YF137)1-11
3.2.3 ASSEMBLY/DISASSEMBLY OF [12] MONITOR ASSEMBLY
zCAUTIONS
(1) Remove the MONITOR ASSEMBLY from the UPPER (5) Remove the two screws (4,5), and Remove the MONI-
ASSEMBLY first, as they are removed together in main BL BOARD ASSEMBLY by removing the hook (L12h).
parts disassembly, and then proceed to the disassembly (6) Remove the BACK LIGHT.
procedure. (7) Remove the LCD MODULE.
(2) During the procedure, be careful in handling the LCD (8) Remove the LCD BKT.
MODULE and other parts. Pay special attention not to zRemoving HINGE UNIT ASSEMBLY
damage or soil the monitor screen.If fingerprints are left (1) Remove the two screws (6,7), and then remove the
on the screen, wipe them with clean chamois leather or HINGE COVER (U,L).
a cleaning cloth.
NOTE12b:
zRemoving MONITOR ASSEMBLY During the procedure, be careful in handling the MAG-
(1) Turn the HINGE UNIT ASSEMBLY 90°, and remove the NET and be careful with its attachment direction. Make
three screws (1-3). Remove the MONITOR COVER AS- sure to attach the MAGNET with its mark facing inward.
SEMBLY by removing the six hooks (L12a-f).
(2) Pull out the U/D SWITCH BOARD from the MONITOR NOTE12c:
CASE ASSEMBLY. During the procedure, be careful in handling the FPC.
NOTE12a: NOTE12d:
During the procedure, be careful in handling the FPC. The FPC, with its connection to the MONITOR BOARD
(3) Release the lock of the connector (CN12a,b), and re- ASSEMBLY facing inward, is rolled around the axis
move the HINGE UNIT by lifting it up. (shaft) of the HINGE ASSEMBLY rotation 2.5 rounds
(4) Release the lock of the connector (CN12c,d), and pull (2.5times).
out the FPC.

<NOTE12a> L12c
L12b L12d
U/D SWITCH
MONI.COVER L12a
ASSY
FPC 3
(S12b)
5 1 L12e
(S12c) (S12a)
4 L12f
MONI BOARD L12h 2
ASSY (S12c)
(S12a)
<NOTE12b>
Marking in this side.
MAGNET
HINGE COVER(U) HINGE
COVER(U)
BACK LIGHT
NOTE12b
MAGNET
b
BL FPC
NOTE12d a <NOTE12c,d>
HINGE UNIT
LCD MODULE
HINGE COVER(L)
FPC
L12g NOTE12c,d
LCD FPC
6
(S12d) 7
LCD BKT (S12d)

CN12a
CN12b
MONI.CASE NOTE12a
ASSY U/D SWITCH CN12d
b
a

CN12c
0.245N m(2.5kgf cm)
Fig.3-2-3

1-12 (No.YF137)
3.2.4 ASSEMBLY/DISASSEMBLY OF [18] OP BLOCK ASSEMBLY/CCD BOARD ASSEMBLY
zPrecautions zAssembly of OP BLOCK ASSEMBLY / CCD BOARD AS-
(1) Take care in handling the CCD IMAGE SENSOR, OPTICAL SEMBLY
LPF and lens components when performing maintenance (1) Set the OPTICAL LPF first, and then the SHEET to the
etc., especially with regard to surface contamination, at- OP BLOCK ASSEMBLY.
tached dust or scratching. If fingerprints are present on NOTE18c:
the surface they should be wiped away using either a sil- Pay careful attention to the orientation of the OPTICAL
icon paper, clean chamois or the cleaning cloth. LPF.
(2) The CCD IMAGE SENSOR may have been shipped with (2) Attach the CCD BASE ASSEMBLY first then the SHIELD
a protective sheet attached to the transmitting glass. CCD, CCD BOARD ASSEMBLY so that the SHEET
When replacing the CCD IMAGE SENSOR, do not peel stays in place, and tighten with the two screws (1, 2).
off this sheet from the new part until immediately before (3) Solder the 14 points (SD18a) on the CCD BOARD AS-
it is mounted in the OP BLOCK ASSEMBLY. SY.
(3) As the attachment direction of the OPTICAL LPF is im-
portant, be careful when removing it. Make sure to reat- zReplacement of service repair parts
tach the OP LPF in its original direction. The service repair parts for the OP BLOCK ASSEMBLY are as
listed below.Take special care not to disconnect any of the FPC
zDisassembly of OP BLOCK ASSEMBLY / CCD BOARD AS- wires or cause any damage due to soldering (excessive heating).
SEMBLY (1) FOCUS MOTOR UNIT
(1) Unsolder the fourteen soldered points (SD18a) of the (2) ZOOM MOTOR UNIT
CCD BOARD ASSEMBLY. (3) AUTO IRIS UNIT
(2) Remove the two screws (1, 2), and then remove the CCD NOTE18d:
BOARD ASSEMBLY, SHIELD CCD and the CCD BASE When replacing the FOCUS MOTOR UNIT or the ZOOM
ASSEMBLY. MOTOR UNIT, solder the FPC at a space of about 0.5 mm
NOTE18a: above the terminal pin.
Be careful in handling as there are only the OPTICAL NOTE 18e:
LPF and the SHEET stored inside the OP BLOCK The AUTO IRIS UNIT includes the FPC ASSEMBLY and
ASSY when the CCD BASE ASSY is removed. two sensors.
NOTE18b:
Replace the CCD IMAGE SENSOR as a CCD BASE
ASSEMBLY, not as a single part replacement.

NOTE18d,e 7 0.147N m(1.5kgf cm)

9
AUTO IRIS UNIT (S18b) 8 (S18b) 0.078N m(0.8kgf cm)
(S18b) SD18b CCD BOARD ASS'Y
1
(S18a)
SHIELD CCD 2
SENSOR (S18a)
SENSOR

SD18a
SD18b
NOTE18a
SHEET
5 6
(S18b) (S18b) NOTE18a
OPTICAL LPF
NOTE18a,b
CCD BASE ASS'Y
NOTE18c
<CCD BASE>
4 Blue
(S18b) NOTCH PART
FOCUS MOTOR CCD
UNIT 3
(S18b) side
NOTE18d OP
side

NOTE18d
OP BLOCK ASS'Y ZOOM MOTOR UNIT
Fig.3-2-4

(No.YF137)1-13
 SECTION 4
ADJUSTMENT
4.1 PREPARATION 4.1.3 TOOLS REQUIRED FOR ADJUSTMENT
4.1.1 Precaution Torque Driver Bit Tweezers
YTU94088 YTU94088-003 P-895
Camera system and deck system of this model are specially
adjusted by using PC.
However, if parts such as the following are replaced, an
adjustment is required. The adjustment must be performed in a
Service Center equipped with the concerned facilities.
• OP BLOCK ASSEMBLY
• MONITOR ASSEMBLY Chip IC Replacement Jig Cleaning Cloth INF Adjustment Lens
PTS40844-2 KSMM-01 YTU92001B
• EEP ROM (IC4502 of MAIN board)
In the event of malfunction with electrical circuits, first find a
defective portion with the aid of proper test instruments as shown
in the following electrical adjustment procedure, and then
commence necessary repair/ replacement/adjustment.
• In observing chip TP, use IC clips, etc. to avoid any stress.
Prior to replacement of chip parts (especially IC), remove the INF Adjustment Lens Holder Mini Stand Light box Assembly
YTU94087 YTU93108 YTU93096A
solder completely to prevent peeling of the pattern.
• Use a patch cord if necessary. As for a patch cord, see the
BOARD INTERCONNECTIONS.
• Since connectors are fragile, carefully handle them in
disconnecting and connecting the FPC.

4.1.2 REQUIRED TEST EQUIPMENT Gray Scale Chart Color Bar Chart PC Cable
YTU94133A YTU94133C QAM0099-005
• Personal computer (for Windows)
• Color TV monitor
• Oscilloscope (dual-trace type, observable 100MHz or higher
frequency). The one observable 300 MHz or higher frequency
is recommended.
• Digital voltmeter
• DC power supply or AC adapter Communication Cable Service Support System Jig Connector Cable
YTU93107B YTU94057-94 YTU93106A
• Frequency counter (with threshold level adjuster)

• Torque driver
Be sure to use to fastening the mechanism and exterior parts
because those parts must strictly be controlled for tightening
torque.
• Bit
This bit is slightly longer than those set in conventional torque
drivers.
• Tweezers
To be used for removing and installing parts and wires.
• Chip IC replacement jig
To be used for adjustment of the camera system.
• Cleaning cloth
Recommended the Cleaning cloth to wipe down the video
heads, mechanism (tape transport system), optical lens sur-
face.
• INF adjustment lens
To be used for adjustment of the camera system. For the
usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.

1-14 (No.YF137)
• INF adjustment lens holder 4.2 JIG CONNECTOR CABLE CONNECTION
To be used together with the Camera stand for operating the „ Connection procedure
Videocamera in the stripped-down condition such as the sta-
tus without the exterior parts or for using commodities that are NOTE
not yet conformable to the interchangeable ring. For the usage Be sure to turn the power “OFF”, when connecting the JIG
of the INF lens holder, refer to the Service Bulletin No. YA-SB- CONNECTOR CABLE.
10035. If the JIG CONNECTOR CABLE is connected with the pow-
er “ON”, communication error may occur.
• Mini stand
To be used together with the INF adjustment lens holder. For
3
the usage of the Mini stand, refer to the Service Bulletin No. 2
1
YA-SB-10035. COVER(JIG)

• Light box assembly

To be used for adjustment of the camera system. For the
usage of the Light box assembly, refer to the Service Bulletin
JIG
No. YA-SB-10035. CONNECTOR

• Gray scale chart

To be used for adjustment of the camera system. For the
usage of the INF adjustment lens, refer to the Service Bulletin
No. YA-SB-10035.
• Color bar chart SERVICE
SUPPORT
To be used for adjustment of the camera system. For the SYSTEM
JIG CONNECTOR
usage of the INF adjustment lens, refer to the Service Bulletin CABLE
No. YA-SB-10035.
• PC cable
RS232C
To be used to connect the Videocamera and a personal computer COM PORT MENU

with each other when a personal computer issued for adjustment. PC CABLE

• Communication cable COMMUNICATION CABLE

Connect the Communication cable between the PC cable and
PERSONAL COMPUTER
Jig connector cable when performing a PC adjustment. FOR
COMMUNICATION CABLE
• Service support system JIG CONNECTOR COMMUNICATION
CABLE
To be used for adjustment with a personal computer. Software RED
TO NU_RX
can be downloaded also from JS-net. WHITE
TO NU_TX
• Jig connector cable BLACK
TO GND
Connected to JIG CONNECTOR of the main board and used
for electrical adjustment, etc.
Fig.4-2-1
CAUTION
The JIG CONNECTOR CABLE cannot be connected with
the COVER (JIG) removed because of its structure. It is nec-
essary to cut a part of the connector board as shown below.
Pay special attention during the procedure.

JIG CONNECTOR CABLE [YTU93106A]

: The part to be cut

(No.YF137)1-15
„ Jig connector diagrams

JIG CONNECTOR CABLE (YTU93106A)

MAIN CN110 JIG CONN. BOARD

(PIN NO.)
ARMTDO 1 1 ARMTDO
ARMTCK 16 2 ARMTMS
ARMTMS 2 3 XARMTRST
ARMTDI 17 4 REG_3.1V
XARMTRST 3 5 NU_TX
XJRESET 18 6 SJIG_TX
REG_3.1V 4 7 MODO
NU_RX 19 8 NC
NU_TX 5 9 MON_B
AL_3.1V 20 10 MON_R
SJIG_TX 6 11 MON_G
SJIG_RX 21 12 VDCVF
MODO 7 13 NC
SJIG_RST 22 14 ZGH_THRU
NC 8 15 SBT5
GND 23 16 ARMTCK
MON_B 9 17 ARMTDI
HRP 24 18 XJRESET
MON_R 10 19 NU_RX
GND 25 20 AL_3.1V
MON_G 11 21 SJIG_RX
NC 26 22 SJIG_RST
VDCVF 12 23 GND
NC 27 24 HRP
NC 13 25 GND
ZGH_OUT 28 26 NC
ZGH_THRU 14 27 NC
SBD5 29 28 ZGH_OUT
SBT5 15 29 SBD5
WORD 30 30 WORD

Fig.4-2-2

1-16 (No.YF137)
 5.1

CABINET PARTS AND ELECTRICAL PARTS(1)

SERVICE NOTE

Symbol No. [1] [2] [3] [4] [5] [6] [7] [8] [9] [10]
Removing order of screw 1 2 3 4 5 - 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Place to stick screw -
Reference drawing (Fig.No.) CA1 FA1 FA2 FA3 FA4 FA5 FA6 FA7 FA8
Screw tightening torque a

CABINET PARTS AND ELECTRICAL PARTS(2)

Symbol No. [11] [12] [13] [14] [15] [16] [17] [18]
Removing order of screw 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49
Place to stick screw
Reference drawing (Fig.No.) FA9 UA1 UA2 UA3 UA4 FA10 FA11
Screw tightening torque a b a c

[12]MONITOR ASSY [18]OP BLOCK ASSY/CCD BOARD ASSY

Symbol No. [12] [18]
Removing order of screw 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9
Place to stick screw
SECTION 5

Reference drawing (Fig.No.) 3-2-3 3-2-4

Screw tightening torque b a d e
TROUBLE SHOOTING

NOTE:
1) and (This mark shows where to attach the screws) : Do not reuse the screws because the screw lock bond was applied to prevent the screws from loosening.
Prepare the specified screws and use them in place of the removed screws.
2 )Tightening torque for the screws
There are setting limits of the torque value for the torque driver. If the value exceeds the setting value, take it as a rough measurement (reference value),
and tighten the screw manually.
The specified torque value is a recommended value of the initial assembly. Therefore, set the value below the specified torque value in the assembling procedure.
Be careful not to break either the screws or the screw holes.

a : 0.098N m (1.0kgf cm) b : 0.245N m (2.5kgf cm) c : 0.118N m (1.2kgf cm) d : 0.147N m (1.5kgf cm) e : 0.078N m (0.8kgf cm)

(No.YF137)1-17
Victor Company of Japan, Limited
Camcorder Category 12, 3-chome, Moriya-cho, kanagawa-ku, Yokohama, kanagawa-prefecture, 221-8528, Japan

(No.YF137)
Printed in Japan
VPT