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INTERNATIONAL ISO
STANDARD 5294
Second edition
1989-07- 15

Synchronous belt drives - Pulleys

Transmissions synchrones par courroies - Poulies

Reference number
ISO 5294 : 1989 (El
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ISO 5294 : 1989 (El

Foreword
ISO (the International Organization for Standardization) is a worldwide federation of
national Standards bodies (ISO member bedies). The work of preparing International
Standards is normally carried out through ISO technical committees. Esch member
body interested in a subject for which a technical committee has been established has
the right to be represented on that committee. International organizations, govern-
mental and non-governmental, in liaison with ISO, also take part in the work. ISO
collaborates closely with the International Electrotechnical Commission (IEC) on all
matters of electrotechnical standardization.

Draft International Standards adopted by the technical committees are circulated to

the member bodies for approval before their acceptance as International Standards by
the ISO Council. They are approved in accordance with ISO procedures requiring at
least 75 % approval by the member bodies voting.

International Standard ISO 5294 was prepared by Technical Committee lSO/TC 41,
Pulleys and belts (including veebelts).

The second edition cancels and replaces the first edition (ISO 5294 : 19791, of which it
constitutes a technical revision.

Annex A of this International Standard is for information only.

0 ISO 1989
All rights reserved. No part of this publication may be reproduced or utilized in any form or by any
means, electronie or mechanical, including photocopying and microfilm, without Permission in
writing from the publisher.
International Organization for Standardization
Case postale 56 l CH-121 1 Geneve 20 l Switzerla nd
Printed in Switzerland
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INTERNATIONAL STANDARD ISO 5294: 1989 (E)

Synchronous belt drives - Pulleys

1 Scope valid. All Standards are subject to revision, and Parties to

agreements based on this International Standard are encour-
This International Standard specifies the principal charac- aged to investigate the possibility of applying the most recent
teristics of synchronous pulleys for use in synchronous endless edition of the Standard indicated below. Members of IEC and
belt drivesl) for mechanical power transmission and where ISO maintain registers of currently valid International Stan-
positive indexing or synchronization may be required. dards.

The principal characteristics include IS 0 254 : 1981, Qual@, finish and balance of transmission
pulleys.
a) tooth dimensions and tolerantes;

b) pulley dimensions and tolerantes; 3 Tooth dimensions

c) quality specification. 3.1 Involute teeth

As far as dimensions are concerned, the pulleys specified in this
3.1.1 The involute tooth Profile results in different dimensions
International Standard, for pitch code MXL, may be used inter-
for each pulley diameter. Therefore, to specify the involute
changeably with the belts specified in ISO 5296-1 and
tooth dimensions would require a very voluminous table. For
ISO 5296-2.
this reason, as well as because of the difficulty in specifying the
curved side of an involute tooth, dimensions are specified for
the generating tool rack required to produce the involute tooth.
2 Normative reference

The following Standard contains provisions which, through 3.1.2 Dimensions and tolerantes for the generating tool rack
reference in this text, constitute provisions of this International for synchronous pulleys with involute teeth are given in table 1
Standard. At the time of publication, the edition indicated was and figure 1.

1) These drives have been known under various names in the past, for example : timing belt drives, positive belt drives, gear belt drives.

1
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ISO 5294 : 1989 (E)

Figure 1 - Generating tool rack for pulleys with invoiute teeth

Table 1 - Dimensions and tolerantes for generating tool rack for pulleys with involute teeth

...... in mm in mm in
7 + 0,05 + 0,002 mm 1 in
2 *0,003 to,ooo 1 AZ0,12 0 1 0 0 0 *0,03 j iO,OOl dz0,03 It 0,001
1 / I
,
I

m , I 28 I 0,6l i 0,024 I I
z > 24 20 0,67 1 0,026 5 I
I / /
/
/
1 , I

XL z> 10 5,08 I 02 25 1,4 ' 0,055 1,27 ' 0,05 0,61 1 0,024 0,61 0,024 0,508 j 0,02
, i
L 22 10 9,525 0,375 20 2,13 I 0,084 3,l j 0,122 0,86 / 0,034 0,53 1 0,021 0,762 j 0,03
1 j /,

,
z> 19 1,42 / 0,056
/

0,457 2,69 0,106 2,82 0,111 3,048 ' 0,12

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ISO5294:1989 (EI

3.2 Straight-sided teeth 3.2.2 Dimensions and tolerantes for straight-sided teeth (see
figure 2) are given in table 2.
3.2.1 Involute teeth are normally recommended for syn-
chronous belt drives. Since straight-sided teeth are in use, their
specifications are also included.

Figure 2 - Straight-sided teeth

Table 2 - Dimensions and tolerantes for pulleys with straight-sided teeth

,
MXL 0,84 k 0,05 0,033 *0,002 669 -i
Io5
l: 0,027 -0 Ioo2 20 0,25 0,Ol 0,13 + iJo5 i 0,005 + ;too2 0,508 j 0,02
I i

XXL 0,96 + ito5 / 0,038 + itoo2 0,84 -; Io5 1 0,033 -i Ioo2 25 0,35 : 0,014 0,3 I!I 0,05 / 0,012 +0,002 0,508 1 0,02
I I ,
/I
I
l 1
XL 1,32 rto,o5 1 0,052 k0,002 lt65 _ 0I08 j 0,065 _ 0Ioo3 25 0,41 0,016 0,64 +iro5 j 0,025 +$Oo2 0,508 j 0,02
/ I I
i /
II
L 3,05 k 0,I 1 0,12 +0,004 2,67 -; 1 0,105 m;oo4 20 1,19 0,047 1,17 +$13 / 0,046 +$Oo5 0,762 / 0,03
I I Io I II 1I
I
H 4,19 +0,13 0,165 f 0,005 3to5 -0 0,12 -; Ioo5 20 1,6 0,063 1,6 +;.13 1 0,063 +iroo5 1,372 !/ 0,054
I I3
ll
I
XH 7,9 + 0,15 0,311 -to,oo6 Tl4 -0 I3 0,281 -im5 20 1,98 0,078 2,39 +o0' 13 0 094
I
+ 0,005 2,794 j 0,ll
r I 0

XXH 12,17 f 0,18 0,479 +0,007 lOt3l -0 rI3 I 0,406 -; ,oo5 20 3,96 0,156 3,18 +;#13 ' 0,125 +$Oo5 3,048 0,12
I

3
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Iso 5294 : 1989 (El

3.3 Pitch-to-pitch tolerantes arc of a pulley, are given in table 3. This tolerante applies to the
distance between the same Point on either the right or left cor-
Tolerantes on the amount of deviation of belt pitch between responding flanks of adjacent teeth.
adjacent teeth, and on the summation of deviations within 90’

Table 3 - Pitch-to-pitch tolerantes

Allowable deviation of pitch

Outside diameter
Between any two Summation within
dO
adjacent teeth a 90° arc

mm in mm in mm in

dO < 25,4 d,< 1 0,03 0,001 0,05 / 0,002

l I
25,4 < d, < 50,8 l<d,a 2 0,03

50,8 < d, < 101,6 1 Z<d,< 4 0,03

/
101,6 <d, < 177,8 4<d,< 7 0,03 j OfOO1 0,13 i/ 0,005
I I
l
177,8 < d, 4 304,8 7<d,<l2 0,03 / 0,001 0,15 j 0,006
l

I 304,8 < d, < 508 / lZ<d,<ZO

I
0,03 0,001 0,18 0,007
I
dO>508 d, > 20
I 0,03 0,001 02 0,008
I