GAB Neumann Brochure 2018
GAB Neumann Brochure 2018
GAB Neumann Brochure 2018
Experts in Corrosion-Resistant
Process Equipment
Content
GAB Neumann 4
Impervious Graphite 6
Pressureless Sintered Silicon Carbide 8
For more than 50 years, GAB Neumann has been designing and
manufacturing impervious graphite and silicon carbide heat
exchangers, process equipment, spare parts, components, and
complete systems for ultra-corrosive applications in the chemical,
pharmaceutical, steel pickling, and environmental industries.
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Safety, Reliability, and Performance
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Impervious Graphite
BTU.inch
W/m.K hr.ft2.°F
900 900
1 20 1 30 1 30 833
Impervious Graphite 1 00 694
80 555
• An homogenous graphite 60 41 0 41 6
structure with a suitable 50
40 278
grain size distribution, an 20 1 20 1 20
205
7 80 25 1 39
adapted phenolic resin, 1 17 17
0 12 0
and perfectly established
Graphite
SiC
Stainless steel
Hastelloy
Zirconium
Glass
Titanium
Tantalum
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Range of Graphite Process Equipment
Impervious Graphite
Process Equipment
• Outstanding corrosion
resistance against all
Annular Groove common acids
Interchangers, • Annular Groove and block
RA/WA series heat exchangers,
Quenches columns, quenches, and
much more.
• High thermal conductivity
• Good resistance against
thermal shocks
• Design temperature
between -60°C and 200°C
(-76°F and +392°F)
• Low total cost of
ownership
Annular Groove
Block Heat Absorbers, A series
Exchangers, Columns
GE/GZ series
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Pressureless Sintered Silicon Carbide (SiC)
After mixing very fine silicon carbide powder with non-oxide sintering
additives silicon carbide, parts are formed using extrusion (tubes) or
cold isostatic pressing (plates and blocks). The parts can then be
machined if required before being sintered at a temperature between
2000°C to 2300°C (3632°F to 41 72°F) under vacuum.
HF/HNO 3
96% H 2SO 4
98% H 2SO 4
85% H 3PO 4
Distilled H 2O
53% HF
32% HCl
25% HCl
30% NaOH
50% NaOH
30% KOH
45% KOH
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Complete Range of Silicon Carbide Heat Exchangers
• Outstanding corrosion
resistance against all
common acids, oxidizing
media, and bases
• Plate, block, and shell &
tube heat exchangers
• High thermal conductivity
• Good resistance against
thermal shocks
Silicon carbide Silicon carbide Silicon carbide • Design temperature
plate heat block heat shell & tube heat between -60°C and
exchanger, SP exchanger, SE exchangers, SR +220°C (-76°F to 428°F)
series series series • Low total cost of
ownership
• Heat transfer area up to
GAB Neumann offers the largest, safest, and most advanced range of 42.2 m 2 (452 ft2)
silicon carbide heat exchangers in the industry. Our silicon carbide
plate heat exchangers can be used as heaters and coolers. Our
silicon carbide block and as shell & tube heat exchangers can be
used as condensers, coolers, heaters, evaporators, and absorbers.
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Impervious Graphite
Process Equipment
Annular Groove Condenser, NB / HB series
Features
• Condensation of ultra-corrosive vapors
• Corrosion resistance on both process and on
services sides. Highlights
• Carbon fiber reinforcement (optional)
• Demountable headers for easy access to the • Adjustable cross sections
process side (optional) on both sides
• Heat transfer area up to 55 m² (592 ft²) • No gasket and therefore
• Design pressure between -1 barg (full no risk of leakage
vacuum) and +1 0 barg (1 45 psig) • Thick graphite walls
• Design temperature between -60°C and ensure mechanical
200°C (-76°F and +392°F) strength and prevent
• Vertical or horizontal placement failure due to swelling
stresses
Applications (examples)
• Condensation of chlorinated solvents or acidic Benefits
chemicals in the pharmaceutical,
agrochemical, or dyestuff industries. • High operational safety
• Condensation of vapors in inorganic • High overall heat transfer
processes (e.g. hydrochloric acid vapors) coefficient
• Low fouling tendency
• Compactness
Features
• Specific design and manufacturing processes for cGMP applications Highlights
(e.g. in the pharmaceutical or fine chemicals industries) • Demountable headers
• Suitable for applications where FDA or other special food processing with easy access for
requirements need to be met cleaning or inspection
• Fully drainable design with no gaps or dead zones • Cleaning in place
• Heat transfer area up to 55 m² (592 ft²) • Sight glass
• Design pressure between -1 barg (full vacuum) and +1 0 barg (1 45 psig)
• Design temperature between -60°C and 200°C (-76°F and +392°F) Benefits
• Vertical or horizontal placement
• Fully drainable design
Applications (examples) • Specific impregnation,
• Overhead condensation of highly-corrosive chemicals in multi-purpose manufacturing, and
plants in the pharmaceutical and fine chemical industries cleaning processes
• Condensation in Active Pharmaceutical Ingredient (API) plants.
• Production of food ingredients (e.g. flavors and fragrances)
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Annular Groove Partial Condenser, GN / GH series
Features
• Condensation of ultra-corrosive vapors
• Corrosion resistance on both sides
• Carbon fiber reinforcement (optional) Highlights
• Demountable headers for easy access to the
process side (optional) • Large cross-section and
• Incorporation of a demister (optional) heat transfer surface on
• Heat transfer area up to 1 00 m² (1 076 ft²) process side
• Design pressure between -1 barg (full • cGMP design (optional)
vacuum) and +1 0 barg (1 45 psig) • Fully drainable design
• Design temperature between -60°C and
200°C (-76°F and +392°F) Benefits
• Vertical or horizontal placement
• Ultra-efficient
Applications (excerpt) condensation and gas /
• Condensation of chlorinated solvents or acidic liquid separation
chemicals e.g. in compliance with VOC • Compactness
regulations • No risk of batch to batch
• Condensation and separation of ultra- cross-contamination
corrosive vapors e.g. after steam ejectors
Features
• Heating or cooling of ultra-corrosive media Highlights
• Heat interchange between two ultra-corrosive media. • Adjustable cross sections
• Vertical or horizontal placement on both sides
• Wavy groove design for enhanced turbulence • No gasket and therefore
(optional) no risk of leakage
• Carbon fiber reinforcement (optional) • High self-cleaning effect
• Heat transfer area up to 55 m² (592 ft²)
• Design pressure between -1 barg (full vacuum) Benefits
and +1 0 barg (1 45 psig)
• Design temperature between -60°C and 200°C • Ultra-efficient heat
(-76°F and +392°F) transfer
• Vertical or horizontal placement • Compactness
• Great operational safety
Applications (excerpt) and reliability
• Heating or cooling for hydrochloric acid, sulfuric • No risk of cross-
acid, or chlorinated solvents contamination
• Heat recovery between two corrosive media
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Block Heat Exchanger, GE / GZ series
Features
• Versatile design adapted to the cooling,
heating, condensation and evaporation of
ultra-corrosive media Highlights
• Heat transfer area up to 200 m² (21 52 ft²)
• Design pressure between -1 barg (full • Single or double-row
vacuum) and +1 0 barg (1 45 psig) drilling on process side
• Design temperature between -60°C and • Sturdy construction
200°C (-76°F and +392°F) • Modular design
• Vertical or horizontal placement
Benefits
Applications (examples)
• Heat and cooling of ultra-corrosive media in • Versatile design
heavy chemistry applications • Large heat transfer areas
• Heating of carbon steel pickling baths • Operational safety
• Cooling of galvanizing baths in steel finishing • Mechanical cleanability
processes
• Evaporation of chlorinated organic solvents
• Absorption of hydrochloric acid-containing
gases
Features
• Absorption of ultra-corrosive gases Highlights
• Absorption of up to 2000 kg/h of pure HCl gas
• Design temperature between -60°C and • Cross section adapts to
200°C (-76°F and +392°F) the progressively
• Design pressure between -1 barg (full decreasing gas flow
vacuum) and +1 0 barg (1 45 psig) • High performance
• Vertical placement only • Compact design
• Sturdy design
Applications (examples)
• Absorption of hydrochloric, hydrofluoric or Benefits
hydrobromic acids
• Recovery of hydrochloric acid • Ultra-efficient mass
• Generation of dry hydrochloric acid transfer
• Great operational safety
and reliability
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Column and Column Internals
Features
• Column and vessels
• Supporting grids
• Liquid distributors Highlights
• Down-comers
• Bubble-cap trays • Monolithic (small and
• Structured or random packing sections medium diameters) or
• Demisting beds segmented (large
• Diameter up to 3 meters diameter) columns
• Minimum design pressure: -1 barg (full • Monolithic or segmented
vacuum). Maximum design pressure depends internals
on diameter • Mechanical Design
• Design temperature: -60°C to +200°C Analysis Using the Finite
(-76°F to 392°F) Element Method
• Vertical placement only • Full vacuum
Applications (examples)
• Absorption
• Distillation
• Stripping
• Scrubbing
Features
• Especially designed for vertical installation Highlights
directly between columns sections
• cGMP design (optional) • Inline installation
• Minimum design pressure: -1 barg (full • Compactness
vacuum). Maximum design pressure Benefits
depending on diameter
• Design temperature: -60°C to +200°C • Small footprint
(-76°F to 392°F) • No piping
• Vertical placement only • Cleanability on process
side
Applications (examples)
• Reflux condensation of head vapors
• Partial condensation
• Sump heating
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Sulfuric Acid Dilution Cooler, RA-K series
Features
• Dilution and cooling of sulfuric acid
• Separate inlets for concentrated sulfuric acid
and dilution water Highlights
• Acid injection through PTFE Sparger
• Carbon fiber reinforcement (optional) • Dilution and cooling
• Heat transfer area up to 55 m² (592 ft²) combined in one single
• Design pressure between -1 barg (full piece of equipment
vacuum) and +1 0 barg (1 45 psig) • Dilution inside of the heat
• Design temperature between -60°C and exchanger
200°C (-76°F and +392°F) • Compactness
• Vertical or horizontal placement
Benefits
Applications (examples)
• Dilution of concentrated sulfuric acid • Long equipment lifetime
• Production of battery acid thanks to progressive
mixing and efficient
cooling
• Small footprint
• No piping
Features
• Steam jet ejectors Highlights
• Single and multi-stage steam
• Steady, reliable, and cost-
jet vacuum generation groups
effective vacuum
• Condensers can be split into several
generation
condensation areas to reduce cost
• Outstanding corrosion
• Deep vacuum (< 1 mbar) possible
resistance
• Carbon fiber reinforcement (optional)
• Sturdy, compact, and
• Design pressure: -1 barg (full vacuum) to
modular design
+1 0 barg (1 45 psig)
• Compactness
• Design temperature: -60°C to +200°C
(-76°F to 392°F) Benefits
• Vertical or horizontal placement
• High operational reliability
Applications (examples) (no moving parts)
• Vacuum generation for ultra-corrosive applications • Small footprint
• Vacuum generation for chemical, pharmaceutical or
fine chemical applications
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Quench
Features
• Complete product portfolio with spray, pipe, or
Venturi quench.
• Gas flow up to 35000 Nm3/hr (1 235000 ft3/hr) Highlights
• Incoming gas temperature up to 1 300°C
(2372°F) • Outstanding corrosion
• Ultra-efficient wall cooling resistance
• Suitable for halogen- or NO x-containing gases • Instantaneous cooling
• Minimum design pressure: -1 barg • Huge liquid-gas interfacial
(full vacuum) area
• Maximum design pressure depends on the • Design perfectly adapted
vessel diameter to the process conditions
• Design temperature: -60°C to +200°C • Very efficient wall cooling
(-76°F to 392°F)
• Vertical placement only Benefits
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Hydrochloric Acid Recovery and Dry Hydrochloric Acid Generation Units
• Customer-specific design
• Recovery and
beneficiation of
hydrochloric acid
• Generation of anhydrous
hydrochloric acid
• Outstanding corrosion
resistance
• Superior heat transfer and
mass transfer
performances
• Superior process
Features equipment (absorber,
• Hydrochloric acid recovery fractioning column,
• Anhydrous hydrochloric acid generation reboiler, and condensers)
• Falling film absorber efficiency
• Fractioning column • Reboiler and condenser
• Bottom reboiler integrated in the column
• Head condenser • High operational safety
• Additional condensers if required to decrease the • Sturdy and modular
water content design
• Pure HCl with less than 20 ppm water • Short lead time
• Long lifetime
Main applications
• Hydrochloric acid recovery
• Generation of anhydrous hydrochloric acid
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Spare Parts & Components
Features
• Cubic and cylindrical blocks with single or double row drilling
• Cubic and cylindrical headers
• Column sections
• Column internals
• Nozzles
• Steam jet ejectors
• Thermowells
• Custom-made parts
Applications
• Spare parts for impervious graphite process equipment
• Spare parts for silicon carbide process equipment
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Silicon Carbide
Heat Exchangers
Plate Heat Exchanger, SP series
Features
• CORRESIC® pressureless sintered silicon
carbide plates
• Universal corrosion resistance (acids, bases, Highlights
and oxidizing media)
• High thermal conductivity • Outstanding corrosion
• Sturdy modular design resistance of α-SiC
• 3 different plates sizes 260, 500, and • Extremely high overall
585 mm (1 0, 20, 23”) heat transfer coefficient
• PTFE gaskets between the plates • PTFE-lined steel end
• Suitable for heat recovery plates
• Heat transfer up to 7.1 m2 (75 ft2) • Resistance to abrasion
• Operating pressure between -1 bar • Good resistance to
and +1 6 bar (Full vacuum to 240 psig) thermal shocks
• Operating temperature between • Compactness
-30°C to +200°C (-22°F to 392°F)
Benefits
Applications (examples)
• Heating and cooling of ultra-corrosive • High operational reliability
chemicals
• Heat recovery between two ultra-corrosive
chemicals
• Acid concentration processes
• Hydrofluoric acid processing
• Manufacturing of ultra-pure chemicals for
electronics applications
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Block Heat Exchanger, SE series
Features
• CORRESIC® pressureless sintered silicon
carbide blocks and headers
• Universal corrosion resistance (acids, bases, Highlights
and oxidizing media)
• High thermal conductivity • Outstanding corrosion
• Sturdy modular design resistance of α-SiC
• 3 different block diameters namely 1 60, 260, • α-SiC, PTFE-lined steel,
and 350 mm (6, 1 0, 1 4”) or in glass-lined steel
• Multipass design headers
• 9 or 1 6 mm (0.35 or 0.63”) drillings on • Resistance to abrasion
process side • Good resistance to
• 8 mm (0.31 ”) drilling on service side thermal shocks
• 2 to 1 2 blocks per heat exchanger
• PTFE gaskets between the blocks Benefits
• PTFE gaskets between the blocks and the
headers • Steam operation possible
• Low total cost of ownership on service side
• Suitable for heating with steam • High operational reliability
• Heat transfer up to 22.1 m 2 (237 ft2)
• Operating pressure between -1 bar
and +1 6 bar (Full vacuum to 240 psig)
• Operating temperature between -60°C and
+220°C (-76°F to 428°F)
• Horizontal or vertical placement
Applications (examples)
• Heating, cooling, evaporation, or
condensation of ultra-corrosive chemicals
• Heating or evaporation with steam on service
side
• Stainless steel pickling applications
• Acid concentration processes
• Hydrofluoric acid processing
• Manufacturing of ultra-pure chemicals for
electronics applications
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Shell & Tube Exchanger, SR series
Features
• CORRESIC® pressureless sintered silicon carbide tubes
• Universal corrosion resistance (acids, bases, and oxidizing media)
• High thermal conductivity Highlights
• Modular design
• 2 different tube diameters 1 4 and 1 9 mm (0.55” and ¾”) • Outstanding corrosion
• Tube length between 1 and 4.5 m (3.3 and 1 4.8’) resistance of α-SiC
• 8 to 222 tubes per heat exchanger • Unique patented triple
• Unique patented triple tube sheets double sealing system with tube sheet double sealing
FFKM gaskets on corrosive side(s) and FKM gaskets on non- system
corrosive side • Safest and most reliable
• Various construction materials possible for the shell and the sealing system in the
headers, namely glass-lined steel, PTFE-lined steel, glass, stainless industry
steel, and carbon steel • Leak detection system
• Leak detection system (optional)
• Low total cost of ownership • Good resistance to
• Heat transfer area up to 42.2 m 2 (452 ft2) thermal shocks
• Operating pressure between -1 bar and +1 0 bar
(Full vacuum to 1 45 psig) Benefits
• Operating temperature between -30°C and +220°C
(-22°F to +428°F) • High operational safety
• Horizontal or vertical placement and reliability
• No risk of cross-
Applications (examples) contamination
• Heating, cooling, or condensation of ultra-corrosive chemicals
• Condensation of process vapors
• Condensate cooling
• Acid concentration processes
• Hydrofluoric acid processing
• Ultra-pure chemical manufacturing for electronics applications
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Impervious Graphite and Silicon Carbide
Heat Exchangers, Process Equipment,
and Complete Systems
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