Turkay DM Manual
Turkay DM Manual
Turkay DM Manual
1
INTRODUCTION
ROTARY DRUM MOWER
Technical Specifications :
TÜRKAY Company offers you the TTCBM Rotary Drum Mower which is drived by the
tractor tail spindle,and connected to it with three point hitch system.It reaps,the feed
plants,grass,meadow grass as well as wild plantsand heath bordering the roads.It achieves
high capacity with low power consumption and provides propellant saving.The action is
transmitted serially through it’s three fold belt pulley.The belt of the pulley mechanism is
tightened with a spring.It has an automatic security system.Reaping height can be
adjusted.Adjustment is possible for road and work status.
Besides the instructions from this booklet take into consideration all generally used safety
and accident regulations before working with the machine.
2
INTRODUCTION
TRANSPORTING :
ATTENTION !
WHILE THE MACHINE IS CONNECTED TO THE TRACTOR AND
IF THE TRACTOR IS IN WORKING POSITION,
1. Transporting with forklift : You must choose a forklift according to the weight of the
machine.Hold the machine from its weight center.Connect the forklift hook on the machine
from the weight center.Start transporting the machine.
2. Transporting with crane: This method is same as transporting with forklift.Hold the
machine from its weight center by crane.Pay attention if the security lock of the crane’s hook
is workng safely.
ATTENTION !
PAY ATTENTION TO BE NOT UNDER THE MACHINE
WHILE TRANSPORTING
• Never be under the machine or near the machine while transporting it by forklift,crane or
palette.
• Take care of the security of the hook and iron ropes.Be sure that they are full of security.
3
INTRODUCTION
ATTENTION !
TAKE CARE OF THE HOOKS AND IRON ROPES OF
THE CRANE AND FORKLĐFT TO BE SAFETY ENOUGH
Drum Mower has been designed for mowing of all kinds of grass and clover on clean
surfaces.
It consists of a cutter with 2 drums,where each of them is equipped with 3 knives.Drums are
turnably fastened to the cutter-bar housing.Protection covers,covering the cutter bar from the
top,are also fastened to the cutter bar housing.The cutter bar is surrounded by protection
curtain.
The cutter bar is flexibly connected to the hitch by a square,welded profile.They are
additionally connected by a discharging spring which discharges the pressure of the cutter
bar to the ground.3 point hitch for connection to the tractors of the I or II category is made of
round tube.
Mower drive is led from the tractor over the P.T.O Shaft to the connecting shaft of the
mower,belt transmission,gear-box transmission shaft to the gears in the gear-box and over
them to the drums.Mower is equipped with a safety fuse which protects it from damages
which may occur if the mower hits an obstacle.
4
INTRODUCING THE MACHINE
5
INTRODUCING THE MACHINE
Connection to the tractor , Firstly connect the lower non adjustable arm then adjustable
arm at the end connect upper connection arm.While disconnecting the machine do the
opposite.The machine should be positioned as near to the tractor as possible,for using the
whole working width(Şekil 4).
1-Upper hitch arm
2-Left hanger arm
3- Stretchning chains
• P.T.O shaft can only be connected when the P.T.O connection and engine are switched off
and the ignition key is pulled down.
6
INTRODUCING THE MACHINE
Preparation of the mower for transport position
Pic.6-Transport position
1-disconnect the tension spring(Pic. 7) 2-Connect the tension pin and control(Pic.8)
7
INTRODUCING THE MACHINE
Regulation of cutting height,
ATTENTION!
NEVER TOUCH THE MACHINE WITH HAND,FOOT WHILE IT IS
WORKING.
Mowing Instructions,
• Before entering with the mower into the grass,pay attention to achieve 540 rpm.on the
P:T:O shaft.Those rotations should be kept during moving so that you get clean cut.
• Choose the gear which will enable best moving according to the ground condition.
• Change or turn around the knives on time.Only sharp knives provide the biggest capacity
• Pay attention to the fact that the middle beam is always parallel with the ground during
moving so that the mower adjusts well to the ground.
8
INTRODUCING THE MACHINE
Belt tightening,
The vee-belts are mostly stretched in the first
working hours.On the tightening device there is a
spring that enables the belts to remain tightened
inspite of the stretching.We advise you to control
the level of tightening from time to time (Pic.18)
Attention,
If you tighten the belts more than necessary,there is
a danger of damaging the bearings and shafts
ATTENTION!
STOP THE ENGINE!! THEN ADJUST AND PREPARE THE
MACHINE FOR WORK
• Pay your best attention to proper mounting and securing of the P.T.O shaft.
• Make sure that nobody is in the area of danger of the implement before switching on the
P.T.O shaft connection.
• When working with the P.T.O shaft connection nobody is allowed to be in the area of
rotating connection on the P.T.O shaft.
• After switching off the P.T.O shaft conneciton the danger of rotating heavier parts
remains.Do not get close to the implement during this period.You can start to work only when
the rotation is completely stopped.
• P.T.O shaft protection must be fitted on.And must be in perfect condition.
• Use only original P.T.O shafts prescribed by your manufacturar.Because the manufacturer
will not take any responsibility if another shaft is used.
9
PREPARING THE MACHINE FOR WORK
• Firstly connect the lower non adjustable arm then adjustable arm at the end connect upper
connection arm.While disconnecting the machine do the opposite.
• Before connecting the pto,clean the surfaces of spindle and lubricate them wtih grease.
Later shift the shaft on the pto spindle until the pin fits into safely.The shifting distance must
be at least 15 cm.Take pto shaft guard in a safety position by hanger.This safety position is
for the tractor and for the rotation of fixed parts.
• P.T.O shaft can only be connected when the P.T.O connection and engine are switched off
and the ignition key is pulled down.
• Connect the prescribed P.T.O. shaft and secure the P.T.O shaft connection by a chain
Make sure that the P.T.O shaft is in proper position on both ends.the adjustment of the
P.T.O shaft is necessary for different tractors.To find out the right length.Shorten both shafts
and proteciton tubes for exactly the same length.
To find the right length:
Connect the machine to the tractor.
Pull out the P.T.O shaft entirely and connect each separate half of the shaft to the tractor
and compare them with each other.
If the covering of the P.T.O shaft and P.T.O shaft does not run into the block at horizontal
position.In case you need to shorten the P.T.O shaft.Shorten the shaft in exactly the same
length.
10
MAINTENANCE AND REPAIR
ATTENTION !
MAINTENANCE,REPAIRS,CLEANING MAY ONLY BE EXECUTED
WHEN THE DRIVE AND THE ENGINE ARE SWITCHED OFF AND
THE IGNITION KEY IS PULLED OUT.
TTCBM1651 Drum Mower is produced by full of quality.So this machine will not need so
much maintenance and repair after working with the machine.
Take care about the items that is written below for maintenance and repair :
Take care about the items that is written below for maintenance and repair :
- Turn engine off when adjustment,service and repair work is to be done.
- Do not work under the machine without safe support
- Retighten all screws after the first hours of operation
Cleaning of machine parts
-Do not use high pressure water for the cleaning of bearing and hydraulic parts.
-Danger of rust
-After cleaning,grease the machine according to the lubrication chart and carry out a short
test run.
-The knife has cutting edges at both sides.Therefore it is possible as soon as one edge is
blunt to take the knives and use it on the next drum
11
MAINTENANCE AND REPAIR
-Support the lever against the lower edge of the drum and press the flexible holder on the
lower end of which is fixed the cutter on the pin.
Remove the damaged knives and apply a new one,at the same time the rests of fodder
around the pins of the knife holders,eventually from the inner space of the discs
Remove the lever and check whether the pin of the holder has returned to the initial position
and whether the knife removes the knife revolves freely on the pin
If mowing disc is worn through close to the mowing knives proceed as follows:
-Remove bottom disc
-Undo nuts on kinfe mountings
-Tighten bolts frimly and check aftersome horus operation
12
MAINTENANCE AND REPAIR
Lubrication :
-Lubricate with grease before starting work and every 8 hours worked.
-Before any extended period of non-use,clean and lubricate driveshafts
-For winter working,grease the tube guards,to avoid them freezing together
-Gear oils according to operating instructions-however at least once a year
-Take out oil drain plug,let run out and duly dispose waste oil
-Before garaging the machine(winter season)an oil change and greasing of all lubricating
points has to be done.Unprotected metal parts outside(joints e.t.c)have to be protected
against corrosion
Pic.18-Lubrication chart
13
WORKING SAFETY
Safety decals:
There are 3 types of main safety decals.These are shown as,
Danger : When you see this alert symbol and heading be alert to the danger of injury of
death of men and animals.
Alert : When you see this heading,be alert to the possibility of serious injuries because of
using the machine out of the using rules.
Attention : When you see this heading,be alert to the possibility of damage to
equipment,crop,building,etc.but to financial and/or juridical problems as well.
14
WORKING SAFETY
ATTENTION !
READ OPERATORS MANUEL BEFORE STARTING TO
WORK WITH THE MACNINE.
All machines have stickers glued on.In this stickers machine type,adress of
manufacturer,machine serial number,model of the machine is prescribed.
• Safety and warning decals,placed on the machine,give important instructions for safe
work.Take them into consideration for your safety.
15
WORKING SAFETY
• Make sure you get familiar with all devices and elements for handling and with the
functions before starting with the work.
• Avoid wearing loose-fitting clothes.Clothes should fit tight to the operator’s body..
• Implements should be connected according to the instructions,fastened to the prescribed
devices and secured.
• Never left the driving seat during driving.
• Strating devices for remote control should be secured in a way that,they can not be
unintentionally released during transport or work.
• When disconnecting the machine from the tractor,place it on the flat ground..
• Never jump,sit or climb on the machine while it is connected to the tractor.
• Stopping or operating the machine must be done by the driver.No one may drive the
tractor except the driver.
• Use protection for hearing and glasses while working with the machine if the tractor does
not have a closed cabin.
16
TECHNICAL DOCUMENTATION
17
MANUFACTURER INFORMATION
18
MANUFACTURER’S
DECLERATION OF CONFIRMITY
Declare under our own responsibility that the product(s); according to EC Machinery
Directive 98/37/EC (Annex V)
TS EN ISO 12100-1 / Safety of Machinery-Basic Concepts General Principles for Design Par
1:Basic Terminology, Methodology
TS EN ISO 12100-2 / Safety of machinery; safety distances to prevent danger zones being
reached by the upper limbs
The CE Mark on the product(s) and/or its(their) packaging signifies that TÜRKAY TARIM
MAKĐNALARI holds the reference technical file(s) available to the European Union
authorities.
19
20
YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
Komple Makina / Complete Machine / TTCBM1651-1
Poz.
Açıklama
Numarası Miktar Sipariş Numarası Standart
Explanation
Pos Amount Order Number Norm
Number
01 1 TTCBM1651-1.2 Şanzıman Grubu
03 1 TTCBM1651-1.2.46 Mafsal
13 1 TTCBM1651-1.1.7 Levye
Ara Gövde ve Levye
14 1 TTCBM1651-1.26
Rondela sı
15 1 GUP-M6x70 Gupilya
DIN 94
16 1 TTCBM1651-1.1.22 Bağlantı Pimi
17 1 GUP-5x40 Gupilya
DIN 94
Komple Şanzıman Üst
18 1 TTCBM1651-1.1.8
Borusu
19 1 TTCBM1651-1.1.23 Levye Bağlantı Pimi
25 1 TTCBM1651-1.1.9 Kilit
21
YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
Poz.
Açıklama
Numarası Miktar Sipariş Numarası Standart
Explanation
Pos Amount Order Number Norm
Number
27 1 GUP-3x30 Gupilya DIN 94
TTCBM1651-1.3.7-1.3.8- Komple Emniyet
28 1
1.3.9-1.3.10 Mekanizması
29 4 GRE-DÜZ-M6 Gresörlük M6 DIN 71412
22
YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
Poz.
Açıklama
Numarası Miktar Sipariş Numarası Standart
Explanation
Pos Amount Order Number Norm
Number
52 2 TTCBM1651-1.1.5 Plastik Burç
55 1 TTCBM1651-1.1.6 Kep
23
YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
Poz.
Açıklama
Numarası Miktar Sipariş Numarası Standart
Explanation
Pos Amount Order Number Norm
Number
76 1 TDRAM301S1.32 Plastik Şaft Muhafazası
81 6 TTCBM1651-1.2.64 Bıçak
24
25
1.YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
1.1 Piston Grubu / TTCBM1651-1.1.30
Poz
Adet Sipariş Numarası Açıklama Standart
Numarası
Amount Order Number Explanation Norm
Pos.number
Havalandırmalı Yağ
12 1 TKMR130-1.4.18
Doldurma Tapası
HOR-2 SN
DN12 DIN
13 1 TTCBM1651-1.1.30.13 Hidrolik Hortum 20022 BD
275-
1/2"x300cm
26
27
2. YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
Poz
Adet Sipariş Numarası Açıklama Standart
Numarası
Amount Order Number Explanation Norm
Pos.number
01 1 TTCBM1651-1.2.1 Şanzıman
13 1 TTCBM1651-1.2.8 Porya
14 6 TTCBM1651-1.2.19 Bijon
20 1 TTCBM1651-1.2.13 Đç Kovan
28
2 YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
36 1 TTCBM1651-1.2.8 Porya
37 6 TTCBM1651-1.2.19 Bijon
29
2 YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
45 1 TTCBM1651-1.2.13 Đç Kovan
30
2 YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
31
2 YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
95 1 TTCBM1651-1.2.46 Mafsal
32
2 YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
TTCBM1651-1.2.114
114 6 Bıçak Tutucu Montajı
(TTCBM1651-1.2.62,-1.2.63)
33
34
3 YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
Poz
Adet Sipariş Numarası Açıklama Standart
Numarası
Amount Order Number Explanation Norm
Pos.number
03 1 TTCBM1651-1.2.8 Porya
04 6 TTCBM1651-1.2.19 Bijon
12 1 TTCBM1651-1.2.13 Đç Kovan
35
36
4 YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
Poz
Adet Sipariş Numarası Açıklama Standart
Numarası
Amount Order Number Explanation Norm
Pos.number
Frezeli Kovan
01 1 TTCBM1651-1.4.1
Bearing Housing
Rulman
02 1 RUL-6207 RS C3 ORS DIN 625
Bearing
Kuyruk Mili
03 1 TTCBM1651-1.4.3
Shaft
Kapak
04 1 TTCBM1651-1.4.4
Caver
Segman
05 1 SEG-DIN471Ø35x2,5-CK75 DIN 471
Elastic Ring
Mesafe Borusu
06 1 TTCBM1651-1.4.6
Distance Tube
Mesafe Pulu
07 1 TTCBM1651-1.4.7
Washer
Rulman
08 1 RUL-6207 RS C3 ORS DIN 625
Bearing
Mesafe Pulu
09 1 TTCBM1651-1.4.7
Washer
37
38
5 YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
Poz
Adet Sipariş Numarası Açıklama Standart
Numarası
Amount Order Number Explanation Norm
Pos.number
39
40
6.YEDEK PARÇA LĐSTESĐ / SPARE PARTS LĐST
Poz
Adet Sipariş Numarası Açıklama Standart
Numarası
Amount Order Number Explanation Norm
Pos.number
41