RTAB 207 - 212 HA: Design To Perform, Built To Last

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RTAB 207 - 212 HA

Design to Perform,
Built to Last
Features and Benefits

Trane 55 through 120-ton Optimum Efficiencies

P ackaged Air Cooled


Helical Rotary Liquid
air-cooled Rotary chillers
are leading the market-
place into the 21st century
with innovative design
• Unsurpassed full load efficiency
(EER)
• Great part-load efficiency due to
an electronic expansion valve and
Trane Helirotor compressors.
Chiller for High Ambient • PID chilled water setpoint control
features that provide maintains chilled water supply
•50 & 60 Hz. benefits no other chiller within ± 1/2 °F of setpoint.

•55 to 120 Tons. can match. Trouble-Free Installation, Start-Up


and Operation
•R22 refrigerant
Unequaled Reliability • Small operating footprint insures
• Proven rugged Trane Helirotor™ easy retrofit capabilities.
compressor design for longer life • Factory testing insures trouble-free
and greater dependability. start-up.
• Fewer moving parts means less • Factory-installed, fully-tested
parts to fail. Typical reciprocating controls and options keep start-up
compressors have 15 times as time and expenses to minimum.
many critical parts. • Adaptive Control™
• Dual independent refrigerant circuit Microprocessor
design increases overall system - optimizes efficiencies
reliability. - prevents nuisance trip-outs
• Unlike reciprocating compressors, - prevents unnecessary service
Trane Helirotor compressors can calls and unhappy tenants
handle liquid slugging. • Superior microprocessor control
- over 90 diagnostic and operating
conditions
- display chiller temperatures and
pressures
- Trane Integrated Comfort system
(ICS) interface

RTAB 210

© American Standard Inc. 2000 2 RLC-PRC004-E4


Contents

Features and Benefits 2

General Data 10

Selection Procedure 11

Application Considerations 12

Performance Adjustment Factors 15

Performance Data 50 Hz 16

Performance Data 60 Hz 18

Electrical Data 21

Controls 22

Dimensional Data 26

Weights 29

Options / Features summary 30

Mechanical Specifications 31

RLC-PRC004-E4 3
Unequaled Reliability

Cutaway of CHHN compressor

Unequaled Reliability has had a failure rate of two to four Fewer Moving Parts
percent in the first year alone. CHHN Helirotor compressor has
Proven Reliable Design All air-cooled Rotary chillers use the only four moving parts: two rotors
The air-cooled Rotary chiller utilizes highly reliable Helirotor compressor. assemblies, the variable unloader
two Trane Helirotor compressors Air-cooled Rotary chillers from 55 to valve, and the step unloader valve.
that operate on two refrigeration 120 tons utilize the CHHN compressor. Unlike reciprocating compressors,
circuits. The tonnages of these The capacity control of the TRANE the Trane Helirotor compressor has
compressors are 35, 40, 50 and 60 ton, helirotor compressors is achieved no pistons, connecting rods, suction
and they are grouped together in by modulation of a loader, unloader and discharge valves or mechanical
different configurations to make up mechanism driven by oil pressure oil pump. In fact, a typical recipro-
the air-cooled product line from 55 actuated piston allowing the cating compressor has 15 times as
to 120 tons. compressor to start in an unloaded many critical parts as the TRANE
state for increased reliability. Helirotor compressor. Fewer moving
Trane air-cooled Helirotor compressors
As the load increases or decreases parts lead to increase reliability and
were designed, tested and built to
the variable unloader valve longer life.
the same rugged standards as the
modulates the capacity and closely
CenTraVac chiller compressors.
match the required cooling load.
Since the introduction of Trane’s
Helirotor compressors to air-cooled
applications, their reliability has been
outstanding. This is proven by the
fact that thousands of Rotary com-
pressors have shipped and less than
one-half of one percent have failed.
The Helirotor compressor design
and reliability is outstanding when
compared to a typical reciprocating
compressor design which historically

4 RLC-PRC004-E4
Rugged design

All potentially fragile components


(suction and discharge valves,
springs) have been eliminated, the
compressors are fitted with class 5
bearings in order to ensure no
replacement during the entiere life
of the compressor. This performance
cannot be compared with
reciprocating compressors which
are fitted with journal bearings
which require periodical overhauling
to check or replace the bearings.

Unique retour 5/7 lobes


profiles

Pattented by TRANE : only TRANE


provides this specific compressor
design. This specific design provides
a superior rotor rigidity. The latest
Helirotor™ screw compressor parts (above) versus reciprocating compressor evolutions allow in particular an
components (below) extended capacity control range
capability.

RLC-PRC004-E4 5
Resistance To Liquid Slugging final design is conservative or
The robust design of the Rotary potentially unreliable. The Compressor
compressor can ingest amounts of Accelerated Life Test is proven to
liquid refrigerant, wich in the case of induce failure. This test is designed
reciprocating compressors would to overstess all parts and quickly
severely damage valves, piston rods identify any weak elements. The test
and cylinders. conditions are far more extreme
than actual field applications. Our
Proven Design Through Testing and leadership in helical compressor
Research Test To Failure technology is recognized worldwide.
It takes a little getting used to, but It is the basis for the successful
we MUST fail a lot of compressors introduction of the reliable Trane
in the laboratory so they don’t fail in Helirotor compressor™ right from
the field. Without failures, there is the start!
no way to be certain whether the

Optimum Great Part Load Efficiency


Efficiencies With Trane Helirotor
Compressors And Electronic
Unsurpassed Full Load Expansion Valve
Efficiency
Trane Helirotor Compressor Means It also uses a step unloader valve
Precise Rotor Tip Clearances Superior Part Load Performance which is a single unloading step to
Higher energy efficiency in a helical The combination patented unloading achieve the minimum unloading
rotary compressor is obtained by system on the CHHN compressor point of the compressor. The result
reducing the rotor tip clearances. utilizes the variable unloading valve of both of these designs is optimized
This reduces the leakage between for the majority of the unloading part-load performance far superior
high and low pressure cavities during function. to single reciprocating compres-
compression. Precise rotor tip sors.
clearance is achieved with the latest
manufacturing and machining
55-120 Ton RTAB Compressor loading
technology. Trane is the first helical
rotary compressor manufacturer to
electronically check compressor
parts machining accuracy as part of
the standard production process.

Optimized Compressor Parts


Profiles
Rotor and slide valves are unique
designs, optimized for the air
conditioning application. The rotors
are designed for the pressure
ranges in the air conditioning
application.

Advanced Heat Transfer Surfaces


Condenser and evaporator tubes
use the latest heat transfer technology
for increased efficiency.

6 RLC-PRC004-E4
Electronic Expansion Valve cooling load. Reciprocating chillers Reduce Compressor Cycling
When coupled with Trane’s Adaptive that rely on step capacity control Modulating capacity control offers
Control™ microprocessor, our must run at a capacity equal to or better compressor reliability.
electronic expansion valve significantly greater than the load. Much of this Compressor cycling, typical of
improves part-load performance of excess capacity is lost because over- reciprocating compressors, will
the Rotary chiller by minimizing cooling goes toward building latent decrease compressor components
superheat in the evaporator and heat removal, causing the building to life.
allowing the chiller to run at reduced be dried beyond normal comfort
condensing temperatures. Chillers requirements. The result is an increase
which use conventional TXV’s must in chiller energy costs, particularly at
run at higher head pressures and the part-load conditions at which the
consume more power than necessary chiller operates most of the time.
at part-loads. Additionally, the electronic
expansion valve and its controls PID Chilled Water Setpoint
allow much better stability and control Control Through Slide Valve
over dynamic load and head changes. Modulation
Under these conditions, a conventional
TXV may never achieve control Maintain Chilled Water Supply
stability. Temperature Within ± 1/2 °F of
Setpoint
Capacity Control and Load Matching Reciprocating chillers that have step
Infinitely variable compressor capacity control can typically
modulation allows the compressor maintain water temperature to
capacity to exactly match the building approximatly ±2 °F. Cutaway view of Trane’s electronic
expansion valve.

Trouble-Free Installation, Start- Improved chiller and motor Controls on other chillers will
protection typically shut down the chiller,
Up and Operation The control system integrates all the when chilled water is mostly
necessary functions to ensure safe needed.
Adaptive Control™ Microprocessor operation of the chiller in all For example:
The air-cooled Rotary chiller employs applications and duty conditions: A typical five-year-old chiller with dirty
Adaptive Control Microprocessor. This • System safeties, such as oil, water, coils might trip-out on high pressure
is the most advanced microprocessor refrigerant pressure and cutout on a hot day in August. A hot
control available on any temperature faults. day is just when comfort cooling is
packaged water chiller in the market- • Motor safeties. By monitoring the needed the most. In contrast, the air-
place. So what is the Adaptive Control motor current on each of the 3 cooled Rotary chiller with an Adaptive
microprocessor? Adaptive Control phases, the control system ensures Control microprocessor will stage
means the Unit Control Module protection against : fans on, modulate electronic expansion
(UCM) directly senses the control - Overload at start-up and in valve, and modulate slide valve as the
variables that govern operation of the operation. chiller approaches a high pressure
- Phase loss/Power loss. situation. Thereby keeping the
chiller: motor current draw, evaporator
- Phase unbalance or reversal. chiller on-line ust when you need
temperature, condenser temperature, it the most.
etc. If any of the variables approaches - Over/Undervoltage.
- Welded contactors.
a limit condition where the unit may
If a fault occurs, one message will be
be shut down on a safety, the UCM displayed directly on the control
takes corrective action to avoid module.
shutdown and keep the chiller
operating. It does this through The End Of Nuisance Trip-Outs And
combined actions of compressor slide Unnecessary Service Calls?
valve modulation, electronic Unnecessary service calls are avoided.
expansion valve modulation and fan The unit does not trip in nuisance
staging. Additionally, the UCM or unnecessarily shuts down. Only
optimizes total unit power when the UCM has exhausted all
consumption during normal operating the corrective actions it can take and
conditions. No other chiller control if the unit is still violating an operating
limit, the UCM will shut down the
system in the marketplace offers this
unit. Unit mounted clear language display (UCM).
performance.

RLC-PRC004-E4 7
Close Spacing Of Chiller
The air-cooled Rotary chiller has the
tightest recommended side clearances
in the industry, 1.8 meters, but that
is not all. In situations where
equipment must be installed with
less clearance than recommended,
such as frequently occurs in retrofit
and rooftop applications, restricted
air flow is common. Conventional
chillers may not work at all.
However, the air-cooled Rotary
chiller with its Adaptive Control
microprocessor will simply make as
much chilled water as possible given
the actual conditions. It will stay on
line during any unforeseen abnormal
conditions and optimize its
performance. Consult your Trane
sales engineer for more details.

Lower Service Expense


Nuisance service calls are avoided.
When there is a real problem that
must be corrected, the UCM’s
extensive diagnostics help to assure
that the problem is quickly identified. problems can be identified and factory. This is over and above the
Down time and service expense are diagnosed remotly from the chiller. unit individual components tests done
minimized. And with the ability to prior final assembly of the machine.
communicate with the Trane Factory Testing Means All the units are fully performance
Integrated Comfort system or a Trouble-Free Start-Up runtested before shipment to verify
remote display panel, service All air-cooled Rotary chillers are given capacity and power drawn under
a complete functional test at the full load conditions.

Superior Control Unit Control Module Features

Unit Control Module Equal Compressor Sequencing


Trane’s new Adaptive Control Trane maximizes both compressor
microprocessor control system and motor life by equalizing the
enhances the air-cooled Rotary number of starts and the operating
chiller by providing the very latest hours. The UCM will start the
chiller control technology. compressor with the least number
of starts and turn off the compressor
State-of-the-Art Equipment with the most operating hours.
The new 55 to 120 air-cooled chillers Conventional “auto” lead-lag
offer the exclusive Trane Adaptive control will equalize starts, but running
Control logic with the Clear Language hours will typically be unequal.
Display (UCM). The Clear Language Equalizing starts and running hours
Display has various functions that will provide equal compressor wear.
allow the operator to read unit
information and adjust setpoints. Internal “Built-In” Chiller Flow
The Clear Language Display panel Protection
has 16 keys. The readout screen is a The UCM automatically detects a no Remote Mounted Clear Language
two-line, 40 character liquid crystal waterflow condition. An external
Display
with a backlight. The backlight allows flow switch is not a necessity for the
the operator to read the safe operation of the chiller.
display in low-light conditions.

8 RLC-PRC004-E4
Easy Chiller System Logging or off, change the chilled water setpoint,
The UCM displays data required to log and display over 90 operating and Trane Chiller Plant Manager ICS
the chiller system. The following diagnostic conditions. The remote The Tracer Chiller Plant Manager
information is available either as display panel can be mounted indoors, Building Management System
standard or as an option with the Air- so, all can be accessed without the provides building automation and
Cooled Rotary Chiller microprocessor: need to go to the chillers plant room. energy management functions
• Entering and leaving chilled water Remote clear language display has through stand- alone control. The
temperatures the ability to control multiple units. Chiller Plant Manager is capable of
• Ambient air temperature In a multiple unit configuration, the monitoring and controlling your
• Evaporator and condenser refrigerant Remote Clear Language Display entire chiller plant system.
temperatures and pressures Panel has the capability to
• Compressor suction temperature communicate with up to four units. Application software available:
Each unit requires a separate • Time-of-day scheduling
• Percent RLA for each compressor
communication link with the • Duty cycle
• Percent line voltage
Remote Display Panel. • Demand limiting
• Compressor starts and running hours
• Chiller sequencing
• Active setpoints: Easy Interface To The Building
chilled water setpoint • Process control language
Management System • Boolean processing
current limit setpoint Interfacing the air-cooled Rotary
low ambient lockout setpoint • Zone control
chiller with building management
• Over 90 diagnostic and operating • Reports and logs
systems is state-of-the-art, yet
conditions simple. • Custom messages
• Part failure diagnostics: Chiller inputs include: • Run time and maintenance
water temperature sensors • Chiller enable/disable • Trend log
refrigerant temperature sensors • Circuit enable/disable • Totalizing
compressor contactors • Chilled water setpoint • PID control loops
• Current limit setpoint
Remote Display Panel Chiller outputs include: And of course, Trane’s Chiller Plant
Trane air-cooled Rotary chillers are • Compressor running indication Manager Panel can be used on a
available with a twisted pair connection • Alarm indication (CKt 1/CKt2) stand- alone basis or tied into a
to an optional remote display panel. complete Building Automation
• Maximum capacity
Chiller operation can be controlled System.
similarly to the control interface on
the chiller itself. Through a twisted
pair of wires the unit can be turned on

RLC-PRC004-E4 9
General Data

Table 1 - General Data

RTAB 207 209 210 211 212


50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
Compressor
Quantity 2 2 2 2 2 2 2 2 2 2
Model CHHB 350 350 400 400 500/400 500/400 500 500 600 600
Nb of circuits 2 2 2 2 2 2 2 2 2 2
Evaporator
Model ES 70 70 70 80 80 100 80 100 100 120
Water capacity Gallons 38.3 38.3 38.3 35.4 35.4 31.2 35.4 31.2 31.2 28
Min Water Flow (GPM) 84 84 84 96 96 120 96 120 120 144
Max Water Flow (GPM) 252 252 252 288 288 360 288 360 360 432
Condenser
Number of Fans 6 6 6 6 6 6 8 8 8 8
Air Flow (CFM) 65530 59700 65550 59750 63880 58900 85720 77260 85750 77330
Fan Speed (RPM) 1390 1110 1390 1110 1390 1110 1390 1110 1390 1110
Fins / Ft 192 192 192 192 192 192 168 168 168 168
N° of Rows 3 3 3 3 4/3 4/3 4 4 4 4
Fan Diameter (mm) 30 30 30 30 30 30 30 30 30 30
Oil Charge (Liters) 16 16 16 16 16 16 16 16 16 16
Shipping Weight
With AL. Cds Fins (kg) 2445 2445 2445 2465 2495 2520 2855 2880 2880 2905
With CU Cds Fins (kg) 2725 2725 2725 2745 2795 2820 3265 3290 3290 3315
Operating Weight
With AL. Cds Fins (kg) 2590 2590 2590 2600 2630 2640 2990 3000 3000 3010
With CU Cds Fins (kg) 2870 2870 2870 2880 2930 2940 3400 3410 3410 3420
Dimensions
Length (mm) 3335 3335 3335 3335 3335 3335 4217 4217 4217 4217
Width (mm) 2146 2146 2146 2146 2146 2146 2146 2146 2146 2146
Height (mm) 2294 2294 2294 2294 2294 2294 2294 2294 2294 2294
Water Connection Diam.
(mm) 139.7 139.7 139.7 139.7 139.7 139.7 139.7 139.7 139.7 139.7
Flange type DN125 PN16

Note: Data containing information on two circuits shown as follows: Ckt1/Ckt2

10 RLC-PRC004-E4
Selection procedure

The chiller capacity tables presented Selection Example 5. The final unit selection is:
on pages 16 to 19 cover the most Given: •QTY (1) RTAB 211
frequently encountered leaving Required System Load = 90 Tons •Cooling Capacity = 92 tons
water temperatures. The tables Leaving Chilled Water Temperature •Entering/Leaving Chilled Water
reflect a 10°F (5,6°C) temperature (LCWT) = 45°F Temperatures = 55/45°F
drop through the evaporator. For Chilled Water Temperature Drop = 10°F •Chilled Water Flow Rate
temperature drops other than 10°F Design Ambient Temperature = 95°F = 220.8 GPM
(5,6°C), refer to Table 2, and apply Evaporator Fouling Factor = 0.00025 •Evaporator Water Pressure Drop
the appropriate Performance Data 1. From Table 3 (RTAB Performance = 13 ft. H2O
Adjustment Factors. Data)50 Hz, RTAB-211 at the given •Compressor Power Input
To select a Trane air-cooled Rotary conditions will produce 92 tons = 92 kW
chiller, the following information is with a compressor power input of •Unit EER = 9.6
required: 92 kW and a unit EER of 9.6
1. Design load in tons of refrigeration 2. To calculate the required chilled Minimum Leaving Chilled Water
2. Design chilled water temperature water flow rate we use the formula Temperature Setpoint
drop given below: The minimum leaving chilled water
3. Design leaving chilled water GPM = 92 Tons x 24 = 220.8 GPM temperature setpoint for water is
temperature 10°F 40°F. For those applications requiring
4. Design ambient temperature 3. To determine the evaporator lower setpoints, a glycol solution
pressure drop we use the flow rate must be used. Contact the local Trane
Evaporator flow rates can be (GPM) and the evaporator water sales office for additional information.
determined by using the following pressure drop curves, page 15.
formulas: Entering the curve at 220.8 GPM,
GPM = Tons x 24 the pressure drop for a nominal
Temperature Drop (°F) 80 ton evaporator is 13 feet.
OR 4. For selection of applications
where the altitude is significantly
L/S = kW (Capacity) x .239 greater than sea level or the
Temperature Drop (°C) temperature drop is different than
10°F, the performance adjustment
NOTE: Flow rates must fall within the factors from Table 2 should be
limits specified in Tables 1 (for GPM). applied at this point.

RLC-PRC004-E4 11
Application Consideration

Application Considerations State and local codes on sound Trane’s unique Adaptive Control
Certain application constraints emissions should always be microprocessor has the ability to
should be considered when sizing, considered. Since the environment understand the operating
selecting and installing Trane air- in which a sound source is located environment of the chiller and
cooled Rotary chillers. Unit and affects sound pressure, unit adapt to it by first optimizing its
system reliability are often dependent placement must be carefully performance and second, staying
upon properly and completely evaluated. Sound power levels for on line during abnormal conditions.
complying with these considerations. Trane air-cooled Rotary chillers For example, high ambient
Where the application varies from are available on request. temperatures combined with a
the guidelines presented, it should restricted air flow situation will
be reviewed with your local Trane 3. Servicing generally not lead the air-cooled
sales office. Adequate clearance for evaporator Rotary chiller to shut down.
and compressor servicing should
Unit Sizing be provided. Recommended Debris, trash, supplies, etc.
Unit capacities are listed in the minimum space envelopes for should not be allowed to
performance data section. servicing are located in the accumulate in the vicinity of the
Intentionally oversizing a unit to dimensional data section and can air-cooled Rotary chiller. Supply
assure adequate capacity is not serve as a guideline for providing air movement may draw debris
recommended. Erratic system adequate clearance. The minimum into the condenser coil, blocking
operation and excessive compressor space envelopes also allow for spaces between coil fins and
cycling are often a direct result of an control panel swing and routine causing coil starvation.
oversized chiller. In addition, an maintenance requirements. Local
oversized unit is usually more code requirements may take
expensive to purchase, install, and precedence.
operate. If oversizing is desired,
consider using two units. 4. Unit Location
a. General
Unit Placement Unobstructed flow of condenser
air is essential to maintain chiller
1. Setting The Unit capacity and operating efficiency.
A base or foundation is not When determining unit placement,
required if the selected unit careful consideration must be
location is level and strong given to assure a sufficient flow
enough to support the unit of air across the condenser heat
operating weight as listed in Table transfer surface. Two detrimental
15. conditions are possible and must
be avoided if optimum performance
2. Isolation and Sound Emission is to be achieved: warm air
The most effective form of recirculation and coil starvation.
isolation is to locate the unit Warm air recirculation occurs
away from any sound-sensitive when discharge air from the
area. Structurally transmitted condenser fans is recycled back
sound can be reduced by to the condenser coil inlet. Coil
ELASTOMERIC vibration starvation occurs when free air-
eliminators. Spring isolators have flow to the condenser is restricted.
proven to be of little additional Both warm air recirculation and
benefit when compare to coil starvation cause reductions
ELASTOMERIC vibration in unit efficiency and capacity
eliminators. An acoustical engineer because of the associated higher
should always be consulted in head pressures. The air-cooled
critical sound applications. Rotary chiller offers an advantage
For maximum isolation effect, over competitive equipment in
water lines and electrical conduit these situations. Performance is
should also be isolated. Wall minimally affected in many
sleeves and rubber isolated pipes restricted air flow situations due
hangers can be used to reduce to its unique condensing coil
the sound transmitted through geometry. Also, through its
water piping. To reduce the sound advanced Adaptive Control
transmitted through microprocessor logic, the chiller
electrical conduit, use flexible will stay on-line where competitive
electrical conduit. chillers would shut down.

12 RLC-PRC004-E4
b. Provide Vertical Clearance Water Treatment Waterflow Limits
Vertical condenser air discharge Dirt, scale, products of corrosion and The minimum waterflow rates are
must be unobstructed. While it is other foreign material will adversely given in Tables 1. Evaporator flow
difficult to predict the degree of affect heat transfer between the water rates below the tabulated values will
warm air circulation, a unit and system components. Foreign result in laminar flow causing
installed as shown on the left matter in the chilled water system freeze-up problems, scaling,
would have its capacity and can also increase pressure drop and, stratification and poor control.
efficiency significantly reduced. consequently, reduce waterflow. The maximum evaporator waterflow
Performance data are based on Proper water treatment must be rate is also given in the general data
free air discharge. determined locally, depending on section. Flow rates exceeding those
c. Provide Lateral Clearance the type of system and local water listed may result in excessive tube
The condenser coil inlet must not characteristics. erosion.
be obstructed. A unit installed Neither salt nor brackish water is The evaporator can handle variable
closer than the minimum recommended for use in Trane air- flow down to 50 Pct as long as flow
recommended distance to a wall cooled Rotary chillers. The Trane is equal or above the minimum
or other vertical riser may Company encourages the employment requirement.
experience a combination of coil of a reputable water treatment
Temperature Limits
starvation and warm air specialist, familiar with local water
recirculation, thus causing conditions, to assist in establishing 1. Leaving Water Temperature
reduction in unit capacity and the proper water treatment program. Range
efficiency reductions. Once again, The capacities given in the performance Trane air-cooled Rotary chillers
the Adaptive Control data section of this catalog are have a standard leaving water
microprocessor will allow the based on water with a fouling factor temperature range of 40 to 65 °F.
chiller to stay on line, producing of .00025. For capacities at other The maximum water temperature
the maximum available capacity, fouling factors, see adjustment that can be circulated through an
even at less than recommended factors in Table 2. evaporator when the unit is not
lateral clearances. operating is 108 deg. F. The
Effect Of Altitude On Capacity
The recommended lateral evaporator reaches its thermal
Air-cooled Rotary chiller capacities
clearances are shown in the stress limit at this temperature.
given in the performance data
dimensional data section. 2. Supply Water Temperature Drop
tables, (Tables 3 through 6), are at
d. Provide Sufficient Unit-to-Unit The performance data for the
sea level. For elevations substantially
Clearance Trane air-cooled Rotary chiller are
higher than sea level, the decreased
Units should be separated from based on a chilled water
air density will decrease condenser
each other by a sufficient distance temperature drop of 10°F.
capacity and, therefore, unit capacity
to prevent warm air recirculation Temperature drops outside this
and efficiency. The adjustment factors
or coil starvation. The air-cooled range will result in unit performance
in Table 2 can be applied directly to
Rotary chiller has the lowest that differs from that cataloged.
the catalog performance data to
recommended unit-to-unit For performance data outside the
determine the unit’s adjusted
clearance in the industry, 2.4 meters. 10°F range, see Table 2 for
performance.
Consult the local Trane sales office adjustment factors. Chilled water
for applications concerning closer Ambient Limitations temperature drops from 6 to 16°F
spacings and restricted airflows Trane air-cooled Rotary chillers are may be used as long as minimum
situations. designed for year-round applications and maximum leaving water
e. Walled Enclosure Installations in ambients from 32 °F to 125 °F. temperature and minimum and
When the unit is placed in an The minimum ambient temperatures maximum flow rates are not
enclosure or small depression, are based on still weather conditions violated.
the top of the fans should be no (winds not exceeding five mph).
Temperature drops outside the 6 to
lower than the top of the enclosure Greater wind velocities will result in
16°F range are beyond the optimum
or depression. If they are, a drop in head pressure, therefore
range for control and may adversely
consideration should be given to increasing the minimum starting
affect the microcomputer’s ability to
ducting the top of the unit. Such and operating ambient temperature.
maintain an acceptable supply water
applications should always be Once again, the Adaptive Control
temperature.
reviewed with the local Trane microprocessor will keep the chiller
sales office. on line when high or low ambient
conditions exist, making every effort
to avoid nuisance trip-outs and provide
the maximum allowable tonnage.
RLC-PRC004-E4 13
Typical Water Piping water loop, the following items individual unit controls, but a
All building water piping must be should be given careful consideration: common temperature controller
flushed prior to making final A storage tank or larger header pipe provides a positive method for
connections to the chiller. To reduce to increase the volume of water in preventing control overlap, more
heat loss and prevent condensation, the system and, therefore, reduce closely matches system load, and
insulation should be installed. the rate of change of the return simplifies compressor lead-lag
Expansion tanks are also usually water temperature. capability.
required so that chilled water volume
changes can be accommodated. A Multiple Unit Operation 2. Parallel Operation
typical piping arrangement is shown Whenever two or more units are Some systems require more
in Figure A-1. used on one chilled water loop, Trane capacity or standby capability
recommends that their operation be than a single machine can provide.
Short Water Loops controlled from a single control For those installations, two units
The proper location of the temperature device, such as a Trane Chiller Plant with their evaporators in a paral-
control sensor is in the supply (outlet) Manager. lel configuration are typical. The
water. This location allows the build- only effective way of controlling
ing to act as a buffer and assures a 1. Series Operation two units in parallel is with a single
slowly changing return water tem- Some systems require large temperature controller. Two
perature. If there is not a sufficient chilled water temperature drops individual temperature controllers
volume of water in the system to (16 to 24°F). For those installations, are not capable of providing
provide an adequate buffer, temper- two units with their evaporators reliable system control and will
ature control can be lost, resulting in series are usually required. often result in unsatisfactory
in erratic system operation. A short Control of the units should be operation.
water loop (less than two from a common temperature
gallons/nominal ton) has the same controller to prevent the separate
effect as attempting to control from thermostats fighting one another
the building return water. and continually hunting. It is
To prevent the effect of a short possible to control from the two

Figure A-1 Recommended Piping Components For Typical Evaporator Installation

14 RLC-PRC004-E4
Performance Adustement Factors

Table 2 - Performance Data Adjustment Factors

Chilled Altitude
Fouling Water SEA LEVEL 2000 FT (610 m) 4000 FT (1220 m) 6000 FT (1830 m)
Factor ³ T (°F/°C) CAP kW CAP kW CAP kW CAP kW
6 (3.3) 0.987 0.993 0.967 1.003 0.952 1.019 0.932 1.029
8 (4.4) 0.993 0.997 0.973 1.007 0.956 1.025 0.935 1.035
0.00025 10 (5.6) 1.000 1.000 0.980 1.010 0.960 1.030 0.940 1.040
(0.044) 12 (6.7) 1.007 1.003 0.987 1.013 0.966 1.035 0.945 1.045
14 (7.8) 1.013 1.007 0.993 1.017 0.972 1.038 0.952 1.048
16 (8.9) 1.020 1.010 1.000 1.020 0.980 1.040 0.960 1.050
6 (3.3) 0.967 0.983 0.958 0.993 0.938 1.002 0.918 1.012
8 (4.4) 0.973 0.987 0.964 0.997 0.944 1.005 0.925 1.016
0.00075 10 (5.6) 0.980 0.990 0.970 1.000 0.950 1.010 0.930 1.020
(0.132) 12 (6.7) 0.987 0.993 0.975 1.003 0.955 1.015 0.934 1.026
14 (7.8) 0.993 0.997 0.978 1.007 0.958 1.022 0.937 1.032
16 (8.9) 1.000 1.000 0.980 1.010 0.960 1.030 0.940 1.040

Performance Data
Waterflow (l/s)

Figure 1 : Evaporator water pressure drop.


Pressure drop (Ft H2O)

Pressure drop (kPa)

Waterflow (GPM)
RLC-PRC004-E4 15
Performance Data 50 Hz

Table 3 - Performance Data


English units
LWT AMBIENT TEMPERATURE ( °F )
(°F) 95 100 105 110 115 120
Model CAP INP CAP INP CAP INP CAP INP CAP INP CAP INP
Tons kW EER Tons kW EER Tons kW EER Tons kW EER Tons kW EER Tons kW EER
40 54 60 8.0 52 63 7.5 51 66 7.0 48.7 69 6.5 46.8 72 6.0 45 76 5.6
42 56 61 8.3 54 64 7.7 53 67 7.2 50.6 70 6.7 48.6 73 6.2 47 77 5.7
RTAB 44 58 61 8.5 56 64 7.9 54 67 7.4 52 71 6.9 51 74 6.4 48 78 5.9
207 45 59 62 8.6 57 65 8.0 55 68 7.5 53 71 7.0 52 74 6.6 49 78 6.0
46 60 62 8.7 58 65 8.1 56 68 7.6 54 71 7.1 52 75 6.6 50 78 6.1
48 62 63 8.9 60 66 8.4 58 69 7.8 56 72 7.3 54 76 6.7 52 79 6.2
50 65 64 9.2 62 67 8.6 60 70 8.0 58 73 7.4 56 76 6.9 54 80 6.4
40 63 70 8.3 61 74 7.7 59 77 7.2 57 81 6.7 55 85 6.2 53 89 5.8
42 65 71 8.5 63 75 7.9 61 78 7.4 59 82 6.9 57 86 6.4 55 90 5.9
RTAB 44 68 73 8.7 66 76 8.1 63 79 7.6 61 83 7.1 59 87 6.6 57 91 6.1
209 45 69 73 8.8 67 76 8.2 65 80 7.7 62 83 7.2 60 87 6.7 58 91 6.2
46 70 74 8.9 68 77 8.3 66 80 7.8 63 84 7.3 61 88 6.7 59 92 6.2
48 73 75 9.1 70 78 8.5 68 81 8.0 66 85 7.4 63 89 6.9 61 93 6.4
50 75 76 9.3 73 79 8.7 70 83 8.2 68 86 7.6 66 90 7.1 63 94 6.6
40 72 83 8.3 69 86 7.8 67 90 7.2 65 95 6.7 62 99 6.2 60 104 5.8
42 74 84 8.5 72 88 8.0 70 92 7.4 67 96 6.9 65 100 6.4 62 105 5.9
RTAB 44 77 85 8.7 75 89 8.1 72 93 7.6 69 97 7.1 67 101 6.6 64 106 6.1
210 45 78 86 8.8 76 89 8.2 73 93 7.7 71 98 7.2 68 102 6.6 65 107 6.1
46 80 86 8.9 77 90 8.3 75 94 7.8 72 98 7.2 69 103 6.7 66 107 6.2
48 82 88 9.1 80 91 8.5 77 95 8.0 74 99 7.4 72 104 6.9 69 109 6.4
50 85 89 9.3 83 93 8.7 80 97 8.1 77 101 7.6 74 105 7.0 71 110 6.5
40 84 90 8.6 81 93 8.1 79 97 7.6 76 101 7.1 73 106 6.6 70 111 6.1
42 87 90 8.9 84 94 8.3 82 98 7.8 79 102 7.3 76 107 6.8 73 112 6.3
RTAB 44 90 92 9.1 87 95 8.5 85 99 8.0 82 104 7.5 79 108 7.0 76 113 6.5
211 45 92 92 9.2 89 96 8.6 86 100 8.1 83 104 7.6 80 109 7.0 77 114 6.5
46 93 93 9.3 90 97 8.7 88 101 8.2 85 105 7.7 82 110 7.1 78 114 6.6
48 96 94 9.5 94 98 8.9 91 102 8.4 87 106 7.8 84 111 7.3 81 116 6.8
50 100 96 9.7 97 99 9.1 94 103 8.6 90 108 8.0 87 112 7.5 84 117 7.0
40 95 109 8.4 92 109 8.1 89 119 7.3 86 124 6.8 83 130 6.3 80 136 5.8
42 99 111 8.6 96 115 8.0 93 120 7.5 89 126 7.0 86 132 6.5 83 138 6.0
RTAB 44 102 112 8.8 99 117 8.2 96 122 7.7 92 127 7.2 89 133 6.6 86 139 6.2
212 45 104 113 8.9 101 118 8.3 97 123 7.8 94 128 7.2 91 134 6.7 87 140 6.2
46 106 114 9.0 102 119 8.4 99 124 7.9 96 129 7.3 92 135 6.8 89 141 6.3
48 109 116 9.2 106 120 8.6 103 125 8.0 99 131 7.5 95 136 7.0 92 143 6.5
50 113 117 9.4 110 122 8.8 106 127 8.2 102 132 7.7 99 138 7.1 95 144 6.6

1. Ratings based on sea level altitude and evaporator fouling factor of .00025 per ARI 550-90
2. Interpolation is permissible
3. Extrapolation is not permissible
4. kW input is for compressors only
5. Ratings are based on an evaporator drop of 10 °F
6. EER = Energy Efficiency Ratio (Btu/watt-hour). Power inputs include compressors, condenser fans and control power.

16 RLC-PRC004-E4
Performance Data 50 Hz

Table 4 - Performance Data


Metric units
LWT AMBIENT TEMPERATURE ( °C )
(°C) 35 40 43 46
Model CAP INP CAP INP CAP INP CAP INP
kW kW COP kW kW COP kW kW COP kW kW COP
5 194 60 2.2 183 66 2.0 175 69 1.8 168 73 1.7
6 201 61 2.3 189 66 2.0 181 70 1.9 174 74 1.7
RTAB 7 208 62 2.3 196 67 2.1 188 71 1.9 181 74 1.8
207 8 214 62 2.4 201 68 2.1 193 71 2.0 186 75 1.8
9 220 63 2.4 207 68 2.2 200 72 2.0 192 76 1.9
10 227 64 2.5 214 69 2.2 206 73 2.0 198 77 1.9
5 226 71 2.3 213 77 2.0 205 81 1.9 197 85 1.7
6 234 72 2.3 220 78 2.1 215 82 2.0 211 86 1.9
RTAB 7 240 73 2.4 228 79 2.1 221 83 2.0 215 87 1.9
209 8 245 73 2.4 234 80 2.2 226 84 2.0 217 88 1.9
9 251 74 2.5 242 81 2.2 233 85 2.1 224 89 1.9
10 264 76 2.6 250 82 2.3 240 86 2.1 231 90 2.0
5 257 83 2.3 242 90 2.1 233 95 1.9 223 100 1.8
6 266 85 2.4 250 91 2.1 240 96 1.9 231 101 1.8
RTAB 7 273 85 2.4 259 93 2.2 249 97 2.0 239 102 1.8
210 8 278 86 2.4 266 94 2.2 256 98 2.0 246 103 1.9
9 285 87 2.5 274 95 2.2 264 99 2.1 253 104 1.9
10 300 89 2.6 282 96 2.3 272 101 2.1 261 105 2.0
5 301 90 2.5 284 97 2.2 273 102 2.1 263 107 1.9
6 311 91 2.6 293 98 2.3 282 103 2.1 271 108 2.0
RTAB 7 319 92 2.6 303 99 2.3 292 104 2.2 281 109 2.0
211 8 325 93 2.6 312 100 2.4 301 105 2.2 289 110 2.1
9 333 94 2.7 322 101 2.4 310 106 2.3 298 111 2.1
10 351 96 2.8 331 103 2.5 319 107 2.3 307 112 2.1
5 341 110 2.4 322 118 2.1 310 125 1.9 297 131 1.8
6 353 111 2.4 332 120 2.2 320 126 2.0 307 132 1.8
RTAB 7 363 113 2.5 344 122 2.2 331 128 2.0 318 134 1.9
212 8 369 113 2.5 353 123 2.2 340 129 2.1 327 135 1.9
9 378 115 2.5 364 124 2.3 351 131 2.1 337 137 2.0
10 398 117 2.6 375 126 2.3 361 132 2.2 347 138 2.0

1. Ratings based on sea level altitude and evaporator fouling factor of .0440 per ARI 550-90
2. Interpolation is permissible
3. Extrapolation is not permissible
4. kW input is for compressors only
5. Ratings are based on an evaporator drop of 5.6 °C
6. COP = Coefficient of performance (kW cooling/kW input). Power inputs include compressors, condenser fans and control power.

RLC-PRC004-E4 17
Performance Data 60 Hz

Table 5 - Performance Data


English units
LWT AMBIENT TEMPERATURE ( °F )
(°F) 95 100 105 110 115 120
Model CAP INP CAP INP CAP INP CAP INP CAP INP CAP INP
Tons kW EER Tons kW EER Tons kW EER Tons kW EER Tons kW EER Tons kW EER
40 65 76 7.4 63 80 7.0 60 83 6.5 58 87 6.0 56 91 5.6 53 96 5.1
42 67 77 7.6 65 80 7.1 63 84 6.7 60 88 6.2 58 93 5.7 56 97 5.3
RTAB 44 70 78 7.8 67 81 7.3 65 85 6.8 63 89 6.4 60 94 5.9 58 98 5.5
207 45 71 78 7.9 68 82 7.4 66 86 6.9 64 90 6.4 61 94 6.0 59 99 5.5
46 72 79 8.0 70 82 7.5 67 86 7.0 65 90 6.5 62 95 6.1 60 99 5.6
48 74 80 8.2 72 84 7.7 70 87 7.2 67 92 6.7 64 96 6.2 62 101 5.7
50 77 81 8.4 74 85 7.9 72 89 7.4 69 93 6.8 67 97 6.4 64 102 5.9
40 75 90 7.4 73 94 6.9 70 98 6.4 67 103 6.0 65 108 5.6 62 113 5.2
42 78 91 7.6 75 95 7.1 73 100 6.6 70 104 6.2 67 109 5.7 65 114 5.3
RTAB 44 81 93 7.8 78 97 7.3 75 101 6.8 72 106 6.3 70 111 5.9 67 116 5.4
209 45 82 93 7.8 79 98 7.3 77 102 6.9 74 107 6.4 71 111 5.9 68 116 5.5
46 83 94 7.9 81 98 7.4 78 103 6.9 75 107 6.5 72 112 6.0 69 117 5.6
48 86 96 8.1 83 100 7.6 81 104 7.1 78 109 6.6 75 114 6.2 72 119 5.7
50 89 97 8.3 86 101 7.8 83 106 7.3 80 110 6.8 77 115 6.3 74 120 5.8
40 83 106 7.1 81 110 6.6 78 115 6.2 75 116 5.9 72 126 5.3 69 132 4.9
42 86 110 7.1 83 112 6.8 80 117 6.3 77 117 6.1 74 122 5.6 71 128 5.2
RTAB 44 89 109 7.4 86 114 6.9 83 119 6.5 80 124 6.0 77 130 5.6 74 136 5.2
210 45 91 110 7.5 88 114 7.0 84 119 6.5 81 125 6.1 78 130 5.6 75 136 5.2
46 92 110 7.6 89 115 7.1 86 120 6.6 83 126 6.2 79 131 5.7 76 137 5.3
48 95 112 7.7 92 117 7.2 89 122 6.8 85 127 6.3 82 133 5.8 79 139 5.4
50 98 114 7.9 95 119 7.4 92 124 6.9 88 129 6.4 85 135 6.0 81 141 5.5
40 96 114 7.7 93 119 7.2 90 124 6.7 87 130 6.3 83 136 5.8 80 142 5.4
42 100 116 7.9 96 121 7.4 93 126 6.9 90 132 6.4 86 138 6.0 83 144 5.5
RTAB 44 103 117 8.1 100 122 7.6 96 128 7.1 93 133 6.6 89 139 6.1 86 146 5.7
211 45 105 118 8.2 101 123 7.7 98 129 7.2 95 134 6.7 91 140 6.2 87 147 5.7
46 106 119 8.3 103 124 7.8 100 129 7.2 96 135 6.8 93 141 6.3 89 148 5.8
48 110 121 8.4 107 126 7.9 103 131 7.4 99 137 6.9 96 143 6.4 92 149 6.0
50 114 123 8.6 110 128 8.1 106 133 7.6 103 139 7.1 99 145 6.6 95 151 6.1
40 110 138 7.6 107 144 7.1 103 151 6.6 99 158 6.1 95 165 5.7 91 173 5.2
42 114 140 7.8 110 146 7.3 106 153 6.8 102 160 6.3 98 167 5.8 94 175 5.4
RTAB 44 118 142 7.9 114 149 7.4 110 155 6.9 106 162 6.4 102 170 6.0 99 177 5.6
212 45 120 143 8.0 116 150 7.5 112 156 7.0 108 163 6.5 104 171 6.0 99 178 5.6
46 122 144 8.1 118 151 7.6 114 157 7.1 110 164 6.6 105 172 6.1 101 180 5.6
48 126 147 8.3 122 153 7.7 117 160 7.2 113 167 6.7 109 174 6.2 104 182 5.8
50 130 149 8.4 126 155 7.9 121 162 7.4 117 169 6.9 112 176 6.4 108 184 5.9

1. Ratings based on sea level altitude and evaporator fouling factor of .00025 per ARI 550-90
2. Interpolation is permissible
3. Extrapolation is not permissible
4. kW input is for compressors only
5. Ratings are based on an evaporator drop of 10 °F
6. EER = Energy Efficiency Ratio (Btu/watt-hour). Power inputs include compressors, condenser fans and control power.

18 RLC-PRC004-E4
Performance Data 60 Hz

Table 6 - Performance Data


Metric units
LWT AMBIENT TEMPERATURE ( °C)
(°C) 35 40 43 46
Model CAP INP CAP INP CAP INP CAP INP
kW kW COP kW kW COP kW kW COP kW kW COP
5 232 76 2.2 218 83 2.0 209 88 1.8 200 92 1.7
6 240 77 2.3 225 84 2.0 216 88 1.8 207 93 1.7
RTAB 7 248 78 2.3 233 85 2.1 224 90 1.9 215 94 1.7
207 8 255 79 2.4 240 86 2.1 230 90 1.9 221 95 1.8
9 263 80 2.4 247 87 2.1 237 91 2.0 228 96 1.8
10 270 81 2.5 254 88 2.2 245 93 2.0 235 97 1.9
5 269 91 2.3 253 98 2.0 243 103 1.8 233 109 1.7
6 278 92 2.3 261 99 2.0 255 105 1.9 249 110 1.8
RTAB 7 286 93 2.3 270 101 2.1 262 106 1.9 253 111 1.8
209 8 291 94 2.4 278 102 2.1 267 107 2.0 256 113 1.8
9 298 95 2.4 286 103 2.2 275 109 2.0 264 114 1.9
10 313 97 2.5 295 105 2.2 283 110 2.0 272 115 1.9
5 298 108 2.2 280 115 1.9 268 120 1.8 257 124 1.7
6 308 109 2.2 289 117 2.0 277 122 1.8 265 127 1.7
RTAB 7 316 109 2.3 298 118 2.0 286 124 1.9 274 129 1.7
210 8 321 110 2.3 306 120 2.1 294 126 1.9 281 131 1.8
9 329 111 2.4 315 121 2.1 303 128 1.9 290 134 1.8
10 346 114 2.4 324 123 2.1 311 130 2.0 298 136 1.8
5 344 115 2.3 324 124 2.1 311 131 1.9 299 137 1.8
6 356 117 2.4 334 126 2.1 321 132 2.0 308 139 1.8
RTAB 7 365 118 2.4 346 127 2.2 333 134 2.0 319 140 1.9
211 8 371 119 2.5 355 129 2.2 342 135 2.0 328 142 1.9
9 381 120 2.5 366 130 2.3 352 137 2.1 338 143 1.9
10 400 123 2.6 377 132 2.3 363 138 2.1 348 145 2.0
5 394 139 2.3 370 151 2.0 355 159 1.8 341 166 1.7
6 408 141 2.3 382 153 2.0 367 160 1.9 351 168 1.7
RTAB 7 418 143 2.3 395 155 2.1 379 163 1.9 364 170 1.8
212 8 425 144 2.4 405 156 2.1 389 164 1.9 373 172 1.8
9 435 146 2.4 417 158 2.2 401 166 2.0 384 174 1.8
10 456 149 2.5 429 160 2.2 412 168 2.0 395 176 1.9
1. Ratings based on sea level altitude and evaporator fouling factor of .0440 per ARI 550-90
2. Interpolation is permissible
3. Extrapolation is not permissible
4. kW input is for compressors only
5. Ratings are based on an evaporator drop of 5.6 °C
6. COP = Coefficient of performance (kW cooling/kW input). Power inputs include compressors, condenser fans and control power.

RLC-PRC004-E4 19
Performance Data

Table 7 - ARI Part-Load Values 50 Hz (English units) 60 Hz


Power Input (kW) Power Input (kW)
Unit % Load Capacity ARI Constant EER IPLV Unit % Load Capacity ARI Constant EER IPLV
Size Tons Temp. Amb. With Temp. Size Tons Temp. Amb. With Temp.
Relief Temp. Relief Relief Temp. Relief
100 58 61 61 9.0 10.7 100 70 78 78 7.9 9.3
RTAB 207 75 44 37 46 9.9 RTAB 207 75 53 46 59 8.4
50 29 21 32 11.8 50 35 25 40 10.5
25 15 10 18 9.4 25 18 11 18 8.1
100 68 73 73 9.1 11.1 100 81 93 93 7.8 9.3
RTAB 209 75 51 45 57 10.1 RTAB 209 75 61 57 73 8.2
50 34 23 37 12.7 50 41 30 47 10.9
25 17 13 20 9.3 25 20 17 30 7.7
100 77 85 85 9.1 10.9 100 89 109 109 7.4 8.5
RTAB 210 75 58 53 66 10.0 RTAB 210 75 67 68 85 7.8
50 39 30 45 12.0 50 45 37 59 9.6
25 19 14 20 10.3 25 22 20 37 7.0
100 90 92 92 9.8 11.7 100 103 117 117 8.1 9.5
RTAB 211 75 68 58 73 10.6 RTAB 211 75 77 74 94 8.5
50 45 32 47 13.2 50 52 40 60 10.6
25 23 17 25 10.3 25 26 18 27 8.6
100 102 112 112 9.3 11.1 100 118 142 142 8.0 9.6
RTAB 212 75 77 71 88 10.1 RTAB 212 75 89 89 111 8.5
50 51 38 57 12.5 50 59 47 72 10.8
25 26 21 29 9.6 25 30 21 40 8.9
- ARI part load data : - ARI Ambient Temperature relief : - Power kW is for compressors only.
95 °F Ambient Temperature 100 % load : 95 °F 50 % load : 65 °F
44 °F Leaving water temperature 75 % load : 80 °F 25 % load : 55 °F

Table 8 - ARI Part-Load Values 50 Hz (Metric units) 60 Hz


Power Input (kW) Power Input (kW)
Unit % Load Capacity ARI Constant EER IPLV Unit % Load Capacity ARI Constant EER IPLV
Size Tons Temp. Amb. With Temp. Size Tons Temp. Amb. With Temp.
Relief Temp. Relief Relief Temp. Relief
100 204 61 61 2.6 3.4 100 246 78 78 2.3 2.9
RTAB 207 75 153 37 46 2.9 RTAB 207 75 185 46 59 2.5
50 102 21 32 3.4 50 123 25 40 3.1
25 51 10 18 2.7 25 62 11 18 2.4
100 239 73 73 2.7 3.5 100 285 93 93 2.3 2.9
RTAB 209 75 179 45 57 2.9 RTAB 209 75 214 57 73 2.4
50 120 23 37 3.7 50 142 30 47 3.2
25 60 13 20 2.7 25 71 17 30 2.2
100 271 85 85 2.7 3.4 100 313 109 109 2.2 2.7
RTAB 210 75 203 53 66 2.9 RTAB 210 75 235 68 85 2.3
50 135 30 45 3.5 50 156 37 59 2.8
25 68 14 20 3.0 25 78 20 37 2.1
100 316 92 92 2.9 3.7 100 362 117 117 2.4 3.0
RTAB 211 75 237 58 73 3.1 RTAB 211 75 272 74 94 2.5
50 158 32 47 3.9 50 181 40 60 3.1
25 79 17 25 3.0 25 91 18 27 2.5
100 359 112 112 2.7 3.5 100 415 142 142 2.3 3.0
RTAB 212 75 269 71 88 3.0 RTAB 212 75 311 89 111 2.5
50 179 38 57 3.7 50 207 47 72 3.2
25 90 21 29 2.8 25 104 21 40 2.6
- ARI part load data : - ARI Ambient Temperature relief : - Power kW is for compressors only.
35 °C Ambient Temperature 100 % load : 35 °C 50 % load : 18.3 °C
6.7 °C Leaving water temperature 75 % load : 26.7 °C 25 % load : 12.7 °C

20 RLC-PRC004-E4
Electrical Data

Table 9 - Electrical Data


50 Hz RTAB 207 209 210 211 212
Compressor Quantity 2 2 2 2 2
Model (Circuit 1 + 2) CHHN 350 400 500 + 400 500 600
RLA (1)
Power Supply (3) 220/3/50 124 141 166/141 166 201
380/3/50 70 79 93/79 93 111
415/3/50 67 76 90/76 90 110
Recommended 220/3/50 400 500 630 630 630
Fuse size (A) 380/3/50 250 400 400 400 400
415/3/50 250 400 400 400 400
Unit inrush Current (2)
Power Supply (3) 220/3/50 544 659 786 817 965
Starting Mode: 380/3/50 299 359 426 446 523
Part Winding 415/3/50 315 380 453 473 557
Control Power Required (110V)
VA 1200 1200 1200 1200 1200
Evaporator Heater W 200 200 200 200 200
Oil Heater W 2 x 150 2 x 150 2 x 150 2 x 150 2 x 150
Number Of Fans 6 6 6 8 8
FLA 380/415 V , Each A 5.8 5.8 5.8 5.8 5.8
Starting Amps 380/415 A 37 37 37 37 37
Shaft power kW 2.5 2.5 2.5 2.5 2.5
Fan Motor Rated kW 3.29 3.29 3.29 3.29 3.29
60 Hz RTAB 207 209 210 211 212
Compressor Quantity 2 2 2 2 2
Model (Circuit 1 + 2) CHHN 350 400 500 + 400 500 600
RLA (1)
Power Supply (3) 220/3/60 148 167 197/167 197 238
380/3/60 85 97 114/97 114 138
460/3/60 71 80 94/80 94 114
Recommended 220/3/60 500 630 630 630 -
Fuse size (A) 380/3/60 400 400 400 400 500
460/3/60 250 400 400 400 400
Unit inrush Current (2)
Power Supply (3) 220/3/60 629 762 908 944 1115
Starting Mode: 380/3/60 372 450 534 557 656
Part Winding 460/3/60 312 375 445 465 547
Control Power Required (110V)
VA 1200 1200 1200 1200 1200
Evaporator Heater W 200 200 200 200 200
Oil Heater W 2 x 150 2 x 150 2 x 150 2 x 150 2 x 150
Number Of Fans 6 6 6 8 8
FLA 380/3/60 , Each A 6.2 6.2 6.2 6.2 6.2
Starting Amps 380/3/60 A 34 34 34 34 34
Shaft power kW 2.6 2.6 2.6 2.6 2.6
Fan Motor Rated kW 3.42 3.42 3.42 3.42 3.42
NOTES:
(1) Rated Load Amperes - RLA
50 Hz - Rated at 5 Bar suction Pressure and 25 Bar discharge pressure
60 Hz - Rated in accordance to UL Standard 465
(2) Unit Inrush Current = Starting amps of the circuit with the larger compressor circuit including fans plus RLA of the second circuit including fans
(3) Voltage Utilisation Range Electrical Characteristics - 220/3/50 (198 - 242) - 400/3/50 (340 - 460)
200-230/3/60 (180-253) - 380/3/60 (342 - 418 )

RLC-PRC004-E4 21
Microprocessor control module :
“Adaptive ControlTM” protection
and communication capabilities

“Adaptive Control™” : Improved chiller “Adaptive Control™”, features sum-


and motor protection mary
Trouble free operation • Ensures safe operation of the
chiller.
The control system integrates all the
The air cooled series RTAB utilizes the functions necessary to ensure safe • Keeps chiller on line.
most advanced microprocessor control operation of the chiller in all • Optimizes total chiller power
issued from the latest development in applications and duty conditions : consumption.
micro-electronics. • System safeties, such as oil, water, • Ensures total chiller reliability.
Control and protection of chiller were refrigerant pressure and temperature • Allows easy interface.
the two functions of previous chiller faults. • Minimizes service expense.
control design. «Adaptive Control» • Motor safeties. By monitoring the
means the system takes corrective motor current on each of the 3 Optional features
action when any of the control variables phases, the control system ensures • Tracer communication interface.
approaches a limit condition at which protection against : • Hardware interface with BMS
the protection function of previous - Overload at start-up and in system.(External chilled water
control schemes would normally shut operation. setpoint).
down the chiller. Corrective action is - Phase loss/Power loss. • External current limit setpoint.
achieved through combined actions of - Phase unbalance or reversal. • Chilled water temperature reset.
compressor unloader mechanism, and - Over/Undervoltage. If a fault occurs, one of 90 individual
fan staging. Only when the control - Welded contactors. diagnostic and operating codes will
system has exhausted the corrective display directly on the control module.
actions it can take and the unit is still
violating an operating limit, the unit
will be shut down.
The control logic of the P.I.D. type
based on the leaving chilled water
temperature integrates the control of
variables (current draw by the motor,
evaporating and condensing
temperature) maintains accurate
control, minimizes the drift from the
setpoint and provides better building
comfort.

Unit mounted clear language display


(UCM)

22 RLC-PRC004-E4
Communication

The Unit Control Module (UCM-CLD) Application flexibility Integration into a Trane
of the RTAB offers several Building Management
communication levels which The UCM-CLD is available with the
considerably simplify the
System through the Serial
output in six languages and in
implementation of a telemonitoring either English or metric (SI) units.
link
of the chiller or its integration in a
Building Management System (BMS). The unit can be equipped upon
Telemonitoring through a request with a serial link
parallel link communication card.
Operator interface
All the data and functions available
Analog input and output ports allow at the UCM front panel can be
With easy front panel programmability
chiller operation optimization or transmitted or accessed through the
of daily, service start-up and machine
easy chiller monitoring when the serial link. The integration in a
configuration settings and setpoints,
machine is not integrated in a BMS. Building Management or the chiller
the building manager and service
operation optimization in order to
technician can customize the use of
Remote running and alarm reduce the overal energy consumption
the UCM-CLD microcontroller to the
are thus considerably simplified.
unique conditions of the chiller contacts
plant whether the purpose of the
chilled water is comfort cooling or The unit provides three single Data which can be read
process cooling. pole/double-throw contact closures
All the data that is necessary for the to indicate whether : Following parameters can be read
improved operation and easy • a failure has occured. by the Trane BMS through the serial
serviceability of the chiller is called • the compressor is running. link :
up by simple keypad instructions • the compressor is running at • Entering and leaving evaporator
and presented on a highly readable maximum capacity. This information water temperature
screen. may be used to authorize the start • Entering and leaving condenser
of an additional chiller. water temperature
Convenience • Motor current
• Operating status : compressor
External chilled water setpoint stopped or running, compressor
Enunciation of all information is at and current limit setpoint running at full load or auto-
the front panel display (including
limitation.
power, voltage, amps, temperatures, The UCM allows the external setting More than 100 data can be accessed
pressures, number of starts and independant of the front panel or transmitted.
operating hours). Messages are setpoint by one of the following
displayed using clear language. three means :
Orders which can be sent to
• a remote resistor (fixed or
Readability adjustable) the chiller
• 2-10 VDC input
LCD, super twist, double line 40 • a 4-20 mA input. The BMS can send following orders:
character display is easy to read. In the same way, the motor current • Compressor start and stop
It is backlit so that the diplay can be can be limited to optimize the total • Motor current limit
read in a variety of equipment room energy efficiency of the installation. • Chilled water setpoint reset.
lighting conditions.

RLC-PRC004-E4 23
Tracer Summit
Chiller Plant Control

Tracer Summit's Chiller Plant Control The Chiller Plant Control program
(CPC) application provides automation can control comfort and industrial
and energy optimisation of chiller applications as well as special control
plant through factory tested sequences, including thermal storage
sequencing software. and dual fuel chiller systems.
PC Workstation Building
Control Unit
As a manufacturer of chillers for The main features of Chiller Plant
over 60 years, Trane has gained Control are:
tremendous experience in chiller
plant applications. The Tracer • Chiller Sequencing
Summit Chiller Plant Control • Rotation Changes
application is designed to take • Base, Peak and Swing Operation
advantage of this expertise. This fac- • Soft Loading
Chiller N°1
tory tested software is powerful • Individual Chiller Setpoint
enough to handle such sophisticated Calculations
applications as decoupled, dual fuel, • Failure Detection and Recovery
series, or even swing chiller systems • Manual Override
yet is designed to allow even the • Chiller Performance Reports
novice operators to understand its • Remote Communications
set-up and operation. • Pump and Ancillary Equipment
Control Chiller N°2
Chiller Plant Control monitors and • Interoperatorability with other
controls multiple chillers and their compatible Building Management
related pumps and valves to balance Systems
system efficiency and equipment • Control of up to 25 chillers in
runtime to optimise system multiple plants.
performance.
Chiller N°3
In addition to control and monitoring,
the Chiller Plant Control program
provides important status information
that tells the user what is happening
in the chiller plant and what will
happen next, based on current Universal PCM
operating conditions. This status
information is important for Chilled
troubleshooting purposes. water Other
pumps ancillary
equipment

24 RLC-PRC004-E4
Superior control

The diagram indicates the numerous


control variables that can be sensed
by the Unit Control Module in order
to ensure trouble free operation.

UCM
8 9

PW

17
14 15 1

13
7
16
12
18 20
10 11 5
4 2

19
23

3 21

6
22

RLC-PRC004-E4 25
Dimensional Data

RTAB 207 to 210 Unit Dimensions

26 RLC-PRC004-E4
RTAB 211-212 Unit Dimensions

RLC-PRC004-E4 27
SIZE 1 2 3 4-5 11 12 13
207-50 Hz 2 X CHHN35 ES 70 AL 2590 2 x 23 2x8
3 ROWS CU 2870
207-60 Hz 2 X CHHN35 ES 70 AL 2590 2 x 23 2x8
CU 2870
209-50 Hz 2 X CHHN40 ES 70 AL 2590 2 x 23 2x8
3 ROWS CU 2870
209-60 Hz 2 X CHHN40 ES 80 AL 2600 2 x 24 2x8
CU 2880
210-50 Hz CHHN40 ES 80 AL FLANGED CONNECTION 2630 2 x 26 2x8
CHHN50 3 ROWS + CU DN 125 PN 16 2930
210-60 Hz CHHN40 ES 100 4 ROWS AL 2640 2 x 27 2x8
CHHN50 CU 2940
211-50 Hz 2 X CHHN50 ES 80 AL 2990 2 x 33 2x8
4 ROWS CU 3400
211-60 Hz 2 X CHHN50 ES 100 AL 3000 2 x 34 2x8
CU 3410
212-50 Hz 2 X CHHN60 ES 100 AL 3000 2 x 34 2x8
4 ROWS CU 3410
212-60 Hz 2 X CHHN60 ES 120 AL 3010 2 x 35 2x8
CU 3420

1 Compressor
2 Evaporator
3 Condenser
4 Evaporator water inlet connection
5 Evaporator water outlet connection
6 Control panel
7 Starter panel
8 Power supply inlet: (150 x 400)
9 Rigging eyes (Dia 40 mm)
10 Drain evaporator (3/4”)
11 Operating weight (kg)
12 Refrigerant charge (kg)
13 Oil charge (Liters)
14 Minimum recommended clearance (for maintenance)
15 Recommended clearance (Evaporator tube removal and air entering)

Options
16 Pressure gauges
17 Compressor sound attenuator
18 Power disconnect switch
19 Vibration isolators locations

28 RLC-PRC004-E4
Weights

Table 10- Weights

Isolators Location Operating


Unit Size Units 1 2 3 4 5 6 Weight (kg)
RTAB207 50 Hz AL kg 555 595 695 745 - - 2590
50 Hz CU kg 635 665 765 805 - - 2870
60 Hz AL kg 555 595 695 745 - - 2590
60 Hz CU kg 635 665 765 805 - - 2870
RTAB209 50 Hz AL kg 555 595 695 745 - - 2590
50 Hz CU kg 635 665 765 805 - - 2870
60 Hz AL kg 560 595 700 745 - - 2600
60 Hz CU kg 640 665 770 805 - - 2880
RTAB210 50 Hz AL kg 560 610 700 760 - - 2630
50 Hz CU kg 640 690 770 830 - - 2930
60 Hz AL kg 565 610 705 760 - - 2640
60 Hz CU kg 645 690 775 830 - - 2940
RTAB211 50 Hz AL kg 345 365 615 670 475 520 2990
50 Hz CU kg 415 440 680 730 545 590 3400
60 Hz AL kg 345 365 620 670 480 520 3000
60 Hz CU kg 415 440 685 730 550 590 3410
RTAB212 50 Hz AL kg 345 365 620 670 480 520 3000
50 Hz CU kg 415 440 685 730 550 590 3410
60 Hz AL kg 345 365 625 670 485 520 3010
60 Hz CU kg 415 440 690 730 555 590 3420

Notes:
1. Operating weight includes refrigerant and water.
2. Sizes 207 to 210 have 4 isolator locations. Sizes 211-212 have 6 isolator locations.

RTAB 207 to 210 RTAB 211-212

2 4 2 6 4
Starter Panel Starter Panel
1 3 1 5 3

RLC-PRC004-E4 29
Options

Communication Card Chilled Water Reset Discharge Service Valves


Permits either bi-directional This option provides the control Factory installed valves to isolate
communication to the Trane logic and field installed sensors for refrigerant charge.
Integrated Comfort system or permits either load based (return water
remote chilled water setpoint reset temperature) or temperature based Vibration Isolators
or demand limiting (mutually (ambient or zone) reset of leaving Spring or rubber isolators help
exclusive) by accepting a 4-20 mA chilled water temperature (requires isolate the chiller from the building
or 2-10 Vdc analog signal. Communication Card). structure.

Remote Clear Language Display Coil Protection Compressor sound attenuating


In addition to controlling chiller Grids which protect the condenser enclosure
operation from a location within the coils.
building, the remote clear language Copper fins condenser coils
display can provide the capability to Power Disconnect Switch
monitor unit alarms and messages. A fused disconnect switch with Pressure gauges
Only one twisted pair is required through the door handle is provided
between the chiller and the remote to disconnect main power.
display.

Features summary
Trane RTAB Air-Cooled Rotary
Chiller Designed To Perform,
Built To Last

Reliability Suction gas cooling allows the Trouble-free Operation and Start-up
Proven Helirotor compressor design motor to operate at lower
for longer life and greater temperatures for longer life. Adaptive Control microprocessor
dependability. keeps the Rotary chiller on-line
Performance when others would shut down.
Fewer moving parts means less Superior full load efficiency.
parts to fail. Typical reciprocating Fewer nuisance trips means less
compressors have 4 times as many Excellent part load performance. expense from unnecessary service
total parts and 15 times as many calls.
critical parts. Use of an electronic expansion
valve significantly improves part Factory installed and tested options
Adaptive Control protects the chiller load performance by minimizing keep start-up time and expenses
when any of the system variables superheat in the evaporator and minimized.
approaches a limit condition that allowing the chiller to run at
may damage the unit or cause a reduced condensing temperatures. Easy interface capability with the
shutdown. The Unit Control Module Trane Integrated Comfort system
takes corrective action to keep the Unique compressor sequencing via a single twisted pair of wires.
unit running. equalizes not only starts, but
operating hours as well. Optional remote display panel
Dual circuit design increases overall simplifies chiller monitoring/control.
system reliability.

Unlike reciprocating designs, this


compressor can handle liquid
slugging.

30 RLC-PRC004-E4
Mechanical specification

TRANE Series RTAB packaged air Two refrigerant circuits Unit structure
cooled liquid chiller consisting of Each circuit including removable Welded steel base frame, structural
accessible hermetic, direct-drive core filter dryer, liquid line shut-off steel profiles and panels, made of
screw compressors, with two valve, high pressure relief valve. galvanized sheet steel, protected
independant circuits evaporator, Electronic expansion valve minimizing with a primary coating and finished
condenser, microprocessor-based superheat in the evaporator and with an acrylic paint. The paint can
controls and a unit-mounted motor allowing chiller to run at reduced withstand 650 hours of salt spray
starter, refrigerant charged, factory condensing temperature. test
runtested and ready for operation.
Unit are rated in accordance with Control panel Accessories and options
ARI 550-90. Microprocessor-based unit control • Compressor sound attenuating
module UCM utilizing the «Adaptive enclosure
Compressor motor assembly Control» concept. The UCM provides • Condenser copper fins
TRANE screw compressors, accessible- all control and safety functions • Communication card
hermetic, direct-drive, 2950/3600 including start-up and shut down, • Vibration isolators
rpm (50/60 Hz). Separately housed, leaving chilled water control, • Disconnect switch
pressure-lubricated rolling element compressor and electronic expansion • Remote clear language display.
bearing groups at each end of both valve modulation, fans sequencing, • Pressure gauges
rotors. Fully modulating capacity anti-recycle logic, automatic • Flow switch
control. lead/lag compressor starting and • Communication card + load based
Squirrel-cage two-pole induction load limiting. Unit protective chilled water reset
motor, suction gas cooled. functions include loss of chilled water • Communication card
Oil separator and filtration devices flow, evaporator freezing, loss of • Plexiglass door (starter and control
provided separate from the refrigerant, low and high refrigerant panel)
compressor. pressure, reverse rotation, compressor • Under, over voltage protection
starting and running overcurrent, • Condenser protection grids
Evaporator phase loss, phase unbalance, phase • Discharge service valve
Shell-and-tube heat exchanger with reversal and loss of oil flow.
internally finned copper tubes, Clear language display (2 lines, Factory testing
roller expanded into the tubes 40 characters), door mounted, All RTAB chillers are fully run tested
sheets. Refrigerant inside the tubes indicates over 20 operating data under load before shipment. Unit
and water circulating in the shell. points including chilled water operation and all control functions
Maximum operating pressure setpoint, current limit setpoint, leaving are factory checked and set.
refri-gerant side 16 Bar (232 psig), chilled water temperature, evaporator
water side 14 Bar (203) psig. Shipment
and condenser refrigerant pressures
19 mm thermal insulation of flexible Units ship fully assembled and single
and temperatures.
closed cell foam. Water flanged point wired ready for operation after
Over 60 messages are displayed
connections. Heater cable for freeze field connection of power supply,
when a problem is detected.
protection. electric interlocks and chilled water
Starter panel piping. Units ship on a wooden skid
Condenser Unit mounted starter panel, protection with refrigerant and oil operating
V-configuration air cooled condenser class IP 55. charges.
coils of seamless copper tubes, Panel contains part winding type
expanded into aluminium fins. Quality assurance
motor starter, single source power
Integral oil cooler and subcooler The Quality Management System
supply,
circuits. Direct drive discharge fans applied by TRANE has been subject
3-phase current transformer for
with totally enclosed air over to independant third party assesment
motor overload protection.
motors, having class “F” insulation and approval to ISO 9001: 1994, EN
and IP 55 protections. Fan guards. ISO 9001: 1994, BS EN ISO 9001: 1994.
Leak tested at 21 Bar (304 psig), The products described in this
pressure rated at 35 Bar (500 psig). catalogue are designed, manufactured
and tested in accordance with the
approved system requirements as
defined in the TRANE Quality
Manual.

RLC-PRC004-E4 31
RLC - PRC004 - E4 - 0900
Société Trane Supersedes C21 CA 604 E - 1199
Route de Chamagne
88130 Charmes Literature stocking location : La Crosse
Cedex, France Trane reserves the right to alter any information without prior notice.

http : // www.trane.com

Société Trane - Société Anonyme au capital de 41 500 000 F - Siège Social : 1, rue des Amériques - 88190 Golbey - France -
An American Standard Company Siret 306 050 188-00011 - RCS Epinal B 306 050 188 Numéro d'identification taxe intracommunautaire : FR 83 306050188

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