D/WS/001

REV NO : 03
14/05/2007

HANIL AUTOMOTIVE INDIA PVT LTD

INSPECTION
MODEL PART NAME PART NO PROCESS. NO PROCESS IS NO BA-03 PAGE NO
METHOD

85730 FINAL REV. NO: 00

LUGG SIDE TRIM QUALITY
BA A110 INSPECTION 1 OF 1
LH INSPECTION
B4000 - 350 TABLE DATE: 25.05.2013

FRONT BUMPER
S.NO TYPE CHECKPOINTS FREQ. INSPN.AID
INSPECTION LOCATION
VISUAL INSPECTION:-

FREE FROM MOULDING DEFECTS LIKE FLASH, WHITE MARK, GAS

MARK,SHORT FILL, FLOW MARK ,COLOUR MIS-MATCH, SINK MARK,
SCRATCHES AND DAMAGES.
1 100%
VISUAL INSPECTION:-
FREE FROM PAINTING DEFECTS LIKE SAND MARK, DUST, SAG ,
BUBBLES,LINT,BLACK DOTS,WRINKLING,OIL MARK, LESS PAINT,
COLOUR MIS-MATCH

CHECK THE LUGG TRIM PANEL - NON SHELF

2 100%
SUPPORT - AS PER SPEC

L CHECK THE LUGG TRIM PANEL - SHELF

3 100%
U SUPPORT -AS PER SPEC
G
G
A CHECK THE LUGG TRIM PANEL - LPG
4 100%
G AS PER SPEC
E

S
I CHECK AS COVER RIB LOCKING CONDITION &
5 100%
D UNDER FLUSH -SPEC : -0.5MM
E

T
R CHECK THE ANTINOISE PET PAD WELDING
6 I LOCATION - 8 POINTS AND WELDING 100%
M IMPRESSION.
A
S
S
Y CHECK THE ANTINOISE PAD FIXING LOCATION
7 100%
AND PAD PEEL OFF.
L
H

CHECK THE HANGER ASSY LUGGAGE NET -ASSY

8 100%
CONDITION AND LOCATION.

CHECK THE FASTNER LOCKING CONDITION &

9 100%
FASTNER COLOUR (BLUE ONLY)

SPECIAL
11 CHECK ALC CODE AS PER SPEC. 100%
CHARACTER

SAFETY USE GLOVES WHILE INSPECTION

1.

2.
History of problem
occurred
3.

4.

LEGEND Special characters Control methods

1 HANIL - CRITICAL CHARACTERISTICS

# Refer ALC code SPEC
MATRIX

2 s HMI SPECIAL CHARACTERISTICS

Reference

Reviewed

Approved
Prepared

3 VISUAL INSPECTION
Sign

E.O NO / DATE HB4D0320 & 16.05.13 DATE

 TOPRUN AUTOMOTIVE INDIA PVT LTD

MODEL PART NO PART NAME PROCESS IS NO HTL-01

REV. NO: 00
88016/026- FINAL & PDI
SU2I LEVER-FR SEAT RECLINER, LH/RH
BV000 INSPECTION
DATE: 16.04.19

INSPECTION STANDARD SHEET

INSPN.
STEPS CATEGORY CHECKPOINTS PHOTO FREQ.
AID

VISUAL INSPECTION:-

1 FREE FROM MOULDING DEFECTS LIKE FLASH, SINK, LOCKING AREA 100%
FLASH, SHORT FILL, SILVER STREAKS, SHINNING MARK, WELD LINE, FLOW
MARK

100%

A
2 P CHECK THE FITMENT AREA FREE FROM FLASH, WELD LINE SECTION - B
SECTION - A
P
E
R SECTION - B
100%
E
N
C
E
CHECK ALL PARTING LINE FLASH AS PER LIMIT SAMPLE LEVEL OR
3 100%
NOT

CHECK KNOB AS PER PACKING STANDARD AND STUFFING QTY-20EA

CH
EC
K
BA
CO
NS
OL
E-
FG

4 100%
M
OV
IN
G
PA
CK
QTY 20 NO'S
IN
G
ST
AN
DA
RD
AN
D
ST
UF
FI
NG
QT

5 SPECIAL CHARACTER PART WEIGHT LH/RH - 46±3 gms FML

Y-
26
EA

SAFETY

1. Knob parting line flash - HTL end - HORIZONTAL DEPLYMNT

History of
2. Knob locking area flash - HTL à HMI - HORIZONTAL DEPLYMNT
problem
occurred

[CC-GQMS
OL- OFFLINE]

LEGEND Special characters Control methods

1 TOPRUN - CRITICAL CHARACTERISTICS

Color code sticker Must be in part
2 VISUAL INSPECTION

REF PREPARED CHECKED APPROVED

SIGN GOPI SURESH SATHEESH

REF NO TRAI/QA/D/002
 TOPRUN AUTOMOTIVE INDIA PVT LTD

MODEL PART NO PART NAME PROCESS IS NO HTL-03

REV. NO: 00
88010-BV000 FINAL & PDI
SU2I S/COVER-FR SEAT OTR, LH(MNL)/RH (H/ADJ)
88020-BV100 INSPECTION
DATE: 16.04.19

INSPECTION STANDARD SHEET

INSPN.
STEPS CATEGORY CHECKPOINTS PHOTO FREQ.
AID

VISUAL INSPECTION:-

1 FREE FROM MOULDING DEFECTS LIKE FLASH, SINK, LOCKING AREA 100%
FLASH, SHORT FILL, SILVER STREAKS, SHINNING MARK, WELD LINE, FLOW
MARK

2 CHECK THE FITMENT AREA - FLASH, WELD LINE,CRACK 100%

C
CHECK THE QR BAR CODE SCANNING BEFORE DESPATCH AT PRE

A
B
3 P 100%
DESATCH INSPECTION
P
E
R
E
N CHECK ALL PARTING LINE FLASH AS PER LIMIT SAMPLE LEVEL OR
4 C 100%
NOT
E

CHECK THE BAR CODE SPEC ERROR 100%

CH

KCHECK S/CVR- FG MOVING PACKING STANDARD AND STUFFING

EC

BA

QTY-50EA
CO
NS
OL
E-
FG

5 100%
M
OV
IN
G
PA
CK
QTY 50 NO'S
IN
G
ST
AN
DA
RD
AN
D
ST
UF
FI
NG
QT

6 SPECIAL CHARACTER PART WEIGHT FML

Y-
26

LH/RH - 355±5 gms

EA

SAFETY

AI3 S/CVR – STD LH – BAR CODE NOT SCANNING- CUSTOMER COMPLAINT

21.09.2019
History of
problem
occurred

[CC-GQMS
OL- OFFLINE]

LEGEND Special characters Control methods

1 TOPRUN - CRITICAL CHARACTERISTICS

Color code sticker Must be in part
2 VISUAL INSPECTION

APPROV
REF PREPARED CHECKED
ED

SATHEES
SIGN GOPI SURESH
H
REF NO TRAI/QA/D/002
 TOPRUN AUTOMOTIVE INDIA PVT LTD

MODEL PART NO PART NAME PROCESS IS NO HTL-03

REV. NO: 00
88020-BV100 FINAL & PDI
SU2I S/COVER-FR SEAT OTR, LH(H/ADJ)/RH (MNL)
88020-BV000 INSPECTION
DATE: 16.04.19

INSPECTION STANDARD SHEET

INSPN.
STEPS CATEGORY CHECKPOINTS PHOTO FREQ.
AID

VISUAL INSPECTION:-

1 FREE FROM MOULDING DEFECTS LIKE FLASH, SINK, LOCKING AREA 100%
FLASH, SHORT FILL, SILVER STREAKS, SHINNING MARK, WELD LINE, FLOW
MARK

2 CHECK THE FITMENT AREA - FLASH, WELD LINE,CRACK 100%

C
CHECK THE QR BAR CODE SCANNING BEFORE DESPATCH AT PRE

A
B
3 P 100%
DESATCH INSPECTION
P
E
R
E
N CHECK ALL PARTING LINE FLASH AS PER LIMIT SAMPLE LEVEL OR
4 C 100%
NOT
E

CHECK THE BAR CODE SPEC ERROR 100%

CH

KCHECK S/CVR- FG MOVING PACKING STANDARD AND STUFFING

EC

BA

QTY-50EA
CO
NS
OL
E-
FG

5 100%
M
OV
IN
G
PA
CK
QTY 50 NO'S
IN
G
ST
AN
DA
RD
AN
D
ST
UF
FI
NG
QT

6 SPECIAL CHARACTER PART WEIGHT FML

Y-
26

LH/RH - 355±5 gms

EA

SAFETY

AI3 S/CVR – STD LH – BAR CODE NOT SCANNING- CUSTOMER COMPLAINT

21.09.2019
History of
problem
occurred

[CC-GQMS
OL- OFFLINE]

LEGEND Special characters Control methods

1 TOPRUN - CRITICAL CHARACTERISTICS

Color code sticker Must be in part
2 VISUAL INSPECTION

APPROV
REF PREPARED CHECKED
ED

SATHEES
SIGN GOPI SURESH
H
REF NO TRAI/QA/D/002
 TOPRUN AUTOMOTIVE INDIA PVT LTD

MODEL PART NO PART NAME PROCESS IS NO HTL/SU2I-7

REV. NO: 00
FINAL & PDI
SU2I X88490-BV000 COVER ASSY FR SEAT BACK POCKET
INSPECTION
DATE: 15.11.19

INSPECTION STANDARD SHEET

INSPN.
STEPS CATEGORY CHECKPOINTS PHOTO FREQ.
AID

VISUAL INSPECTION:-

1 FREE FROM MOULDING DEFECTS LIKE FLASH, SINK, LOCKING AREA 100%
FLASH, SHORT FILL, SILVER STREAKS, SHINNING MARK, WELD LINE, FLOW
MARK

CHECK ALL PARTING LINE FLASH AS PER LIMIT SAMPLE LEVEL OR

2 100%
NOT

A ENSURE THE SUB PART ASSEMBLY

P S.NO P/NO P/NAME QTY

P 1 88491-BVOOO COVER-FR SEAT BACK (POCKET) 1

E
2 88493-BV000 SKIRT ASSY-FR BACK COVER 1
3 R 100%
E 3 13363-05151 NUT-SPRING 14

N 4 88398-B1000 CLIP-FR BACK POCKET MT'G 2

C
5 88482-BV000 POCKET ASSY-FR BACK COVER 1
E

CHECK THE QR BAR CODE SCANNING BEFORE DESPATCH AT PRE

4 100%
DESATCH INSPECTION

CH

KCHECK COVER ASSY FR SEAT (BACK POCKET) - FG MOVING

EC

BA

PACKING STANDARD AND STUFFING QTY-40 EA

CO
NS
OL
E-
FG

5 100%
M
OV
IN
G
PA
CK
IN
G
ST
AN
QTY 40 NO'S
DA
RD
AN
D
ST
UF
FI
NG
QT

6 SPECIAL CHARACTER PART WEIGHT WEIGHT FML

Y-
26
EA 633

±5 gms

SAFETY

History of
problem
occurred

[CC-GQMS
OL- OFFLINE]

LEGEND Special characters Control methods

1 TOPRUN - CRITICAL CHARACTERISTICS

Color code sticker Must be in part
2 VISUAL INSPECTION

APPROV
REF PREPARED CHECKED
ED

SATHEES
SIGN MANI SURESH
H
REF NO TRAI/QA/D/002
 TOPRUN AUTOMOTIVE INDIA PVT LTD

MODEL PART NO PART NAME PROCESS IS NO HTL-00

REV. NO: 00
X88013/23- FINAL & PDI
SU2I LEVER ASSY -FR SEAT H/ADJ LH / RH
BV000 INSPECTION
DATE: 2.12.19

INSPECTION STANDARD SHEET

INSPN.
STEPS CATEGORY CHECKPOINTS PHOTO FREQ.
AID

VISUAL INSPECTION:-

1 FREE FROM MOULDING DEFECTS LIKE FLASH, SINK, LOCKING AREA 100%
FLASH, SHORT FILL, SILVER STREAKS, SHINNING MARK, WELD LINE, FLOW
MARK, COLOR VARIATION

A
2 P CHECK THE FITMENT AREA - FLASH, WELD LINE 100%
P
E
R BEFORE EO PART EO CHANGE DETAILS
AFTER EO PART

E
N CHECK ALL PARTING LINE FLASH AS PER LIMIT SAMPLE LEVEL OR
3 C NOT 100%
E AND CHECK GLOSS VALUE GLOSS VALUE 3NH NO'S

CH

KCHECK LEVER MOVING PACKING STANDARD AND STUFFING QTY-20

EC

BA

EA
CO
NS
OL
E-
FG

4 100%
M
OV
IN
G
PA
CK
QTY 20 NO'S
IN
G
ST
AN
DA
RD
AN
D
ST
UF
FI
NG
QT

5 SPECIAL CHARACTER PART WEIGHT FML

Y-
26
EA

SAFETY

History of
problem
occurred

[CC-GQMS
OL- OFFLINE]

LEGEND Special characters Control methods

1 TOPRUN - CRITICAL CHARACTERISTICS

Color code sticker Must be in part
2 VISUAL INSPECTION

APPROV
REF PREPARED CHECKED
ED

SATHEES
SIGN MANI SURESH
H
REF NO TRAI/QA/D/002
 D/WS/001
REV NO : 03
14/05/2007

TOPRUN AUTOMOTIVE INDIA PVT LTD

MODEL PART NO PART NAME PROCESS STATION PROCESS IS NO HTL-0

SHEILD COVER ASSY - FR REV. NO: 01

88030-BV000 FINAL
SU2I SEAT INR, FINAL / PDI
88040-BV100 INSPECTION
LH(MNL)/RH(H/ADJ) DATE: 25.11.2

INSPECTION STANDARD SHEET

STEPS CATEGORY CHECKPOINTS PHOTO FREQ.

VISUAL INSPECTION:-

1 FREE FROM MOULDING DEFECTS LIKE FLASH, SINK, LOCKING AREA 100%
FLASH, SHORT FILL, SILVER STREAKS, SHINNING MARK, WELD LINE, FLOW
MARK

100%

A
CHECK THE FITMENT AREA VISUALLY FREE FROM FLASH, WELD
2 P
LINE
P SECTION - A
SECTION - B

E
R 100%
E
N SECTION - C

C A surface
E
CHECK ALL PARTING LINE FLASH AS PER LIMIT SAMPLE LEVEL OR
3 100%
NOT

CH

KCHECK IB S/CVR- AS PER PACKING STANDARD AND STUFFING QTY-

EC

BA

15EA
CO
NS
OL
E-
FG

4 100%
M
OV
IN
G
PA
CK
QTY 15 NO'S
IN
G
ST
AN
DA
RD
AN
D
ST
UF
FI
NG
QT

5 SPECIAL CHARACTER PART WEIGHT WEIGHINING MACHINE FML

Y-
26

LH /RH : 105± 5GMS

EA

SAFETY

1. Short fill end filling locking area'B' Surface - 05.07.2019 - HTL

History of
problem
occurred

[CC-GQMS
OL- OFFLINE]

LEGEND Special characters Control method

1 TOPRUN - CRITICAL CHARACTERISTICS

Color code sticker Must be in par
2 VISUAL INSPECTION

REF PREPARED CHKD

SIGN

E.O NO /
IBP017 /20.06.2014 DATE
DATE
 D/WS/001
REV NO : 03
14/05/2007

TIVE INDIA PVT LTD

HTL-06

01

25.11.2019

TANDARD SHEET

INSPN.
AID

Special characters Control methods

Color code sticker Must be in part

APVD
 D/WS/001
REV NO : 03
14/05/2007

TOPRUN AUTOMOTIVE INDIA PVT LTD

MODEL PART NO PART NAME PROCESS STATION PROCESS IS NO HTL-0

SHEILD COVER ASSY - FR REV. NO: 01

88030-BV100 FINAL
SU2I SEAT INR, FINAL / PDI
88040-BV000 INSPECTION
LH(H/ADJ)/RH(MNL) DATE: 25.11.2

INSPECTION STANDARD SHEET

STEPS CATEGORY CHECKPOINTS PHOTO FREQ.

VISUAL INSPECTION:-

1 FREE FROM MOULDING DEFECTS LIKE FLASH, SINK, LOCKING AREA 100%
FLASH, SHORT FILL, SILVER STREAKS, SHINNING MARK, WELD LINE, FLOW
MARK

100%

A
CHECK THE FITMENT AREA VISUALLY FREE FROM FLASH, WELD
2 P
LINE
P SECTION - A
SECTION - B

E
R 100%
E
N SECTION - C

C A surface
E
CHECK ALL PARTING LINE FLASH AS PER LIMIT SAMPLE LEVEL OR
3 100%
NOT

CH

KCHECK IB S/CVR- AS PER PACKING STANDARD AND STUFFING QTY-

EC

BA

15EA
CO
NS
OL
E-
FG

4 100%
M
OV
IN
G
PA
CK
QTY 15 NO'S
IN
G
ST
AN
DA
RD
AN
D
ST
UF
FI
NG
QT

5 SPECIAL CHARACTER PART WEIGHT WEIGHINING MACHINE FML

Y-
26

LH /RH : 105± 5GMS

EA

SAFETY

1. Short fill end filling locking area'B' Surface - 05.07.2019 - HTL

History of
problem
occurred

[CC-GQMS
OL- OFFLINE]

LEGEND Special characters Control method

1 TOPRUN - CRITICAL CHARACTERISTICS

Color code sticker Must be in par
2 VISUAL INSPECTION

REF PREPARED CHKD

SIGN

E.O NO /
IBP017 /20.06.2014 DATE
DATE
 D/WS/001
REV NO : 03
14/05/2007

TIVE INDIA PVT LTD

HTL-06

01

25.11.2019

TANDARD SHEET

INSPN.
AID

Special characters Control methods

Color code sticker Must be in part

APVD