6BY2

Marine Installation Manual - Volume 3

Page
Engine Specifications .....................................................................2
Engine Room Space for Service ....................................................3
Marine Gear / Stern-Drive Specifications .......................................4
6BY2 (Inboard) ...............................................................................5
6BY2 (Stern-Drive) .........................................................................6
Flywheel Housing Dimensions (For Inboard) .................................7
Flywheel Housing Dimensions (For Stern-Drive) ...........................8
Fuel System Specifications ............................................................9
Piping Diagram .............................................................................10
Cooling System Specifications .....................................................11
Air Intake and Exhaust Specifications ..........................................13
Mixing Elbow ................................................................................14
Alarm System Specifications ........................................................15
Electrical System ..........................................................................16
Standard Alternator Data..............................................................17
Performance Curves.....................................................................20
Engine Mount ...............................................................................22
Installation Specifications .............................................................23
Cold Starting Aids.........................................................................24
Water Heater Tank Connection ....................................................24
Heat Insulation Requirements ......................................................24
Optional Accessories....................................................................24

Marine Installation Manual - Volume 3 JUN 2009 (Rev. 4) 6BY2 - 1

© 2009 Yanmar Marine International

6BY2 6BY2

6BY2 Parameter Data

Please refer to the Safety section at the beginning 6BY2-220 6BY2-260
of this manual. Low Idling Speed
670 rpm*
(at 88°C [190°F])
Engine Specifications
Firing Order 1 - 5 - 3 - 6 - 2 - 4 - 1**
Parameter Data Engine
6BY2-220 6BY2-260 Lubrication Enclosed, Forced
System
Configuration 4-cycle Diesel, 15° Inclined,
Dual Overhead Camshaft Engine Oil
11.0 L2
Capacity
Crankshaft (11.62 qt)***
(0° incline)
Rotation
Counterclockwise (Dry Weight
(Viewed from
Flywheel) without For Stern-Drive: 338 kg
Gear/Drive or For Marine Gear: 319 kg
Combustion Mixing Elbow)
Direct Injection
System
Total Air Flow 2750 m3/h
Aspiration Turbocharger with Charge Air Requirements (97115 ft3/h)
Cooler
Number of * 1080 rpm at startup for alternator excitation.
In-line 6
Cylinders
** No. 1 cylinder is at the coolant pump end of the
Bore x Stroke 84 mm x 90 mm engine.
(3.307 in. x 3.543 in.)
*** The engine oil capacity includes oil in the oil pan,
Displacement 2.993 L
channels, coolers, and filter.
(182.6 cu in.)
Continuous Note: Rating condition, ISO 8665
Rating Output at 124 kW 153 kW Fuel temperature: 40°C (104°F)
Crankshaft (166 hp) (208 hp)
1 hp metric = 0.7355 kW
(at 3600 rpm)
Maximum Output
162 kW 191 kW
at Crankshaft
(220 hp) (260 hp)
(at 4000 rpm)
Piston Speed
10.8 m/sec 11 m/sec
(Continuous
(35.4 ft/sec) (36.1 ft/sec)
Rating Output)
Piston Speed
12.0 m/sec
(Maximum
(39.4 ft/sec)
Output)
Brake Mean
Effective
1.62 MPa 1.92 MPa
Pressure
(234.96 psi) (260 hp)
(Maximum
Output)
Maximum 500 N·m 550 N·m
Torque (369 ft-lb) (407 ft-lb)
High Idling
4600 rpm
Speed

6BY2 - 2 APR 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
Engine Room Space for Safety, Service and Correct Operation
Minimum Clearance Minimum Clearance
Minimum Clearance rear side from top above mixing elbow
front cover to E/R wall cover to E/R wall 100 mm (3.9 in.) 928 mm
150 mm (5.9 in.) 200 mm (7.8 in.) (36.5 in.)
537 mm 391 mm
(21.15 in.) (15.4 in.)

70 mm
(2.8 in.)

546.2 mm
(21.5 in.)

786 mm
(31 in.)
239.8 mm
298.2 mm

(9.45 in.)
159.8 mm
(11.7 in.)

(6.3 in.)
Minimum Clearance
368.2 mm from engine on both
left and right sides
(14.4 in.) to E/R wall
200 mm (7.8 in.)

Minimum Clearance
below oil pan
50 mm (1.9 in.) 0006581_a

Figure - 1
The installer is responsible for ensuring that there is sufficient engine room space to access the engine for
service and repair.
Superstructures and connected components should be installed so that the engine can be removed, fitted
and serviced without time being lost to any obstructions.
The following components must be easy to access:
• Fuel filter(s) • Heat exchanger
• Fuel system components for bleeding the fuel • Complete seawater pump assembly (to access
system impeller and filter)
• Air filter • Zinc anodes
• Engine oil filter(s) • Batteries
• Oil fill port and dipstick • Starter motor
• Engine oil drain plug • Alternator
• Marine Gear or Sail-Drive oil fill port / dipstick • Turbocharger
• Coolant tank fill port
• Coolant drain cock(s)
• Coolant pump

Marine Installation Manual - Volume 3 JUN 2009 (Rev. 4) 6BY2 - 3

© 2009 Yanmar Marine International

6BY2 6BY2

Marine Gear / Stern-Drive

Specifications
Use the KMH50 marine gear or ZT350 or
Mercruiser Bravo 1, 2 or 3 stern-drive with the
6BY2 series engine.
WARNING! Fire Hazards.
• ZT350 and Bravo stern-drive power steering
hoses must be routed away from hot engine
components.
• Ensure the heat insulator is installed on the
turbocharger.
Note: See the marine gear / stern-drive
manufacturers literature for additional
information.

6BY2 - 4 JUN 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
6BY2 (Inboard)

S
1064 (41.89)

1001 (39.41)
145 (5.71)
279 (10.98)
287 (11.3)

716 (28.19)

847.45 (33.36)
709 (27.91)
700 (27.56)

240 (9.45) 460 (18.11)

332 (13.07)
A

A
716.48 (28.21)

203 (7.99)
(C16)
VIEW
Ansicht S
(G6)
SECTION A-A
Schnitt A-A
548.5 (21.59)

(1.81)
46
15.5 (.61)

SAE 20/40-26

0006541

Unit: mm (in.)
Figure - 2

Marine Installation Manual - Volume 3 APR 2009 (Rev. 4) 6BY2 - 5

© 2009 Yanmar Marine International

6BY2 6BY2

6BY2 (Stern-Drive)

614.5 (24.19)
1001 (39.41)
145 (5.71)
279 (10.98)
287 (11.3)

716 (28.19)

709 (27.91)
700 (27.56)
240 (9.45) 460 (18.11)
373 (14.69)
802 (31.57)

761 (29.96)
203.99 (8.03)
429 (16.89)
894 (35.2)

(5.87)
149.1 (2.8)
(3.71)
94.21

71.1

0006495

Unit: mm (in.)
Figure - 3

6BY2 - 6 APR 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
Flywheel Housing Dimensions (For Inboard)

119 (4.69)

235 (9.25)

0006489

Figure - 4
Unit: mm (in.)

Marine Installation Manual - Volume 3 APR 2009 (Rev. 4) 6BY2 - 7

© 2009 Yanmar Marine International

6BY2 6BY2

Flywheel Housing Dimensions (For Stern-Drive)

220 (8.66)

241.3 (9.5)
10.3 (.406)

0006490

Figure - 5
Unit: mm (in.)

6BY2 - 8 APR 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
Fuel System Specifications
Parameter Data
6BY2-220 6BY2-260
Maximum Fuel Feed 1.0 m
Pump Suction Head (39.37 in.)
Maximum Fuel Feed
200.0 L/hr minimum
Pump Discharge
(52.8 gal/hr minimum)
Volume
Maximum Fuel Feed
5 bar
Pump Discharge
(72.5 psi)
Pressure
Fuel Inlet Pipe
3/8 NPT
Connector Thread
Maximum Fuel Inlet
70°C (158°F)
Temperature
Fuel Consumption at 44.5 L/hr
53 L/hr
Rated Output (11.7
(14 gal/hr)
gal/hr)
Hose acc. DIN ISO 7840
A1 (fire resistance hose)
is requested. Max length
Fuel Line
of hose between prefilter
(minimum size)
and engine depends on
suction height of
complete suction line.
Inner diameter for
8 mm (0.32 in.)
inlet
Inner diameter for
12 mm (0.47 in.)
outlet

Note: Yanmar supplies a water separating pre-

filter for mounting by the installer. The
engine is also equipped with an on-
engine fine filter.
WARNING! Fire Hazard. Always route fuel lines
away from hot engine components, such as the
exhaust manifold, turbocharger and exhaust
hoses. Fuel lines must be secured to the hull
with approved clamps every 100 cm (4.3 in.).

Marine Installation Manual - Volume 3 JUN 2009 (Rev. 4) 6BY2 - 9

© 2009 Yanmar Marine International

6BY2 6BY2

Piping Diagram
Fuel Flow
(9)

(8)
(15)

(10)

(7)

(11) (2)

(3)

(4)

(14)
(6)

(12)
(1)
(13)

(16)

0006510
(5)
1. Fuel Inlet from Tank 10. Fuel Injector Return Hose
2. Fuel Filter (10 micron) 11. Common Rail Return Line
3. Fuel Feed Pump 12. Return Fuel Tee with Back Pressure Valve
4. Inlet Fuel Temperature Sensor 13. Return Fuel to Fuel Tank with Over Pressure
5. High-Pressure Fuel Pump Valve
6. High-Pressure Fuel Supply Line 14. Fuel Pressure Sensor
7. High-Pressure Fuel Common Rail 15. Fuel Pressure Regulator (ECU-Controlled)
8. Fuel Injection Line 16. Fuel Measuring Unit (ECU-Controlled)
9. Fuel Injector

Figure - 6

6BY2 - 10 APR 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
Cooling System Specifications
* Must have a minimum pressure rating of 1.5 bar
(22 psi).
Parameter Data
6BY2-220 6BY2-260 NOTICE: The coolant hose from the heat
Cooling System Closed Cooling with Heat exchanger to the sub-tank must be routed away
Exchanger from hot engine components. NEVER route
coolant hoses over the flywheel side of the
Coolant Capacity 13.0 L engine.
(Approximately) (13.7 qt)
Coolant Capacity 1.0 L
(Recovery Tank) (1.0 qt)
Maximum Seawater
165 L/min.
Pump Flow Rate at
(174 qt/min)
Maximum Rating
Maximum Seawater 0.5 m
Pump Suction Head (19.69 in.)
Seawater Inlet Pipe 38.1 mm
Connector Outer (1.5 in.)
Diameter
Thermostat
96°C
Operating
(205°F)
Temperature
(Full Open)
Thermostat
88°C
Operating
(190.4°F)
Temperature
(Opening)
Maximum Overflow
1.0 m
Pipe Length
(39.37 in.)
(Coolant Recovery
Tank to Filler Cap)
Overflow Pipe Inner
6 mm
Diameter
(0.250 in.)
(Coolant Recovery
Tank to Filler Cap)
Water Heater Tank /
10 mm
Cabin Heater Pipe
(0.394 in.)*
Inside Diameter

Marine Installation Manual - Volume 3 JUN 2009 (Rev. 4) 6BY2 - 11

© 2009 Yanmar Marine International

6BY2 6BY2

Cooling Flow

(2) (3)

(1)
(6)
(4)
(7)

(5)

(12)
(9)

(13)

(8)

(11)

(10)

0006511

Note: Typical 4BY2 engine shown. 6BY2 is similar.

1. Seawater Supply 8. Engine Coolant Pump

2. Seawater Pump 9. Thermostat
3. Hydraulic Oil Cooler 10. Engine Oil Cooler
4. Charge Oil Cooler 11. Engine Coolant Passages
5. Engine Heat Exchanger 12. Coolant Recovery Tank
6. Exhaust / Seawater Mixing Elbow 13. Water Cooled Exhaust Manifold
7. Exhaust / Seawater Exit

Figure - 7

6BY2 - 12 APR 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
Air Intake and Exhaust Specifications
Check for leaks at initial start.

Parameter Data
6BY2-220 6BY2-260
Exhaust Pipe
Outer 102 mm
Diameter (4.0 in.)
Connection
Air Volume
Necessary for 950 m3/h
Combustion at (33549 ft3/h)
WOT
Maximum Air 4.0 kPa
Inlet 408 mmAq
Depression (16.06 in.Aq)
Maximum 45 kPa
Back Pressure 4589 mmAq
(180.67 in.Aq)
600°C 650°C
Maximum (1112°F) (1202°F)
Output at rated speed at rated speed
Exhaust
Temperature 700°C 700°C
Before (1292°F) (1292°F)
Turbocharger at full load at full load
2000 rpm 2000 rpm
EPA Exhaust Location: Mixing Elbow
Test Port G 1/4 - 19 BSPP*
Sizes or
G 3/8 - 19 BSPP*
Maximum
1950 / 2150
Turbocharger 2000 / 2200
mbar
Boost mbar
(28.3 / 31.2
Pressure (29.0 / 31.9 psi)
psi)
(min/max)
Maximum
Engine Room 60°C
Ambient (140°F)
Temperature

* NOTE: Back pressure measured from EPA test

port located on the mixing elbow. NOTICE: Test
ports are British Standard Pipe Parallel (BSPP)
not National Pipe Thread (NPT). BSPP and NPT
threads are not compatible due to the thread
pitch. Mixing can cause thread damage.

Marine Installation Manual - Volume 3 APR 2009 (Rev. 4) 6BY2 - 13

© 2009 Yanmar Marine International

6BY2 6BY2

Mixing Elbow

410.5 (16.16)
351 (13.82) 3)
.7
(4
0
12
404.5 (15.93)

ø1 .02
(ø
02 )
336 (13.23)

4
(10.83)
275.1

436.1 (17.17)
ø1 .0
(ø

02 2)
4

700.4 (27.57)

615.5 (24.23)

464.5 (18.29)

223.3
(8.79)
(ø 4. 02
ø1 02

328 (12.91)

559.4 (22.02)

486.9 (19.17)
)

(ø 4 .0
ø102 )
2
574.2 (22.61)

506.9 (19,92)

775.3 (30.52)

732.8 (28.85)

0006602

Unit = mm (in.)
To install mixing elbow:
1. Torque V-clamp to 4.0 N·m (35.4 lb-in.).
2. Lightly tap on mixing elbow with plastic hammer
to center elbow.
3. Tighten V-clamp to final torque of 5.5 ± 0.5 N·m
(48.6 ± 4.4 lb-in.).

6BY2 - 14 JUN 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
Alarm System Specifications Remote Control System

Parameter Data Panel

6BY2-220 6BY2-260 The 6BY2 series utilizes Yanmar Marine Electronic
control technology, incorporating an LCD
Coolant Overheat
108°C multi-function display panel. Refer to the
Alarm Operating
(226°F) appropriate Yanmar Electronic Control System
Temperature
Installation Manual for detailed component
Below 1500 rpm: specifications and options.
Lube Oil Low < 0.5 bar (7.25 psi) for
Pressure Alarm more than one second Yanmar Digital Display
(Alarm not available Above 1500 rpm: (1)
on Classic controls) < 2.0 bar (29 psi) for (2)
more than one second
Overspeed
Protection (fuel 4600 rpm
cutoff)

2 3 0 100
84 PSi
1 4 (3)
0 2615
X1000 RPM
100 250
11 4 Fah

0003327

1. Tachometer
2. Engine Oil Pressure Meter
3. Multi-function Meter (Coolant Temperature,
Lube Oil Temperature, Fuel Temperature,
Boost Pressure, Voltage, Load Factor,
Throttle Valve, Fuel Consumption Rate and
Gear Shift Position)
Figure - 8

Marine Installation Manual - Volume 3 APR 2009 (Rev. 4) 6BY2 - 15

© 2009 Yanmar Marine International

6BY2 6BY2

Electrical System Starter Specifications

Check all electrical connections per the wiring Parameter Data
diagrams and ensure the bolts are tightened to the
correct torque specifications. 6BY2-220 6BY2-260
Yanmar Code 165000-70110
Battery Specifications Starter Model DENSO
Parameter Data Voltage 12 V
6BY2-220 6BY2-260 Output 2.0 kW (2.7 hp)
Battery Size 12 V, 85 Ah, 680 CCA Direction of
(Minimum)* (cold cranking amps) Rotation (Viewed Clockwise
Nominal Output 12 V / 150 A from Pinion Side)
Earth Polarity Negative Ground Weight 3.5 kg (7.7 lb)
Number of Pinion
* Note: No other device can be connected to the 11
Teeth
starting battery.
No-load Terminal
12 V
Battery Cable Requirements Voltage

Battery Cable Battery Cable No-load Current 50 A or less

AWG
Length Area
1.0-2.5 m 50 mm2
1
(3.3-8.2 ft) (0.08 in.2)
2.0-4.0 m 70 mm2
2/0
(6.6-13.1 ft) (0.11 in.2)
2.5-5.0 m 95 mm2
3/0
(8.2-16.4 ft) (0.15 in.2)
3.25-6.5 m 120 mm2
4/0
(10.7-21.3 ft) (0.19 in.2)2

WARNING! Fire Hazard. Always route battery

cables away from hot engine components, such
as the exhaust manifold, turbocharger and
exhaust hoses. Install rubber protective caps
on each battery terminal.

6BY2 - 16 JUN 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
Starter Performance Curve
SPEED OUTPUT TORQUE VOLTS
(rpm) (kW) (N•m) (V)

kW

N•m

rpm

CURRENT (A) 0004044

Figure - 9

Standard Alternator Data

Parameter Data
6BY2-220 6BY2-260
Yanmar Code 120640-00030
Alternator
Valeo
Model
Alternator 12 V, 150 A
IC Regulator
7 788 823.1
Model
Battery Voltage 12 V
Nominal Output 12 V / 150 A
Earth Polarity Negative Ground
Rotation
(Viewed from Clockwise
Pulley End)
Weight 6.9 kg (15.2 lb)

Marine Installation Manual - Volume 3 APR 2009 (Rev. 4) 6BY2 - 17

© 2009 Yanmar Marine International

6BY2 6BY2

Wiring Diagram
B+
(3) (4) (5) (8) (9) (10)
(7)
F2 F1 F6 (6) F4 F3 F5
X1/C

KL50 KL15 KL87

(49)
201 203 205

X1/B
224
182
207
234
(12) (11)
157
K1
ϑ 132

(48)
X1/R
(44) ϑ (1)
p
X1/G (43) 154
232 (13)
(47) (42) K2
X1/D
(46) 107
(15)
106 220 (14)
180
(45) K3
139

(16) 187

(2) (16)
(41) 115

162 (54)
124 X1/H
(40) 114

X1/L
243
245 X1/F
(18)
X1/W X1/V (37) X1/N 252
256
BOSCH
X1/O

(36) EDC16 172

(19)
p X1/K 239
DDE 5 DRV
X1/P 229

X1/M
171
(20)
(39) (38) 230
ZME
183
(35) 130
ϑ (34)
149
(21)
p
156
(50) 173

151 (22)
111
175
178
103
(23)
F7 211
127
KL87
(33)
150
(24)
F8 251
(51) 174

(32) 102 (25)

238
126
X1/J
250
101
(26)
(30) 125
X1/E 208
(31) 202 204 206 233 246

KL31
X1/Q
X1/A X1/U (53)
(52) (27)
(28) X1/S X1/T

0003303

(29)

Figure - 10

6BY2 - 18 APR 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
1. Engine Control Unit (ECU) 28. CAN Signal - High
2. Internal ECU Sensors (operating voltage and 29. Panel, ECU, and CAN Ground
ambient air pressure) 30. K-Line
3. Fuse (F2) 10 A1 - Ignition 31. Neutral Start Switch (NC in neutral)
4. Fuse (F1) 3 A - CAN Switched Power 32. Jumper Fuse (F8) 3 A - CAN / Analog Throttle
5. Fuse (F6) 10 A - Auxiliary Power Selection, default is analog (fuse out). Insert
6. Start Signal from Key Switch 3 A fuse to configure for CAN.
7. Fuse (F4) 30 A - ECU Switched Power 33. Jumper Fuse (F7) 3 A - Single / Port Selection,
8. Fuse (F3) 15 A - Fuel Supply Pump default is single / port (fuse in). Remove fuse for
9. Fuse (F5) 20 A - Fuel Pressure Regulator, starboard configuration.
Water-in-Fuel, Camshaft Sensor, and Fuel 34. Fuel Rail Pressure Sensor
Volume Regulator 35. Fuel Temperature Sensor
10. Circuit Breaker (Boatbuilder Installed) 36. Subthrottle Sensor 2
11. Power to Starter Solenoid Primary Terminal 37. Subthrottle Sensor 1
12. Starter Relay K1 38. Oil Pressure Sensor
13. Main Power Relay K2 39. Water-in-Fuel Sensor
14. Fuel Supply Pump Relay K3 40. Camshaft Speed Sensor
15. Power to Fuel Supply Pump 41. Crankshaft Speed Sensor
16. B+ to Water-in-Fuel Sensor 42. Charge Air Pressure Sensor
17. Not Used 43. Charge Air Temperature Sensor
18. Check Engine Indicator Output 44. Engine Coolant Temperature Sensor
19. Fuel Rail Pressure Control Valve 45. Ignition Power Input from Key Switch (terminal
20. Fuel Volume Control (high-pressure pump) X1-D)
21. Fuel Injector No. 4 (4BY2) or No. 6 (6BY2) 46. Auxiliary Power Output (terminal X1-G)
22. Fuel Injector No. 2 (4BY2) or No. 2 (6BY2) 47. NMEA + Power Supply (X7-R)
23. Fuel Injector No. 3 (4BY2) or No. 5 (6BY2) 48. Battery Power to Key Switch (terminal X1-B)
24. Fuel Injector No. 1 (4BY2) or No. 3 (6BY2) 49. CAN Signal Blocking Diode
25. Fuel Injector No. 1 (6BY2) 50. High Bench 1
26. Fuel Injector No. 4 (6BY2) 51. High Bench 2
27. CAN Signal - Low 52. Oil Pressure Switch (X1-Q)
53. NMEA Ground Supply
54. Power Resistor for the Generator

1
NEVER connect any additional devices to F2. F6
may be used however, it is not switched.

Marine Installation Manual - Volume 3 APR 2009 (Rev. 4) 6BY2 - 19

© 2009 Yanmar Marine International

6BY2 6BY2

Performance Curves
6BY2-220
600 200

525 175

450 150

375 125

torque
torque [Nm]

power [kW]
300 100

power
225 75

150 50

75 25

0 0
0 1000 2000 3000 4000
engine speed [rpm]

0006528

Figure - 11

6BY2-260
600 200

525 175

450 150

torque
375 125
torque [Nm]

power
power [kW]

300 100

225 75

150 50

75 25

0 0
0 1000 2000 3000 4000
engine speed [rpm]
0006527

Figure - 12

6BY2 - 20 APR 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
Fuel Consumption
6BY2-220
specific fuel consumption
270

265

260

255
specific fuel consumption [g/kWh]

250

245

240

235

230

225

220

215

210

205

200
500 1000 1500 2000 2500 3000 3500 4000 4500
engine speed [rpm]
0006579

Figure - 13
6BY2-260
specific fuel consumption
270

265

260

255
specific fuel consumption [g/kWh]

250

245

240

235

230

225

220

215

210

205

200
500 1000 1500 2000 2500 3000 3500 4000 4500
engine speed [rpm]
0006580

Figure - 14

Marine Installation Manual - Volume 3 APR 2009 (Rev. 4) 6BY2 - 21

© 2009 Yanmar Marine International

6BY2 6BY2

Engine Mount

10
(.39)
T IG H T E N T O 1 1 0 N m
( 8 1 L b - F t) O N
A S S E M B LY

T I GHT EN TO 50 N m
(3 7 L b -Ft ) O N
ASSE MBLY 157
(6.18)

49
(1 .9 3 ) 4
(.1 6 )

140 (5. 51)

183 (7. 20)

2 0 (. 79)

75
(2 .9 5 ) 13 30
(.5 1 ) (1.18)

13
(.51)

0006604

Unit: mm (in.)

6BY2 - 22 APR 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International

6BY2
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6BY2
Marine Gear Side Mounts for Installation Specifications
KMH40A / 50A (41A / 51A)
Inclination Angle Specifications
Type of Mount: Flexible
Part Number 120650-08410
Trelleborg
Mount ID Movex Number 10-03964-01
Compound 16 x 45 Ǫ
Water line
Quantity 2 Ǫ+7°

Standard Front Engine Mounts ǩ0 ǩ

Type of Mount: Flexible

Part Number 120650-08401 Ǫ
ǫ
Trelleborg
Mount ID Movex Number 10-04418-01
Compound 16 x 55
Quantity 2 Crankshaft center 023993-00E

Figure - 15

Inclination Angle
Static Running Peak
Unit = degree
β 0-8 max 20 25
λ 0 -5 -10
α 0 20 25

Marine Installation Manual - Volume 3 JUN 2009 (Rev. 4) 6BY2 - 23

© 2009 Yanmar Marine International

6BY2 6BY2

Cold Starting Aids Heat Insulation Requirements

The 6BY2 series engine is equipped with a glow Temperature proof from -30 to +150°C.
plug cold starting aid.
Must fulfill the requirements of ISO 4589 for noise
Water Heater Tank Connection and temperature.

The 6BY2 series engine supports water heating WARNING! Fire Hazard. The insulation material
tank connections for onboard head and galley used over the turbocharger must be made of
operation. fire resistanant material.

NOTICE: Always route coolant hoses away Optional Accessories

from hot engine components. NEVER route
coolant hoses over the flywheel side of the The following is a list of the 6BY2 series optional
engine. To prevent damage from excess accessories.
vibration, secure coolant hoses with approved • Yanmar digital display
clamps.
• Yanmar rocker switch panel (1st station)
• Yanmar interface module, HARNESS
• Yanmar control head
2 • Yanmar NMEA, terminal and T-connector,
CABLE
WARNING! Fire Hazard. Always route electrical
connectors and harnesses away from hot
engine components. To prevent damage from
1 excess vibration, secure electrical connectors
and harnesses with approved clamps.

0004144

1. Water from Tank

2. Water to Tank

Figure - 16

6BY2 - 24 JUN 2009 (Rev. 4) Marine Installation Manual - Volume 3

© 2009 Yanmar Marine International