Problem Formulation For Optimization
Problem Formulation For Optimization
Objectives:
1. To understand the systematic approaches for the development of conceptual chemical
process designs
2. To learn the advances in problem formulation and software capabilities which offer the
promise of a new generation of practical process synthesis techniques based directly
on structural optimization.
3. Learning chemical process synthesis, analysis, and optimization principles
4. Product design and development procedure and Process life cycle assessment.
Introduction
Introduction to fundamental concepts and principles of process synthesis and design and use
of
flow sheet simulators to assist process design. Process Flow sheet Models: An Introduction to
Design, Chemical process synthesis, analysis and optimization. Introduction to commercial
process design software such as HYSYS, Aspen plus etc., Chemical Process (reactor, heat
exchanger, distillation etc) analysis using commercial software
Product design and developments
Process engineering economics and project evaluation Life Cycle Assessments of process:
From
design to product development, Project costing and performance analysis, Environmental
concerns, Green engineering, Engineering ethics, Health and safety.
Reactor Networks
Geometry of mixing and basic reactor types, The Attainable Region (AR) approach, AR in
higher dimensions & for other processes, Reactive Separation processes, Fundamental
behavior
and problems, Separation through reactions. Reactive Residue Curve Maps
Synthesis of Separation Trains
Criteria for selection of separation methods, select ion of equipment: Absorption, Liquid-
liquid
extraction Membrane separation, adsorption, leaching, drying, crystallization
Distillation
Ideal distillation - Column and sequence fundamentals, Sharp splits & sequencing Phase
diagrams for 2, 3 and 4 components, Feasibility and vapor ow rates for single columns,
Residue
curve basics, Non-ideal Distillation - Azeotropic systems; detecting binary azeotropes,
Residue
curve maps for azeotropic systems, Topological analysis, Feasibility for single azeotropic
columns ,Binary VLLE and pressure-swing separation, Non-ideal distillation synthesis.
Equipment sequencing: VLE + VLLE, Detailed Residue Curve Maps, Residue curve maps:
Interior structure
Heat Exchanger Network Synthesis
Introduction & problem highlights, HENS basics & graphics, The pinch point approach,
Performance targets, trade-off & utilities, Heat & power integration, HENS as mathematical
programming
References
1. Douglas, J. “Conceptual Design of Chemical Processes”, New York, NY: McGraw-Hill
Science/Engineering/Math, 1988. ISBN: 0070177627.
2. Seider, W. D., J. D. Seader, and D. R. Lewin. “Product and Process Design Principles:
Synthesis, Analysis, and Evaluation”,. 2nd ed. New York, NY: Wiley, 2004. ISBN:
0471216631.
3. Richard Turton, Richard C. Bailie, Wallace B. Whiting, Joseph A. Shaeiwitz., “Analysis,
Synthesis, and Design of Chemical Processes”, 2nd Edition, 2002, Prentice Hall ISBN-10: 0-
13-064792-6
4. Biegler L.T., Grossmann I.E. and Westerberg A.W., “Systematic Methods of Chemical
Process Design”, Prentice Hall, 1997.