1KHW001496fe Firmware Download For ETL600
1KHW001496fe Firmware Download For ETL600
1KHW001496fe Firmware Download For ETL600
Contents
1 Purpose of document 2
2 General 2
2.1 Necessity for a firmware download 2
2.2 Risks of a firmware download 2
2.3 Firmware download files 3
2.4 Firmware download parameters 4
2.4.1 Automatic firmware download 4
2.4.2 User controlled firmware download 4
3 Firmware download 4
3.1 Update of non-configured equipment 4
3.2 Update of already configured equipment 5
3.3 HMI600 detects an incompatibility while downloading the configuration 5
3.4 HMI600 detects an incompatibility after extending the equipment 6
3.5 HMI600 detects an incompatibility after exchanging a module 6
3.6 Unsuccessful or incomplete firmware download to P4LT/P4LU 7
3.7 R1LA firmware recovery 7
List of equipment:
PC with Windows 2000 or XP
HMI600 software
Firmware download files
PC Ù P4LT/P4LU cable (1:1 serial RS-232)
Note:
• Please refer 1KHW001490 for compatibility between software HMI600, firmware and hardware of ETL600.
We reserve all rights in this document and in the information contained therein. Reproduction, use or disclosure to
third parties without express authority is strictly forbidden. © 2008 ABB
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1 Purpose of document
This document describes the firmware download process for the equipment ETL600 Rel.1,
supported by the PC program HMI600.
2 General
The HMI600 supports firmware download for the modules P4LT/P4LU, R1LA, O4LE and G4AI.
The firmware download gives the opportunity to update the equipment to the latest release or to
modify a module ordered from stock to the actual release in the client’s equipment.
The automatic release detection in the HMI600 identifies incompatibilities between firmware
versions on the modules in an equipment before the configuration upload or download process is
executed. If any incompatibility is recognized, the HMI600 will indicate that a firmware update has
to be executed. In this case a configuration download is not possible. The automatic release
detection doesn’t detect if the latest release is installed. For information about available releases
and about compatibility between software, firmware and hardware of the ETL600 system please
refer to the document „Compatibility Requirements for ETL600“ (1KHW001490).
The firmware of module P4LT/P4LU is stored in a non-replaceable FLASH memory and will be
checked for integrity during the start-up procedure. Therefore, if a firmware download failed due to
a power or communication failure, this will be detected and a so-called “emergency firmware” will
be activated. This emergency firmware supports a firmware download only and is indicated by
sequentially blinking (in anticlockwise direction) of all LEDs of the module P4LT/P4LU.
Caution Firmware download should only be executed from PCs with a correctly
installed Windows operating system. Do not use PCs that show signs of
instability such as premature abnormal terminations of programs.
Caution Hands should be kept away from keyboard and mouse while a firmware
download is in progress except when HMI600 prompts for interaction.
Caution If the new firmware is incompatible with an already stored configuration, then
the P4LT/P4LU module will use the default configuration after completion of
the firmware download.
The serial data rate of the P4LT/P4LU default configuration is 57’600 bps. If
any other serial data rate was configured before the firmware download (on
the P4LT/P4LU module and in the HMI600) and the module starts up with the
default configuration, no further access via the HMI-COM port will be possible
until the serial data rate of the HMI600 is readapted to this default data rate of
the module (i.e. 57’600 bps).
The user controlled firmware download provides the opportunity to modify one selected module in a
system. Deactivating the checkbox for automatic firmware download enables the button Reset
system. Please follow the instruction in the “Download status & progress instruction” window.
3 Firmware download
10. Wait until the Close button changes to the active state.
11. Click Close to leave the firmware download dialog box.
12. From the Equipment menu, click Download configuration. The license is checked and an
error message appears if it is not sufficient. Compatibility checks are performed to verify that
the firmware versions on the different modules in the equipment belong to the same release
as the HMI600. If not, an error message pops up. Depending on the message, an earlier
version of HMI600 must be used and/or the firmware of some modules must be upgraded.
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13. If the Download configuration operation is possible, a message box appears, which
indicates that the link will be cut off for a few seconds.
Click Yes.
14. The Test configuration time dialog box has been opened by the HMI600.
Click OK.
15. The HMI600 now compares the equipment identification from the file with the identification
stored in the equipment. If it is different, a warning message box appears.
Click OK. This starts the download configuration process.
16. A dialog box indicates, that the configuration has not been stored in the non-volatile flash
EPROM and asks to do so.
Click Yes.
The configuration data are now stored in the flash EPROMs. This process needs some
seconds. Please wait until the color of the stop button in the toolbar changes from red to grey.
The actual status of the process is displayed in the status bar.
11. Wait until the Close button changes to the active state.
12. Click Close to leave the firmware download dialog box.
13. Click Download Configuration.
1. The HMI600 alerts the incompatibility; in some cases the configuration is modified and
correspondingly indicated by the HMI600.
2. On the Equipment menu, click Commissioning and maintenance and then click Firmware
download…
3. In the following message box click Yes if a malfunction of the PLC link is acceptable. This
opens the Firmware download dialog box. Otherwise click No.
4. The checkbox Automatic firmware download has to be ticked.
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proceed with chapter 3.3. If not, the firmware is fully compatible to the other modules in the
equipment.
1. On the File menu click New. This opens the Connect dialog box.
2. Click Logon, Equipment address: 0
3. Click Read & Write access.
4. Click OK. This opens a HMI600 child window.
5. On the Equipment menu, click Commissioning and maintenance and then click Firmware
download…
6. In the following message box click Yes if a malfunction of the PLC link is acceptable. This
opens the Firmware download dialog box. Otherwise click No.
7. Uncheck the checkbox Automatic firmware download.
8. Verify that the Slot ID: is set to N45 [P4LT/P4LU].
9. Click Start firmware download to start the operation.
10. This opens a Select firmware file for module P4LT dialog box. Browse to the folder where
the firmware download files are stored – refer to 2.3. Select the file P4LT_***.ldr and click
Open.
11. Wait approx. 10 minutes until the message box Firmware download successful will appear
and click OK.
12. Click Reset system and wait until the Close button is accessible.
13. Click Close to leave the firmware download dialog box.
Caution Disconnect your PC from the LAN before launching the program
“Tftpd32.exe”! Otherwise the PC will start to distribute IP addresses,
which disables other PCs from properly accessing the LAN.
Step-by-step instructions:
1. Turn off the ETL600 terminal.
2. Disconnect the PC from the LAN and connect it directly to the LAN port of the ETL600 using a
cross-over Ethernet cable.
3. Disable any running firewall on the PC.
4. Turn on the ETL600 terminal and wait 8 seconds.
5. Start “Tftpd32.exe” found in the folder “R1LA Firmware Recovery” in the HMI600 installation
directory.
6. Select the tab “DHCP server”, see Fig. 1.
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7. Make sure the “Server interfaces” field shows an IP address different from “127.0.0.1”
(otherwise this might indicate that the Ethernet cable is not properly connected the LAN port of
the ETL600).
8. Set the “IP pool starting address” to the same address as displayed in the “Server interfaces”
field, but increment the last digit by one.
9. Turn off the ETL600 terminal.
14. Stop “Tftpd32.exe” by pressing the close button (“X”) in the upper right corner of the window.
15. Reset the ETL600 device.
16. The R1LA is again ready for downloading the finally desired firmware via the regular HMI600
firmware download.