User Manual

AC Servo Spindle System

V3.2

Shenzhen Guanhong Automation CO.,LTD

Website: www.szghauto.com
Add:Room 503 Anxin Building, No 536 Shenhui Road, Liuyue community, Henggang
Street ,Longgang District, Shenzhen City,Guangdong Province, ChinaProvince, China
Post code: 518115
 Catalog

Chapter 1 Product Feature................................................................. 1

1.1 Technical Specifications of Product.............................................. 1

Chapter 2 Introduction of Spindle Servo Driver............................... 2

2.1 Model Description of Spindle Servo Driver..................................2

2.2 Series............................................................................................2

Chapter 3 Wiring Description............................................................ 3

3.1 Standard wiring diagram...............................................................3

3.2 Functions of Main Circuit Terminal..............................................4

3.3 Functions of Control Circuit Terminals........................................ 4

Chapter 4 Instructions of Operation................................................... 12

4.1 Instructions of operation panel ...................................................12

4.2 Operational Process ................................................................... 13

4.3 Commissioning(Dry) ................................................................. 15

Chapter 5 Functional specifications of the Spindle......................... 16

5.1 Speed control mode: need to connect I0 or I1 terminal............... 16

5.2 Orientation control: need to connect I2/I9 terminals................... 18

5.3 Analog rigid tapping:Need to connect I3 terminals!....................20

5.4 Pulse control:Need to connect I4 terminals!................................20

5.5 Swing control:Need to connect I6 terminals!.............................. 21

5.6 Inching:Need to connect I8 terminals!........................................ 21

 5.7 Dimension.................................................................................. 22

Chapter 6 Safety Precautions.............................................................. 24

6.1 Failure and Solutions.................................................................. 24

6.2 Analysis on Frequent Malfunction.............................................. 26

Chapter 7 Spindle Servo Motor........................................................31

7.1 Introduction of Spindle Servo Motor.......................................... 31

7.2 Model Description of Spindle Servo Motor................................ 31

7.3 Series..........................................................................................31

7.4 Speicification of Spindle Servo Motor........................................ 32

7.5 Using Tips.................................................................................. 32

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Chapter 1 Product Feature

High performance
Control function comprehensive: stable speed control, accurate position
control,excellent torque control.
Safe & Reliable
Products comply with international standards, through the CE certification. Set
up multiple protection circuit, the comprehensive protection of safety equipment.
1.1 Technical Specifications of Product
Rated voltage/frequency Three-phase 380V/480V; 50Hz/60Hz
Input
Allowable voltage range +10%，-15%
power
allowable frequency fluctuation ±5%
Control mode PWM Vector control
Speed adjustment range 0.01～500Hz
Speed stabilization precision ±0.1%
Control Acceleration/deceleration time 0.05～3000Hz/s
features Torque control 200% Rated torque output；Torque precision±5%
position control precision ±1 Pulse
Braking mode Powered braking
overload capacity twice overload
Digital input 10 point，NPN or PNP
Digital output 6 point，NPN
Relay output 1，DC30V/1A or AC250V/1A
I/O Analog input 2，A0：±10V；A1 : 0～+10V or 4～20mA
External pulse input 1，AB、SIGN+PLUS or CW
Motor encoder input 1， Receive frequency range:0~1MHz
Motor encoder output 1，Output frequency range :0~1MHz
Over voltage protection,Low voltage protection,Over current protection
Protection
Module protection ,Motor encoder failure,Motor over temperature,Motor overload
function
protection
The product shall be mounted vertically in the electric control
cabinet with good ventilation.The product shall be installed in the
Operating site
environment free from direct sunlight, dust, corrosive gas,
combustible gas, oil mist, steam and drip.
Environment Ambient temperature -10℃～+45℃
Humidity 5～90%，no condensing
0 ~ 2000m, derated above 1000m, the rated output current shall
Altitude
be decreased by 1% for every rise of 100m
Vibration 3.5mm,2~9Hz; 10 m/s2,9~200Hz; 15 m/s2,200~500Hz

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Chapter 2 Introduction of Spindle Servo Driver

2.1 Model Description of Spindle Servo Driver

SZGH - S 4T 7P5

Short Name: Spindle Series 4T:400V Rated Power:

Shenzhen Guanhong 2T:200V 7P5: 7.5KW
Automation Co,.LTD.

2.2 Series
Rated Wire
Motor Braking
Product Model current KVA specificatio weight(Kg)
power(kw) resistor 2
(A) n(mm )

SZGH-S4T1P5 1.5 3.5 2.5 0.5kw / 75Ω 2.5 6

SZGH-S4T2P2 2.2 5 3.8 0.5kw / 75Ω 2.5 6

SZGH-S4T3P7 3.7 8 5.6 1kw / 40Ω 4 6

SZGH-S4T5P5L 5.5 13 8.6 1kw / 40Ω 4 6

SZGH-S4T5P5 5.5 13 8.6 1.5kw/ 32Ω 6 8

SZGH-S4T7P5 7.5 17 11 1.5kw/ 26Ω 6 8

SZGH-S4T011 11 25 17 1.5kw / 26Ω 6 8

SZGH-S4T015 15 32 20 1.5kw / 26Ω 6 8

SZGH-S4T015G 15 38 25 2kw / 40Ω*2 10 16

SZGH-S4T018 18 39 26 2kw / 40Ω*2 10 16

SZGH-S4T022 22 45 30 2kw / 40Ω*2 16 16

SZGH-S4T030 30 60 40 2.5kw / 40Ω*3 25 25

SZGH-S4T037 37 75 50 2.5kw / 40Ω*3 25 25

SZGH-S4T045 45 90 60 2.5kw / 40Ω*4 35 38

SZGH-S4T055 55 110 72 2.5kw / 40Ω*4 50 38

SZGH-S4T075 75 150 99 2.5kw / 40Ω*6 70 55

SZGH-S4T090 90 178 99 2.5kw / 40Ω*8 70 55

SZGH-S4T110 110 210 145 2.5kw / 40Ω*9 90 95

SZGH-S4T132 132 255 145 2.5kw / 40Ω*10 90 95

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Chapter 3 Wiring Description

3.1 Standard wiring diagram

1. 24V-COM need to supply outside 24V, IO could to work, for internal power supply please
ordering;
2. The digital quantity input NPN and PNP can be set up by SEL pin, set way to see "digital
quantity input type";
3. The digital output at the same time there is open collector output (0 v) when effective, open
emitter output (output is valid 24 v);
4. The motor encoder interface default receiving 422 difference signal, photoelectric encoder for
rotating transformer, please instructions at ordering

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3.2 Functions of Main Circuit Terminal

Terminal
R，S，T B1，B2 U，V，W
symbol
function Three-phase AC Connecting terminal Three-phase AC PE
description input terminal of braking resistor output terminal

3.3 Functions of Control Circuit Terminals

Definition of CN1

HDB-44-
（44
45
FEMALE
Pins）

3.3.1 Function description of CN1

Analog input Programming Alarm Relay
Digital input Digital output
Relay Output Output
symbol Stitch symbol Stitch symbol Stitch symbol Stitch symbol Stitch
I0 22 O0N 6 A0 14 M0A 32 ErA 1
I1 23 O0P 36 A1 15 M0B 33 ErB 17
I2 7 O1N 21 12V 30 M0C 31 ErC 16
I3 8 O1P 35 GND 29 M1A 18 E 45
CN1 I4 9 O2N 5 E 45 M1B 3
I5 10 O2P 34 M1C 2
I6 11 O3N 20 E 45
I7 26 O3P 4
I8 24 24V 39
I9 25 COM 40
SEL 12 E 45
E 45
A0：±10V Programming Alarm Relay
10Points, 4 Grounp
Expl A1 : 0～+10V or Relay Output Output
NPN/PNP 4-NPN Output
ain 0～20mA A-C : NC ErA-ErC : NC
selected by SEL 4-PNP Output
(Optional) B-C : NO ErB-ErC : NO
1. COM for the digital input and output of public side, GND for analog input fields, GND and
COM isolation
2. 24V-COM need external power supply, 24 v for internal power supply please ordering
3. The digital quantity input type NPN (low level) effectively, PNP (effective) high level two, set
way to see
"digital quantity input type"
4. The main loop of the control loop cable please with separate cables and other power cable line,
otherwise interfere with the control signal;
5. SEL connection 24V, input type NPN, input low level
6. SEL connection 0V ,input type PNP , input high efficient
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3.3.2 Digital Input Type Instruction

Note: 1.the digital input type is depend on SEL(Pin12)

a) SEL connect 24V,input type is NPN,input low level voltage is valid;
b)SEL connect COM,input type is PNP,input high level voltage is valid;
2.if customer ensure the type,the wiring can be connected inner.
3.digital input need external 24V supply,if need inner 24V,please special mark.

3.3.3 Digital Output Type Instruction

Note:Driving relay,inductive load,please access bypass diode(Rated current>circuit current;voltage>3* ex-voltage)

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Definition of CN2 (Motor encoder input)

HDB-15-
16
FEMALE

3.3.4 Function description of CN2

Extended
Photoelectric encoder Rotary transformer
interface
Terminal function Terminal function Terminal
Stitch Stitch Stitch
symbol description symbol description symbol
IA+ 6 A phase COS+ 6 COS pulse T1 9
IA− 1 input COS− 1 input 0V 13
CN2 IB+ 7 B phase SIN+ 2 SIN pulse
IB− 2 input SIN− 7 input
IZ+ 8 Z phase EXC+ 3 Encoder
IZ− 3 input EXC− 8 power
+5V 11 Encoder E 16
0V 12 power
E 16 Shield GND
5V line drive difference Protection of
Technical
signal input;RS422: Max Rotary transformer interface motor
specifics
response frequency is 1MHz overheating
Note:The default of motor’s encoder is photoelectric encoder 422 differential signal,if need
rotary transformer,please explanation specially.
Definition of CN3 (External pulse input)

HDB-26-
27- 2
FEMALE

3.3.5 Function description of CN3

ABPULSE/ SIGN+PULSE / CW+CCW Motor encoder feedback output
Terminal symbol Stitch function description Terminal Stitch explain
EA+ / EP+ / CW+ 2 A phase input/PULSE OA+ 9 A Pulse
EA− / EP− / CW− 11 input/CW Pulse input OA- 18 output
EB+ / ES+ / CCW+ 4 B phase input/ SIGNinput/CCW OB+ 17 B Pulse
CN3 EB−/ ES−/ CCW− 13 Pulse input OB- 8 Output
EZ+ 3 OZ+ 7 Z Pulse
EZ- 12 common port OZ- 16 Output
+5V 26 Handwheel power supply

0V 25
E 27 Earth
RS422 output,5V drive
AB Pulse，Direction+Pulse，CW Pulse choice, Max
Explain difference signal output,Max
response frequency is 1MHz
response frequency is 1MHz

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3.3.6 External Input Pulse Type Instruction

RS422 Differential signal drive

Note: 1.the default set of driver is receiving 422 differential signal drive.
2.this driving way most is used when connected with CNC system.

Open collector signal Driving

Note:1.adopt this connect way,it need an external current limiting resistor
Rs,ensure i,driving current, is about 10mA;driver’s built-in current limiting
resistor is 47Ω,Vs & Rs are set as follow:(make sure that driving current less
than 18mA,otherwise it will broke down inner circuit.)
a) Vs=24V , Rs =2kΩ ;
b) Vs=12V , Rs =1kΩ ;
c) Vs=5V , Rs =200Ω .
2.when customer need this way,please tell the sales external voltage,the
factory will alter the value of resistance,avoid add external resistance Rs;
3.this driving way most is used when connected with PLC system.

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3.3.7 Parameter List

Function Parameter Default

Parameter name Setting range Unit
number setting

0.00～
E00 Basic frequency of motor 50.00 Hz
500.00

E01 Rated current of motor 0.0～500.0 * A

E02 Number of motor poles 2～12 4 ﹘

E03 rated slip of motor 1～900 * r/min

E04 Motor encoder lines number 1～60000 1024 ﹘

Motor
Parameter E05 Bias value of exciting current 1～100 50 %

E06 Motor encoder filtering time 1～200 30 0.1ms

E07 Zero speed slip 1～100 80 %

E08 Slip compensation 0~150 30 %

E10 Speed control of slop base 1～900 60 r/min

E11 Speed control of slop plus 1~100 0 -

E12 Position control of slip base 1~900 30 r/min

E20 Torque amplitude limit of 0～200 100 -

E21 Torque amplitude limit of 0～200 100 -

E22 Current plus coefficient 0～550 450 -

E23 Speed S curve time 1～20000 1000 -

System
Parameter
E24 Integral compensate factor 1～500.00 * Hz

E25 Integral offset value 1～500.00 * Hz

E30 Ratio plus P 0～100 80 %

E31 Integral plus 0～150 100 %

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E32 Current plus offset 0～100 50 %

E33 Current plus 0～150 60 1/10

E34 Current plus conversion point 1～300.00 50.00 Hz

E35 Speed control integral 1～1000 20 0.1ms

E36 Steady control integral 1～20000 200 0.1ms

E37 Acceleration integral 1～20000 200 0.1ms

E38 Deceleration integral 1～20000 1000 0.1ms

E39 Position control integral 1～1000 20 0.1ms

E40 Speed command input type 0: 0~10V, 1:  10V, 2:External pulse

E41 Choice speed control direction 0: default DIR , 1: opposite DIR

E42 Forbidden reverse 0: None , 1: forbidden reverse

E43 Control mode selection 0:Normal mode,1:High Speed mode

E44 Position control mode 0:synchronous mode,1:follow mode

E45 Choice the direction of inching 0: Positive , 1: Negative

E46 Protect of low voltage 0: Protect , 1: None Protect

Function
selection E60 Motor encoder options 0:Optical encoder,1:Rotating transfer
0:AB Pulse ,1: P+D pulse, 2:CW
E61 External input pulse option
pulse
encoder options of phase 0: A phase leading B phase ,
E62
sequence 1: B phase leading A phase
Motor overheating protection 0:None protect, 1:open protect switch
E63
option 2:close protect switch
External input pulse direction of 0: the default direction,
E64
choice 1: the opposite direction
E65 External input pulse Z 0: None ,1: Yes

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Parameter Default
Function Parameter name Setting range Unit
number setting

F00 MAX Speed 1～15000 6000 r/min

F01 MIN Speed 0～100 0 r/min

F02 Low speed Acceleration 0～10000 1500 0.05Hz/s

Speed F03 Low speed Deceleration 0～10000 1500 0.05Hz/s
control
Deceleration transformation
F04 0～15000 3000 r/min
point

F05 High speed acceleration 0～10000 1500 0.05Hz/s

F06 High speed deceleration 0～10000 1500 0.05Hz/s

F07 Reach the range 0～300 45 r/min

The speed gear ratio of

F08 0～60000 1000 ﹘
numerator
The speed gear ratio of
F09 0～60000 1000 -
denominator

F10 Max speed of position control 1~15000 300 r/min

F11 Min speed of position control 0~60 1 r/min

F12 Pulse sync acceleration 0~10000 200 0.05Hz/s

F13 Pulse sync deceleration 0~10000 100 0.1Hz/s

External input pulse filtering 0~60000 20 0.1ms

F14
time
Position
control F15 Locate inertia modification point 0~60000 200 pulse

F16 Position control cushion point 1~250 20 pulse

F17 The position control accuracy 0~60000 2 pulse

The position control gear ratio of 0~60000 1000 -

F18
numerator
The position control gear ratio of 0~60000 1000 -
F19
denominator
F20 Orientation deceleration 0~10000 1000 0.05Hz/s

F21 Position plus at orientation 0~10000 200 0.1Hz/s

F22 Positive orientation offset 0~60000 0 pulse

Orien- F23 Orientation speed 0~1000 60 r/min

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-tation F24 Time delay of Orientation arrive 0~10000 20 2.5ms

Orientation signal mode 0:orientation high level is valid

F25
1:orientation pulse is valid
Orientation mode selection 0:Positive orientation , 1: Negative
F26
orientation,2:Orientation the nearest

F27 The second Orientation offset 0~60000 2000 pulse

Emergency stop deceleration 0~10000 1500 0.05Hz/s

F30
Emergenc
y Stop F31 The motor power off delay 0~10000 0 2.5ms

F32 Max rotating speed at rigid 1~3000 1500 r/min

Spindle acceleration at rigid 0~10000 3000 0.05Hz/s

Rigid F33
tapping
Tapping
F34 Rigid tapping order smallest unit 0~1000 1 -

Swing F35 Swing Angle 0~10000 0 2.5ms

F36 Swing speed 1~3000 1500 r/min

F37 Swing torque 0~10000 0 2.5ms

Inching F38 Inching speed 1~3000 1500 r/min

F39 Inching acceleration 0~10000 3000 0.05Hz/s

F40 Speed order smallest unit 0~10000 0 2.5ms

F41 Analog Filtering time 1~3000 1500 r/min

F42 Analog calibration parameters 0~10000 3000 0.05Hz/s

F43 Analog is segmented 0~10000 0 2.5ms

Analog F44 The first period of bias 1~3000 1500 r/min

modulatio
F45 The second period of bias 0~10000 3000 0.05Hz/s
n
 10V Negative piece wise point 0~10000 0 2.5ms
F46
 10V Negative for the first 1~3000 1500 r/min
F47
period of bias
F48  10V Negative for the second 0~10000 3000 0.05Hz/s
period of bias

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Chapter 4 Instructions of Operation

4.1 Instructions of operation panel

Data display

Communication
interface
State light

ALM ALM
▲ ▲ ESC
Operation
Running status RUN
keys

Run reverse REV ▼ STOP

4.1.1 Description of Keys on Operation Panel

Symbol Name Function

▲ Increase Key Increasing the parameters value
▼ Decrease Key Decreasing the parameters value
Shift Key Switching the data bit of parameters number
▼

Enter Key Finish the modification operation of parameters

ESC Escape Key Return to previous menu
STOP Stop Key Making motor stop. Replace the driver fault

4.1.2 Description of Parameter display

Display ESC ESC ESC ESC

Motor speed System User PAS speed

▼
▼

▲ ▼
▼

PAS:password
Setting I/O State E0/1/2/3/4/5/6 F0/1/2/3/4
Operation Monitoring Monitoring
▲ ▲
▲ ▼
▼

SpecificParameter SpecificParameter
Switching Switching Switching

Check Parameter Check Parameter

Modify System Parameter Modify Apply Parameter

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4.2 Operational Process

Operation Panel control State Monitoring

Start Start
Display Display

000000 Speed 000000 Speed

▲
▼

nc Setting speed of Continuous Ao Ao

▲
▼

...... To To

▲
▼

OP Selection operation mode FI FI

▲
▼

Er Error record Fo Fo

4.2.1 Description of Operation Panel control and Monitoring Parameter

Parameter Operation Panel Paramete I/O Paramete State
number control r number Monitoring r number Monitoring
Setting speed of
nc d Digital input Output
panel control
current(A)
Running mode Ao
(show 2.0 means
ro 0:continuous o Digital output
2.0 A)
1: JOG
Operational panel Analog
A0
control,the inputA0 Output torque
Ac To
acceleration Analog (100%)
A1
0~10000 inputA1
The deceleration Motor
dc P
0~10000 encoder input
Setting
Setting operation
The absolute FI frequency
direction
F-E H position of (Hz)
0:forward 1:
rotor
reverse
operation mode
0: I/O control
External pulse
OP 1:Operation E Output
input
Panel control Fo frequency
2:Dry (Hz)
Press “Enter” to Frequency of
Er F
check of errors external pulse

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Note: ex-factory set dry(OP=2),after ensure the motor run normally,set OP=0.The
detailed introduction,please check the Commission Parts.

4.2.2 Description of Operation Panel control

In displaying speed,press key to set the motor’s speed nc ; press key again,set the motor running
model ro ; press key again,set the motor’s direction F-E;press key again,select OP as operational
panel control mode.
After Setting Operation Panel control Parameter, Press on the State Monitoring,the motor is on zero
speed & be on power condition; Press enter key ( ) at any monitoring condition ,The motor will run
with set value. Press STOP Key will stop running when motor is running.after stopping,the motor is on the
condition of zero speed & be on power ,press STOP key again,the motor is on the condition of Freedom &
Off of power,Holding on STOP key,the program stop running(The run light will turn off.)

4.2.3 Description of Password（P A S）

To prevent the irrelevant personnel modify manufacturer parameters,Need password into the
manufacturer of parameter, if there is a need to amend manufacturer parameters, please
contact with our company

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4.3 Commissioning(Dry)

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Chapter 5 Functional specifications of the Spindle

5.1 Speed control mode: need to connect I0 or I1 terminal
5.1.1 Speed Instruction

a) Control mode by the parameter E43 modification, common mode top speed of 7500 RPM,
top speed of 15000 RPM high speed mode ;
b) Speed control, there are three sources of speed instruction, by the parameter E40 choice ;
c) Instruction type of 0 ~ 10V analog, ±10V analog, 10V corresponds to the highest speed set
by parameter F00 ;
d) Analog can F42-F48 parameter calibration, A0, A1 monitored by monitoring parameters ;
e) Instruction type of pulse, pulse type can be chosen by E61 3 types of pulse, pulse direction
can be changed by the E65 ;
f) External sending pulse frequency f (Hz) corresponding to the motor speed n (RPM)
relations as follows, which is suitable for motor encoder parameters E04 line number:
f *15
n
E 04
g) After speed gear as used in the current actual speed, adjust the speed is not affected by the
highest speed limit ;
h) For example:
1) Using external pulse mode:
A. The E40 set to 2
B. External pulse for AB type (90° orthogonal pulse),you will need to set the E61 to 0;
C. Motor encoder is 2500 lines, expect motor speed is 1500 RPM, the external pulse
frequency need be sent 250 KHZ. If F00 set to 1000 RPM, the actual motor speed is 1000
RPM;
D. If the gear ratio is set to F08 = 2, F09 = 1, the motor speed is 2000 RPM (not for 3000
RPM).
2 ) Use ±10V mode

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A. The E40 set to 1 ;

B. If the highest speed F00 set as 10000, the control mode of E43 set to 1 (high speed) ;
C. Expect motor speed is 3020 RPM, the external input analog voltage should be 3.02 V.
D. If speed instruction resolution F40 set to 50, the actual motor speed is 3000 RPM;
E. If the gear ratio is set to F08 = 4, F09 = 1, motor speed should be 12080 RPM, not
limited by F00 ;
F. Because the speed instruction resolution F40 is 50, so the actual motor speed is 12050
RPM.
5.1.2 Rotating Direction of Spindle

a) 0-10V analog code, I0:CW , I1:CCW.

I0 I1 E42 E41 Rotating Dir
Cancel Cancel × × Power Failure
Valid Cancel 0 0 Forward
× Valid 0 0 Backward
Valid Cancel 0 1 Backward
× Valid 0 1 Forward
Anyone is Valid 1 0 Forward
Anyone is Valid 1 1 Backward
b) ±10V analog and pulse code,there is direction signal in the code,only join I0.
Attribute of code I0 E42 E41 Rotating Dir
× Cancel × × Power Failure
Positive Valid 0 0 Forward
Negative Valid 0 0 Backward
Positive Valid 0 1 Backward
Negative Valid 0 1 Forward
× Valid 1 0 Forward
× Valid 1 1 Backward
Cautious: 1. × stands for any condition;
2. Adopt pulse mode,alter the direction signal by modifying E65.

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5.1.3 Acceleration and deceleration control

5.2 Orientation control: need to connect I2/I9 terminals

5.2.1 Parameters Instruction

5.2.2 Orientation process diagram

There are two pulse source of origin (reference):
Motor coder location: Motor coder location used in the situation of that transmission ratio is 1:1 or
location by magnetic sensing zero position switching: when E65 set to 0 .
External coder location: External coder location used in the spindle which transmission E65
set to 1.

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Orientation high level valid (F25=0):

Orientation pulse is valid(F25=1):

5.2.3 Orientation process curve

5.2.4 Setting of spindle orientation position

a) Perform a spindle must first orientation, then remove the spindle orientation signal,
make the motor in a free state;
b) By manual rotation motor spindle to orientation location;
c) Check the monitoring parameter P, to fill in the P value orientation location
parameter making F22/F27
d) Perform orientation, and if there is a slight deviation, eliminated by fine-tuning
F22/F27.

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5.3 Analog rigid tapping:Need to connect I3 terminals!

a) when choosing 0 ~ 10V analog instruction (E40 = 0), when the tap exits, motor
reversal,need through to I1, I3 terminal at the same time;
b) Choosing ±10V analog instruction (E40 = 1), only need to connect I3 terminal;
c) Suggest using pulse rigidity tapping as far as possible.

5.4 Pulse control:Need to connect I4 terminals!

The position control mode, the control instruction is only the external pulse!

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5.5 Swing control:Need to connect I6 terminals!

5.6 Inching:Need to connect I8 terminals!

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5.7 Dimension

(1.5KW-5.5LKW)

5.5KW-15LKW

15KW-132KW

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Mounting Dimension
4−Φd

H1
H

W1
W D

Product outline and mounting dimension

Outline and mounting dimension (mm) weight
Drive Model
H H1 W W1 D d （kg）
SZGH-S4T1P5
SZGH-S4T2P2
268 255 130 70 212 5 6
SZGH-S4T3P7
SZGH-S4T5P5L
SZGH-S4T5P5
SZGH-S4T7P5
350 334 181 130 184 5 8
SZGH-S4T011
SZGH-S4T015L
SZGH-S4T015
SZGH-S4T018 450 430 280 180 225 7 16
SZGH-S4T022
SZGH-S4T030
580 555 320 220 225 10 25
SZGH-S4T037
SZGH-S4T045
625 600 410 270 240 10 38
SZGH-S4T055
SZGH-S4T075
840 800 600 520 380 12 65
SZGH-S4T090
SZGH-S4T110
1100 1050 820 740 380 12 95
SZGH-S4T132

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Chapter 6 Safety Precautions

Our Products is equipped with complete protection functions to provide efficient
protection while utilizing its performance sufficiently. Some failure instructions may be
displayed during operation.Compare the instructions with the following table and analyze,
decide the causes and solve failures.
For damages on units or questions that can’t be resolved, please contact with local
distributors/agents,service centers or manufacturer for solutions.

6.1 Failure and Solutions

Failure
Failure description Potential causes Solutions
code
Deceleration time is
Lengthen deceleration time
Over voltage too short
Err-00
protection Brake resistor is not Choose appropriate energy
reasonable braking components
The power voltage is
Low voltage lower than the
Err-01 Check input power supply
protection minimum operating
voltage of equipment
Low grid voltage Check input power supply
Power level of drive is Replace with drive with proper
small model
Over current Acceleration time is
Lengthen acceleration time
protection when too Short
Err-02
acceleration Improper setting of
Set system parameters properly
operation system parameters
output side of the Check whether the motor the
motor was short output connection are short
circuited circuited
Low grid voltage Check input power supply
Brake resistor is not Choose appropriate energy
reasonable braking components
Deceleration time is
Lengthen deceleration time
Over current too short
protection when Power level of drive is Replace with drive with proper
Err-3
deceleration small model
operation Improper setting of
Set system parameters properly
system parameters
output side of the Check whether the motor the
motor was short output connection are short
circuited circuited

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Lower the ambient temperature

Ambient
Err-4 Module protection and strengthen ventilation and
over-temperature
radiation
Encoder cabled is
Reconnect
connection
Motor encoder Encoder connection is Change the encoder cable
Err-5
failure incorrect connection
system parametersE04
Check system parameters E04
is incorrect
The motor
Motor over temperature signal Strengthen ventilation and
Err-6
temperature reaches the alarm radiation
setting value
Current detection Current detection
Err-7 Seek for technical support
fault circuit failure
Err-8 Program error Program error Restore Factory Settings
Motor phase sequence Exchange output terminals U
is incorrect and V
Keep overloading for
Motor overload Shorten the overloading time
Err-9 along period of time
protection
Motor rotation is Prevent the motor rotation from
blocked or blocking and reduce the load
load mutation occurs mutation
Motor Phase
Err-10 Phase Sequence Error Exchage any two pins of UVW
Sequence failure
EEPROM Operate Restore Ex-factory set,or
Err-EP Inner EEPROM Error
failure replace driver
Failure of Alter
Parameters Cannot alter parameter during
Operational Panel
Error of running program
Err-Co Communication
communication Error of Operational
Failure
between operational Panel&Replace driver
panel & keyboard
Failure of Alter
Parameters Cannot alter parameter during
Inner
Error of running program
Err-LP Communication
communication Error of Operational
Failure
between operational Panel&Replace driver
panel & keyboard

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6.2 Analysis on Frequent Malfunction

6.2.1 No indication after the driver has been connected to the power
Cause: on indication on the manipulator after the driver has been
connected to the power supply. Turn down all the attachment first, and
only keep the R/S/T three-phase into line.
Reasons and countermeasures:
1.Charging indicator light is not bright, measured with a multimeter R/S/T into the line voltage,
normal power supply: 300 V< power supply voltage < 440 V;
2.If the power supply is normal, the rectifier bridge or charging resistance is damaged, return
to factory maintenance or professional maintenance;
3.Charging indicator: rectifier bridge is normal, normal charging resistance, switch power
supply damage or fuse burned down, return to factory maintenance;

6.2.2 Leakage protection switch trips

Cause: the leakage protection switch trips after the servo spindle start-up.
Reasons and countermeasures:
1.A plain leakage protection switch with a leakage protection value of 200mA is
recommended; otherwise candle the leakage protection switch;
2.Use the specified leakage protection switch dedicated to servo(or transducer) with a leakage
protection value of 30mA;
3.Add an isolating transformer between the plain leakage protection switch and servo driver.

6.2.3 Symptom for coder failure

Cause: 1.Err - 05 encoder fault alarm
2.Spindle rotation at low speed, speed command control
3.Appear coasters phenomenon
4.Running speed uneven, there are obvious impact type mechanical vibration
5.no-load monitoring current Ao, found that current significantly larger,rated worth
when no-load current of about 15%
6.To monitor torque when there is no load torque big or the full torque has been
reached
7.Often Err - 02, Err - 03, Err - 09 alarm
Reasons and Countermeasures:
1.Check whether the CN2 terminal and motor encoder is connected encoder line;
2.If already properly connected, can be manually rotating machine, and view the
monitoring parameter P, if the motor encoder is 1024 line installation, is a revolution of the
motor shaft, 4096 pulse parameter P should change;
3.If no change parameter P, please carefully check the lines to the encoder or replace
the encoder. Controller is measured with a multimeter CN2 port encoder on the power supply,
if no voltage,drive internal power supply is damaged, need to change the drive;

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4.If attachment is correct, the power supply is normal, the encoder may damage, need
to change the motor encoder;
5.If parameter P change, but change pulse number for each lap 10000pulses, the
actual line number should be 2500 line motor encoder,please contrast encoder on the motor
nameplate value, modify the E04 parameters.

6.2.4 Frequent Alarms of Er -01

Cause: 1.unstable or failed power supply, please use the multimeter to measure the controller
of R/S/T port, to determine whether the power fluctuation is bigger;
2.Large equipment start may cause instantaneous under voltage, this kind of
situation can't use multimeter test;
Reasons and Countermeasures:
1.Add a regulated power supply where the power supply is unstable.
2.Adjust E46 settings,close under-voltage protection.

6.2.5 Spindle can not be turned

Reasons and countermeasures:
1.The spindle speed is not controlled, may cause is the motor phase sequence errors.
2.Perform OP = 2 (self-study) operation, after the success of the self learning, and
change the OP to 0 (outside the terminal control);
3.Spindle don't work, need to check whether the controller receives the correct control
instruction;
Example: CNC executes instructions M03 S500, requiring motor at 500 RPM is
rotating.
Executes the instruction, the system should be connected to the controller I0 input
terminal, whether by monitoring parameter d the vertical bar on the right side of the pop-up, I0
can be confirmed to be correct access:
1) If no pop-up, explain the signal is not properly access, check whether the I0 CN1
port terminal is connected correctly, or whether the 24V power supply access, or SEL
terminals are connected correctly.
2) If other vertical bar pop-up, the 24V power supply and SEL terminal correct, I0
connection to other ports.
Executes the instruction, the system may by pulse, 0 ~ 10V analog or 10V analog to
represent the speed command, the following instructions:
1) If using pulse wave velocity, setting E40 = 2, set up the E61,depending on the type
of pulse by monitoring parameter F(external pulse frequency), determine the correct pulse
input;
2) If use 0 ~  10V analog, set E40 = 0, by monitoring parametersA1, determine
whether or not the correct input;
3) If use  10V analog, set E40 = 1, A0 by monitoring parameters, determine

whether or not the correct input.

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If above countermeasures are invalid, please contact technical support.

6.2.6 The spindle speed is not correct

Reasons and countermeasures:
Pulse speed control:
1) Confirm whether encoder line number parameters in CNC system with E04
parameters matching;
2) Whether the spindle drive ratio;
Analog speed control:
1) Confirm whether the highest spindle speed in CNC system with F00 parameters
matching;
2) Analog voltage whether receive accurate, and can be through the parameter A0, A1
monitoring;
3) If analog into is proportional to the deviation, such as CNC setting of 1000 RPM,
motor speed is 980 RPM, if CNC setting of 2000 RPM, motor speed is 1960 RPM, can be
appropriately increase F00;
4) If analog deviation as a fixed value, such as CNC setting of 1000RPM, motor speed
is 980 RPM, setting of 2000 RPM, motor speed is 1980 RPM, can adjust the F4X group
parameter modification;
If above countermeasures are invalid, please contact technical support.

6.2.7 Inaccurate positioning of spindle

Reasons and countermeasures:
1.For the fist use or replacement of spindle parts. Readjust the positioning angle. Adjust
parameter: F22
2.After used for a certain period .check for any loosen synchronous belt and that of
spindle motor and for any loosen coder of spindle motor.
3.Occasional inaccurate positioning during the operation. Please contact the
manufacture if the followings are confirmed: Coder is connected firmly and the shield is
grounded well. Logic of control sequence for positioning is in good order. It remains
inaccurate positioning when handling it manually by means of MDI If above
countermeasures are invalid, please contact technical support.

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Description of safety marks:

Danger: The misuse may cause fire, severe injury, even death.
Note: The misuse may cause medium or minor injury and equipment damage.

◆ Installation
！Note
If the drive is found to be damaged or lack parts, the drive cannot be
installed.Otherwise, accident may be caused.
The drive shall be mounted on the fire retardant surface, such as metal, and kept
far away from the inflammable and heat source.
Keep the drilling scraps from falling into the inside of the drive during the
installation;otherwise, drive failure may be caused.
When the drive is installed inside the cabinet, the electricity control cabinet shall be
equipped with fan and ventilation port. And ducts for radiation shall be constructed in
the cabinet.

◆ Wiring
Danger

★ Before wiring, confirm that the power supply is disconnected. Otherwise, there
exists the risk of electric shock or fire.
★ The wiring must be conducted by qualified electricians. Otherwise, there exists
the risk of electric shock or drive damage.
★ The drive input and output cables with proper sectional area shall be selected
according to the drive power.
★ Please confirm that the power supply phases, rated voltage are consistent with that
of the nameplate, otherwise, the drive may be damaged.
★ Do not perform dielectric strength test on the drive, otherwise, the drive may be
damaged.
★ The grounding terminal E must be reliably grounded, otherwise, the drive
enclosure may become live.
★ The three-phase power supply cannot connect to output terminals U, V and W,
otherwise, the drive will be damaged.
★ The wires of the main circuit terminals and the wires of the control circuit
terminals shall be laid separately or in a square-crossing mode, otherwise, the
control signal may be interfered.

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◆ Operation
Danger

★ In the power-on state, please do not touch the drive terminals; otherwise, there
exists the risk of electric shock.
★ The failure and alarm signal can only be reset after the running command has been
cut off. Otherwise, personal injury may be caused.
★ Do not start or shut down the drive by switching on or off the power supply,
otherwise, the drive may be damaged.
★ When it is used on lifting equipment, mechanical contracting brake shall also be
equipped.
★ Before operation, please confirm if the motor and equipment are in the allowable
use range, otherwise, the equipment may be damaged.
★ The heat sink and the braking resistor have high temperature. Please do not touch
such device; otherwise, you may be burnt.
★ Please do not change the drive parameter randomly. Most of the factory set
parameters of the drive can meet the operating requirement, and the user only
needs to set some necessary parameters. Any random change of the parameter
may cause the damage of the mechanical equipment.

◆ Maintenance, Inspection
Danger

★ In the power-on state, please do not touch the drive terminals; otherwise, there
exists the risk of electric shock.
★ If cover is to be removed, the power supply must be disconnected first.
★ Wait for at least 10 minutes after power off or confirm that the CHARGE LED is
off before maintenance and inspection to prevent the harm caused by the residual
voltage of the main circuit electrolytic capacitor to persons.
★ The components shall be maintained, inspected or replaced by qualified
electricians.
★ The circuit boards have large scale CMOS IC. Please do not touch the board to
avoid the circuit board damage caused by electric static.
★ It is forbidden to modify the drive unauthorizedly; otherwise, personal injury may
be caused.

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Chapter 7 Spindle Servo Motor

7.1 Introduction of Spindle Servo Motor
SZGH series spindle servo motor is three-phase AC asynchronous servo motor, it's
matching the asynchronous servo drives with excellent dynamic characteristic and wide speed
range .Placing the temperature sensor in the three-phase windings motor, using for motor
thermal protection. According to customer needs, using optical encoder or rotary transformer
as feedback element to detect the motor’s position and speed.
SZGH Series AC asynchronous spindle servo motor matched with our servo drive device.
Used in machine tools , robot , petroleum,machinery,woodworking machinery,textile ,
printing,metallurgy,artillery, radar and automatic control equipment.

7.2 Model Description of Spindle Servo Motor

SZGH 10 - 2 - 35 - 5.5/7.5 - 4 - 1500

Brand Seat No. Long No. Rated Toruqe Power Poles Rated Speed
SZGH 10 2 35Nm Rated 5.5kW 4 1500RPM
Overload 7.5kW

7.3 Series
Model of AC Spindle Servo Rated Rated Rated Rated Max Rotor Weig
Motor Power Torque Current Speed Speed inertia ht
(kW) (Nm) (A) (rpm) (rpm) (kg.m2) (KG)
SZGH08-3-9.5-1.5/2.2-4-1500 1.5 9.5 3.7 1500 8000 0.0058 25
SZGH08-4-14-2.2/3.7-4-1500 2.2 14 6 1500 8000 0.0085 30
SZGH09-2-24-3.7/5.5-4-1500 3.7 24 9.5 1500 8000 0.0136 50
SZGH10-2-35-5.5/7.5-4-1500 5.5 35 13 1500 8000 0.0146 57
SZGH10-3-48-7.5/11-4-1500 7.5 48 17 1500 8000 0.0264 75
SZGH10-4-71-11/15-4-1500 11 71 23.5 1500 8000 0.0375 93
SZGH13-2-95-15/18.5-4-1500 15 95 31 1500 8000 0.0650 114
SZGH13-3-117-18.5/22-4-1500 18.5 117 38 1500 8000 0.0780 125
SZGH13-4-140-22/30-4-1500 22 140 45 1500 8000 0.0910 138
SZGH16-1-191-30/37-4-1500 30 191 60 1500 6000 0.1740 232
SZGH16-2-235-37/45-4-1500 37 235 75 1500 6000 0.2150 270
SZGH16-3-286-45/55-4-1500 45 286 90 1500 6000 0.2640 300
SZGH16-4-350-55/75-4-1500 55 350 110 1500 6000 0.3250 350
SZGH18-1-478-75/90-4-1500 75 478 148 1500 4500 0.7440 436
SZGH18-2-573-90/110-4-1500 90 573 176 1500 4500 0.925 500
SZGH18-3-700-110/132-4-1500 110 700 210 1500 4500 1.128 500
SZGH22-1-840-132/160-4-1500 132 840 255 1500 4000 2.409 810

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7.4 Speicification of Spindle Servo Motor

Technical Speification Decription
Type 3 Phase AC Asynchronous Spindle Servo Motor
Rated Voltage 3Phase AC 220V/380V
Rated Power 1.5~315kW
Poles 2 Poles / 4 Poles
Rated Speed 1500/2000/3000 RPM
Encoder Photoelectric Encoder/Rotary Encoder
Mounting Floor Mounting/Flange Mounting
Ingress Protection IP55
Insulation Class F
Vibration Class R
Coolant Air Force Coolant
Operating of Evironmental Temperature: -20℃ ~ +40 ℃
Condition Humidity: 90%RH (No dewing)
Altitude ≤1000 meters

7.5 Using Tips

Note: The motor should be stored in dry and clean place, should avoid the impact

7.5.1 Installation
Checking the motor structure, protection degree, plate information is consistent with the
conditions of use before installation.
A: When installation the motor shaft, should ensure that no liquid (water, coolant, etc.) from
the top bearing room into internal motor. It will cause damage.
B: The motor installed prohibited from the shaft percussion or pressure, in order to avoid
damage the bearing and optical encoder, etc.
C: The motor should be installed in the ventilation environment.
D: The motor installed in the vertical axis of the flange, the coaxial tolerance, with motor
rotating parts, external vibration source of existence will increase the vibration of the motor.
Improve the quality of the motor installed, will effectively play motor little vibration
advantage.
E: With the motor rotating parts should with the motor rotor dynamic balance.
F: Install or remove with the motor rotation components (such as: coupling, flange, pulley,
gear box) should use the right tools, forbid strike.

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G: Provided standard motor has been for half keys dynamic balance.
H: Check out whether there is friction between the motor's stator and rotor before the motor is
running.
I: The motor installation should be strengthen and coaxial. Avoid the vibration and damage.
J: With the motor rotation components should be adjusted appropriate.
K: Couldn't exceed the maximum speed of the motor nameplate marked.
Note: The improper installation and operating will affect the motor’s performance and service
life
7.5.2 Wiring
3.1: Each of the motor's terminal boxes comes with a wiring diagram, please check wiring
diagram carefully.
3.2: Wiring of the motor's thermal protection and cooling fan power cord in the same terminals,
carefully check the wiring diagram, avoid wrong connections, otherwise it will damage the
motor's windings and cooling fan.
3.3: the cooling fan power supply voltage might be different according to the requirements of
customers, checking the wiring diagram carefully. Avoided errors voltage, otherwise it will
damage the cooling fan.
3.4: Prohibit put the cooling fan's power in parallel with the motor's power, otherwise it will
damage the motor and cooling fan.
3.5: In order to make the motor get best cooling effect, cooling fan wind direction should be
adjusted to the direction of the shaft end.
7.5.3 Repair and Maintenance
4.1: All maintenance must be under the manufacturer or its designated agency’s guidance,
otherwise the customer should take responsibility of the damage.
4.2: Running 15,000 hours or using three years need to replace the bearing, the bearing should
be ordered to the manufacturer, so that the bearing's accuracy and seal special requirements
can be ensured.
5: The service and commitment
Our products are free warranty for 12 months.
Customers comply with the conditions of storage and Operating motor rules, our products due
to bad manufacture caused damaged or working abnormal from the date of delivery within
twelve months .We free of charge to repair or replace the products for customer.
But the following condition exception:
A: The fault caused by incorrect Operating or inobservance the conditions of use.
B: Disassemble the motor non-installation site, influenced the motor's performance, will lose
the right of warranty.

Our company has the final interpretation rights of this information

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