Stress Analysis Report
Project Code: AB118
Customer: John Cockerill
Service Provider: M.E. Energy Pvt. Ltd.
Doc Number: AB118/SAR/01
0 15/06/2020 Issued for review Nilesh Pravin DMK
Rev Date Purpose of issue Prepared by Checked by Approved by
STRESS ANALYSIS REPORT Page 1
TABLE OF CONTENT
1. Scope:..........................................................................................................................................3
2. Design Basis:...............................................................................................................................3
3. System Geometry.......................................................................................................................4
A. General.....................................................................................................................................4
B. Node Mark Up.........................................................................................................................5
C. Material.................................................................................................................................5
D. Insulation..............................................................................................................................6
E. Snow Loads-Uniform Load....................................................................................................6
F. Design Temprature.................................................................................................................7
G. Design Pressure..................................................................................................................7
4. Load Cases considered:............................................................................................................8
5. Results & Conclusions:..............................................................................................................9
6. Appendix-A -Input & Output Report:.........................................................................................9
STRESS ANALYSIS REPORT Page 2
1. Scope:
The Stress analysis is carried out for the Steam Piping from Boiler to Industrial Recovery
Steam upto Terminal Point on Pipe Rack & Tapping from this Steam Piping to Various
nozzles for MHF Steam Feed (25 Nos.-21 Nos-DN50 And 4 Nos.-DN100) to determine
support Locations and Support Type to achieve the nozzle loads & Pipe stresses within
allowable limits as per code.
2. Design Basis:
a. The input file is based on the Piping Isometrics listed as below.
Sr. No. Line No.
1 308-001-SLP-100-E16C1B-H
2 308-001-SLP-50-E16C1B-H
3 308-001-SLP-80-E16C1B-H
4 308-002-SLP-50-E16C1B-H
5 308-002-SLP-80-E16C1B-H
6 308-003-SLP-100-E16C1B-H
7 308-003-SLP-50-E16C1B-H
8 308-003-SLP-80-E16C1B-H
9 308-004-SLP-100-E16C1B-H
10 308-004-SLP-50-E16C1B-H
11 308-004-SLP-80-E16C1B-H
12 308-005-SLP-50-E16C1B-H
13 308-005-SLP-80-E16C1B-H
14 308-005-WLP-100-E16C1B-H-ET+5C
15 308-006-SLP-100-E16C1B-H
16 308-006-SLP-50-E16C1B-H
17 308-006-SLP-80-E16C1B-H
18 308-006-WLP-100-E16C1B-H-ET+5C
19 308-007-SLP-100-E16C1B-H
20 308-007-SLP-50-E16C1B-H
21 308-008-SLP-100-E16C1B-H
22 308-008-SLP-50-E16C1B-H
23 308-009-WLP-100-E16C1B-H-ET+5C
24 308-010-SLP-50-E16C1B-H
25 308-011-SLP-50-E16C1B-H
26 308-011-SLP-80-E16C1B-H
27 308-012-SLP-50-E16C1B-H
28 308-016-SLP-50-E16C1B-H
29 308-017-SLP-50-E16C1B-H
30 308-018-SLP-50-E16C1B-H
31 308-019-SLP-50-E16C1B-H
STRESS ANALYSIS REPORT Page 3
32 308-020-SLP-50-E16C1B-H
33 308-021-SLP-50-E16C1B-H
34 308-022-SLP-50-E16C1B-H
35 308-023-SLP-50-E16C1B-H
36 308-024-SLP-50-E16C1B-H
37 308-025-SLP-50-E16C1B-H
38 317-001-WFE-80-E40C1A-H-ET+5C
39 317-002-WFE-80-E40C1A-H-ET+5C
40 317-005-WFE-80-E40C1A-H-ET+5C
41 317-20-SLP-250-E16C1A-H
42 328-001-SLP-100-E16C1A-H
43 328-001-SLP-50-E16C1A-H
44 328-001-WLP-20-E16C1A-H+5C
45 328-002-SLP-250-E16C1A-H
46 328-004-SLP-100-E16C1A-H
47 328-005-SLP-100-E16C1A-H
b. The pressure, temperature and material are from Piping Line List (AB118-LL-
2005A4-03-Rev.3).
c. The pipe stress analysis is carried out according to EN 13480.
d. The software of stress analysis is CAESAR II Version 2019.
3. System Geometry
A. General
STRESS ANALYSIS REPORT Page 4
B. Node Mark Up
C. Material
STRESS ANALYSIS REPORT Page 5
D. Insulation
E. Snow Loads-Uniform Load
STRESS ANALYSIS REPORT Page 6
F. Design Temprature
G. Design Pressure
STRESS ANALYSIS REPORT Page 7
4. Load Cases considered:
CASE 1 (HYD) WW+HP-Hydro
CASE 2 (OPE) W+D1+T1+P1-Operating
CASE 3 (SUS) W+P1- Sustained
CASE 4 (OPE) W+D1+T1+P1+WIN1-Wind Case-1
CASE 5 (OPE) W+D1+T1+P1+WIN2-Wind Case-2
CASE 6 (OPE) W+D1+T1+P1+WIN3-Wind Case-3
CASE 7 (OPE) W+D1+T1+P1+WIN4-Wind Case-4
CASE 8 (OPE) W+D1+T1+P1+U1-Snow Load
CASE 9 (EXP) L9=L2-L3-Expansion at Temprature-T1
CASE 10 (OCC) L10=L4-L2-Pure Wind For Case-1
CASE 11 (OCC) L11=L5-L2- Pure Wind For Case-2
CASE 12 (OCC) L12=L6-L2- Pure Wind For Case-3
CASE 13 (OCC) L13=L7-L2- Pure Wind For Case-4
CASE 14 (OCC) L14=L8-L2-Pure Snow Load
CASE 15 (OCC) L15=L10+L3-Wind Case-1+Sustained
CASE 16 (OCC) L16=L11+L3-Wind Case-2+Sustained
CASE 17 (OCC) L17=L12+L3-Wind Case-3+Sustained
CASE 18 (OCC) L18=L13+L3-Wind Case-4+Sustained
CASE 19 (OCC) L19=L14+L3-Snow Load+Sustained
STRESS ANALYSIS REPORT Page 8
5. Results & Conclusions:
a. The stresses are with in the allowable Limit.
b. The maximum displacements are considered in support selection.
c. For detailed results refer to attached stress analysis report.
6. Appendix-A -Input & Output Report:
STRESS ANALYSIS REPORT Page 9
