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    Winder and Roll Troubleshooting Guide

    Uploaded by

    Luận Ngô
    This document provides troubleshooting guidance for various problems that can occur with winder and roll equipment. It lists potential causes and solutions for issues like baggy edges, bumpy rolls, core collapse, creases, floppy web, fluctuating tension, roll end fuzz, hard rolls, film sag, soft rolls, starring, telescoping, and slippery film. Solutions include adjusting tensions, alignments, temperatures, pressures, and replacing damaged components as needed. The guide aims to help operators identify and address the root causes of common winding and rolling problems.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Winder and Roll Troubleshooting Guide

    Uploaded by

    Luận Ngô
    289 views1 page
    This document provides troubleshooting guidance for various problems that can occur with winder and roll equipment. It lists potential causes and solutions for issues like baggy edges, bumpy rolls, core collapse, creases, floppy web, fluctuating tension, roll end fuzz, hard rolls, film sag, soft rolls, starring, telescoping, and slippery film. Solutions include adjusting tensions, alignments, temperatures, pressures, and replacing damaged components as needed. The guide aims to help operators identify and address the root causes of common winding and rolling problems.

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    This document provides troubleshooting guidance for various problems that can occur with winder and roll equipment. It lists potential causes and solutions for issues like baggy edges, bumpy rolls, core collapse, creases, floppy web, fluctuating tension, roll end fuzz, hard rolls, film sag, soft rolls, starring, telescoping, and slippery film. Solutions include adjusting tensions, alignments, temperatures, pressures, and replacing damaged components as needed. The guide aims to help operators identify and address the root causes of common winding and rolling problems.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    289 views1 page

    Winder and Roll Troubleshooting Guide

    Uploaded by

    Luận Ngô
    This document provides troubleshooting guidance for various problems that can occur with winder and roll equipment. It lists potential causes and solutions for issues like baggy edges, bumpy rolls, core collapse, creases, floppy web, fluctuating tension, roll end fuzz, hard rolls, film sag, soft rolls, starring, telescoping, and slippery film. Solutions include adjusting tensions, alignments, temperatures, pressures, and replacing damaged components as needed. The guide aims to help operators identify and address the root causes of common winding and rolling problems.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    Winder and Roll Troubleshooting Guide

    Problem Causes(s) Possible Solution(s) Problem Causes(s) Possible Solution(s)

    Bowed roll angle out of Adjust Rolls not aligned Check alignment of all rolls
    adjustment
    Baggy
    Edges

    Uneven Roll Width


    Examine contacting web in the turret and winder equipment
    Uneven cooling of film edges Adjust gap of collapsing frame Air drafts Rotate die
    Adjust collapsing frame angle Eliminate source of air drafts
    Excessive tension Adjust to reduce tension Incorrect winding tension Check for alternating tension
    Bumpy Roll

    Damaged winding shaft Replace apparatus Check tension prior to and after the nip roll for uniformity
    Hot web Decrease the temperature of the chill roll Surging Adjust extruder temperature profile
    Gauge variation Remove air drafts Reduce amount of scrap recycle
    Adjust the die gap Low lay on roll pressure Increase
    Core Tightly wound film Reduce tension
    Collapse Excessive lay on pressure Reduce lay on pressure
    Stretching between nip and Reduce winding speed
    Creases

    rollers

    Inconsistent nip speed Adjust or replace nip assembly drive


    Floppy Insufficient tension Adjust to increase tension Westlake Polymers Corporation makes no representation or warranty, expressed or implied, as to the
    Web Rolls out of alignment Align rollers information described, nor does Westlake Polymers Corporation assume obligation or liability thereof.
    Faulty drive Replace
    Bearing sticking Check roll turning resistance
    Fluctuating

    Dancer potentiometer Check pot and wiring


    Tension

    malfunction

    Moisture in dancer’s pneumatic Check and replace as required


    components Filter plant air to remove water
    Force transducer problem Check transducer and wiring
    Dull blades Replace
    Roll End
    Fuzzy

    Blades not aligned properly to Check blade adjustment


    the web

    Excessive winder tension Reduce tension


    Hard
    Roll

    Excessive lay on pressure Reduce lay on pressure


    Hot web Decrease chill roll temperature
    Film collapsed too warm Decrease film temperature
    Film Sag

    Excessive drag in collapsing Increase collapsing frame angle


    frame
    Increase nip roller height
    Use smooth surfaces
    Uneven bubble cooling Examine collapsing frame for uneven contact with the bubble
    Insufficient tension Increase tension
    Soft
    Roll

    Insufficient lay on pressure Increase lay on pressure


    Starring Excessive tension Reduce tension
    Insufficient tension Increase tension
    Air between film layers Increase lay on roller pressure
    Telescoping

    Misaligned rolls Check and align rolls in turret and winding areas
    Insufficient nip drive tension Increase tension
    Slippery Film Decrease amount of slip added to resin
    Increase tension of film
    Increase temperature of film

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