GE

Energy

OC 6000e
System configuration
Basic course
Before start

• Time schedule:
- 10:00 - 13:00 morning session
- 14:00 – 17:00 afternoon session
• Toilets, smoking area, lunch, etc
• Switch off mobile phones
• Ask questions as soon as appears
• Make your notes in your text book

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Course objectives
By the completion of this course you will be able to

• Understand system architecture and topology

• Recognize components of OC6000e system
• Install and configure OC6000e basic software
• Add and configure controllers, I/O signals, HMIs to a system
• Configure basic control logic in a controller
• Create basic operator graphics
• Configure Historian server
• Configure basic reports

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Course contents

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1. OC6000 System overview

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System Architecture
Large Screen

GPS

OPU OPU OPU OPU ENG HSU

World class products

A) Network based I/O(Ethernet)

B) RTFN(Ring)
Unit DCS Network
C) Powerful CPU
D) Compact cabinet
E) Win/Unix platform
F) Qualified hardware(Test)
G) Certifications
H) Integrated GE controls

Mark Vie I/Os

Industry Process ST/Boiler/BOP

Modbus

CCS DEH
Atlas 505/505e DAS MEH
SCS ECS
NCS Remote I/O TSI
FSSS ETS

Remote Controller

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OC 6000e DCS Network
Plant Data Highway (PDH)

Engineer’s Performance
Operator Stations Workstation Historian Calculations
Unit Data Highway

Unit Data Highway (UDH)

Switch Controller

Switch Fiber

Controller IONet

Switch

IONet
FCS

I/O Module DPS

DPS DPS
Distributed Processing Stations
Field Control Station

I/O Module DPS

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 OC 6000e DCS Network
IONet Distances

Controller Cat. 5 & 1 Switch I/O Module

Switch Field
Device
IONet - Cat. 5 IONet - Cat. 5 Field Wire
100m / 328' 100m
100m // 328'
328' 300m / 984'

Controller Cat. 5 & 2 Switches I/O Module

Switch Field
Switch
Device
IONet - Cat. 5 IONet - Cat. 5 IONet - Cat. 5 Field Wire
100m / 328' 100m
100m // 328'
328' 100m
100m // 328'
328' 300m / 984'

Controller Cat. 5 & Fiber I/O Module

Switch Switch Field
Device
IONet - Cat. 5 IONet - Fiber
Fiber IONet - Cat. 5 Field Wire
100m / 328' 2,000m / 6,600'
6,600' 100m
100m // 328'
328' 300m / 984'

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OC 6000e DCS Network

Communications
IONet (Internal to I/O network)
- 100 MHz Ethernet Bus Request Response Protocol (TCP/IP)
- Ethernet (UTP Cat 5 or Fiber) Ethernet Global Data (UDP/IP)
- Supports Control at 10ms 100
40ms, 64 bytes, 10MB
Unit Data Highway (OC 6000e, Mark VI, EX2100, LCI)
80
- Ethernet (UTP Cat 5 or Fiber) EGD Protocol

% Utilization
- Peer-To-Peer Communications (40ms) 60
TCP/IP
- +/-1ms Time Coherence (NTP Protocol)
40

Plant Data Highway 20

- Ethernet TCP-IP Protocol EGD (UDP/IP)
0
External Communication Links

14
10

12
2

8
- RS232 Modbus Master / Slave Number of Nodes
- Ethernet TCP-IP Modbus Slave
- Ethernet TCP-IP GSM (time tags, event driven messages, periodic data)
- Other Links Supported By CIMPLICITYTM GUI
- External Time Synch: Usually with IRIG-B
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OC 6000e Time Synchronization

Operator Stations

Network Time Server

Network Time Protocol (NTP)

Distributed Processing Stations

Control Network – 100MB Ethernet

10us Time Coherence Between I/O

Cards based on
I/O I/O I/O I/O IEEE-1588

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OC 6000e DCS Network Specification

Information
Information Control
Control IONet
IONet
•• IEEE
IEEESpecification
Specification 802.3u
802.3u 802.3u
802.3u 802.3u
802.3u
•• Wire
WireSpeed
Speed 100MB
100MB 100MB
100MB 100MB
100MB
•• Cable
CableType
Type UTP
UTPCat.
Cat.5/Fiber
UTP
UTPCat.
5/Fiber Cat.5/Fiber
5/Fiber UTP
UTPCat.
Cat.5/Fiber
5/Fiber
•• Connector
ConnectorType
Type RJ-45
RJ-45//SC
SC RJ-45
RJ-45//SC
SC RJ-45
RJ-45//SCSC
•• Maximum
MaximumNodes
Nodes 255
255 120
120 199
199
•• Topology
Topology Star
Star Optical
OpticalRing/Star
Ring/Star Star
Star
•• Protocol
Protocol TCP/IP
TCP/IPbased
based EGD,
EGD,UDP/IP
UDP/IP EGD
EGD
•• Time
TimeSynch
Synch NTP
NTP&&PTP
PTP PTP
PTP(IEE
(IEE1588)
1588)
•• Distance
Distance 100m/2km
100m/2kmfiber
fiber 100m/2km
100m/2kmfiber
fiber 100m/2km
100m/2kmfiberfiber

Notes
1. Optical ring topology is available for the Control network on large systems.
Star topology is used on medium and small systems
2. The distance for multi-mode fiber is 2km. Single mode can be 15km, 40km,
and 80km.

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OC 6000 Hardware Components

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Standard cabinet

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Controller and I/O subsytem
The Controller
The I/O module

IO Network

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OC 6000e Controller

Features
• Single board including:
Main Processor
Control Network Communications - Ethernet
IO Network Communications – Ethernet
USB and COM ports
• Processor: Freescale 8349, 667MHz
• Operating system: QNX RTOS
• Base mounting
• Status LEDs

Environment
• Operating temperature 0°C to +60 °C
• No fans required

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 Electrical
I/O Modules • 1 cpu & 2 data acquisition boards/module
• (2) 100MB Ethernets / module (IONet)
IEEE-1588 Precision Time Protocol
• Hot-swap capability
• Module Power: 24Vdc
• Cabinet Power: 90-240Vac or 110/220Vdc

Terminations
• Type: 24-pin (dual row), 16-pin (single row)
• Wire Gauge: 2.5mm2, 2-wire
• Isolation: 2.21kV
• Density: 5.08mm between pins

Packaging

• Cabinets: 800 x 600 x 2000 mm

31.5 x 23.62 x 78.75 in
• 27 modules / enclosure
• Mounting: DIN rail or screw-mounting
• Modules: 175 x 127 x 154 mm 16 /
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I/O Module Status LEDs
• Power Power is present
• Run Processor is on-line (flashes 4Hz)
Initialization (flashes 0.5Hz)
• Internal Error Failure of RAM, EEPROM, Flash, RAM setpoint, EEPROM
setpoint, high internal temperature, board mismatch
• External Error Open or short circuit of channel
• Net A Communication state when transmitted/received via port A
• Net B Communication state when transmitted/received via port B

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Analog I/O Modules *
Analog input modules
• A/D Converter: 1 per point
• Channel 16 independent & isolated channel
• Input converter resolution 24 bit analog to digital converter
MAI10 Analog Input for mA and Voltage signals
• Input span 0-5V/1-5V/±5V/±10V or 0-20mA/4-20mA
MAI20 Temperature sensor TC/RTD signals input
• Input span RTD of Pt100/Cu50 or TC of T,J,E,K,N,B,R,S
Analog output modules
• A/D Converter: 1 per point
• Channels: 8
• Resolution: 12-bit
• Signal: 0-20ma, 0-10v

* For detail specification refer to OC6000 Hardware Manual (GEK-114903)

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Digital I/O Modules *
MDI10 Digital Input signal and SOE
• Channel 16 independent & isolated channel
• Input signal Dry contact input; NPN current soak input; 24 VDC
• SOE 1ms

MDO10 Digital Output with AC relay Extension

• Channel 16 independent & isolated channel
• Output type 1 NO/NC/C with 250VAC/5A per channel

* For detail specification refer to OC6000 Hardware Manual (GEK-114903)

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OC 6000e Communication Module
• MCI10,11,12,20 Serial/Ethernet port
• Uniform Hardware, Protocol selectable,such as Modbus, 104..
• Redundant 24VDC Power supply
• Convert Protocol to OC 6000e EGD

• PC/104 self-stacking bus

• AMD low power LX800/500 MHz Processor
• Onboard Flash (128 MB) and memory (256 MB)
• AWARD® 4 Mbit Flash BIOS
• Lithium 3 V/196 mAH battery
• Two fully independent 10M/100Mbps Ethernet
ports
• Ability to update software by EGD

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Valve Position Control Module (MVP10,11+BVP10)
• Power input: 24VDC
• Control cycle: < 10ms
• Control signals: 0 - +/- 10, 40, 80, 250, 400mA, +/- 10VDC
• Feedback signal: 0-20mA, ±10V DC, LVDT, RLVDT
• DI: •AI:
Channel: 2 Channel: 2
On-state: 15-30V/2-5.5mA Signal: +/- 10VDC, 0-20mA
Off-state: 0-5V/0 - 0.5mA •AO:
• D0: Channel: 2
Channel: 1 Output: 0-5VDC
Output relay status: NO •LVDT:
Relay capacity: 220VAC/VDC Channel: 2
Contact type: wet/dry Accuracy: 0.25%
•Servo out:
Channel: 2
Accuracy: 0.2%
Current:. +/- 40mA(MVP10) +/- 400mA(MVP11)

* For detail specification refer to OC6000 Hardware Manual (GEK-114903)

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Speed Detection & Protection Module （MSP10+BSP10）
MSP Module Specifications
• Power input: 24VDC
• Control cycle: < 10ms
• SDP Relay module: TMR relay I/O modules
• TMR SDP module: hot swappable, one at a time
• Each SDP module pack:
I/O module A: DI/DO/WS
I/O module B: AI
• DI:
Number per SDP module (terminal ): 7
ON state: 15-30V/2-5.5mA
OFF state: 0-5V/0-0.5mA
Isolation (opto): 1500VDC
• DO:
Number per SDP module (terminal): 1, AST signals NC relay
Relay capacity: 220AC/0-2A
Number per SDP module (D-SUB): 4, 2 to SIMU ; 2 to SDP relay

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Speed Detection & Protection Module （MSP10+BSP10）
• AI:
Number per SDP module (Terminal): 2
Accuracy: 0.01%
Input: 0-5VDC or 0-20mA
• Proximity Speed Input:
• Speed Inputs, Number per SDP module (terminal ): 1
• Magnetic Pickup Input
Voltage range for magnetic pickup input: 50mV RMS to 110V RMS

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Speed Detection & Protection Module （MSP10+BSP10）
Speed Acquisition Specifications
• Cycle time:
Time interval from speed input to protection contact output (2K~10K ): 1-
10ms
• Speed acquisition
Low speed acquisition time (<10rpm): 1ms – 5S
Min and max speed measure range: 0.4 - 20K Hz
Precision of speed acquisition (2K~4K ): 0.1HZ
• Speed display
Speed value displayed on screen down to 0.1 rpm
• Speed acceleration
Speed acceleration precision: 0.1%

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Speed Detection & Protection Module （MSP10+BSP10）
SDP Relay Module Specifications
• Power input: 24VDC
• DO:
Number per SDP relay module (terminal) 3 OPC and 3 AST: 6
DO output via 2oo3 voting
Each DO contact capacity 220VDC/AC, 0-1A
• Power input, high voltage
Optional 1~4 channels 220/110 VDC/AC voltage connect with DO in series to
provide the power of solenoid
• DI:
Number per SDP relay module (D-SUB): 6

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OC6000 Software overview

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MPC – Master control software

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Diagnostics

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SystCFG – Configuration tool

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Alarm Management & Graphics

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FigView – Operator graphics

Feedwater
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FigEdit – Operator graphics creation

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System Security Configuration

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