The document discusses how impeller dimensions and design influence the output of centrifugal pumps. Key factors discussed include:
- Impeller eye diameter (D1) - affects flow rate and NPSH requirements, with larger D1 resulting in higher flow but lower NPSHr.
- Impeller outer diameter (D2) - directly relates to head/pressure, with larger D2 producing higher head/pressure.
- Impeller outlet width - determines flow rate and the shape of flow-head and flow-power curves.
- Impeller vane angle and number of blades - influence flow curves and efficiency.
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Impeller and Centrifugal Pump Output
The document discusses how impeller dimensions and design influence the output of centrifugal pumps. Key factors discussed include:
- Impeller eye diameter (D1) - affects flow rate and NPSH requirements, with larger D1 resulting in higher flow but lower NPSHr.
- Impeller outer diameter (D2) - directly relates to head/pressure, with larger D2 producing higher head/pressure.
- Impeller outlet width - determines flow rate and the shape of flow-head and flow-power curves.
- Impeller vane angle and number of blades - influence flow curves and efficiency.
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How Impeller influence Centrifugal Pump output?
Impeller dimensions and its effect on Hydraulics
Eye Diameter D1: it dictates how much flow pump can handle and NPSH requirement. Higher D1 → Higher Flow Higher D1 → Lower NPSHr Outside Diameter D2: It has direct relation with head or pressure Higher D2 → Higher Head → Higher Pressure Impeller Outlet width: It decide the flow, slope of the Flow- Head curve and the shape of the Flow-power curve. Higher b2 → Higher Flow Impeller inlet diameter to outer diameter ratio
1.5 < < 3.5 → Radial Flow impeller
1.1 < < 1.5→ Mixed flow Impeller
Flow Vs Head Flow Vs Power = 1→ Axial Flow Impeller More than single impeller and hydraulics output Arrangement of Impeller in parallel: It develops higher flow
Total Flow = Flow by Single impeller X No. of Impellers
Total Head = Head developed by single impeller
Arrangement of Impeller in series: It develops higher head.
Total Head = Head by Single impeller X No. Of Impellers
Total Flow = Flow developed by single impeller
Impeller trimming and its impact on hydraulics output
Trimming Or use of higher size impeller
Sharpening of impeller vanes
Overfiling: removal of metal on the leading face of the vanes.
This technique has the additional advantage of restoring the vane exit angle to near that of the maximum impeller design (i.e., before the diameter was reduced).
Underfiling: Sharpening the underside of the trailing edge of
the vane can enlarge the outlet area of the liquid channel. This will generally result in about 5 percent head near the best efficiency point (BEP), depending on the outlet vane angle. At least 1/8 inch of vane tip thickness must be left. Sharpening the vanes also improves the efficiency slightly. Kirit Domadiya How Impeller influence Centrifugal Pump output? Impeller vane angle and number of blades Number of blades
Increase in number of blades → Q-H curve steeper
Increase in number of blades → Efficiency reduced
Impeller blade vane angle (applicable for Backward vanes)
Blade angle decreases → Steepness of the head–flow curve
increases
Impeller types according to the construction
Impeller construction: Open, Semi open, Closed
Closed impeller → More efficient, More strength, for clean
fluid Open Impeller → Can handle solid, slurry application, No wear ring required so less efficiency degradation, easy to manufacture Specific speed and Impeller type For multistage pump, head to be considered per stage. Head = ⁄ per stage = Total head / No. of stage ( ) For double suction impeller flow to be considered half of total flow Specific speed is an index used to predict desired pump performance and the general shape of a pump’s impeller. Specific speed derived by SI units X 51.64 = specific speed in US units.