QQ-W-461H Wire, Steel Carbon (Round, Bare and Coated)

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This specification covers the requirements for round carbon steel wire that can be bare or coated. It defines classifications for composition, finishes, tensile strength, and wire size.

This specification covers the more generally available grades of carbon-steel wire for use where specific compositions and properties are desired for a definite purpose. It is not intended for items like rope wire or armor wire which have their own specifications.

The steel wire is classified based on composition, finish, tensile strength designation, and wire size. The finishes covered are bare, coppered, tinned, liquor, galvanized, and aluminized. The tensile strength can be annealed, annealed-in-process or soft, medium, and hard.

QQ-W-461H

November 27, 1978


SUPERSEDING
QQ-W-461g
March 15, 1968

FEDERAL SPECIFICATION

WIRE, STEEL, CARBON (ROUND, BARE AND COATED)

This specification was approved by the Commissioner, Federal


Supply Service, General Services Administration, for use of
all Federal Agencies.

1. SCOPE AND CLASSIFICATION

1.1 Scope. This specification covers round carbon steel wire, bare,
and coated.

1.2 Classification.

1.2.1 Compositions. The steel wire shall be of the following grade


numbers (refer to ASTM A510) as specified (see 6.2):

AISI Numbers
1006 1018
1008 1020
1010 1035
1015 1045

1.2.2 Finishes. The wire shall be supplied in the following finishes


as specified (see 6.2):

Finish 1 - Bare.
Finish 2 - Coppered.
Finish 3 - Tinned.
Finish 4 - Liquor.
Finish 5 - Galvanized.
Finish 6 - Aluminized.

1.2.2.1 Weight of zinc coating. Zinc coated galvanized wire shall


be furnished in the following weights (see 3.6.4) as specified (see 6.2):

Regular
Class 1 - light.
Class 2 - medium.
Class 3 or class A - heavy.

FSC 9505
QQ-W-461H

Extra heavy
Class B.
Class C.

1.2.3 Tensile strength. The wire shall be furnished in accordance


with the following tensile strength designations (see 3.5.1 and 6.4) as
specified (see 6.2):

Finish Tensile strength designation


Nos. 1, 2, and 4. Annealed, Annealed-in-process, hard drawn.

Nos. 3, 5, and 6. Soft, medium, and hard.

1.2.4 Wire size. Wire size shall be as specified in the contract


or order in accordance with ASTM A510 (see 6.2).

2. APPLICABLE DOCUMENTS

2.1 The following documents of the issue in effect on date of invi-


tation for bids or request for proposal, form a part of this specification
to the extent specified herein.

Federal Standard:

Fed. Std. No. 123 - Marking for Shipment (Civil Agencies).

(Activities outside the Federal Government may obtain copies of Fed-


eral Specifications, Standards, and Handbooks as outlined under General
Information in the Index of Federal Specifications and Standards and at
the prices indicated in the Index. The Index, which includes cumulative
monthly supplements as issued, is for sale on a subscription basis by
the Superintendent of Documents, Government Printing Office, Washington,
DC 20402.

(Single copies of this specification and other Federal Specifications


required by activities outside of the Federal Government for bidding pur-
poses are available without charge from Business Service Centers at the
General Services Administration Regional Offices in Boston, New York,
Philadelphia, Washington, DC, Atlanta, Chicago, Kansas City, MO., Fort
Worth, Houston, Denver, San Francisco, Los Angeles, and Seattle, WA.

(Federal government activities may obtain copies of Federal Specifi-


cations, Standards, and Handbooks, and the Index of Federal Specifica-
tions and Standards, from established distribution points in their
agencies.)

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QQ-W-461H

Military Standard:

MIL-STD-163 - Steel Mill Products Preparation for Shipment and


Storage.

(Copies of Military Specifications and Standards required by contrac-


tors in connection with specific procurement functions should be obtained
from the procuring activity or as directed by the contracting officer.)

2.2 Other publications. The following documents form a part of this


specification to the extent specified herein. Unless otherwise indicated,
the issue in effect on date of invitation for bids or request for proposal
shall apply.

American Society for Testing and Materials (ASTM):

A90 - Standard Methods of Test for Weight of Coating on Zinc-


Coated (Galvanized) Iron or Steel Articles.
A370 - Standard Methods and definitions for Mechanical Testing
of Steel Products.
A428 - Standard Methods of Test for Weight of Coating on Alumi-
num Coated Iron or Steel Articles.
A510 - Standard Specification for General Requirements for Wire
Rods and Coarse Round Wire, Carbon Steel.
A641 - Standard Specification for Zinc-Coated (Galvanized) Carbon
Steel Wire.
B6 - Standard Specification for Zinc Metal (Slab Zinc).
B339 - Standard Classification of Pig Tin.
B341 - Standard Specification for Aluminum coated (Aluminized)
Steel Core Wire for Aluminum Conductors, Steel
Reinforced (ACSR/AZ).
E30 - Standard Methods of chemical Analysis of Steel, Cast Iron,
Open Hearth Iron and Wrought Iron.

(Application for copies should be addressed to the American Society


for Testing and Materials, 1916 Race Street, Philadelphia, PA 19103.)

National Motor Freight Traffic Association, Inc., Agent:

National Motor Freight Classification.

(Application for copies should be addressed to the American Trucking


Associations, Inc., Traffic Department, 1616 P Street, N.W., Washington,
DC 20036.)

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QQ-W-461H

Uniform Classification Committee, Agent:

Uniform Freight Classification.

(Application for copies should be addressed to the Uniform Classifi-


cation Committee, Tariff Publishing Officer, Room 1106, 222 South River-
side Plaza, Chicago, IL 60606.)

3. REQUIREMENTS

3.1 Material.

3.1.1 Wire. The wire shall be carbon steel of the specified com-
position conforming to ASTM A510.

3.1.2 Tin coating. When tin coating is applied by the hot-dip pro-
cess, the tin shall conform to ASTM B339, Grade A.

3.1.3 Zinc coating. When zinc coating is applied by the hot-dip


process, the zinc shall conform to ASTM 36, prime western grade or
better.

3.1.4 Aluminum coating. When aluminum coating is applied by the


hot dip process, the aluminum shall conform to the following impurity
limits:

Copper, maximum, percent 0.10


Iron, Maximum, percent 0.50

3.2 Practice. Unless otherwise specified (see 6.2), steel making


practice shall be at the manufacturer's option.

3.3 Chemical analysis requirements.

3.3.1 Cast or heat analysis. A cast or heat analysis shall be


furnished by the supplier.

3.3.2 Product analysis. When specified (see 6.2), a product analysis


shall be performed on the wire. The product analysis shall meet the
requirements for the designated steel within the tolerances prescribed in
ASTM A510. Test methods shall be as described in ASTM E30.

3.4 Dimensional requirements.

3.4.1 Bare, coppered, tinned, and liquor finish wire. The diameter
of the bars, coppered, tinned, and liquor finish wire shall not vary by
more than the amount indicated in ASTM A510.

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3.4.2 Zinc-coated wire. The diameter of the zinc-coated wire shall


not vary by more than the amount indicated in ASTM A641, for regular
class 1, 2, and 3 coatings. The diameter tolerance for class A, B, and
C coatings shall be as follows:

Wire diameter Tolerance, plus and minus, inch


(inch) Class A Class B Class C
0.035 to under 0.076 0.002 0.003 0.003
0.076 to under 0.148 0.004 0.004 0.004
0.148 to 0.250, incl. 0.004 0.005 0.005
Over 0.250 to 0.500, incl. 0.005 0.006 0.006

3.4.3 Aluminum coated wire. The diameter or the aluminum coated


wire shall not vary by more than 0.005 inch from the decimal equivalent
of the standard gage specified in the contract, as shown in ASTM A510.

3.5 Mechanical properties.

3.5.1 Tensile strength. The tensile strength for finishes 1, 2, and


4 shall conform to the requirements of table I. The tensile strength
for finishes 3, 5, and 6, and shall conform to the requirements of ASTM
A641 or shall be in accordance with the agreement between the purchaser
and manufacturer.

Table I. Tensile strength requirements


Tensile strength, pounds per square inch
Annealed Annealed-in-process Hard drawn
Finishes
1, 2, 4 Finishes 1, 2, 4 Finishes 1, 2, 4
Wire diameter Maximum Minimum Maximum Minimum Maximum
Inches Grade 1006
Less than 0.035 60,000 60,000 95,000 - -
0.035 0.047 60,000 60,000 90,000 - -
0.048 0.057 60,000 60,000 90,000 105,000 155,000
0.058 0.071 60,000 60,000 90,000 100,000 150,000
0.072 0.085 60,000 60,000 90,000 90,000 140,000
0.086 0.105 60,000 55,000 85,000 85,000 130,000
0.106 0.127 60,000 55,000 80,000 80,000 120,000
0.128 0.147 60,000 55,000 80,000 75,000 110,000
0.148 0.177 60,000 55,000 80,000 70,000 105,000
0.178 0.191 60,000 50,000 70,000 65,000 100,000
0.192 0.249 60,000 50,000 70,000 60,000 95,000
0.250 0.327 60,000 50,000 70,000 50,000 85,000
0.328 0.499 60,000 47,000 67,000 50,000 80,000

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Table I. Tensile strength requirements - continued


Tensile strength, pounds per square inch
Annealed Annealed-in-process Hard drawn
Finishes
1, 2, 4 Finishes 1, 2, 4 Finishes 1, 2, 4
Wire diameter Maximum Minimum Maximum Minimum Maximum
Inches Grades 1008 and 1010
Less than 0.035 70,000 60,000 95,000 - -
0.035 0.047 65,000 60,000 90,000 - -
0.048 0.057 65,000 60,000 90,000 - -
0.058 0.071 65,000 60,000 90,000 110,000 155,000
0.072 0.085 65,000 60,000 90,000 100,000 145,000
0.086 0.105 65,000 60,000 90,000 90,000 135,000
0.106 0.127 65,000 58,000 83,000 85,000 125,000
0.128 0.147 65,000 58,000 83,000 80,000 115,000
0.148 0.177 65,000 58,000 83,000 75,000 110,000
0.178 0.191 65,000 55,000 75,000 70,000 105,000
0.192 0.249 65,000 55,000 75,000 65,000 100,000
0.250 0.327 65,000 53,000 73,000 60,000 90,000
0.328 0.499 65,000 53,000 73,000 55,000 85,000
Grade 1015
Less than 0.035 75,000 65,000 95,000 - -
0.035 0.47 70,000 65,000 95,000 - -
0.048 0.57 70,000 65,000 95,000 - -
0.058 0.71 70,000 65,000 95,000 - -
0.072 0.085 70,000 65,000 95,000 105,000 155,000
0.086 0.105 70,000 65,000 95,000 95,000 140,000
0.106 0.127 70,000 60,000 85,000 90,000 130,000
0.128 0.147 70,000 60,000 85,000 85,000 125,000
0.148 0.177 70,000 60,000 85,000 80,000 120,000
0.178 0.191 70,000 58,000 78,000 75,000 115,000
0.192 0.249 70,000 58,000 78,000 70,000 105,000
0.250 0.327 70,000 55,000 75,000 65,000 95,000
0.328 0.499 70,000 55,000 75,000 60,000 90,000
Grades 1018 and 1020
Less than 0.035 75,000 70,000 100,000 - -
0.035 0.047 75,000 70,000 100,000 - -
0.048 0.057 75,000 70,000 100,000 - -
0.058 0.171 75,000 70,000 100,000 - -
0.072 0.085 75,000 70,000 100,000 - -
0.086 0.105 75,000 70,000 100,000 115,000 165,000
0.106 0.127 75,000 65,000 90,000 105,000 150,000
0.128 0.147 75,000 65,000 90,000 95,000 140,000
0.048 0.177 75,000 65,000 90,000 85,000 125,000
0.178 0.191 75,000 62,000 82,000 80,000 120,000
0.192 0.249 75,000 62,000 82,000 75,000 115,000
0.250 0.327 75,000 60,000 80,000 70,000 105,000
0.328 0.499 75,000 60,000 80,000 65,000 100,000

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Table I. Tensile strength requirements - continued


Tensile strength, pounds per square inch
Annealed Annealed-in-process Hard drawn
Finishes
1, 2, 4 Finishes 1, 2, 4 Finishes 1, 2, 4
Wire diameter Maximum Minimum Maximum Minimum Maximum
Inches Grade 1035
Less than 0.086 85,000 75,000 110,000 - -
0.086 0.105 85,000 75,000 110,000 135,000 190,000
0.106 0.127 85,000 75,000 110,000 125,000 180,000
0.128 0.147 85,000 75,000 110,000 110,000 160,000
0.148 0.177 85,000 75,000 110,000 100,000 145,000
0.178 0.191 85,000 70,000 100,000 95,000 140,000
0.192 0.249 85,000 70,000 100,000 90,000 135,000
0.250 0.327 85,000 70,000 100,000 85,000 125,000
0.328 0.499 85,000 70,000 100,000 80,000 120,000
Inches Grade 1045
Less than 0.086 100,000 90,000 125,000 - -
0.086 0.105 100,000 90,000 125,000 160,000 220,000
0.106 0.127 100,000 90,000 125,000 145,000 205,000
0.128 0.147 100,000 90,000 125,000 135,000 190,000
0.148 0.177 100,000 85,000 120,000 125,000 175,000
0.178 0.191 100,000 85,000 115,000 115,000 160,000
0.192 0.249 100,000 80,000 110,000 105,000 150,000
0.250 0.327 100,000 80,000 110,000 100,000 140,000
0.328 0.499 100,000 80,000 110,000 100,000 140,000

3.5.2 Elongation. Annealed wire of grade Nos. 1006, 1008, 1010, and
1015, finishes 1, 2, 3, and 4 shall have elongation not less than 15 per-
cent in 10 inches. Annealed wire of grade Nos. 1018, 1020, 1035, and
1045, finishes 1, 2, 3, and 4 shall have elongation not less than 10 per-
cent in 10 inches.

3.5.3 Coiling test. Bare or coated wire shall withstand wrapping


in a closed helix without cracking or fracture as specified in 4.4.5.
this is not be construed as a requirement for coatings.

3.6 Finish.

3.6.1 Bare wire. Hard and annealed-in-process wire shall have a


characteristic finish of either a grayish or slightly brownish cast, at
the option of the manufacturer. Annealed wire shall have a black or
grayish (lime bright annealed) finish as specified (see 6.2). If neither
finish is specified, either may be furnished at the option of the manu-
facturer. Black annealed finish wire shall be free from excessive oxide
scale.

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QQ-W-461H

3.6.2 Coppered wire. Coppered wire shall have a coating of copper


applied by electroplating or chemical deposition by immersion in a copper
sulfate solution before the wire is drawn through a die.

3.6 Tinned wire. Tinned wire shall have a coating of tin applied
the hot-dip (molten bath) method. The weight of tin per square foot of
uncoated surface for the size of wire specified shall conform to the
requirements of table II.

Table II. Weight of tin coating


Weight of tin coating minimum,
Diameter of wire inch oz/ft2
0.035 to 0.0625 0.015
0.0626 to 0.1205 0.020
0.1206 to 0.1620 0.025
0.1621 to 0.1920 0.030
0.1921 and over 0.035

3.6.4 Galvanized wire. The zinc-coated (galvanized) wire shall have


a coating of zinc applied by either the hot-dip (moltan bath) or electro-
plating process. The weight of zinc coating per square foot of uncoated
surface for the class of coating specified shall comply with the require-
ments of ASTM A641.

3.6.5 Liquor finish wire. Liquor finish wire may be supplied


annealed, annealed-in-process, or hard. When supplied annealed, it
shall be bright annealed.

3.6.6 Aluminized wire. The aluminum coated (aluminized) wire shall


have a coating of aluminum applied by the hot-dip (moltan bath) process.
The weight of aluminum coating per square foot of uncoated surface shall
comply with the requirements of ASTM B341.

3.6.7 Adherence of coating. Coatings of copper, tin, zinc, aluminum,


and liquor finish wire shall not flake or be removed by rubbing with bare
fingers when the wire is subject to the tests specified in 4.4.6 and
4.4.6.1.

3.7 Workmanship.

3.7.1 Quality. The wire shall be of uniform quality, clean and


free from kinks, waviness, splits, cracks, and form injurious laps, seams,
scale, segregation, decarburization, and other imperfections detrimental
to the forming, machining, or fabrication of finished wire. On annealed
wire, kinks shall be minimized as agreed between supplier and purchaser.

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3.7.2 Coating. Coppered, tinned, galvanized, aluminized, and liquor


finish wire shall be free of bare of imperfectly coated areas and shall
be smooth, uniform, and scratch free.

3.7.3 Coils. Wire shall be furnished in coils, spools, or reels


without joints of any kind except welds prior to drawing on hard and
annealed-in-process wire, welds prior to coating, and welds made at
finished size on annealed wire.

3.8 Marking. Unless otherwise specified (see 6.2), one identifica-


tion tag shall be attached to each coil, spool, or reel. Tags shall be
marked with the name of the material, grade number, tensile strength
designation, coating weight designation, size, and number of contract
or order.

4. QUALITY ASSURANCE PROVISIONS

4.1 Responsibility for inspection. Unless otherwise specified in


the contract or purchase order, the supplier is responsible for the per-
formance or all inspection requirements as specified herein. Except as
otherwise specified in the contract or order, the supplier may use his
own or any other facilities suitable for the performance of the inspec-
tion requirements specified herein, unless disapproved by the Government.
The Government reserves the right to perform any of the inspections set
forth in the specification where such inspections are deemed necessary
to assure that supplies and services conform to prescribed requirements.

4.2 Lot. Unless otherwise specified (see 6.2), a lot shall consist
of all wire submitted for inspection at the same time, of the same com-
position, tensile strength designation, size, finish, and when applicable,
coating weight, and manufactured by the same process.

4.3 Sampling.

4.3.1 Sampling for product analysis. For product analysis (see


3.3.2), wire shall be taken from each lot to prepare a sample weighing
not less than 2 ounces. The sample shall consist of fine chips of metal,
free of oil, any coating material (tin, copper, etc.), and other foreign
matter that would interfere with a chemical analysis, and from the full
cross section of the wire.

4.3.2 Sampling for examination and tests. Seven sample units or


10 percent of the units, whichever is less, shall be randomly selected
form each lot. A unit shall be one coil, spool, or reel of wire.

4.3.3 Test samples. A test sample of sufficient length shall be


taken form each sample unit. Additional lengths may be taken to

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determine compliance with any special requirements contained in the


contract or order. Each test sample taken shall be identified by sample
unit and lot number.

4.4 Inspection and tests. Unless otherwise specified (see 6.2),


inspection and tests shall be conducted in accordance with the applicable
methods listed.

4.4.1 Cast or heat analysis. Cast or heat analysis (see 3.3.1) shall
be in accordance with the manufacturer's standard practice.

4.4.2 Product analysis. When tested in accordance with ASTM E30,


the product analysis shall be in accordance with the requirements of
3.3.2.

4.4.3 Tensile strength. One test specimen, free from kinks and not
less than 15 inches long, shall be taken form each test sample. The
distance between the jaws of the testing machine, with the specimen ready
for testing, shall be not less than 10 inches. When tested in accordance
with ASTM A370, the tensile strength of the wire shall conform to the
requirements of 3.5.

4.4 Elongation. For annealed wire, the elongation shall be deter-


mined during the tensile-strength test as the permanent increase in length
after failure of a marked section originally 10 inches in length. The
elongation shall comply with the requirements of 3.5.2.

4.4.5 Coiling test. One test specimen shall be taken from each test
sample. The specimen shall be not less than 12 inches long and shall not
be crooked or kinked. The specimen shall be wrapped in a closed helix
for at least six complete turns around a cylindrical mandrel. For wire
0.1620 inch in diameter and smaller, the diameter of the mandrel shall be
equal to the diameter of the wire; for wire larger than 0.1620 inch up to
and including 0.3120 inch in diameter, the mandrel diameter shall be twice
the diameter of the wire. The wrapping test for wire larger than
0.3120 inch in diameter shall not be required, unless specified and only
in accordance with the test conditions agreed to between the supplier
and the purchaser. Direct visual examination without optical magnifica-
tion after wrapping shall be made for compliance with the requirements
of 3.5.3.

4.4.6 Adherence of copper, tin, and liquor coatings. One test


specimen, not less than 12 inches long and not crooked or kinked, shall
be taken from each test sample. The specimen shall be wrapped at a rate
of not more than 15 turns per minute, in a closed helix of at least
two turns around a cylindrical mandrel. The mandrel shall have a diameter
equal to three times the nominal diameter of the wire specimen for grade
Nos. 1006, 1008, 1010, and 1015, and five times the nominal diameter of

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the wire specimen for grade Nos. 1018, 1020, 1035, and 1045. The wire
surface of the helix shall be examined for compliance with the require-
ments of 3.6.7. Visual examination shall be made without optical magni-
fication.

4.4.6.1 Adherence of zinc or aluminum coating. For zinc-coated


wire, regular classes 1, 2, 3, A, 5, or C, and for aluminum-coated wire,
one test specimen, not less than 12 inches long and not crooked or
kinked, shall be taken from each test sample. The specimen shall be
wrapped at a rate of not more than 15 turns per minute in a close helix
of at least eight turns, around a cylindrical mandrel. The diameter of
the mandrel shall be as shown in Table III. The wire surface of the
helix shall be examined for compliance with the requirements of 3.6.6.
Visual examination shall be made without optical magnification. Loosen-
ing or detachment during the adhesion test of superficial, small parti-
cles of zinc formed by mechanical polishing of the surface of the zinc-
coated wire shall not be considered cause for rejection.

Table III. Mandrel diameter


Mandrel diameters for coating shown
Regular or Class 3
Coating Class Class or Class Class Class
Wire diameter, (inch) 1 2 A B C
0.035 to under 0.075 1D 1D 2D 3D 3D
0.076 to under 0.148 1D 2D 3D 4D 4D
0.148 to 0.250, incl. 2D 2D 4D 4D 4D
Over 0.250 2D 2D 4D 5D 5D

D = Wire diameter

4.4.7 Weight of tin, zinc, or aluminum coating. One test specimen


not less than 12 inches long shall be cut from each test sample. The
computed weight of coating for each test specimen shall be not less than
the minimum specified. The test for zinc or tin coating shall be con-
ducted as specified in ASTM A90. (While the title indicates that the
method is for zinc, the method can also be used for tin). The test for
aluminum coating shall be conducted as specified in ASTM A428.

4.4.8 Zinc coating (hot dip). When a chemical analysis test is con-
ducted in conjunction with the hot-dip (molten bath) process to deter-
mine compliance with 3.1.3, zinc samples shall contain not less than
98 percent pure zinc. As an alternate to analyzing the metal in the gal-
vanizing kettle at the time the wire furnished to this specification is
coated, the Government will accept certification from the producer that
the coating metal used was of Prime Western or better chemical composi-
tion.

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4.4.9 Dimensions. Sample units shall be selected in accordance with


4.3.2 for dimensional inspection. Each unit selected shall be gaged at
three places, if accessible, one near each end and one near the middle.
If not accessible, the wire from each unit shall be gaged by unreeling
12 feet from each unit and gaging in three places between 2 and 12 feet
from the end. A unit shall be considered nonconforming if any measure-
ment is not within specified limits, and shall be considered cause for
rejection.

4.5 Inspection of preparation for delivery. The preservation,


packaging, packing, and marking of the wire shall be examined to deter-
mine compliance with the requirements of section 5.

5. PREPARATION FOR DELIVERY

5.1 Preservation and packaging. Preservation and packaging shall


be level A or commercial (level C), as required (see 6.2).

5.1.1 Level A. The wire shall be preserved and packaged in accord-


ance with the applicable level A requirements of MIL-STD-163, with the
following additional requirements.

5.1.1.1 Catchweight coils. Unless otherwise specified (see 6.2),


the wire shall be delivered in catchweight (one piece) coils.

5.1.1.2 Exact-weight coils, spools, or reels. When exact-weight


coils, spools, or reels are ordered, the inside and outside diameters
of the coils, spools, or reels shall be specified (see 6.2), as required.

5.1.1.3 Other requirements. When specified (see 6.2), AISI Nos.


1006, 1008, and 1010 of annealed wire, 0.023 to 0.063 inch in diameter,
inclusive, shall be furnished in 5- and 12-pound even-weight coils, or
in 5-pound spools. Spools shall be paper-wrapped between flanges.
Twelve-pound coils (stones) shall have a diameter of approximately
8 inches and unless otherwise specified (see 6.2), there shall be not
more than two pieces per coil. Unless otherwise specified (see 6.2),
12-pound coils shall be packaged in barrels or fiber drums of 42 coils.
Three 5-pound coils may be wrapped as a unit, at the supplier's option.

5.1.2 Commercial (level C). The wire shall be preserved and pack-
aged in a manner that will insure protection against, deterioration and
damage during shipping.

5.2 Packing. Packing shall be level A or commercial (level C) as


specified (see 6.2)

5.2.1 Level A. The wire shall be packed in accordance with the


level A requirements of MIL-STD-163.

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5.2.2 Commercial (level C). The wire shall be packed in a manner


which will insure arrival at destination in satisfactory condition and
which will be acceptable of the carrier at lowest rates. Packing shall
comply with Uniform Freight Classification rules or National Motor
Freight Classification rules.

5.3 Marking.

5.3.1 Civil agencies. In addition to any special marking specified


in the contract or order, the wire shall be marked in accordance with
Fed. Std. No. 123.

5.3.2 Military agencies. In addition to any special marking speci-


fied in the contract or order, the wire shall be marked in accordance
with MIL-STD-163.

5.4 Palletization. When shipments to Government depots are full car


or truckload, the packed containers shall be palletized using two-way
entry, disposable wooden pallets for shipment and handling in accordance
with normal commercial practice. The palletized load shall not exceed
2,500 pounds in weight, 63 inches in height, 56 inches in length, and
45 inches in width.

6. NOTES

6.1 Intended use. This specification covers the more generally


available grades of carbon-steel wire for use where specific composi-
tions and properties are desired for a definite purpose. It is not
intended that this specification apply to items such as rope wire,
armor wire, etc., which are covered by individual Federal Specifica-
tions.

6.2 Ordering data. Purchasers should select the preferred options


herein and include the following information in procurement documents:

(a) Title, number, and date of this specification.


(b) Composition (see 1.2.1).
(c) Finish (see 1.2.2).
(d) Weight of zinc-coating, if required (see 1.2.2.1).
(e) Tensile strength designation (see 1.2.3).
(f) Size of wire (see 1.2.4).
(g) Steel making practice if not at the manufacturer's option
(see 3.2).
(h) Product analysis, if required (see 3.3.2).
(i) Finish required (see 3.6.1).
(j) Marking (see 3.8).
(k) Lot if different (see 4.2).
(l) Inspection and tests if different (see 4.4).

13
QQ-W-461H

(m) Level of preservation and packaging and level of packing


required (see 5.1 and 5.2).
(n) If wire is to be furnished in other than catchweight coils
(see 5.1.1.1).
(o) Inside and outside diameter of coils, spools, and reels,
when required (see 5.1.1.2).
(p) When annealed wire is to be furnished in 5- or 12-pound
coils or in 5-pound spools (see 5.1.1.3).
(q) If wire furnished in 12-pound coils is to be packaged other
than specified (see 5.1.1.3).

6.3 Information on end use of the wire shall be furnished, whenever


possible, to help suppliers furnish material best suited for the intended
purpose.

6.4 Hard wire in grades 1020, 1035, and 1045 as covered in this
specification, refers to wire drawn to finished size from rods thermally
treated, if required. Annealed wire refers to wire annealed at finished
size and annealed-in-process refers to wire annealed during manufacturing
operations. In the production of soft, medium, or hard tinned, aluminized,
and zinc-coated wire, the heat treatment which determines the final
strength is generally performed in conjunction with and as part of the
galvanizing operation.

MILITARY CUSTODIANS: CIVIL AGENCY COORDINATING ACTIVITIES:

Army - MR GSA - FSS


Navy - YD DC GOVT - DCG
Air Force - 99 HEW - NIH
JUSTICE - FPI
Review activities: COMMERCE - NMF
USDA - AFS, SCS
Army - MI, AT, AR
Preparing activity:
User activities:
Navy - YD
Army - ME
Navy - MC Project No. 9505-0080

Orders for this publication are to be placed with General Services


Administration, acting as an agent for the Superintendent of Documents.
See section 2 of this specification to obtain extra copies and other
documents referenced herein.

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