PWPS Skid & Piping Nitrogen Vaporizer Package

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WPS / PQR SUMMARY

Project Title : Banyu Urip EPC1 Production Processing Facilities FOR DOC. NO :
Job No : 9533/S02435 SKID and PIPING for NITROGEN VAPORIZER PACKAGE SHEET :
Client : Mobil Cepu Ltd. REVISION :
Main Contractor : Tripatra-Samsung Consortium REFER TO : PROJECT SPEC. IDBU-ED-RSPDS-000028 & IDBU-CW-LSPDS-000030 DATE :
Supplier : PT. Cryo Service Indonesia AWS D1.1, ASME IX & ASME B31.3 the lates edition

WPS SUPPORTING PQR ACTUAL MATERIAL TO BE WELDED WELDING CONSUMABLE


No. Preheat Hardness FOR PIPE Design PWHT REMARKS
No. PROCESS NO POSITION MATERIAL Cv Test GROUPING GRADE OD (inch) Range Thk (mm) JOINT TYPE SERVICE AWS. CLASS BRAND
Temp. Test CLASS Temp.
SA 36, Plate Thk 10 mm SINGLE V,
01 - WPS - AWS - CSI - 2013 SMAW 01 - PQR - AWS - CSI - 2013 (Material Gr 1) N/A 325 Hv10 Group 1 All Carbon Steel ≥ 24" 3.0 Upto 20.0 SINGLE BEVEL, E 7016 N/A
ambient 3G UPHILL ESAB / LINCOLN OR
1 TO Gr. 1 N/A & - - E 7018
30oC SIMILAR
SA 36, Plate Thk 10 mm
(Material Gr 1) FILLET WELD
SA 312 Tp.316L , Dia. 3" Thk 5.5 mm P No. 8 Gr. 1 Non Impact SINGLE V,
02 - WPS - ASME - CSI - 2013 (P 8 Gr 1) Yes 248 Hv10 to All St. Steel tp316L All 1.50 Upto 11.0 SINGLE BEVEL, - 196ºC - ER 316L N/A
ambient 6G UPHILL ESAB / LINCOLN OR
2 GTAW 02 - PQR - ASME - CSI - 2013 TO P No. 8 Gr. 1 N/A &
30oC SIMILAR
SA 312 Tp.316L , Dia. 3" Thk 5.5 mm Impact FILLET WELD
(P 8 Gr 1) 2.75 Upto 11.0

PREPARED BY, REVIEWED BY, APPROVED BY, APPROVED BY,


PT. CRYO SERVICE INDONESIA TRIPATRA - SAMSUNG MCL MIGAS

Sign : Sign : Sign : Sign :


Name : Name : Name : Name :
Date : Date : Date : Date :
PQR & MECH. TEST SUMMARY
Project Title : Banyu Urip EPC1 Production Processing Facilities FOR
Job No : 9533/S02435 SKID and PIPING for NITROGEN VAPORIZER PACKAGE DOC. NO :
Client : Mobil Cepu Ltd. SHEET :
Main Contractor : Tripatra-Samsung Consortium REFER TO : PROJECT SPEC. IDBU-ED-RSPDS-000028 & IDBU-CW-LSPDS-000030 REVISION : 0
Supplier : PT. Cryo Services Indonesia AWS D1.1, ASME IX & ASME B31.3 the lates edition DATE :

JOINT PWPS No. PQR NUMBER OF MECH. TEST


No. DETAIL (S) NEW REV. PQR No QTY Of Transv. Root Bend Hardness Pitting
PROCESS & FILLER METAL POSITION MATERIAL PWHT NDT MECHANICAL TEST Side Bend CV Root CV Mid/Cap Macro Ferrit Content Metallographic
Coupon Tensile Face Bend (Point) Corrosion
- TENSILE
ROOT : 3G UP HILL Plate SA 36 - VISUAL - BENDING 2 ea. n/a 4 ea n/a n/a 1 ea. 30 pcs n/a n/a n/a
SMAW E 7016 Dia. 2.6/3.2 mm Thk 10.0 mm 1 N/A - MT/PT - MACRO (note 1)
01 - WPS - AWS - 01 - PQR - AWS -
1 0 HOT,FILL AND CAP : TO - RT/UT - HARDNESS HV10 (6-8) Line 1 &
CSI - 2013 CSI - 2013
SMAW E 7018 Dia. 3.2 mm Plate SA 36 ( note 2. ) o'clock Line 2
Thk 10.0 mm Acceptance 400 Mpa 3 mm max n/a n/a n/a no defect 325 HV10 n/a n/a n/a
Criteria : --> minimum discontinue maximum
- TENSILE WM

ROOT, HOT,FILL AND CAP : 6G UP HILL PIPE SA 312 Tp.316L - VISUAL - BENDING 2 ea. RB : 2 ea. n/a n/a WM : 3EA 1 ea. 15 pcs BM, HAZ Left Side n/a n/a
60
GTAW ER 316L Dia. 2.4 mm Dia. 3" Thk 5,48 mm 2 N/A - PT - MACRO FB : 2 ea. FL : 3EA (note 1) BM, HAZ Right Side
TO - RT/UT - HARDNESS HV10 FL+2 : 3EA (6-8) Line 2
0 - 2 mm
02 - WPS - ASME - 02 - PQR - ASME -
2 0 PIPE SA 312 Tp.316L ( note 2. ) - Ferrit Content FL+5 : 3EA o'clock Only ( 5 points )
CSI - 2013 CSI - 2013
3 - 4mm Dia. 3" Thk 5,48 mm Acceptance 485 Mpa 3 mm max n/a n/a Lateral no defect 248 HV10 2% Upto 5% n/a n/a
Criteria : --> minimum discontinue expansion : maximum Maximum
min 0.38 mm
at - 196ºC

NOTE : 1. 2. Dimension of PQR Coupon

Line 1

Line 2

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