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Design of Roller Table

This document provides material properties and calculations to analyze the vertical load capacity of a column and roller assembly. It specifies a vertical load of 50,000 N on the column, which is an ISMB 200 steel section. Calculations show the Euler and Rankine buckling loads are greater than the applied load, and compressive stress is below the allowable. For the roller assembly supporting 1/3 of the load, calculations determine the bending stress and shear stress are below allowable values.

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Shamik Chowdhury
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© © All Rights Reserved
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Download as XLSX, PDF, TXT or read online on Scribd
148 views

Design of Roller Table

This document provides material properties and calculations to analyze the vertical load capacity of a column and roller assembly. It specifies a vertical load of 50,000 N on the column, which is an ISMB 200 steel section. Calculations show the Euler and Rankine buckling loads are greater than the applied load, and compressive stress is below the allowable. For the roller assembly supporting 1/3 of the load, calculations determine the bending stress and shear stress are below allowable values.

Uploaded by

Shamik Chowdhury
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Load Data

Maximum Vertical Load = P = 50000 N

Material Data and Properties


Material IS:20262 E250BR
Modulus Of Elasticity = E 210000 MPa
Tensile Yield Stress = σyt = 250 MPa
Fator of Safety = f 1.5
Allowable Yield Stress = σay = 166.67 MPa
Allowable Shear Stress = τa = 144.3 MPa
Ultimate compressive stress = σcu = 250.0 MPa
Allowable Compressive Stress = σac = 166.7 MPa

Calculation for vertical column


Selected standard Section ISMB 200
Length of Column = L 2232
Area of Section = A 30.8 cm2
3080 mm2
Minimum area moment of inertia = Imin 1370000 mm4
End Connection Type Pin-Pin
End Correction factor = n 1
Effective Length = le = (L/n) = 2232 mm
Euler's Crtical Buckling Load = Pcr = 569969 N >50000 N O.K.
Compressive stress = σc = P/A = 16.23 MPa <166.666666 O.K.
Rankines Critical Buckling Load = P cr2 = 270085.3 N >50000 N O.K.

Calculation for Roller Assembly


No of roller assembly sharing the load = n 1 = 3
Effcetive Load of each roller assembly = P eff = 16666.67 N
Length of Roller = Lr = 1455 mm
Maximum Bending Moment = Mb = 6062500 N-mm
Maximum Shear Force = Vmax = 25000 N
Outer Dia of Hollow Pipe = D o 139.7 mm
Thickness of Hollow Pipe = t = 4.5 mm
Inner Dia of Hollow Pipe = Di = 130.7 mm
Dia of of inner Shaft = d = 25 mm
Area M.O.I of Hollow Pipe = Izz = 4372032 mm4
Bending Stress on Hollow Pipe = σb = 96.86 MPa <166.666666 O.K.
Shear Stress on Inner Shaft = τ = 50.93 MPa <144.25 MPa O.K.
Pin-Pin 1
Fixed-Pin 1.41
Fixed-Free 2
Fixed-Fixed 0.5

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