A SS E S SM E NT

MAT E RI AL

EVIDENCE
GUIDE
Qualification MAINTAIN SUSPENSION AND STEERING
Automobile Mechanics SYSTEM
CS Code:
Level: 2
Credit: 8
Version: 1

CONTENTS 1. Assessment Summary and Record

2. Candidate Assessment
3. Assessor Judgment Guide
4. List of required tools/equipment, material and context of assessment

ASSESSMENT AND Competent  Not Yet Competent 

ASSESSOR
DETAILS
Assessment  Re-Assessment 
Assessor’s Name Assessor’s Code

Assessor’s Signature Date

DD MM YYYY

CANDIDATE Candidate’s Name

DETAILS F i r s t N am e L a s t N am e

Father’s Name

Institute Name and District

CNIC/BFORM #

Registration Number issued by

Assessment Body

Gender Male Female Transgender 

Candidate's Consent I agree to the time and date of the assessment and am aware of the requirements
of the assessment. I fully understand my rights of appeal.
Candidate’s Signature

ASSESSMENT
You can use this coversheet as an Assessment Results Summary Form. Simply post a photocopy of this completed
RESULTS coversheet to NAVTTC
SUMMARY FORM
NAVTTC OFFICE
1. DATE 2. DATE E NTERE D INTO
ONLY FORM DATABASE:
RECEIVED: DD MM YYYY DD MM YYYY

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 1 ASSESSMENT SUMMARY & RECORD

ACTIVITY METHOD DESIRED OUTCOMES RESULT

OBSERVATION

COMPETENT
COMPETENT
DESIRED OUTCOMES FOR SUCCESSFUL ASSESSMENT OF
PORTFOLIO
NATURE OF
WRITTEN

NOT YET
COMPETENCY STANDARD: MAINTAIN SUSPENSION/STEERING
ACTIVITY
SYSTEMS
ORAL

 Diagnose and remove faults of steering system of the

Practical Skill vehicle as per vehicle’s manual
Demonstration   Diagnose and remove faults of suspension system of the
vehicle as per vehicle’s manual

 Answer all questions your Assessor may have during the

Knowledge
Assessment   practical assessment.

Other
Requirements   NA

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 2 CANDIDATE ASSESSMENT

Candidate's Name………………………………………………..... Father’s Name …………………………………………………………………..

ALL WORK ASSESSED IN THIS COMPETENCY STANDARD MUST BE YOUR OWN WORK.

GUIDANCE TO CANDIDATE
To meet this standard you are required to complete the following tasks within four hours timeframe:
 Diagnose and remove faults of steering system of the vehicle as per vehicle’s manual
 Diagnose and remove faults of suspension system of the vehicle as per vehicle’s manual

ACTIVITIES CANDIDATE RESPONSE

1. . Complete During a practical assessment, under observation by an assessor, I will correctly:
practical task of
Maintain  Diagnose and remove faults of steering system of the vehicle as per vehicle’s manual
Suspension/Stee  Adjust drive belt tension of power steering pump of the steering system
ring Systems  Grease the steering column bushes to reduce the hardness of steering system
under  Replace/repair damaged/loosed tie rod ends of the steering system
observation by  Replace/repair steering rack and pinion assembly of the steering system
an assessor  Diagnose the motor faults of Electric Power Steering (EPS) of the steering system
 Replace the faulty motor of Electric Power Steering (EPS) of the steering system
 Refresh the Electric Power Steering (EPS ) system with the help of Universal Diagnostic Scanner
(UDS)
 Conduct road test to verify the function of steering system
 Diagnose and remove faults of suspension system of the vehicle as per vehicle’s manual
 Replace sway/stabilizer bar bushes of the suspension system
 Replace/repair lower and upper suspension arms of the suspension system
 Replace Z links of the suspension system
 Replace front and back shock absorber mountings of the suspension system
 Grease lower and upper arm balls joints of the suspension system
 Grease wheel hub bearings of the suspension system
 Replace leaked hub seals of the suspension system
 Replace Leaf Spring Bushes of suspension system
 Conduct road test to verify the function of suspension system
2. Other NA
requirements
3. Answer any My answers to questions are correct and demonstrate my understanding of the topics and their application.
questions your
assessor may
have during
the practical
assessment

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 3 ASSESSOR JUDGEMENT GUIDE
Candidate’s Name …………………………………………………. Father’s Name.……………………………………………………..

INSTRUCTIONS
This section contains minimum evidence requirements. Oral questioning may be used to clarify
FOR candidate understanding of the topic and its application.
ASSESSOR

ASSESSOR
ACTIVITIES MINIMUM EVIDENCE REQUIRED YES NO
COMMENTS
1. Complete During a practical assessment, under observation by an assessor,
practical task of the candidate correctly carried out the following tasks:
Maintain
Suspension/Steeri
ng Systems under
observation by an
assessor
Diagnose and remove Adjusted drive belt tension of power steering pump of the steering
faults of steering system
system of the vehicle Greased the steering column bushes to reduce the hardness of
as per vehicle’s steering system
manual Replaced/repaired damaged/loosed tie rod ends of the steering
system
Replaced/repaired steering rack and pinion assembly of the
steering system
Diagnosed the motor faults of Electric Power Steering (EPS) of the
steering system
Replaced the faulty motor of Electric Power Steering (EPS) of the
steering system
Refreshed the Electric Power Steering (EPS ) system with the help
of Universal Diagnostic Scanner (UDS)
Conducted road test to verify the function of steering system
Diagnose and remove Replaced sway/stabilizer bar bushes of the suspension system
faults of suspension
system of the vehicle Replaced/repaired lower and upper suspension arms of the
as per vehicle’s suspension system
manual Replaced Z links of the suspension system

Replaced front and back shock absorber mountings of the

suspension system
Greased lower and upper arm balls joints of the suspension
system
Greased wheel hub bearings of the suspension system

Replaced leaked hub seals of the suspension system

Replaced Leaf Spring Bushes of suspension system

Conducted road test to verify the function of suspension system

2. Other NA
Requirements

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3. Answer any Candidate’s answers to questions are correct and demonstrate
questions the understanding of the topics and their application.
assessor may
have during the Assessor to document below all questions asked and candidate
practical answers. Use extra sheets if required and attach.
assessment

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 LIST OF TOOLS, EQUIPMENT, MATERIAL AND
4 CONTEXT OF ASSESSMENT
This section contains information regarding;
INSTRUCTIONS  Context of the assessment
 List of required tools and equipment.
 List of consumable items required during the service
1. Context of
Assessment This task will be performed in real time environment.

2. List of tools and equipment required (for five candidates)

S. No Items Quantity
1 Vehicle 05
2 Universal Diagnostic Scanner (UDS) 05
3 Mechanical Jack (Scissor type) 05
4 Jack stand 20
5 Hammers 05
6 Ball joint opener 05
7 Wheel spanner 05
8 Spanner set 05
9 Socket set 05
10 Screw driver set 05
11 Torque wrench 05
12 Grease gun 05
13 Circlip plier inside 05
14 Circlip plier out side 05
15 Combination plier 05
16 Nose plier 05

3. List of consumable items required (for five candidates)

S. No Items Quantity
1 Cotton waste 05 Kg
2 Cotton gloves 12
3 Grease 1 Kg
4 Sway/stabilizer bar bushes 5 set
5 Lower and upper suspension arms bushes 5 set
6 Leaked hub seals 5 set
7 Leaf Spring Bushes 5 set
8 Front and back shock absorber mountings 5 set

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