Atos spa Table F160-16/E

21018 Sesto Calende, Italy - Fax 0331 920005

Proportional directional valves type DHZO-A* and DKZOR-A*

direct operated, without position transducer, ISO 4401 size 06 and 10

DHZO-A* and DKZOR-A* are proportional

valves, direct operated without position
connector transducer, which provide both directional
and non-compensated flow control
according to the electronic reference
signal.
They operate in association with electronic
drivers, see section
and 12 , which
DHZO-A-051 supply the proportional valves with proper
DHZO-A-071 (dotted line) current to align valve regulation to the
reference signal supplied to the electronic
Communication plastic driver.
Power supply connector connector,
metallic or plastic, see section 4.5 They are available in different executions:
see section 4.5 • -A, without position transducer;
• -AE, -AES as -A plus analogue (AE) or
digital (AES) integral electronics ➃.
The 4-way spool ➁ , sliding into a 5-
chambers body ➀, is directly operated by
proportional solenoids ➂.
The integral electronics ➃ ensures factory
presetting, fine functionality plus valve-to-
valve interchangeability and simplified
wiring and installation.
Following communication interfaces ➄ are
available for the digital -AES execution:
DKZOR-AES-PS-171 • -PS, RS232 serial communication
interface. The valve reference signal is
provided with analogue commands via
the 7 (or 12) pins connector ➅.
1 MODEL CODE • -BC, CANbus interface
• -BP, PROFIBUS-DP interface
DHZO – AES – PS – 0 7 1 – S 5 / * / ** / * In the -BC and -BP interfaces the valve
DHZO = size 06 Synthetic fluids reference signal is provided via fieldbus;
DKZOR = size 10 WG = water-glycol during start up or maintenance, the valves
PE = phosphate ester
A = without position transducer can be operated with analogue signals via
AE = as A plus integral elec- Design number the 7 (or 12) pins connector ➅.
tronics Options, see section :
AES = as A plus integral digi- Y = external drain To compensate flow variations due to
tal electronics B = solenoid and integral electronics at modification of the load conditions,
side of port A
for -A execution: modular pressure compensators are
Communication interfaces (only for AES) 6 = with 6 VDC coil instead of standard available to keep a constant ∆p across the
PS = RS232 serial 12 VDC coil
BC = CANbus 18 = with 18 VDC coil instead of standard valve (see tab. D150).
BP = PROFIBUS-DP 12 VDC coil
N = manual micrometric adjustment The coils are fully plastic encapsulated
NV = as N plus handwheel and gradua- (insulation class H) and the valves have
Valve size ted scale
for -AE execution: antivibration, antishock and weather-proof
0 = ISO 4401 size 06
1 = ISO 4401 size 10 I = current reference (4÷20 mA) features.
Q = enable signal
for -AES execution: Mounting surface: ISO 4401 sizes 06 and 10.
Configuration, see section  Z = double power supply, enable and
fault (12 poles connector) Max flow respectively up to 50 l/min and
5 = external plus central position, spring centered
7 = 3 position, spring centered 105 l/min with valve differential pressure
Spool size: 14, 1, 3, 5 = see section  ∆p = 30 bar, see table .
Spool overlapping in central position, see section  Spool type
Max pressure = 350 bar for DHZO;
1 = P, A, B, T positive overlapping L = linear; S = progressive; 315 bar for DKZOR.
3 = P positive overlapping; A, B, T, negative overlapping D = as S, but with P-A = Q, P-B = Q/2

2 HYDRAULIC CHARACTERISTICS (based on mineral oil ISO VG 46 at 50 °C)

Hydraulic symbols *71, *71/B *73, *73/B *51 *53 *51/B *53/B

a b a b b b a a

Valve model DHZO DKZOR

-A -AE -AES -A -AE -AES
Spool overlapping 1, 3 1, 3 1, 3 1, 3 1, 3 1, 3
Spool type and size L14 L1 S3, L3, D3 S5, L5, D5 S3, L3 S5, L5, D5
Pressure limits [bar] ports P, A, B = 350; T = 160 (250 with external drain /Y) ports P, A, B = 315; T = 160 (250 with external drain /Y)
Max flow [l/min]
at ∆p = 10 bar (P-T) (1) 1 4,5 17 28 45 60
at ∆p = 30 bar (P-T) 2 8 30 50 80 105
at ∆p = 70 bar (P-T) 3 12 45 70 120 160
Response time (2) [ms] < 30 < 40
Hysteresis [%] ≤ 5% ≤ 5%
Repeatability ± 1% ± 1%
Above performance data refer to valves coupled with Atos electronic drivers, see section
and 12 .
(1) For different ∆p, the max flow is in accordance to the diagrams in sections 6.2 and 7.2.
(2) Response times at step signal (0%→100%) are measured from 10% to 90% of step value and are strictly referred to the valve regulation.

F160
 3 MAIN CHARACTERISTICS OF PROPORTIONAL DIRECTIONAL VALVES TYPE DHZO-A* AND DKZOR-A*

Assembly position Any position

Subplate surface finishing Roughness index, flatness ratio 0,01/100 (ISO 1101)
Ambient temperature -20°C ÷ +70°C for -A execution; -20°C ÷ +60°C for -AE and -AES executions
Fluid Hydraulic oil as per DIN 51524 ... 535 for other fluids see section 
Recommended viscosity 15 ÷100 mm2/s at 40°C (ISO VG 15÷100)
Fluid contamination class ISO 18/15 achieved with in line filters of 10 µm and β10 >
_ 75 (recommended)
Fluid temperature -20°C +60°C (standard and /WG seals) -20°C +80°C (/PE seals)

3.1 Coils characteristics

Valve model DHZO-A* DKZOR-A*
with with with with with with
12 VDC coil 6 VDC coil 18 VDC coil 12 VDC coil 6 VDC coil 18 VDC coil
Coil resistance R at 20°C 3 ÷ 3,3 Ω 2 ÷ 2,2 Ω 13 ÷ 13,4 Ω 3,8 ÷ 4,1 Ω 2,2 ÷ 2,4 Ω 12 ÷ 12,5 Ω
Max. solenoid current 2,2 A 2,75 A 1A 2,6 A 3,25 A 1,2 A
Max. power 30 Watt 35 Watt
Protection degree (CEI EN-60529) IP65 for -A execution; IP65÷67 for -AE and -AES executions, depending to the connector type (see sect. 4.5)
Duty factor Continuous rating (ED=100%)

4 INTEGRAL ELECTRONICS OPTIONS AND WIRING

4.1 Option /I
It provides the 4÷20 mA current reference signal instead of the standard 0÷10 V (±10 V). It is normally used in case of long distance between the machine control unit
and the valve or where the reference signal can be affected by electrical noise. In case of breakage of the reference signal cable, the valve functioning is disabled.
4.2 Option /Q
Safety option providing the possibility to enable or disable the valve functioning without cutting the power supply.
4.3 Option /Z
Safety option, specifically introduced for -BC and -BP communication interfaces, provides two separated electric power supplies for the digital electronic circuits and
for the solenoid power supply stage. The Enable and Fault signals are also available. The option /Z allows to interrupt the valve functioning by cutting the solenoid
power supply (e.g. for emergency, as provided by the European Norms EN954-1 for components with safety class 2), but keeping energized the digital electronic cir-
cuits, thus avoiding fault conditions of the machine fieldbus controller.
For the electrical wiring of -AES, electronics with option /Z (12 poles connector), see tab. G115.

4.4 Integral electronics wiring

For the electric wiring shielded cables must be provided: the shield must be connected to the power supply zero on the generator side, see tab. F003
POWER SUPPLY CONNECTOR

PIN SIGNAL DESCRIPTION -AE, -AES -AE/I -AE/Q

A Power supply 24 VDC Stabilized: +24VDC

B Power supply zero Filtered and rectified: Vrms = 21 ÷ 33 (ripple max 2Vpp)

C Signal zero Reference 0 VDC Reference 0 VDC Enabling input normal working 9 ÷ 24 VDC
D Input signal + 0 ÷ 10 VDC (for single solenoid valve) 0 ÷ 10 VDC (for single solenoid valve)
4 ÷ 20 mA
E Input signal - ± 10 VDC (for double solenoid valve) ± 10 VDC (for double solenoid valve)
Monitor 0 ÷ 5 VDC (for single solenoid valve) 0 ÷ 5 VDC (for single solenoid valve)
F ± 5 VDC (for double solenoid valve) ± 5 VDC (for double solenoid valve)
driving current 1V = 1A (referred to pin C) 1V = 1A (referred to pin B)
G Earth Connect only when the power supply is not conform to VDE 0551 (CEI 14/6)

Note:
COMMUNICATION CONNECTORS (for -AES)
- electrical signals (e.g. actual - feedback signals) acquired via valve electro-
Communication -PS (RS232) -BC (CAN Bus) -BP (PROFIBUS-DP) nics must not be used to switch off the machine safety functions. This is in
options male connector male connector female connector (reverse key) accordance with the European standards (Safety requirements of fluid tech-
NC CAN_SHLD +5V nology systems and components - hydraulics, EN-892).
1 Not Connected Shield Termination voltage
- installation notes with basic information for commissioning and start-up, are
always supplied with relevant components, together with the specific technical
NC NC LINE -A tables.
Signal description

2
Not Connected Not Connected Bus line (high)
Pin number

RS_GND CAN_GND DGND Signal zero data line

3
Signal zero data line Signal zero data line / termination voltage
RS_RX CAN_H LINE-B
4
Valves receiving data line Bus line (high) Bus line (low)
5 RS_TX CAN_L SHIELD
Valves transmitting data line Bus line (low) Shield

4.5 Model codes of power supply and communication connectors

-RS232 (-PS)
VALVE VERSION -A -AE, -AES -AES/Z PROFIBUS (-BP)
OR CANBUS (-BC)

CONNECTOR CODE SP-666 SP-ZH-7P (1) SP-ZM-7P (1) SP-ZH-12P (1) SP-ZH-5P (1) SP-ZH-5P/BP (1)
CONNECTOR CODE IP65 IP67 IP66 IP65 IP67 IP67
(1) to be ordered separately

5 PROGRAMMING DEVICES

The functional parameters of the digital valves, as the bias, scale, ramp and linearization of the regulation characteristic, can be easily set and optimized with
graphic interface by using the following software programming devices suitable for standard PC:
KIT-E-SW-PS for electronics with RS232 interface (option -PS)
KIT-E-SW-BC for electronics with CANbus interface (option -BC)
KIT-E-SW-BP for electronics with PROFIBUS-DP interface (option -BP)
see tab. G500 for complete information about the programming device kits and for the PC minimum requirements.
Only for the -BC and -BP communication options, the functional parameters can be alternatively set via fieldbus through the machine control unit, using the stan-
dard communication protocol implemented by Atos.
The protocol operating instructions to be implemented in the standard protocols (DS301V4.02, DSP408 for CANbus and DPVO for PROFIBUS-DP) are described in
the user manuals MAN-S-BC (for -BC option) and MAN-S-BP (for -BP option) supplied with the relevant programming device kits.
The above programming devices have to be ordered separately.
 6 DIAGRAMS FOR DHZO (based on mineral oil ISO VG 46 at 50 °C)

6.1 Regulation diagrams

Max flow [l/min] at ∆p = 30 bar

Max flow [l/min] at ∆p = 30 bar

1 = linear spool L14
2 = linear spool L1
3 = linear spool L3
4 = progressive spool S3, D3
5 = linear spool L5 3
2 5
6 = progressive spool S5, D5

4
Note: 1
1) For the valves with digital electronics, 6
the regulation characteristic can be modified
by setting the internal software parameters,
see tab. G500.

2) Hydraulic configuration vs reference signal Stroke [% of max] Stroke [% of max]

(for double solenoid valves):
Reference signal 0 ÷+10 V P  A / B  T Reference signal [V] Reference signal [V]
12÷20 mA (also for option /B)

Reference signal 0 ÷-10 V PB/AT X = Threshold for bias activation depending to the valve type and amplifier type
4÷12 mA (also for option /B)

6.2 Flow /∆p diagrams

stated at 100% of valve stroke
2
1 = spool L14
2 = spool L1
Flow rate [l/min]

Flow rate [l/min]

3 = spool S3, L3, D3
4 = spool S5, L5, D5 1 4

Valve pressure drop ∆p [bar] Valve pressure drop ∆p [bar]

6.3 Operating limits

Valve pressure drop ∆p [bar]

Valve pressure drop ∆p [bar]

1 = spool L14
2 = spool L1
3 = spool L3, S3, D3 2 4
4 = spool L5, S5, D5
3

Flow rate [l/min] Flow rate [l/min]

6.4 Operation as throttle valve

Single solenoid valves (DHZO-*-051) SPOOL TYPE

can be used as simple throttle valves:
Pmax = 250 bar (option /Y advisable) L1 L3 S3 L5 S5

Max flow/∆p [l/min] 25 80 100

F160
 7 DIAGRAMS FOR DKZOR (based on mineral oil ISO VG 46 at 50 °C)

7.1 Regulation diagrams

Max flow [l/min] at ∆P = 30 bar

Max flow [l/min] at ∆P = 30 bar

1 = linear spool L3
2 = progressive spool S3 3
3 = linear spool L5
4 = progressive spool S5, D5 (*)

(*) D spool has the same flow of S in P  A

and half flow in P  B
4 2
Note: 1
1) For the valves with digital electronics
the regulation characteristic can be modified
by setting the internal software parameters, see
tab. G500.
2) Hydraulic configuration vs reference signal
(for double solenoid valves): Stroke [% of max] Stroke [% of max]
Reference signal 0 ÷+10 V P  A / B  T
12÷20 mA (also for option /B)
Reference signal [V] Reference signal [V]
Reference signal 0 ÷-10 V PB/AT
4÷12 mA (also for option /B) X = Threshold for bias activation depending to the valve type and amplifier type

7.2 Flow /∆p diagrams

stated at 100% of valve stroke
1 = spool S3, L3 2
2 = spool S5, L5, D5
Flow rate [l/min]

Valve pressure drop ∆p [bar]

7.3 Operating limits

Valve pressure drop ∆P [bar]

1 = spool L3, S3
2 = spool L5, S5, D5

1 2

Flow rate [l/min]

7.4 Operation as throttle valve

Single solenoid valves (DKZOR-*-051) SPOOL TYPE

can be used as simple throttle valves:
Pmax = 250 bar (option /Y advisable) L3 S3 L5 S5

Max flow/∆p [l/min] 100 160

 8 INSTALLATION DIMENSIONS FOR DHZO [mm]

Mounting surface
ISO 4401-AB-03-4 size 06
Fastening bolts: 4 socket head screws M5 x 50 P = PRESSURE PORT
Seals: 4 OR 108; 1 OR 2025 A, B = USE PORT
Diameter of ports A, B, P, T: Ø 7,5 mm (max) T = TANK PORT
Diameter of port Y: Ø = 3,2 mm (only for /Y option) Y = DRAIN PORT (see note)
V = AIR BLEED-OFF

DHZO-A-05 DHZO-A-07

Mass: 1,9 kg Mass: 2,6 kg

Note: for option /B the solenoid is at side of port A

DHZO-AE-05 DHZO-AE-07

Mass: 2,3 kg Mass: 3,1 kg

DHZO-AES-*-05 DHZO-AES-*-07

option /Z

option /Z

Mass: 2,3 kg Mass: 3,1 kg

Note: for option /B the solenoid and the integral electronics Note: for option /B the integral electronics is at side of port A
are at side of port A

9 ELECTRONIC DRIVERS FOR DHZO-A*

Valve model -A -AE -AES

Drivers model E-MI-AC-0*F E-BM-AC-0*F E-ME-AC-0*F E-RP-AC-0*F E-RI-AE E-RI-AES
Data sheet G010 G025 G035 G100 G110 G115
For complete information about the drivers characteristics and relevant options, see the technical data sheet specified in the table.

10 MOUNTING PLATES FOR DHZO (select /Y in the plate model code for valves with option /Y)
Ø Counterbore
Gas ports Mass
Size Model Ports location [mm]
[kg]
A, B, P, T (X, Y) A, B, P, T (X, Y)
BA-202 Ports A, B, P, T underneath; 3/8" – 1,2
06 BA-204 Ports P, T underneath; ports A, B on lateral side 3/8" 25,5 1,8
BA-302 (/Y) Ports A, B, P, T (X, Y) underneath; 1/2" (1/8") 30 (16,5) 1,8

F160
11 INSTALLATION DIMENSIONS FOR DKZOR [mm]

Mounting surface
ISO 4401-AC-05-4 size 10
Fastening bolts: 4 socket head screws M6 x 40
Seals: 5 OR 2050; 1 OR 108 P = PRESSURE PORT
Diameter of ports A, B, P, T: Ø 11,2 mm (max) A, B = USE PORT
Diameter of port Y: Ø = 5 mm (only for /Y option) T = TANK PORT
Y = DRAIN PORT (see note)
V = AIR BLEED-OFF

V
DKZOR-A-15 DKZOR-A-17

Mass: 3,8 kg Mass: 4,5 kg

Note: for option /B the solenoid is at side of port A

DKZOR-AE-15 DKZOR-AE-17

Mass: 4,3 kg Mass: 5,0 kg

DKZOR-AES-*-15 DKZOR-AES-*-17

option /Z option /Z

Mass: 4,3 kg Mass: 5,0 kg

Note: for option /B the solenoid and the integral electronics Note: for option /B the integral electronics is at side of port A
are at side of port A

12 ELECTRONIC DRIVERS FOR DKZOR-A*

Valve model -A -AE -AES

Drivers model E-MI-AC-0*F E-BM-AC-0*F E-ME-AC-0*F E-RP-AC-0*F E-RI-AE E-RI-AES
Data sheet G010 G025 G035 G100 G110 G115
For complete information about the drivers characteristics and relevant options, see the technical data sheet specified in the table.

13 MOUNTING PLATES FOR DKZOR (select /Y in the plate model code for valves with option /Y)
Ø Counterbore
Gas ports Mass
Size Model Ports location [mm]
[kg]
A, B, P, T (X, Y) A, B, P, T (X, Y)
BA-308 (/Y) Ports A, B, P, T (X, Y) underneath; 1/2" (1/4") 30 (21,5) 2,5
10 BA-428 (/Y) Ports A, B, P, T (X, Y) underneath; 3/4" (1/4") 36,5 (21,5) 5,5
BA-434 (/Y) Ports P, T (X, Y) underneath; A, B on lateral side 3/4" (1/4") 36,5 (21,5) 8,5

11/05