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DDC Company Folder Web2

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© © All Rights Reserved
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company brochure

market leader drilling offshore


wind farms foundations
company

COMPANY PROFILE
Dutch Drilling Consultants (DDC) is specialized in
large diameter drilling. To execute the drillings we
have a fleet of different types of pile top drilling
rigs to our disposal.
DDC is active in different markets varying from
onshore, near shore to offshore. For example we
drill foundations for offshore wind farms, bridges,
jetties, oil/gas platforms and ventilation shafts for
tunnels.
Drilling is our core business, but we do also con-
sultancy and engineering of foundation drilling
projects. You can also hire drilling personnel.
Our office is in Waddinxveen, the Netherlands and
our yard is in Ridderkerk, near the Rotterdam har-
bor. At the yard we assemble the constructions
and make the equipment ready for transport to
projects all over the world.

HISTORY
Ad Kamp founded in 1987 Kamp Drilling Consult-
ants B.V. The first project was the Goodwyn “A”
Platform. After acquisition of Drilcon Benelux in
1998 it became Dutch Drilling Consultants BV. It is
a family owned and operated business, in 2015 Ad
Kamp handed the company over to his sons.

In 1994 the company bought the first two pile top


drilling rigs, many more followed. In 2011 our
technical department developed and realized the
first Self Supporting Drilling Unit, the PBA 1450, in
the world.

In 2005 we did our first Offshore Wind Farm


(OWF) project, the Burbo bank in England. Many
more followed. On this moment we are the market
leader in drilling foundations OWF.
services

DRILLING SPECIALIST
DDC is the drilling specialist known for sound con-
sultation and advice. We are looking in close coop-
eration with our clients for the best practical solu-
tion. Our in-house engineering department has
designed de most challenging projects all over the
world.

CONSULTANTS
Our expertise is available to you throughout your
project. From the pre-engineering and bidding
phase, we can assist in the selection of the right
equipment for each specific project. We can indi-
cate expected progress rates and advise on any
necessary supporting equipment. Our advanced
engineering team and high performance equip-
ment allows our clients to reduce their cost. Which
can result in a more concurrent bidding.

DRILLING PERSONNEL
During the foundation drilling phase our drilling
experts are available. From set up the equipment,
actual drilling to decommissioning of the drill rig
and equipment. Our drilling personnel has exten-
sive field experience and have made many pro-
jects a success.

engineering and consultancy


trained and experienced drilling personnel
services

TURNKEY DRILLING
Working together with our clients from tender
phase until execution, we are always looking for
the right drilling services to supply and creating
every time the best final product for our client.
This can vary from a common approach with the
client during the design phase in order to obtain
the ideal synergy between soil data, required
equipment and end result up to emergency assis-
tance during unexpected problems.

PROJECT MANAGEMENT
One of our services is that we provide project
management, meaning that we take care of the
planning, organizing and securing of the resources
to fulfill a successful completion of the clients spe-
cific project goals and objectives.
We can provide the drill rig with the drilling per-
sonnel, but we can also look at a project specific
sequence and are able to adjust the equipment to
optimize this.
For example we can provide a small auxiliary
crane on the drill rig so that the main crane is
available for other work. This is an easy example
but we also sit down with our clients prior to the
job at hand. We then manage the project planning
and execution together with the client.
We have experience with creating the right equip-
ment for assemblage in the rough environment.
We also created a sequence for, at that time, the
longest bridge of the world, where four rigs
worked simultaneously from two jack up barges.
Those examples emphasize the view of DDC that
every project requires a different approach and
tailor-made equipment.
dealership and cooperation

Dealership
Throughout our connections in the civil and off-
shore market we have good relationships with
respected companies. This has resulted in the sup-
ply of information, equipment and service for be-
low mentioned companies:

KLEMM: BOHRTECHNIK
Klemm Bohrtechnik is an world-leading specialist
for the development of exceptionally high-quality
and powerful drills with total weights of up to 32
tonnes. The special feature: world-leading technol-
ogies which make Klemm drills unrelenting.

HÄNY: MIXING- & INJECTIONTECHNOLOGY


When it comes to reinforcing, sealing and anchor-
ing Häny does not compromise. Häny is the global
partner for state-of-the-art mixing and injection
technology. Wherever building sites, rock, anchor-
ages or tunnel constructions need to be reinforced
or sealed Häny has an solution.

WIZARD : DRILLING RIGS


The DDC Wizard is a medium crawler drilling rig
and is ideal for working in narrow spaces. The DDC
Wizard has been designed and constructed for
maximum performance, economy and ease of op-
eration. The use is versatile, it can drill with auger
or cased percussion drilling, sample taking or do
core drilling.

PROTEA: CRANES, WINCHES


Protea is an international engineering & equipment
manufacturer supporting the offshore and onshore
energy industry. With state-of-the-art factory in
southern Poland. Protea delivers tailor-made ma-
terial handling systems - cranes and winches -
predominantly for vessels, drilling rigs, oil produc-
ing installations and wind farms.
dealership and cooperation

Cooperation
DDC has partnerships with leading players in the
offshore market. By working together we can
share knowledge and experience. This allows us to
offer sophisticated and complete solutions to our
customers. With the following companies we have
a collaborative partnership:

DIESEKO GROUP
The Dieseko Group is specialized in the engineer-
ing, production, rental and sales of vibratory ham-
mers (Variable Moment, High Frequency), ring and
linear vibratory hammers, pressing machines,
power packs (200 – 5000 kW), vibroflots and
clamp systems. Within the holding, PVE and ICE
are specialized in hydraulic vibratory hammers. In
2014 Dieseko Group PVE Piling & Drilling Rigs
joined the group.

IHC IQIP
IHC IQIP is a globally operating market leader of
Dutch origin, which supplies innovative equipment
and smart solutions for foundation, installation and
decommissioning in the oil & gas, offshore wind
and coastal & civil market. Founded in 2015 by
merging four well known Royal IHC subsidiaries
IHC Hydrohammer, IHC FUNDEX Equipment, IHC
Handling Systems and IHC Sea Steel, we draw on
more than 200 years of combined experience and
expertise and an unbridled passion for service and
innovation to meet the demands of a broad cus-
tomer base, including oil and gas corporations,
installation contractors, engineering agencies and
government authorities.

MHWIRTH: PILE TOP DRIL RIGS


MHWirth is a leading global provider of first-class
drilling solutions and services designed. MHWirth
vision is centered on an unparalleled commitment
to quality and yielding economic advantages.
pile top, anchor drill rigs MHWirth has a global span covering five continents
with offices in more than 20 countries. DDC work-
ing together with MHWirth on large foundation
cranes, winches drilling projects around the world. Our pile top drill
rigs are made by MHWirth.

grouting system
piling and vibration
pile top drill rigs

PILE TOP DRILL RIGS


DCC has chosen for MHWirth pile top drill rigs. The
PBA drill rigs are robust and very reliable. These
drill rigs have operated in artic and dessert envi-
ronments. DDC owns several types of drill rigs,
also the in cooperation with MHWirth build flagship
the PBA 1450.

REVERSE CIRCULATION
Reverse Circulation Drilling (RCD) also known as
airlift, is a system which brings the cuttings to the
surface. Compressed air is injected into the drill
pipe below water level, just above the drill bit.
Because off difference in density the mixture of
water, air and cuttings is flushed out of the drill
string through the discharge.

APLICATIONS

renewables
 Tidal systems
 Wind farms

offshore
 Oil and gas structures
 Decommissioning

nearshore
 Harbors
 Jetties
 Dry docks
 Dolphins

onshore
 Civil constructions
 High rise buildings
 Riser/ventilation shafts
pile top drill rigs

PBA 810/408
 Up to 3 m diameter borehole
 Small and good handling drill rig
 Suitable for jackets, anchors, bridges, etc.

PBA 936
 Up to 6 m diameter borehole
 Robust heavy duty drill rig
 Suitable for mono-piles wind farms, etc.

PBA 1450
 Up to 8 m diameter borehole
 Self Supporting Drill Unit
 Suitable for offshore drilling

Advantages:
Completely self supporting
All facilities on board to carry out continuous
drilling around the clock. Welfare facilities for a
12 hour stay

One piece installation


Drill rig, Extension Piece and BHA installed on the
monopile in one lift. Saves installation time

No continuous need for installation vessel


Once installed, the crane ship can continue normal
installation work.

Other drill rigs available on request

reliable
proven design
leading the market
engineering
Engineering
Each drilling project has is own characteristics.
With our knowledge we can find the best solution
for your project. Our engineering department has
solved many environmental challenging subjects.

DRILL STRING
DDC can provide complete drill rigs, drill strings or
the components you need.

 Drill pipes
 Drill pipe stabilizer
 Bottom Hole Assembly (BHA)
 Cross over
 Drill collar
 Drill collar stabilizer
 Under reamer
 Drill bit
 Cutters

DRILL RIG COMPONENTS


 Pile top adapter
 Hang of beam
 Sea fasting frame

DISCHARGE TREATMENT
In the event when discharge cannot be deposited
directly on land or in the water, we can provide
settlement systems:

 Open system. (clean water flows freely away)


 Closed system (clean water is reused)
engineering
Innovation
Our engineering department solved many prob-
lems and demands of the civil and offshore mar-
ket. DDC is an innovating company, wich is alble
to react quickly to unforeseen challenges with
sound solutions. Below a selection of our solutions.

VIBRATING AND DRILLING


In cooperation with PVE, DDC developed a method
to vibrate and by refusal drilling method for giant
monopiles. To lift the vibro and drill rig together
on the pile a lot of handling time can be saved.

STAND ALONE SYSTEM


In close cooperation with MHWirth, DDC designed
the first stand alone drill rig PBA 1450 in the
world. More information you find under drill rigs of
this brochure.

J-TUBE HOLE CLOSURE CLAMP


Some monopiles designs have openings for the
electric cables. For airlift drilling we need a closed
circuit otherwise the discharge is not working. The
J-tube hole closer clamp covers these holes.

E XTENDABLE ARMS
Lot of Wind farm projects nowadays use differ-
ent sizes of monopiles. The diameter at the top
is still the same for installing the MP but the
diameter at the bottom differ. DDC designed a
BHA which can drill these monopiles. For exam-
ple DDC designed a BHA for Baltic 2 OWF which
consist of five different diameters.

PILE CUTTING
After the lifetime of offshore structures, decom-
missioning becomes more and more important.
The structures are (grouted) stiff in the seabed.
These structures can not be pulled out easily.
DDC can drill out jacket- or mono- piles. Under
seabed the cutting tool with is part of de drill
string cuts the pile. So that the structure can
be taken away.

innovative
solution oriented
practical solutions
renewables

West of Duddon Sand (Wods)


Client:
Dong Energy and ScottishPower Renewables
Location:
Irish sea, UK
Date:
September 2013 – December 2013
Drill rig and foundation type:
PBA 1450, OWF monopole

The West of Duddon Sands Offshore Wind Farm is


located in the East Irish Sea approximately 14 km
from the nearest coast on Walney Island, Cumbria.
The project consist of 108 wind turbines with a
total installed capacity of 389MW and ensure clean
renewable energy for more than 300,000 UK
households.
DDC used the PBA 1450 drill rig for the project.
The drill rig is a Self Supporting Drilling Unit
(SSDU). That means that all the equipment is on
the platform to carry out the drilling operations.

Baltic 2 Offshore Wind Farm


Client:
EnBW Baltic 2 GmbH
Main contractor:
ArGe Baltic 2 Foundations
Location:
Rostock, Baltic sea, Germany
Date:
September 2013 – December 2013
Drill rig and foundation type:
PBA 936, OWF monopile, ø6500-4600mm

The Baltic 2 project consist of 41 jackets en 39


monopiles. DDC was standby for the event the
monopiles could not reach the final depth by vibra-
tion. Due the different depth of water, each mono-
pole is produced with different dimensions. There
are in total 5 different diameters. The engineering
department of DDC designed a Bottom Hole As-
sembly which could drill all of the different diame-
ters. For this project we used the PBA 936.
Baltic 2 is the first project where they used XXL
monopiles. The biggest pile was 73,5 meters long
and weighted 930 ton.
offshore

Satah Al Razboot (SARB)


Client:
ADMA OPCO
Main contractor:
Valentine Maritime Gulf
Location:
Persian Gulf, Abu Dhabi
Date:
April – June 2014, April – June 2015
Drill rig and foundation type:
PBA 408, 612. Jackets and mooring anchors

SARB is a new field development off the northwest


coast of Abu Dhabi. Oil and gas winning will be
performed from two artificial islands (SARB1 and
SARB2) with the well fluids sent by subsea pipeline
to a facility on Zirku Island for processing, storage,
and export.
Near each island we drilled the holes for flare and
riser platform jackets. Valentine Marine used there
own PBA 408 drill rig which were operated by DDC
personnel. The jackets had straight legs. First the
pilot hole was drilled, after that the hole was made
wider by the air driven under-reamer.
For a SPM Buoy system we drilled the anchoring
piles with the PBA 612. All operations where done
from the barge DLB 1600 .

PY-1 gas field


Client:
Hindustan Oil Exploration Company Ltd.
Main contractor:
Cal Dive Marine Construction Ltd.
Location:
Bay of Bengal near Chennai, India
Date:
January 2009 – April 2010
Drill rig and foundation type:
PBA 810, jacket

Arab PY-1 Gas field is the southernmost of the four


sedimentary basins located along the eastern mar-
gin of India. It is bounded in the south by the Sri-
lanka basement massif and in the north and west
by the Indian Craton. The job consisted Transpor-
tation & Installation (T&I) of the PY-1 Sun Well-
head Platform.
The PBA810 with 180 meter drill string with a
1240mm diameter Bottom Hole Assembly was on
board as a contingency for the pile driving, for soil
plug removal. If the piles could not be driven to
the required depth drilling will be required to re-
duce friction to reach finale penetration with ham-
mering.
nearshore
Ichthys, LNG
Client:
INPEX
Contractor:
Bam international
Location:
Darwin, Australia
Date:
December 2013 – May 2014
Drill rig and foundation type:
PBA 815, piles two diameters

The Ichthys LNG Project consist of a Loading Jetty


located at Blaydin Point, Darwin, Northern Territo-
ry. Gas from the Ichthys Field will be transported
from the offshore CPF through a subsea pipeline
more than 885 kilometers to the onshore LNG pro-
cessing plant located at Blaydin Point.
BAM requested an drill rig which was directly avail-
able. For this project DDC revised an PBA 815 in a
record time. We also delivered two BHA with a
different daimeter. The drill rig is shipped to Dar-
win and under supervision of our personnel
mounted together. Our supervisor trained the BAM
Clough personnel on site to operate the drill rig.

Ferry port extension


Client:
Dover Harbour Board
Main contractor:
Herbosch-Kiere Marine Constructors Ltd.
Location:
Port of Dover, UK
Date:
October 2010 – November 2010
Drill rig and foundation type:
PBA 936, PBA 815 piles

Herbosch-Kiere Marine Constructors was awarded


for the 35 m extension to the Dover ports Pier E.
The extension is to cater for larger ferries that are
expected to enter into service in 2011. The works
consist of installing a 4 m diameter x 46 m long
fendered monopole and a concrete deck suspend-
ed on 6 steel monopiles 1,2 m diameter.

The job for the 4m monopile was carried out with


the PBA 936. The 6 smaller monopiles where exe-
cuted with the PBA 815 using a drill bit of 1100
mm diameter. Both PBA’s are hydraulically driven
by a powerpack and works with the reversed airlift
drilling principal for soil removal.
onshore
Carolina Bridge
Client:
Ministry of Public Works of Surinam
Contractor:
Ballast Nedam
Location:
Suriname river, Surinam
Date:
May 2014 – August 2014
Drill rig and foundation type:
PBA 810, bridge and collision piles

The Carolina bridge cross the Suriname River near


the village of Redi Dati some 50 km south of the
capital city Paramaribo. The bridge has a total
length of 204 m divided in 2 spans. The foundation
design consists of foundation piles of the bridge
pier in the river to support the bridge and founda-
tion piles of the eastern and western abutment.
The bridge pier is protected with an collisions con-
struction. In the past there where several bridges
hit in the fast streaming Surinam river by boats.
For this project we used our PBA 810 drill rig. We
could use one diameter BHA for all the piles. For
drilling the middle pier and the collision construc-
tion we operated from a barge.

Parking garage Anna van Bueren


Client:
SNS Property Finance and Fortress
Main contractor:
Ballast Nedam
Location:
The Hague, The Netherlands
Date:
September 2009 – October 2009
Drill rig and foundation type:
PBA 810, piles

Two of the foundation piles were leaking and due


to the groundwater pressure 20 cubic meter sand
was pushed out thru these piles. To prevent more
sand coming out a grout plug was placed. When
this grout plug had to be removed for inserting
tension piles DDC was requested to do so.
A backyard game for DDC, while normally working
all over the world this was a new experience. In
the middle of the city center we drilled out the 2
grout plugs giving the client the option to complete
their job. Working on this small jobsite asked for
special solutions for mobilization and preparation.
Also a closed circulation system for the discharge
and water supply was made.
Coenecoop 3 B4
2741 PG Waddinxveen
PO Box 12
2740 AA Waddinxveen
The Netherlands
+31(0)182-634625
www.ddcbv.com
[email protected]

© 2015

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