Basics - Hydraulics System

KANDUNGAN
 PENGENALAN
Kumpulan 6
Sistem Hidraulik
 SENARAI KOMPONEN-KOMPONEN
Supply elements
Actuator
Directional Control Valve
Accessories
 RUJUKAN
SISTEM HIDRAULIK
• Hidraulik ialah suatu sistem yang
menggunakan bendalir untuk mengawal
sistem tersebut.
• Terdapat dua jenis kawalan bagi sistem
hidraulik iaitu ‘fully-hydraulic’ dan ‘electro-
hydraulic’
HIDRAULICS
FULLY ELECTRO
HYDRAULIC HYDRAULIC
Kawalan yang Kawalan yang

menggunakan bahan menggunakan bahan
bendalir sepenuhnya bendalir serta tenaga
dimana kawalan ini elektrik untuk berfungsi
tidak melibatkan dimana kawalan ini
elektrik tidak menggunakan
minyak sepenuhnya.
Injap yang Injap yang digunakan
digunakan dalam dalam kawalan jenis
kawalan jenis ini ini mempunyai
adalah daripada solenoid
jenis manual
• Bendalir yang selalu digunakan ialah minyak
(jenis AW 32) dan ada juga sistem hidraulik yang
menggunakan air
• Perbezaan di antara minyak dan air:
MINYAK AIR
i. Sukar dimampatkan i. Senang dimampatkan
ii. Mengelakkan karat ii. Boleh menyebabkan

pengaratan
iii. Boleh terbakar i. Tidak terbakar

LIST OF HYDRAULICS COMPONENTS
• SUPPLY ELEMENTS
 Hydraulic power pack
 5-way manifold plate, with pressure gauge
• MEASURING INSTRUMENT
 Pressure gauge
• ACTUATOR
 Hydraulic motor
 Double acting cylinder
• VALVE
 Shut-off valve
 3 way pressure reducing valve
 4/2 way double solenoid valve
 4/3 way solenoid valve with re-circulating mid-position
 4/3 way hand lever valve with re-relieving mid-position
 2 way flow control valve
 Flow control valve
• ACCECORRIES
 Branch Tee
 Load 9kg
HYDRAULIC POWER PACK
2 4 6
8 7
3
5
9
12
10
11
(1) Electric motor, (2) Power supply plug, (3) Capacitor, (4) ON/OFF switch, (5)
Pressure port, (6) Pressure relief valve, (7) Pressure gauge, (8) Tank connection,
(9)Sight glass for level indicator, (10) Tank, (11) Drain screw, (12) Flange
Function
The hydraulic power pack converts electrical energy into
hydraulic drive power. The electric motor drives a gear
pump. The oil is fed from the tank via the suction pipe and
applied at pressure port. The pressure can be read from
the pressure gauge. The pump delivers a virtually constant
flow rate. The maximum pressure gauge value is set by
means of the maximum delivery rate of the pump. If the
connected hydraulic circuit requires a high flow rate, the
pressure will fail. The return flow is effected via the tank
connection through the return filter into the tan. The fitting
level can be read from the sight glass.
5-WAY MANIFOLD PLATE, WITH
PRESSURE GAUGE
PRESSURE GAUGE
Design Pressure gauge, branch tee, 2
connections (A = nipple, B = socket
Function The branch tee can be interposed at any B

desired point or connected close to a
measuring point to allow pressure
measurement. The pressure causes a spiral A
Bourdon tube to open out. This motion is
applied to the pointer of the pressure gauge.
The position of the pointer is therefore
proportional to the pressure applied.
HYDRAULIC MOTOR
Design This hydraulic motor is mounted on

a mounting plate. The component is
fitted to t he profile plate using the
rotary system by means of two blue
grips nuts.
DOUBLE ACTING CYLINDER
SHUT OFF VALVE
Design Shut-off valve with two connections.
Function The shut-off valve ban be

interposed at any point in the
circuit to allow flow to be
interrupted by means of the
shut-off valve lever
3 WAY PRESSURE REDUCING
VALVE
4/2 WAY DOUBLE SOLENOID VALVE
4/3 WAY SOLENOID VALVE WITH RE-
CIRCULATING MID-POSITION
4/3 WAY HAND LEVER VALVE WITH RE-
RELIEVING MID-POSITION
2 WAY FLOW CONTROL VALVE
ONE WAY FLOW CONTROL VALVE
Design Valve housing, rotary
knob, throttle valve,
valve seat, sealing ball,
spring, nipple, socket
Function A one-way flow control valve is

a combination of a throttle valve
and non-return valve. In the
flow direction from A to B, the
hydraulic fluids flows only
through the throttle point, the
size of which is adjustable by
means of the rotary knob. The
valve seat is closed by sealing
ball and the spring. In the
opposite direction, the non-
return valve is open and the full
flow cross-section is available
FLOW CONTROL VALVE
Design Valve housing, rotary

knob, throttle point,
nipple, socket
Function In both directions, from A

to B and B to A, hydraulic
fluids flows through point,
the size of which can be
adjusted by means of the
rotary knob
BRANCH TEE
Design Branch tee with 3

connections (1 = socket,
2 and 3 = nipples)
Function This component can be

fitted at any desired point
to create a branch
LOAD 9 KG
Design Steel block, painted, with castor

and locking device, rod eye and
clevis
Function Applying loads to a cylinder

The weight is locked into a
profile by turning it through 90
m
Mass 9 kg
Dimensions, L x W x H 150 x 100 x 80 mm

Basics - Hydraulics System

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KANDUNGAN

Kawalan yang Kawalan yang

ii. Mengelakkan karat ii. Boleh menyebabkan

iii. Boleh terbakar i. Tidak terbakar

Function The branch tee can be interposed at any B

Design This hydraulic motor is mounted on

Design Shut-off valve with two connections.

Function The shut-off valve ban be

Function A one-way flow control valve is

Design Valve housing, rotary

Function In both directions, from A

Design Branch tee with 3

Function This component can be

Design Steel block, painted, with castor

Function Applying loads to a cylinder

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