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TB141005 Turbocharger Arrangement
Turbocharger Arrangement
Turbocharger Location: Mid
Engine
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Exhaust Direction: Front Out
Holset Turbocharger Model
HX82
1 3679445 Mounting Spacer 12
2 4907447 Exhaust Manifold Gasket 4
3 3680200 Exhaust Manifold 2
4 3681490 Exhaust Manifold 1
5 4907448 Exhaust Manifold Gasket 1
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AC117302 Air Cleaner
Air Cleaner
One Onan model 0140299901
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standard duty air cleaner
supplied in the kit.
Includes all hardware for
customer mounting to the
Top of the FH and rear of the
engine for QSX15G.
Only compatible with SAE 1
flywheel housings.
parts list see drawing
3103024 in.
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IT102201 Air Transfer Connection
Air Transfer Connection
For high output ratings 90
degree air outlet connection
at the
turbocharger compressor
housing.
Connection
does not have pressure drop
inspection hole.
Option includes parts to
mount and seal the
connection to the
turbocharger.
2 3329525 Retaining Clamp 3
3 3331515 ORing Seal 2
4 3331674 Clamping Ring 1
5 3681499 Air Transfer Connection 1
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IC106401 Air Intake Connection
Air Intake Connection
90 degree forward. 4.5 inch
diameter cuff.
1 3678770 Connection Gasket 1
2 3681392 Air Intake Connection 1
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TP175602 Turbocharger Plumbing
Turbocharger Plumbing
Oil Supply and Drain Lines
Turbocharger: HX82 FG
FrontOut Exhaust
Turbocharger Plumbing
For Use with Die Cast Lube
Oil Cooler/Filter Head
1 201048 Connection Gasket 1
3090400 Male Union 2
2 3090419 Male Union 1
3 3679139 ORing Seal 1
4 3922794 ORing Seal 1
6 3678762 Grommet Seal 1
9 3681976 Turbocharger Oil Supply Tube 1
10 4952234 Turbocharger Oil Drain Connection 1
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XS106501 Exhaust Outlet Connection
Exhaust Outlet Conn.
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Description: 90 Degree
Exhaust Elbow
Type of Marmon Clamp: Full
V Band
Clamp: Yes
Number of VBand Clamps: 1
Kitted: No
Outlet Outside
Diameter/I. D.: 148.6mm
(5.85 in.) ID
Material: Steel
Unique Characteristics:
Straight NonFlanged Outlet
for Customer Clamping
1 3016306 V Band Clamp 1
3 3101975 Exhaust Outlet Connection 1
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RL173206 Rocker Lever
Rocker Lever
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Use on Industrial Engines
Without Engine Brake (with
High Microfinish Cam Roller)
1 3679427 Retaining Clamp 12
3100775 Rocker Lever Assembly 1
3 3105972 Drive Plug 2
4 4059197 Thrust Ring Spacer 6
3100776 Rocker Lever 3
5 3680057 Regular Hexagon Jam Nut 1
6 3680058 Rocker Lever Adjusting Screw 1
7 3680167 Rocker Lever 1
8 3067941 Ball Plug 3
9 3679504 Spiral Pin 1
10 3100778 Cam Follower Roller 1
11 3679869 Cam Follower Roller Pin 1
12 3679870 Bushing 1
3100779 Rocker Lever Assembly 1
3 3105972 Drive Plug 2
4 4059197 Thrust Ring Spacer 6
3100776 Rocker Lever 3
5 3680057 Regular Hexagon Jam Nut 1
6 3680058 Rocker Lever Adjusting Screw 1
7 3680167 Rocker Lever 1
8 3067941 Ball Plug 3
9 3679504 Spiral Pin 1
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10 3100778 Cam Follower Roller 1
11 3679869 Cam Follower Roller Pin 1
12 3679870 Bushing 1
14 3680732 Expansion Plug 1
4059416 Rocker Lever
15 3679561 Thrust Ring Spacer 3
8 3067941 Ball Plug 2
9 3679504 Spiral Pin 1
16 4059377 Rocker Lever Adjusting Screw 1
17 3679694 Regular Hexagon Jam Nut 1
18 4059294 Rocker Lever 1
19 4965762 Cam Follower Roller 1
29 4026779 Cam Follower Roller Pin 1
21 4059282 Bushing 1
8 3067941 Ball Plug 2
9 3679504 Spiral Pin
16 4059377 Rocker Lever Adjusting Screw 1
17 3679694 Regular Hexagon Jam Nut 1
19 4965762 Cam Follower Roller 1
20 4026780 Cam Follower Roller Pin 1
21 4059282 Bushing 1
22 4059351 Rocker Lever 1
27 3105973 Drive Plug 2
4059417 Rocker Lever 1
15 3679561 Thrust Ring Spacer 3
8 3067941 Ball Plug 2
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9 3679504 Spiral Pin
16 4059377 Rocker Lever Adjusting Screw 1
17 3679694 Regular Hexagon Jam Nut 1
19 4965762 Cam Follower Roller 1
20 4026780 Cam Follower Roller Pin 1
21 4059282 Bushing 1
24 4059297 Rocker Lever 1
8 3067941 Ball Plug 2
9 3679504 Spiral Pin 1
16 4059377 Rocker Lever Adjusting Screw 1
17 3679694 Regular Hexagon Jam Nut 1
19 4965762 Cam Follower Roller 1
21 4059282 Bushing 1
25 4059353 Rocker Lever 1
29 4026779 Cam Follower Roller Pin 1
27 3105973 Drive Plug 4
28 3681221 Hexagon Flange Head Cap Screw 24
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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BB1809 Cylinder Block Plumbing
Cylinder Block Plumbing
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Right Rear Block Hole #5101
(M18 X 1.5): Plugged
Right Front Block Hole
#5102 (M18 X 1.5): Plugged
Left FrontBlock Hole
#6101 (M18 X 1.5): Plugged
Left Rear Block Hole
#6102 (M18 X 1.5): Open
Centinel Compatible: No
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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BB1888 Crankshaft
Crankshaft
4925762 Engine Crankshaft 1
1 3068935 Pin Dowel 2
2 3680503 Crankshaft Adapter 1
3 3681054 Pin Dowel 1
4 3680542 Crankshaft Gear 1
5 3681194 Speed Indicator Ring 1
6 4925761 Engine Crankshaft 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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1 3680425 Cylinder Block Stiffener 1
3686830 Cylinder Block 1
3 3678507 Ring Dowel 14
4 3685234 Rectangular Ring Seal 6
5 3685235 Cylinder Liner 6
6 3685552 Main Bearing Cap 1
7 3685553 Main Bearing Cap 1
8 3685554 Main Bearing Cap 5
9 3686829 Cylinder Block 1
10 4966356 Fracture Resistant Screw 14
3678610 Threaded Plug 2
11 3678602 Threaded Plug 1
12 3678603 ORing Seal 1
3007636 Expansion Plug 1
3686759 Piston Cooling Nozzle 6
3678610 Threaded Plug 1
3678602 Threaded Plug 1
3678603 ORing Seal 1
3678871 Ring Dowel 4
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3679037 Banjo Connector Screw 6
3679334 Expansion Plug 3
3900257 Pin Dowel 4
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4972810 Gear Housing Brace 1
3093773 Hexagon Head Cap Screw 4
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3681584 Mounting Spacer 4
3100196 Gear Housing Brace 1
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BB1888 Crankshaft
Gear Housing/Idler Gears
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1 3678871 Ring Dowel 2
2 3681149 Thrust Bearing 1
3 3681174 Hexagon Flange Head Cap Screw 8
4 3412921 Hexagon Flange Head Cap Screw 3
5 3681273 Gear Retainer 2
6 3680239 Idler Shaft 1
7 3680240 Mounting Spacer 1
8 3680260 Idler Shaft 1
3680546 Idler Gear 1
9 3680212 Compression Spring 7
10 3680544 Idler Gear 1
11 3680545 Idler Gear 1
12 3680201 Bushing 1
13 2882739 Hexagon Flange Head Cap Screw 7
3681144 Idler Gear 1
12 3680201 Bushing 1
14 3681143 Idler Gear 1
15 3680866 Hexagon Flange Head Cap Screw 1
16 4985562 Gear Housing Gasket 1
17 3680882 Captive Washer Cap Screw 15
4059393 Gear Housing 1
18 4059383 Gear Housing 1
19 3680086 Mounting Spacer 2
20 3900257 Pin Dowel 4
21 3681268 Captive Washer Cap Screw 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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GG172707 Front Gear Cover
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Front Gear Cover
Belt Driven Fan Drive
For use with rotating
breather.
3102744 Gear Cover Assembly 1
1 3081494 ORing Seal 1
2 4926174 Gear Cover 1
3 3102892 Seal Carrier 1
4 4962722 Rectangular Strip Seal 1
5 4962721 Rectangular Strip Seal 1
6 4973081 Gear Cover 1
7 4101451 Captive Washer Cap Screw 15
12 4082974 Gear Cover Plug 1
4955383 Front Crank Seal Kit
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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EM1357 Front Engine Support
Front Engine Support
Support Type: Two Hole
Material: Ductile Cast Iron
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Engine Position: Vertical
Standard Fan Drive Supplier:
Cummins
1 3103508 Front Engine Support 1
2 3681056 Hexagon Flange Head Cap Screw 3
3 3681057 Hexagon Flange Head Cap Screw 3
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2 3682031 Lifting Bracket 1
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1 3682031 Lifting Bracket 1
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4955590 Lower Engine Gasket Kit 1
3102109 ORing Seal 2
3103015 Grommet Seal 2
3104232 Lubricating Oil Cooler Housing Gasket 1
3678724 ORing Seal 1
3678756 ORing Seal 1
3678846 ORing Seal 1
3684338 Connection Gasket 1
4026684 Oil Pan Gasket 1
4059172 ORing Seal 1
4955383 Front Crank Seal Kit 1
4962722 Rectangular Strip Seal 1
4965569 Seal And Spacer Kit 1
4965688 Flywheel Housing Gasket 1
4965690 Accessory Drive Support Gasket 1
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4985562 Gear Housing Gasket 1
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495559401 Eng. Built Prior to 082701.
3042544 ORing Seal 1
3330537 ORing Seal 6
3330538 ORing Seal 6
3347937 ORing Seal 6
3347939 ORing Seal 6
3412426 Secondary Combustion Seal 6
3678751 Combustion Seal 6
3678762 Grommet Seal 1
3678770 Connection Gasket 1
3679931 Camshaft Cover Gasket 1
3679932 Camshaft Cover Gasket 1
3680284 Electronic Control Module Gasket 1
3680324 Flange Gasket 1
3680602 Thermostat Housing Cover Gasket 1
3684336 Thermostat Housing Gasket 1
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4026884 Turbocharger Gasket 1
4059190 Cylinder Head Gasket 1
4089255 Cavity Plug 4
4299124 ORing Seal 1
4299125 ORing Seal 1
4907446 Exhaust Manifold Gasket 1
4907447 Exhaust Manifold Gasket 4
4907448 Exhaust Manifold Gasket 1
4962721 Rectangular Strip Seal 1
4965689 Fuel Control Housing Gasket 1
4985660 Camshaft Cover Seal 1
4985661 Camshaft Cover Seal 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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FH1108908 Flywheel Housing
Flywheel Housing
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Flywheel Housing SAE Size or
Type: 1
Flywheel Housing Material:
Cast Iron
Engine Mount Type: High and
Low Vertical Pad
Transmission Mounting Hole
Nomenclature: SAE
Starting Motor Mounting
Screws: SAE
Starter Center Distance:
275.6mm (10.85 in.)
Clutch Type Provision: Dry
Sensor Mounting Hole
Nomenclature: Quad 1, 3/4
16 Quad 4, 5/8 20
Rear Gear Drive: No
Transmission Mounting Face to
Rear Face of Block: 156 m
(6.142 in.)
Starter Location:
2nd and 3rd Quadrant
Sensor Mounting Hole Count:
Two
4026662 Flywheel Housing
1 3026134 Cover Plate Gasket 1
2 3026135 Access Hole Cover 1
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4 3102152 Flywheel Housing 1
6 3678871 Ring Dowel 2
8 4965688 Flywheel Housing Gasket 1
10 4026918 Threaded Plug 1
4965569 Seal And Spacer Kit 1
4918688 Spacer 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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3100242 Mounting Spacer 1
1 3068935 Pin Dowel 2
2 3681595 Mounting Spacer 1
3 3101376 Crankshaft Pulley 1
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4 3681583 Hexagon Flange Head Cap Screw 12
5 4101884 Viscous Vibration Damper 2
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2 3678845 Threaded Plug 1
3 3678846 ORing Seal 1
4 3679334 Expansion Plug 2
5 4965690 Accessory Drive Support Gasket 1
3681704 Engine Barring Device 1
6 102243 Retaining Ring 1
7 3681425 Compression Spring 1
8 3681702 Engine Barring Gear 1
3681703 Engine Barring Housing 1
9 3681698 Engine Barring Housing 1
10 3681701 Barring Shaft 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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FW102206 Flywheel
Flywheel
Type: Flywheel
Intended Housing SAE: 1
Starter Center Distance:
275.6mm (10.85 in.)
Clutch Bearing Pilot Bore
Diameter: 80.00mm (3.15 in.)
Clutch Size: 292.1mm
(11.5 in.) and 355.6mm
(14 in.)
Rear Gear Drive: No
Intended Drive Hardware:
Overcenter Clutch
Transmission Mounting Face to
Rear Face of Block: 110.0mm
(4.327 in.) and 130.4mm
(5.134 in.)
Additional Information: 118
118 Tooth Ring Gear
292.1mm (11.5 in.)
Clutch is Suitable to Mount
Lord LCD 52295 Coupling
3101528 Flywheel 1
1 4851 Flywheel Ring Gear 1
2 3101529 Flywheel 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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FW1701 Flywheel Mounting
Flywheel Mounting
Flywheel mounting parts for
counterbored flywheels with
mounting web thickness of
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14mm (.55 in.).
1 3678740 Twelve Point Cap Screw 12
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SS114101 Paint
Paint
Onan Green Cummins
Specification Number 21076
This is a no content option
For Use on AHD Only.
2864400 Decal 1
3896715 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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AB1701 Accessory Support
Accessory Support
Bracket located on the top
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left side of engine. No fuel
system or electronic control
module covers are included.
1 3100182 Customer Accessory Bracket 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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AP1186 Agency Approval
Agency Approval
1 4985530 Tape 1
2 2893172 Dataplate 1
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1 3678882 Hexagon Flange Head Cap Screw 1
2 2869656 Gear Retainer 1
3 3102742 Camshaft Gear 1
3102739 Mounting Spacer 1
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4 3102740 Mounting Spacer 1
5 100128 Roll Pin 1
2877507 Camshaft Gear 1
6 2877506 Camshaft Gear 1
7 2882739 Hexagon Flange Head Cap Screw 4
8 3680210 Compression Spring 4
9 4101851 Camshaft Gear 1
10 3680817 Hexagon Flange Head Cap Screw 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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1 4059449 Engine Connecting Rod 6
2 3678574 Connecting Rod Cap Screw 4
3 3678739 Ring Dowel 2
4 4059448 Bushing 1
7 4923748 Piston Pin 6
8 4923744 Engine Piston 6
9 3064305 Retaining Ring 12
11 2869635 Compression Piston Ring 6
12 3682398 Oil Piston Ring 6
2881682 Piston Ring Set 6
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3682398 Oil Piston Ring 1
2869635 Compression Piston Ring 1
4089895 Engine Piston Kit 6
3064305 Retaining Ring 2
4923744 Engine Piston 1
4923748 Piston Pin 1
2881682 Piston Ring Set 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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1 3687058 Piston Cooling Nozzle 6
2 3679037 Banjo Connector Screw 6
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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PP8587 Cylinder Head
Camshaft
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1 3100363 Camshaft 1
2 4026588 Camshaft Cover 1
3 4101882 Rectangular Ring Seal 1
4 3679929 Camshaft Thrust Support 1
5 3679931 Camshaft Cover Gasket 1
6 3679933 ORing Seal 1
8 4026587 Camshaft Cover 1
9 4101881 Rectangular Ring Seal 1
10 3679930 Camshaft Thrust Support 1
11 3679932 Camshaft Cover Gasket 1
12 3679934 ORing Seal 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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PP858708 Cylinder Head
Cylinder Head
4962732 Cylinder Head 1
2 3678611 Threaded Plug 3
4 4920470 Threaded Plug 6
5 3678603 ORing Seal 1
6 4920469 Threaded Plug 1
7 3679551 Valve Spring 24
10 3680883 Valve Collet 48
11 3680884 Valve Spring Retainer 24
12 3680318 Valve Spring Guide 24
13 3911678 Ring Dowel 2
14 4101454 Exhaust Valve 12
15 4965868 Intake Valve 12
16 4962731 Cylinder Head 1
17 3015865 Expansion Plug 7
18 3678536 Rectangular Ring Seal 6
20 4026657 Valve Stem Guide 24
21 3685690 Bushing 7
22 3680580 Bushing 4
23 3680581 Bushing 3
24 3813247 Expansion Plug 21
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25 3685834 Cylinder Head Gasket 1
26 3901846 Pin Dowel 2
27 3678506 Fracture Resistant Screw 22
28 3678804 Fracture Resistant Screw 4
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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PP858701 Camshaft
Injector
1 4062569 Injector 6
** recon equivalent 4062569
rx **
Available through recon.
4 4009692 Filter Screen 1
5 3330537 ORing Seal 1
6 3330538 ORing Seal 1
3347867 Injector Plunger Link 1
7 3330607 Injector Plunger Link 1
8 3867742 Injector Link Retainer 1
9 4010231 Injector Clamp 6
10 3679102 Twelve Point Cap Screw 6
11 3087316 Filter Screen 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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1 2882751 Noise Isolator 1
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3596367 Turbocharger 1
3596366 Turbocharger 1
1 3502449 Rectangular Ring Seal 1
3 3519163 Drive Screw 2
5 3591522 Thrust Collar 1
6 3598528 Turbocharger Bearing 1
7 3519641 Retaining Ring 4
8 3536588 Turbocharger Heat Shield 1
10 3521442 Split Ring Seal 1
11 3522597 Roll Pin 2
12 3522904 Lock Plate 4
13 3523412 Split Ring Seal 1
14 3523980 Oil Slinger 1
15 3524418 Shim 1
16 3524419 Oil Baffle 1
20 3532593 Turbocharger Diffuser 1
21 3532617 V Band Clamp 1
22 3593181 Turbocharger Compressor Impeller 1
23 3535977 Shaft And Wheel 1
24 3536914 Turbocharger Thrust Bearing 1
25 3594556 Turbocharger Bearing Housing 1
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26 3596365 Compressor Housing 1
27 3591172 Turbine Housing 1
28 3171368 Turbocharger Gasket 1
29 201048 Connection Gasket 1
30 4965730 High Temperature Stud 4
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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WP173005 Water Pump
Water Pump
Unique Characteristics: High
Flow for Belt Drive Fan
Drives
Does Not Include Dust Shield
3 3681191 Belt Tensioner Bracket 1
4 3896408 Hexagon Flange Head Cap Screw 2
4059172 ORing Seal 1
3104208 Dust Shield 1
4090022 Water Repair Kit 1
3680737 Retaining Ring 1
3680410 Water Pump Cover 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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WI107607 Water Inlet Connection
Water Inlet Connection
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45 Degree Aluminum
Connection 2.5 in. ID.
Connection Mounted Pointing
Down
1 3684338 Connection Gasket 1
3681156 Water Inlet Connection
3678611 Threaded Plug 3
2 3678605 Threaded Plug 1
5 3966716 ORing Seal 1
6 3412920 ShutOff Valve Shaft 1
7 3680293 Filter Head Adapter 1
8 3681446 Water Inlet Connection 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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TH115603 Thermostat Housing
Thermostat Housing
One thermostat housing with
two thermostats and cast in
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water outlet connection
pointed up.
Water Outlet Connection
Outside Diameter: 2.5 in.
Unique Characteristics:
Vertical Water Vent Port (M12
Stor)
1 3684336 Thermostat Housing Gasket 1
2 3680602 Thermostat Housing Cover Gasket 1
3680773 Thermostat Housing 1
3678611 Threaded Plug 2
3 3678605 Threaded Plug 2
5 3680599 Thermostat Housing 1
3681787 Thermostat Housing Cover 1
6 3084879 Thermostat Seal 2
7 4059212 Thermostat Housing Cover 1
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EC172203 Thermostat
Thermostat
Operating Range: 180 Degrees
(Open) .435" Stroke.
Number of Thermostats: 2
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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FA146604 Fan Drive
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Fan Drive
Fan Drive Supplier: Cummins
Fan Center Location: 406.4mm
(16.0 in.)
Fan Drive Ratio: .65:1
Fan Center Style: Fixed
Driven from Crankshaft
Fan Hub Pilot Diameter:
76.2mm (3.0 in.)
Pulley Groove Type: Poly Vee
12 Rib "K"
Fan Pulley Diameter:
340.258mm (13.40 in.)
Fan Drive Groove Location:
190.95mm (7.52 in.) Front
Face of Block to First
Groove
Belt Tensioning Method:
Automatic
Fan Bracket Mounting
Location: Front of
Head/Block
Fan Mounting Surface
Location: 278.3mm (10.9 in.)
Front Face of Block to
Fan Mounting Surface
Maximum Torque Capability:
200nm (150 Lbs. FT)
Maximum Fan Inertia: 2.82
nmsec2 (25 inLBsec2)
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Maximum Bending Moment:
62.2nm (550 inLB)
Maximum Fan Wieght: 49.9 Kg
(110 LB)
Maximum Fan Spacer Thickness:
127mm (5 in.)
2 70760 Pin Dowel 1
3 3895517 Plain Washer 6
5 3093754 Hexagon Head Cap Screw 4
6 3093826 Hexagon Flange Head Cap Screw 3
9 3095232 Fan Pulley 1
10 3100189 V Ribbed Belt 1
11 3681129 Belt Tensioner Support 1
12 3681130 Fan Bracket 1
13 3681581 Belt Tensioner 1
14 3681587 Idler Pulley 1
15 3681715 Pilot Adapter 1
16 3681722 Belt Tensioner Support 1
3681793 Fan Hub 1
18 200307 Oil Seal 1
20 3063844 Fan Hub Cover 1
21 3081164 Roller Bearing 1
22 3095221 Fan Hub 1
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23 3681705 Fan Spindle 1
27 3935013 Dust Shield 1
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2865083 Flanged ORing Plug 1
2 2865080 Flanged ORing Plug 1
3 4965731 ORing Seal 1
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RP1003 Radiator Plumbing
Radiator Plumbing
Customer Supplied Plumbing,
if Required.
Water Connection: Plugged
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1 3678838 Threaded Plug 1 M33 x 2.00
2 3678846 ORing Seal 1
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EH109906 Alternator Mounting
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Alternator Mounting
Alternator Quantity: One
For Use With: Delco Or Bosch
N1
Mounting Location: Right Sid
Drive Location: Water Pump
Pulley
Alternator Pulley Supplied:
On Engine
Altitude Pulley Diameter:
67.99mm (2.68 in)
Altitude Pulley Groove:
Ply V 6 Rib "K"
Belt Tensioner: Automatic
Required Drive Pulley
Diameter: 103.63mm (4.08 in)
Bracket Attachment Method:
Spool
Horizontal Attachment Point:
322mm (12.68 in)
Vertical Attachment Point:
210mm (8.27 in)
Front Face of Block to First
Groove: 133.16mm (5.24 in)
Belt Supplied: Yes
Drive Ratio: 3.06:1
Application: Power
Generation
Additional Information:
For Use With or Without
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Refrigerant Compressors
5 3104027 Belt Tensioner 1
3100118 and 3100202 for
noncase shop orders. (I.E..
can be used on all shop
orders except 71233, 71421,
72358 and 72362.
6 3680082 Alternator Pulley 1
(new exchange) through recon.
8 S 16255 Retaining Ring 1
9 145551 ORing Seal 1
10 3064404 Idler Pulley Cover 1
11 3064406 Ball Bearing 1
13 3074482 Oil Seal 1
14 3680195 Idler Pulley 1
15 3680283 Idler Shaft 1
16 3681826 Adjusting Link 1
17 4059361 Belt Tensioner Support 1
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21 3904446 Hexagon Flange Head Cap Screw 2 M10 X 1.50 X 70.
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EH172301 Alternator Drive
Alternator Drive
Effective Belt Length:
1144.78mm (45.07 in)
Alternator Belt Supplied: On
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Engine
Additional Information:
For Use with Single
Alternator Without
Refrigerant Compressor
1 3100141 V Ribbed Belt 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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EE121102 Alternator
Alternator
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Delco Remy 20 SI300
Volts: 24 Amps: 35
Grounding Method: Negative
Insulation Provision: No
Sealing Provision: No
BuiltIn Voltage Regulator:
Yes
Ground Wire Supplier:
Customer
Alternator Length: 160mm
(6.3 in.)
Unique Characteristics:
Spool Mount
Charging System: Standard
Battery Terminal: 1/4 28
R Terminal: Pin
1 3016627 Alternator 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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Cummins Supplied Mounting
Cummins Supplied Mounting
Screws: English (in)
Screws: English (in)
Clutch Provision: Dry
Clutch Provision: Dry
For Use With Cummins Or
For Use With Cummins Or
Customer Supplied Single
Customer Supplied Single
Starting Motor On Cast Iron
Starting Motor On Cast Iron
Flywheel Housing With Dual
Flywheel Housing With Dual
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Starter Provision.
Starter Provision.
Includes Starter Bore Plug.
Includes Starter Bore Plug.
1 3103423 Twelve Point Cap Screw 3
3103423 Twelve Point Cap Screw 6
3106206 Starter Flange Cover 1
2 3106206 Starter Flange Cover 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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1 3050692 Magnetic Switch 1
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5 3408250 Vibration Isolator 2
6 3062483 Magnetic Switch Bracket 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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ST138502 Starting Motor
Starting Motor
Manufacturer: Delco branded
for Cummins
Model: 39 MT HD
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Voltage: 24
Rotation: Right Hand
Solenoid Angle (degrees):
322.5
Length: 360mm (14.17 in.)
Power Supply: Electric
Starter Location: Engine
Right
1 2871252 Starting Motor 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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PH180701 Engine Control Module
Engine Control Module
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Comment: API
ECM Version: CM570
Module Location (mm): Upper
Left Side Frnt
Ambient Air Pressure Sensor
Included: Yes
Yes
Intake Manifold Temp Sensor
Manufact: Kaylico
Application: Genset
Air Compressor Compatible:
No
OEM Connection: 16 Pin Round
Deutch and 3 Pin J1939
2 3161910 Dataplate 1
3408504 Electronic Control Module 1
3 3408501 Electronic Control Module 1
3409000 Bootloader Data 1
3681484 NonVolatile Memory Data 1
4 3680284 Electronic Control Module Gasket 1
5 3681059 Cooler Plate 1
8 4026680 Wiring Brace 1
9 4059191 Customer Accessory Bracket 1
11 4010519 ORing Seal 1
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12 4921475 Pressure Temperature Sensor 1 Oil.
11 4010519 ORing Seal 1
13 4010600 ORing Seal 1
14 4921600 Position Sensor 1
4905146 1
11 4010519 ORing Seal 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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WR171202 Electronic Control Module Wiring Harness
Etr Cnt Mdl Wrg Harness
Engine Family: QSX15
Engine Control Module: API
ECM Version: CM570
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OEM Connection: 16 Pin ECM
Connection 3 Pin J1939
Datalink 9 Pin Service
Connection
Application: Power
Generation
Control Panel Connection
Included
1 3076301 Wire Tie Clamp 6
2 3106203 Wiring Harness 1
3 3412893 Protective Cover 1
5 69465 Clip 1
4985382 1
6 3036460 Spring Washer 1
7 3681386 Studded Hexagon Cap Screw 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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SD104703 Coolant Level Sensor
Coolant Level Sensor
Supplied in kits for customer
mounting
Includes 4292mm (169 ") long
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wiring harness.
1 3171090 Wiring Harness 1
2 4903489 Coolant Level Switch 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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LF121005 Full Flow Oil Filter
Full Flow Oil Filter
One Combo Spinon Element
Mounted to the Lube Cooler
Filter Model: LF9000
Capacity: 3.8 l (One US
Gallon)
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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FF125401 Fuel Filter
Fuel Filter
Water in Fuel Sensor: Yes
Fuel Filter Type: Water
Separator with Drain (FS1040)
Fuel Filter Mounting: Fuel
Pump Mounted
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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1 64998 C Plain Hose 1
2 107460 Clip 4
3 3102738 Crankcase Breather 1
4 3102743 Socket Head Cap Screw 4
6 3102800 Oil Seal 1
3103416 Seal Retainer 1
7 3042401 Grommet Seal 1
8 3047134 Breather Tube 1
9 3102893 Seal Retainer 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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FP10245 Fuel Pump Mounting
Fuel Pump
Fuel Pump Mounting
Customer Bracket Compatible:
Yes
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M10 Stud on IFSM Bottom
Right Corner: No
2 3883397 Studded Hexagon Cap Screw 1
3 3896408 Hexagon Flange Head Cap Screw 2
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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FP1106516 Fuel Pump
Fuel Pump
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Fuel Filter: Fuel Pump
Mounted
Fuel Solenoid: 12 or 24 Volt,
Single Post
Inlet Fitting Size: #10
Outlet Fitting Size: #10
Seat: 45 Degrees
Drainline Check Valve
Fitting: With
Priming Pump: 24 Volt
Electric
Used with API Engine Control
System
4025634 Filter Housing 1
4076588 Filter Housing 1
1 3678846 ORing Seal 1
2 4076589 Filter Housing 1
1 3678846 ORing Seal 1
3 4076591 Filter Screen 1
4 4965689 Fuel Control Housing Gasket 1
4077088 Fuel Control Module 1
5 70700 Compression Spring 1
6 100099 Rectangular Ring Seal 2
7 129768 Valve Spring 1
8 129839 ShutOff Valve Shield 1
9 129888 Rectangular Ring Seal 2
10 139988 Rectangular Ring Seal 2
11 151900 Rectangular Ring Seal 2
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12 160514 Plain Washer 2 1 11/16 in.
13 196057 Valve Disc 1
14 202897 Fuel Pump Damper Diaphragm 2
15 3014575 Fuel Pump Filter Cap 1
16 3015521 Ball 1
17 3021123 ORing Seal 1
3042619 Coupling Nipple 2
19 3037537 ORing Seal 1
20 3042620 Coupling Nipple 1
21 3090769 Filter Screen 1
24 3330651 Fuel Pump Damper Cover 2
25 3330652 Fuel Pump Damper Body 2
26 3330719 Thrust Bearing Plate 1
27 3330720 Idler Shaft 1
28 3331275 Shaft Retainer 1
3348322 Pressure Regulator Valve 1
29 3348323 Pressure Regulator Valve 1
30 4062369 ORing Seal 1
31 3867640 ORing Seal 1
3867093 Idler Gear 1
33 3330639 Bushing 1
34 3867094 Idler Gear 1
35 3867481 ORing Seal 1
4001926 Pressure Regulator Valve 1
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37 3330478 ORing Seal 1
38 3867641 ORing Seal 1
39 4001925 Pressure Regulator Valve 1
4010077 Check Valve 2
41 4010078 Check Valve 1
4010315 Check Valve 1
42 3679139 ORing Seal 1
43 4010316 Check Valve 1
45 4984297 Fuel Control Housing 1
4076593 Check Valve 1
47 4076594 Check Valve 1
48 4076599 Orifice Plug 1
49 4077141 Identification Tag 1
50 4088274 Actuator Disc 1
51 4088450 Hexagon Flange Head Cap Screw 4
4088806 Threaded Plug 6
53 4088802 Threaded Plug 1
4088807 Threaded Plug 3
55 4088803 Threaded Plug 1
6 100099 Rectangular Ring Seal 1
10 139988 Rectangular Ring Seal 1
11 151900 Rectangular Ring Seal 1
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14 202897 Fuel Pump Damper Diaphragm 1
24 3330651 Fuel Pump Damper Cover 1
25 3330652 Fuel Pump Damper Body 1
57 4088863 Actuator Housing 1
58 4902789 Actuator Gasket 4
62 4010519 ORing Seal 1
63 4935095 Fuel Transfer Pump 1
64 2872195 Support Gasket 1
65 4954473 Fuel Pump Gasket 1
4975411 Rectangular Ring Seal 2
4025255 Kit , Ifsm Service / Repair 1
105375 Nameplate 1
129888 Rectangular Ring Seal 2
151900 Rectangular Ring Seal 2
3021123 ORing Seal 1
3037537 ORing Seal 2
3042543 ORing Seal 1
3044297 ORing Seal 13
3045986 ORing Seal 4
3084539 ORing Seal 1
3089392 ORing Seal 1
3330202 ORing Seal 3
3330478 ORing Seal 1
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3347832 Grommet Seal 4
3348703 ORing Seal 1
3678846 ORing Seal 2
3679139 ORing Seal 1
3867481 ORing Seal 1
3867640 ORing Seal 1
3867641 ORing Seal 1
3922794 ORing Seal 2
4062005 Support Gasket 1
4076585 Cover Plate 1
4076586 Fuel Pump Gasket 1
4076587 Fuel Control Housing Gasket 1
4076597 Fuel Control Housing 1
4024808 Fuel Solenoid Kit
9 129888 Rectangular Ring Seal 2
58 4902789 Actuator Gasket 1
58 4902789 Actuator Gasket 1
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66 4954670 Pan Head Cap Screw 3 M6 X 1.00
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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FF125401 Fuel Filter
Fuel Filter
Water in Fuel Sensor: Yes
Fuel Filter Type: Water
Separator with Drain (FS1040)
Fuel Filter Mounting: Fuel
Pump Mounted
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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LC172911 Engine Oil Cooler
Engine Oil Cooler
Plate type oil cooler located
on exhaust side of the
engine. Thermostat
controlled oil flow, with
pressure relief valve.
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Utilizes two oil cooler.
This option provides studded
cap screws for mounting OEM
supplied items. Six studded
screws are located in the oil
cooler mounting holes.
OEM mounted items should be
flush with the outboard screw
hexagon face. The maximum
weight attached to each
capscrew should not exceed 11
N (2.5 lbf).
2 3417474 Captive Washer Cap Screw 15
3 3681927 Studded Captive Washer Screw 5
4965904 Oil Filter Cooler Head 1
3090400 Male Union 1
4 3090419 Male Union 1
5 3679139 ORing Seal 1
6 3922794 ORing Seal 1
7 3411881 Retaining Ring 1
3679880 Threaded Plug 1
12 3089025 ORing Seal 1
13 3679881 Threaded Plug 1
14 3820320 Bypass Valve Plunger 1
15 3882586 Compression Spring 1
16 4952629 Thermostat 1
4952760 Threaded Plug 1
18 4952759 Threaded Plug 1
19 4965483 Twelve Point Cap Screw 4
20 4965484 Mounting Spacer 4
21 4965487 Cooler Core 1
22 3681508 Filter Head Insert 1
23 4965895 Oil Filter Cooler Head 1
24 4973532 Oil Cooler Core Gasket 2
4955831 Oil Cooler Kit
4965483 Twelve Point Cap Screw 4
4965484 Mounting Spacer 4
4965487 Cooler Core 1
4973532 Oil Cooler Core Gasket 2
4955829 Oil Cooler Gasket Kit
4965483 Twelve Point Cap Screw 4
4965484 Mounting Spacer 4
4966084 ORing Seal 2
4973532 Oil Cooler Core Gasket 2
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1 64998 C Plain Hose 1
2 107460 Clip 4
3 3102738 Crankcase Breather 1
4 3102743 Socket Head Cap Screw 4
6 3102800 Oil Seal 1
3103416 Seal Retainer 1
7 3042401 Grommet Seal 1
8 3047134 Breather Tube 1
9 3102893 Seal Retainer 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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LP170905 Lubricating Oil Pump
Lube Oil Pump
Gallons Per Minute: 37.0 at
1100 RPM
Aluminum Housing
1 4026691 Lubricating Oil Pump 1
3800751 Shims 1
Only one shim part number
required. Shims are
determined by lube pump to
block stack up.
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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OP149306 Oil Pan
Oil Pan
Sump Location: Full Sump
Material: Cast Aluminum
High Oil Pan Capacity: 83.3 L
(22.0 Gal)
Low Oil Pan Capacity: 75.7 L
(20.0 Gal)
Engine Capacity: 90.8 L
(24 Gal)
Angularity Limits:
45 Degrees Front Down
45 Degrees Rear Down
45 Degrees Fuel Pump Down
45 Degrees Exhaust Down
Drain Location (M27 x 2
Straight Thread O Ring):
Side
See BR Option for Additional
Angularity Restrictions
3103453 Pan , Oil Top Level Assembly 1
1 3678845 Threaded Plug 1
2 3678846 ORing Seal 1
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3680534 Threaded Plug 5
5 3680533 Threaded Plug 1
6 3680894 Oil Pan 1
7 3678756 ORing Seal 1
8 3679714 Oil Suction Connection 1
11 4026684 Oil Pan Gasket 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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OB139706 Oil Filler Arrangement
Oil Filler Arrangement
Oil Fill Supplier: Cummins
Oil Fill Location: Left Side
Back of Gear Housing
Fill Tube C/L from FFOB:
31mm (1.22 in.)
Fill Tube Vertical Position
from C/L of Crank: 224mm
(8.82 in.)
Fill Tube Position Horizontal
from Engine C/L: 166mm
(6.54 in.)
Addition Information: For Use
Without Air Compressor or
Hydraulic Drive
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3100846 Oil Fill Assembly 1
1 107981 Filler Cap 1
2 3681726 Oil Filler Tube 1
3 3680371 Cover Plate 1
4 3104119 Cover Plate Gasket 1
5 3202179 ORing Seal 1
7 3903463 Access Hole Cover 1
8 4962609 Rectangular Ring Seal 1
10 3892253 Instruction Tag 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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LG108801 Oil Level Gauge
Oil Level Gauge (Long)
For use with full sump oil
pan. Gauge located on intake
side of engine to the rear.
Sump capacity:
83.3 L (22 Gallons) High
72.0 L (19 Gallons) Low
Power Angle: 0 Degree
4 4026589 Clip 1
5 4026798 Mounting Spacer 1
4026893 Dipstick 1
6 4026888 Dipstick 1
7 4920408 Grommet 1
8 4059199 Oil Gauge Tube 1
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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VC107205 Valve Cover
Valve Cover
Material: Plastic
Oil Filler: No
Unique Characteristics:
Without Gasket Groove
Use with CarrierType Gasket
3687085 Valve Cover 1
1 3104392 Valve Cover Gasket 1
2 3687082 Valve Cover 1
3 3104388 Vibration Isolator 8
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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LF121005 Full Flow Oil Filter
Full Flow Oil Filter
One Combo Spinon Element
Mounted to the Lube Cooler
Filter Model: LF9000
Capacity: 3.8 l (One US
Gallon)
© 2017 Cummins Inc., Box 3005, Columbus, IN 472023005 U.S.A.
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