Input Echo

CAESAR II 2019 Ver.11.00.00.
4800, (Build 190424) Date: MAR 28, 2021 Time: 19:49

Job Name: 4841-GPG-SS2-1190 SUPPORT GIMBAL A3
Licensed To: Licensed To: Edit name in <system>\company.txt
Input Echo
Job Description:
PROJECT:MANYAR SMELTER PROJECT
CLIENT :FREEPORT INDONESIA
ANALYST:
NOTES :
PIPE DATA
-----------------------------------------------------------------------------
-----------------------------------------------------------------------------
From 10 To 20 DY= -500.000 mm.
PIPE
Dia= 1,216.000 mm. Wall= 8.000 mm. Cor= 3.0000 mm. Seam= YES
Wl Factor= .850
GENERAL
T1= 700 C T2= 20 C T3= 20 C P1= 5.0000 KPa P2= .0000 KPa
P3= -5.0000 KPa Mat= (384)A240 304H E= 195,233,392 KPa
EH1= 140,000,000 KPa EH2= 195,300,048 KPa EH3= 195,300,048 KPa
v = .300 Pipe Den= .0077500 kg./cu.cm. Fluid Den= .0000000 kg./cu.cm.
Refract. Thk= .000 mm. Refract. Den= .0000000 kg./cu.cm.
Insul Thk= 150.000 mm. Insul Den= .0001280 kg./cu.cm. Clad Thk= .600 mm.
Clad Den= .0077500 kg./cu.cm.
RESTRAINTS
Node 10 Guide K= 100,000 N./cm. Gap= 3.000 mm. Mu = .30
Node 10 +LIM Mu = .30
UNIFORM LOAD
Vector1 in G-s X1 Dir = .95 g's Y1 Dir = .00 g's Z1 Dir = .00 g's
Vector3 in G-s X3 Dir = .00 g's Y3 Dir = -.95 g's Z3 Dir = .00 g's
Vector4 in F/L X4 Dir = .00 N./cm. Y4 Dir = .00 N./cm.
Z4 Dir = .00 N./cm. Vector5 in F/L X5 Dir = .00 N./cm.
Y5 Dir = .00 N./cm. Z5 Dir = .00 N./cm. Vector6 in F/L
X6 Dir = .00 N./cm. Y6 Dir = .00 N./cm. Z6 Dir = .00 N./cm.
WIND
Wind Shape= .700
ALLOWABLE STRESSES
B31.3 (2016) Cycle Max Switch = ON Sc= 138,000 KPa
Sh1= 32,900 KPa Sh2= 138,000 KPa Sh3= 138,000 KPa Sh4= 138,000 KPa
Sh9= 138,000 KPa Sy= 205,000 KPa Fatigue Curve (1)= 10 Cycles
->7997918.00 KPa (2)= 100 Cycles ->2826850.25 KPa (3)= 1,000 Cycles
->1144529.62 KPa (4)= 10,000 Cycles ->524,001.53 KPa
(5)= 100,000 Cycles ->275,790.28 KPa (6)= 500,000 Cycles
->186,158.44 KPa (7)= 1,000,000 Cycles ->172,368.92 KPa
Sun Mar 28 20:01:14 2021 Page 1

CAESAR II 2019 Ver.11.00.00.4800, (Build 190424) Date: MAR 28, 2021 Time: 19:49
Input Echo
-----------------------------------------------------------------------------
From 20 To 30 DY= -3,316.860 mm.
PIPE
Dia= 1,216.000 mm. Wall= 8.000 mm.
Insul Thk= 150.000 mm.
RESTRAINTS
Node 30 Guide Gap= 3.000 mm. Mu = .30
Node 30 +Z Gap= .000 mm. Mu = .30
Node 30 -Z K= 1,000 N./cm. Gap= .000 mm. Mu = .30
-----------------------------------------------------------------------------
From 30 To 40 DY= -5,769.000 mm.
PIPE
Dia= 1,216.000 mm. Wall= 8.000 mm.
GENERAL
Insul Thk= 150.000 mm. Insul Den= .0001280 kg./cu.cm.
RESTRAINTS
Node 40 +Z Gap= .000 mm. Mu = .30
Node 40 -Z K= 1,000 N./cm. Gap= .000 mm. Mu = .30
UNIFORM LOAD
WIND
Wind Shape= .700
ALLOWABLE STRESSES
B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 40 To 50 DY= -200.000 mm.
PIPE
Dia= 1,216.000 mm. Wall= 8.000 mm.
GENERAL
UNIFORM LOAD
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Input Echo
WIND
Wind Shape= .700
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 50 To 60 DY= -610.000 mm. DZ= -100.000 mm.
PIPE
Dia= 1,238.000 mm. Wall= 19.000 mm.
GENERAL
Refract. Den= .0000000 kg./cu.cm. Insul Thk= 150.000 mm.
Insul Den= .0001280 kg./cu.cm.
UNIFORM LOAD
WIND
Wind Shape= .700
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
REDUCER
Diam2= 1,038.000 mm. Wall2= 19.000 mm. Angle= 30.00
-----------------------------------------------------------------------------
From 60 To 70 DY= -222.500 mm.
PIPE
Dia= 1,012.000 mm. Wall= 8.000 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C Insul Thk= 150.000 mm.
Clad Thk= .600 mm.
RIGID Weight= 2,275.92 N.
UNIFORM LOAD
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Input Echo
PIPE DATA
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 70 To 80 DY= -445.000 mm.
PIPE
Dia= 1,012.000 mm. Wall= 8.000 mm.
GENERAL
EXPANSION JOINT
Axial K= 882 N./cm. Trans K= 100,000,000 N./cm. Bend K= 219 N.m./deg
Tors K= 100,000,000 N.m./deg Eff Dia= .000 mm.
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 80 To 90 DY= -222.500 mm.
PIPE
Dia= 1,012.000 mm. Wall= 8.000 mm.
GENERAL
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 90 To 100 DY= -1,600.000 mm.
PIPE
Dia= 1,060.000 mm. Wall= 30.000 mm. Element Name= MITER
GENERAL
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Input Echo
BEND at "TO" end
Radius= 1,500.000 mm. (user) Bend Angle= 90.000 Angle/Node @1= 45.00 99
Angle/Node @2= .00 97 Angle/Node @3= 60.00 98 Miters= 3
Ftg Thk= 30.000 mm. User K-factor= 1.000 Seam= YES Wl Factor= .850
RESTRAINTS
Node 90 +Z Gap= .000 mm. Mu = .30
UNIFORM LOAD
WIND
Wind Shape= .700
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 100 To 110 DZ= 1,700.000 mm.
PIPE
Dia= 1,060.000 mm. Wall= 30.000 mm.
GENERAL
T1= 700 C Insul Thk= 150.000 mm.
UNIFORM LOAD
WIND
Wind Shape= .700
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 110 To 120 DZ= 8,916.900 mm.
PIPE
Dia= 1,016.000 mm. Wall= 8.000 mm.
Sun Mar 28 20:01:14 2021 Page 5

Input Echo
GENERAL
RESTRAINTS
UNIFORM LOAD
WIND
Wind Shape= .700
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 120 To 130 DZ= 500.000 mm.
PIPE
Dia= 1,016.000 mm. Wall= 8.000 mm.
GENERAL
UNIFORM LOAD
PIPE DATA
WIND
Wind Shape= .700
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 130 To 140 DZ= 222.500 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C
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Input Echo
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 140 To 150 DZ= 445.000 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C
EXPANSION JOINT
Axial K= 882 N./cm. Trans K= 11,854 N./cm. Bend K= 219 N.m./deg
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 150 To 160 DZ= 222.500 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
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Input Echo
From 160 To 170 DZ= 500.000 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C
UNIFORM LOAD
WIND
Wind Shape= .700
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 170 To 180 DZ= 7,670.998 mm.
PIPE
Dia= 1,016.000 mm. Wall= 8.000 mm.
GENERAL
RESTRAINTS
Node 170 Guide Mu = .30
Node 180 X Gap= 2.000 mm. Mu = .30 Dir Vec=956.0320 ******** .0000
Node 170 +LIM Mu = .30
-----------------------------------------------------------------------------
From 180 To 190 DZ= 500.000 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C
-----------------------------------------------------------------------------
From 190 To 200 DZ= 222.500 mm.
PIPE
Dia= 1,016.000 mm. Wall= 8.000 mm.
GENERAL
RIGID Weight= 981.00 N.
UNIFORM LOAD
Sun Mar 28 20:01:14 2021 Page 8

Input Echo
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 200 To 210 DZ= 222.500 mm.
PIPE
Dia= 1,016.000 mm. Wall= 8.000 mm.
GENERAL
RESTRAINTS
Node 210 Z Cnode 240
Node 210 X Cnode 240
Node 210 Y Cnode 240
UNIFORM LOAD
WIND
Wind Shape= .700
PIPE DATA
-----------------------------------------------------------------------------
From 200 To 220 DZ= 445.000 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C
EXPANSION JOINT
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 220 To 230 DZ= 222.500 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C
Sun Mar 28 20:01:14 2021 Page 9

Input Echo
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 240 To 220 DZ= 222.500 mm.
GENERAL
T1= 21 C T2= 21 C T3= 21 C
RESTRAINTS
Node 240 RZ Cnode 210
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 230 To 250 DZ= 1,600.000 mm.
PIPE
GENERAL
BEND at "TO" end
Angle/Node @2= .00 248 Miters= 3 Ftg Thk= 30.000 mm.
User K-factor= 1.000 Seam= YES Wl Factor= .850
UNIFORM LOAD
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Input Echo
WIND
Wind Shape= .700
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 250 To 260 DX= 1,405.704 mm. DY= -956.032 mm.
GENERAL
T1= 700 C
UNIFORM LOAD
WIND
Wind Shape= .700
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 260 To 270 DX= 1,349.326 mm. DY= -917.689 mm.
PIPE
Dia= 1,016.000 mm. Wall= 8.000 mm.
GENERAL
RESTRAINTS
Node 260 Guide Gap= .000 mm. Mu = .30
Node 260 +Z Gap= .000 mm. Mu = .30
UNIFORM LOAD
WIND
Wind Shape= .700
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Input Echo
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 270 To 280 DX= 264.603 mm. DY= -179.959 mm.
FLANGES
Location= From Method= Peq Class/Grade= ASME-1996-75-1.1
G/C= 1,000.000 mm. T/P table ( 1)= 37.8 C -> 965.3 KPa ( 2)= 93.3 C
-> 896.3 KPa ( 3)= 148.9 C -> 792.9 KPa ( 4)= 204.4 C -> 689.5 KPa
( 5)= 260.0 C -> 586.1 KPa ( 6)= 315.6 C -> 482.6 KPa
( 7)= 343.3 C -> 413.7 KPa
PIPE DATA
-----------------------------------------------------------------------------
From 280 To 290 DX= 413.442 mm. DY= -281.186 mm.
RESTRAINTS
Node 290 Guide Gap= .000 mm. Mu = .30
Node 290 +Z Mu = .30
-----------------------------------------------------------------------------
From 290 To 300 DX= 1,405.704 mm. DY= -956.032 mm.
PIPE
GENERAL
BEND at "TO" end
UNIFORM LOAD
WIND
Wind Shape= .700
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
-----------------------------------------------------------------------------
From 300 To 310 DZ= -1,600.000 mm.
PIPE
Dia= 1,060.000 mm. Wall= 19.000 mm.
GENERAL
Sun Mar 28 20:01:14 2021 Page 12

Input Echo
T1= 700 C Mat= (384)A240 304H E= 195,233,392 KPa EH1= 140,000,000 KPa
EH8= 195,233,392 KPa EH9= 195,233,392 KPa v = .300
Pipe Den= .0077500 kg./cu.cm. Refract. Thk= .000 mm.
Refract. Den= .0000000 kg./cu.cm. Insul Thk= 150.000 mm.
Insul Den= .0001280 kg./cu.cm. Clad Thk= .600 mm.
UNIFORM LOAD
WIND
Wind Shape= .700
ALLOWABLE STRESSES
->1144529.62 KPa (4)= 10,000 Cycles ->524,001.53 KPa
->186,158.44 KPa (7)= 1,000,000 Cycles ->172,368.92 KPa
-----------------------------------------------------------------------------
From 310 To 320 DZ= -222.500 mm.
PIPE
Dia= 1,016.000 mm. Wall= 8.000 mm. Element Name= Flanged Valve
GENERAL
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 320 To 330 DZ= -222.500 mm.
GENERAL
T1= 21 C T2= 21 C T3= 21 C
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Input Echo
RESTRAINTS
Node 330 Z Cnode 360
Node 330 X Cnode 360
Node 330 Y Cnode 360
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 320 To 340 DZ= -445.000 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C
EXPANSION JOINT
Tors K= 0.0 N.m./deg Eff Dia= .000 mm.
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 340 To 350 DZ= -222.500 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C
UNIFORM LOAD
Sun Mar 28 20:01:14 2021 Page 14

Input Echo
WIND
PIPE DATA
Wind Shape= .700
-----------------------------------------------------------------------------
From 360 To 340 DZ= -222.500 mm.
GENERAL
T1= 21 C T2= 21 C T3= 21 C
RESTRAINTS
Node 360 RZ Cnode 330
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 350 To 370 DZ= -100.000 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C
UNIFORM LOAD
WIND
Wind Shape= .700
-----------------------------------------------------------------------------
From 370 To 380 DZ= -500.000 mm.
GENERAL
T1= 700 C T2= 20 C T3= 20 C Mat= (384)A240 304H E= 195,233,392 KPa
v = .300 Pipe Den= .0077500 kg./cu.cm.
RESTRAINTS
Node 380 ANC
Sun Mar 28 20:01:14 2021 Page 15

Input Echo
UNIFORM LOAD
WIND
Wind Shape= .700
ALLOWABLE STRESSES
->1144529.62 KPa (4)= 10,000 Cycles ->524,001.53 KPa
->186,158.44 KPa (7)= 1,000,000 Cycles ->172,368.92 KPa
-----------------------------------------------------------------------------
From 390 To 98 DZ= 1,200.000 mm.
PIPE
Dia= 508.000 mm. Wall= 38.100 mm.
GENERAL
Mat= (384)A240 304H E= 195,233,392 KPa EH1= 140,000,000 KPa
EH8= 195,233,392 KPa EH9= 195,233,392 KPa v = .300
Pipe Den= .0077500 kg./cu.cm. Insul Thk= 150.000 mm.
RESTRAINTS
Node 390 ANC
ALLOWABLE STRESSES
Sh9= 138,000 KPa Sy= 205,000 KPa
MATERIAL Changes:
10 20
Mat= (384)A240 304H E= 195,233,392 KPa v = .300

Density= .0077 kg./cu.cm.
300 310
Mat= (384)A240 304H E= 195,233,392 KPa v = .300

370 380
Sun Mar 28 20:01:15 2021 Page 16

Input Echo
Mat= (384)A240 304H E= 195,233,392 KPa v = .300

390 98
Mat= (384)A240 304H E= 195,233,392 KPa v = .300

ALLOWABLE STRESS Changes

10 20

->1144529.62 KPa (4)= 10,000 Cycles ->524,001.53 KPa
->186,158.44 KPa (7)= 1,000,000 Cycles ->172,368.92 KPa
30 40

Sh9= 138,000 KPa Sy= 205,000 KPa
40 50

Sh9= 138,000 KPa Sy= 205,000 KPa
50 60

Sh9= 138,000 KPa Sy= 205,000 KPa
90 100

Sh9= 138,000 KPa Sy= 205,000 KPa
100 110

Sun Mar 28 20:01:15 2021 Page 17

Input Echo
Sh9= 138,000 KPa Sy= 205,000 KPa
110 120

Sh9= 138,000 KPa Sy= 205,000 KPa
120 130

Sh9= 138,000 KPa Sy= 205,000 KPa
160 170

Sh9= 138,000 KPa Sy= 205,000 KPa
230 250

Sh9= 138,000 KPa Sy= 205,000 KPa
250 260

Sh9= 138,000 KPa Sy= 205,000 KPa
260 270

Sh9= 138,000 KPa Sy= 205,000 KPa
290 300

Sh9= 138,000 KPa Sy= 205,000 KPa
300 310
Sun Mar 28 20:01:15 2021 Page 18

Input Echo
->1144529.62 KPa (4)= 10,000 Cycles ->524,001.53 KPa
->186,158.44 KPa (7)= 1,000,000 Cycles ->172,368.92 KPa
370 380

->1144529.62 KPa (4)= 10,000 Cycles ->524,001.53 KPa
->186,158.44 KPa (7)= 1,000,000 Cycles ->172,368.92 KPa
390 98

Sh9= 138,000 KPa Sy= 205,000 KPa
BEND ELEMENTS
90 100
Angle/Node @2= .00 97 Angle/Node @3= 60.00 98 Miters= 3
Ftg Thk= 30.000 mm. User K-factor= 1.000 Seam= YES Wl Factor= .850
230 250
290 300
RIGIDS
60 70
Weight= 2,275.92 N.Type=Unspecified
Sun Mar 28 20:01:15 2021 Page 19

Input Echo
80 90

130 140

150 160

190 200
Weight= 981.00 N.Type=Unspecified

200 210

220 230

240 220

270 280

310 320

320 330

340 350

360 340
Expansion Joint Stiffness and Effective Diameter Data

70 80
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Input Echo
Axial K= 882 N./cm. Trans K= 100,000,000 N./cm. Bend K= 219 N.m./deg
140 150

200 220

320 340

Tors K= 0.0 N.m./deg Eff Dia= .000 mm.
REDUCERS
50 60
Diam2= 1,038.000 mm. Wall2= 19.000 mm. Angle= 30.00
RESTRAINTS
10 20
RESTRAINTS
Node 10 Type Guide STIF1= 100,000 N./cm.

Len/GAP/STIF2 = 3.00 mm. MU/YIELD/FORCE = .30
Dir Vec= .000 .000 .000
Node 10 Type +LIM MU/YIELD/FORCE = .30
Dir Vec= .000 .000 .000
20 30
RESTRAINTS
Node 30 Type Guide Len/GAP/STIF2 = 3.00 mm.

MU/YIELD/FORCE = .30 Dir Vec= .000 .000 .000
Node 30 Type +Z Len/GAP/STIF2 = .00 mm.
MU/YIELD/FORCE = .30 Dir Vec= .000 .000 1.000
Node 30 Type -Z STIF1= 1,000 N./cm.
Len/GAP/STIF2 = .00 mm. MU/YIELD/FORCE = .30
Dir Vec= .000 .000 1.000
30 40
Sun Mar 28 20:01:15 2021 Page 21

Input Echo
RESTRAINTS

Node 40 Type -Z STIF1= 1,000 N./cm.
Len/GAP/STIF2 = .00 mm. MU/YIELD/FORCE = .30
Dir Vec= .000 .000 1.000
90 100
RESTRAINTS

110 120
RESTRAINTS

170 180
RESTRAINTS
Node 170 Type Guide MU/YIELD/FORCE = .30

Dir Vec= .000 .000 .000
Node 180 Type X Len/GAP/STIF2 = 2.00 mm.
MU/YIELD/FORCE = .30 Dir Vec= 956.032 ******* .000
Node 170 Type +LIM MU/YIELD/FORCE = .30
Dir Vec= .000 .000 .000
200 210
RESTRAINTS
Node 210 Type Z Cnode 240 Dir Vec= .000 .000

1.000
Node 210 Type X Cnode 240 Dir Vec= 1.000 .000
.000
Node 210 Type Y Cnode 240 Dir Vec= .000 -1.000
.000
240 220
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Input Echo
RESTRAINTS
Node 240 Type RZ Cnode 210 Dir Vec= .000 .000

1.000
260 270
RESTRAINTS
Node 260 Type Guide Len/GAP/STIF2 = .00 mm.

280 290
RESTRAINTS
Node 290 Type Guide Len/GAP/STIF2 = .00 mm.

Node 290 Type +Z MU/YIELD/FORCE = .30
Dir Vec= .000 .000 1.000
320 330
RESTRAINTS
Node 330 Type Z Cnode 360 Dir Vec= .000 .000

1.000
Node 330 Type X Cnode 360 Dir Vec= 1.000 .000
.000
Node 330 Type Y Cnode 360 Dir Vec= .000 -1.000
.000
360 340
RESTRAINTS
Node 360 Type RZ Cnode 330 Dir Vec= .000 .000

1.000
370 380
RESTRAINTS
Node 380 Type ANC Dir Vec= .000 .000 .000
390 98
Sun Mar 28 20:01:15 2021 Page 23

Input Echo
RESTRAINTS
Node 390 Type ANC Dir Vec= .000 .000 .000
FLANGES
270 280
Location= From Method= Peq Class/Grade= ASME-1996-75-1.1

G/C= 1,000.000 mm. T/P table ( 1)= 37.8 C -> 965.3 KPa ( 2)= 93.3 C
-> 896.3 KPa ( 3)= 148.9 C -> 792.9 KPa ( 4)= 204.4 C -> 689.5 KPa
( 5)= 260.0 C -> 586.1 KPa ( 6)= 315.6 C -> 482.6 KPa
( 7)= 343.3 C -> 413.7 KPa
UNIFORM LOAD Changes

10 20
Vector1 in G-s
X1 Dir = .95 g's Y1 Dir = .00 g's Z1 Dir = .00 g's
Vector2 in G-s
Vector3 in G-s
X3 Dir = .00 g's Y3 Dir = -.95 g's Z3 Dir = .00 g's
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
30 40
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Sun Mar 28 20:01:15 2021 Page 24

Input Echo
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
40 50
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
50 60
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
60 70
Vector1 in G-s
Vector2 in G-s
Sun Mar 28 20:01:15 2021 Page 25

Input Echo
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
70 80
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
80 90
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Sun Mar 28 20:01:15 2021 Page 26

Input Echo
Vector9 in F/L

90 100
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
100 110
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
110 120
Vector1 in G-s
Vector2 in G-s
Sun Mar 28 20:01:15 2021 Page 27

Input Echo
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
120 130
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
130 140
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
Sun Mar 28 20:01:15 2021 Page 28

Input Echo
140 150
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
150 160
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L

160 170
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Sun Mar 28 20:01:15 2021 Page 29

Input Echo
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
190 200
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
200 210
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
Sun Mar 28 20:01:15 2021 Page 30

Input Echo
200 220
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
220 230
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
240 220
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Sun Mar 28 20:01:15 2021 Page 31

Input Echo
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
230 250
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L

250 260
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
260 270
Sun Mar 28 20:01:15 2021 Page 32

Input Echo
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
290 300
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
300 310
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Sun Mar 28 20:01:15 2021 Page 33

Input Echo
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
310 320
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
320 330
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
320 340
Vector1 in G-s
Vector2 in G-s
Sun Mar 28 20:01:15 2021 Page 34

Input Echo
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L

340 350
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
360 340
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Sun Mar 28 20:01:15 2021 Page 35

Input Echo
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
350 370
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
370 380
Vector1 in G-s
Vector2 in G-s
Vector3 in G-s
Vector4 in F/L
Vector5 in F/L
Vector6 in F/L
Vector7 in F/L
Vector8 in F/L
Vector9 in F/L
WIND/WAVE
10 20
Sun Mar 28 20:01:15 2021 Page 36

Input Echo
WIND Wind Shape= .700
30 40

40 50

50 60

60 70

70 80

80 90

90 100

100 110

110 120

120 130

130 140

140 150

150 160

160 170
Sun Mar 28 20:01:15 2021 Page 37

Input Echo

190 200

200 210

200 220

220 230

240 220

230 250

250 260

260 270

290 300

300 310

310 320

320 330

320 340

340 350
Sun Mar 28 20:01:15 2021 Page 38

Input Echo

360 340

350 370

370 380
INPUT UNITS USED...
UNITS= SI (m NOM/SCH INPUT= ON

LENGTH inches x 25.400 = mm.
FORCE pounds x 4.448 = N.
MASS(dynamics) pounds x 0.454 = Kg.
MOMENTS(INPUT) inch-pounds x 0.113 = N.m.
MOMENTS(OUTPUT) inch-pounds x 0.113 = N.m.
STRESS lbs./sq.in. x 6.895 = KPa
TEMP. SCALE degrees F. x 0.556 = C
PRESSURE psig x 6.895 = KPa
ELASTIC MODULUS lbs./sq.in. x 6.895 = KPa
PIPE DENSITY lbs./cu.in. x 0.028 = kg./cu.cm.
INSULATION DENS. lbs./cu.in. x 0.028 = kg./cu.cm.
FLUID DENSITY lbs./cu.in. x 0.028 = kg./cu.cm.
TRANSL. STIF lbs./in. x 1.751 = N./cm.
ROTATIONAL STIF in.lb./deg. x 0.113 = N.m./deg
UNIFORM LOAD lb./in. x 1.751 = N./cm.
G LOAD g's x 1.000 = g's
WIND LOAD lbs./sq.in. x 6.895 = KPa
ELEVATION inches x 0.025 = m.
COMPOUND LENGTH inches x 25.400 = mm.
DIAMETER inches x 25.400 = mm.
WALL THICKNESS inches x 25.400 = mm.
SETUP FILE PARAMETERS

------------------------------------------------------------------------------
CONNECT GEOMETRY THRU CNODES = YES
MIN ALLOWED BEND ANGLE = 5.00000
MAX ALLOWED BEND ANGLE = 95.0000
BEND LENGTH ATTACHMENT PERCENT = 1.00000
MIN ANGLE TO ADJACENT BEND PT = 5.00000
LOOP CLOSURE TOLERANCE = 25.4000 mm.
THERMAL BOWING HORZ TOLERANCE = 0.100000E-03
AUTO NODE NUMBER INCREMENT= 10.0000
Z AXIS UP= YES
USE PRESSURE STIFFENING = DEFAULT
ALPHA TOLERANCE = 0.500000E-01
RESLD-FORCE = NO
Sun Mar 28 20:01:15 2021 Page 39

Input Echo
HGR DEF RESWGT STIF = 0.175127E+13 N./cm.
DECOMP SNG TOL = 0.100000E+11
BEND AXIAL SHAPE = YES
FRICT STIF = 0.175127E+07 N./cm.
FRICT NORM FORCE VAR = 0.150000
FRICT ANGLE VAR = 15.0000
FRICT SLIDE MULT = 1.00000
ROD TOLERANCE = 1.00000
ROD INC = 2.00000
INCORE NUMERICAL CHECK = NO
OUTCORE NUMERICAL CHECK = NO
DEFAULT TRANS RESTRAINT STIFF= 0.175127E+13 N./cm.
DEFAULT ROT RESTRAINT STIFF= 0.112985E+12 N.m./deg
IGNORE SPRING HANGER STIFFNESS = NO
MISSING MASS ZPA = EXTRACTED
MIN WALL MILL TOLERANCE = 12.5000
WRC-107 VERSION = MAR 79 1B1/2B1
WRC-107 INTERPOLATION = LAST VALUE
DEFAULT AMBIENT TEMPERATURE= 21.1111 C
BOURDON PRESSURE= NONE
COEFFICIENT OF FRICTION (MU) = 0.300000
INCLUDE SPRG STIF IN HGR OPE = NO
INCLUDE INSULATION IN HYDROTEST = NO
REDUCED INTERSECTION = B31.1(POST1980)
USE WRC329 NO
NO REDUCED SIF FOR RFT AND WLT NO
B31.1 REDUCED Z FIX = YES
CLASS 1 BRANCH FLEX NO
ALL STRESS CASES CORRODED = NO
ADD TORSION IN SL STRESS = DEFAULT
ADD F/A IN STRESS = DEFAULT
OCCASIONAL LOAD FACTOR = 0.000000
DEFAULT CODE = B31.3
B31.3 SUS CASE SIF FACTOR = 0.000000
ALLOW USERS BEND SIF = YES
USE SCHNEIDER NO
YIELD CRITERION STRESS = MAX 3D SHEAR
USE PD/4T NO
BASE HOOP STRESS ON ? = ID
EN13480 USE IN OUTPLANE SIFS= NO
LIBERAL EXPANSION ALLOWABLE= YES
B31.3 SEC 319.2.3C SAXIAL= Default
B31.3 WELDING/CONTOUR TEE ISB16.9 FALSE
PRESSURE VARIATION IN EXP CASE= DEFAULT
IMPLEMENT B313 APP-P NO
IMPLEMENT B313 CODE CASE 178 YES
IGNORE B31.1/B31.3 Wc FACTOR= YES
USE FRP SIF = YES
USE FRP FLEX = YES
BS 7159 Pressure Stiffening= Design Strain
FRP Emod (axial) = 0.220632E+08 KPa
FRP Ratio Gmod/Emod (axial) = 0.250000
FRP Ea/Eh*Vh/a = 0.152730
FRP Laminate Type = THREE
FRP Alpha = 21.6000 C
Sun Mar 28 20:01:15 2021 Page 40

Input Echo
FRP Density = 0.166079E-02 kg./cu.cm.
EXCLUDE f2 FROM UKOOA BENDING = NO
EXECUTION CONTROL PARAMETERS
Rigid/ExpJt Print Flag ..... 1.000

Bourdon Option ............. .000
Loop Closure Flag .......... 2.000
Thermal Bowing Delta Temp .. .000 C
Liberal Allowable Flag ..... 1.000
Uniform Load Option ........ .000
Ambient Temperature ........ 21.111 C

Plastic (FRP) Alpha ........ 21.600
Plastic (FRP) GMOD/EMODa ... .250
Plastic (FRP) Laminate Type. 3.000
Eqn Optimizer .............. .000
Node Selection ............. .000
Eqn Ordering ............... .000
Collins .................... .000
Degree Determination ....... .000
User Eqn Control ........... .000
North Direction ............ +Y
COORDINATE REPORT
/--------------------(mm.)----------------------/
NODE X Y Z
10 .000 .000 .000
20 .000 -500.000 .000
30 .000 -3816.860 .000
40 .000 -9585.860 .000
50 .000 -9785.860 .000
60 .000 -10395.860 -100.000
70 .000 -10618.360 -100.000
80 .000 -11063.360 -100.000
90 .000 -11285.860 -100.000
100 .000 -12885.860 -100.000
110 .000 -12885.860 1600.000
120 .000 -12885.860 10516.900
130 .000 -12885.860 11016.900
140 .000 -12885.860 11239.400
150 .000 -12885.860 11684.400
160 .000 -12885.860 11906.900
170 .000 -12885.860 12406.900
180 .000 -12885.860 20077.898
190 .000 -12885.860 20577.898
200 .000 -12885.860 20800.398
210 .000 -12885.860 21022.898
200 .000 -12885.860 20800.398
220 .000 -12885.860 21245.398
230 .000 -12885.860 21467.898
210 .000 -12885.860 21022.898
220 .000 -12885.860 21245.398
Sun Mar 28 20:01:15 2021 Page 41

Input Echo
230 .000 -12885.860 21467.898
250 .000 -12885.860 23067.898
260 1405.704 -13841.893 23067.898
270 2755.030 -14759.582 23067.898
280 3019.633 -14939.541 23067.898
290 3433.075 -15220.727 23067.898
300 4838.779 -16176.759 23067.898
310 4838.779 -16176.759 21467.898
320 4838.779 -16176.759 21245.398
330 4838.779 -16176.759 21022.898
320 4838.779 -16176.759 21245.398
340 4838.779 -16176.759 20800.398
350 4838.779 -16176.759 20577.898
330 4838.779 -16176.759 21022.898
340 4838.779 -16176.759 20800.398
350 4838.779 -16176.759 20577.898
370 4838.779 -16176.759 20477.898
380 4838.779 -16176.759 19977.898
390 .000 -12885.860 -1300.000
100 .000 -12885.860 -100.000
Sun Mar 28 20:01:15 2021 Page 42

Input Echo

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CAESAR II 2019 Ver.11.00.00.

4800, (Build 190424) Date: MAR 28, 2021 Time: 19:49

PROJECT:MANYAR SMELTER PROJECT

CLIENT :FREEPORT INDONESIA

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Mat= (384)A240 304H E= 195,233,392 KPa v = .300

Mat= (384)A240 304H E= 195,233,392 KPa v = .300

Sun Mar 28 20:01:15 2021 Page 16

Mat= (384)A240 304H E= 195,233,392 KPa v = .300

Mat= (384)A240 304H E= 195,233,392 KPa v = .300

ALLOWABLE STRESS Changes

B31.3 (2016) Cycle Max Switch = ON Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

Sun Mar 28 20:01:15 2021 Page 17

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

Sun Mar 28 20:01:15 2021 Page 18

B31.3 (2016) Cycle Max Switch = ON Sc= 138,000 KPa

B31.3 (2016) Cycle Max Switch = --- Sc= 138,000 KPa

Weight= 2,275.92 N.Type=Unspecified

Sun Mar 28 20:01:15 2021 Page 19

Weight= 2,275.92 N.Type=Unspecified

Weight= 1,890.77 N.Type=Unspecified

Weight= 1,890.77 N.Type=Unspecified

Weight= 981.00 N.Type=Unspecified

Weight= 1,294.92 N.Type=Unspecified

Weight= 1,294.92 N.Type=Unspecified

Weight= 981.00 N.Type=Unspecified

Weight= 3,880.80 N.Type=Unspecified

Weight= 981.00 N.Type=Unspecified

Weight= 1,294.92 N.Type=Unspecified

Weight= 981.00 N.Type=Unspecified

Weight= 1,294.92 N.Type=Unspecified

Expansion Joint Stiffness and Effective Diameter Data

Sun Mar 28 20:01:15 2021 Page 20

Axial K= 882 N./cm. Trans K= 11,854 N./cm. Bend K= 219 N.m./deg