Lab # 2 Gear Pump: Objective
Lab # 2 Gear Pump: Objective
Gear pump
OBJECTIVE:
Identify characteristic data and investigate the dependencies of a gear pump.
APPARATUS:
HM 286
PCS
INTRODUCTION:
Gear pumps
Gear pumps belong to the group of positive displacement pumps with a continuous flow.
Two counter-rotating gears transport the medium. The transported medium is between the
housing and the tooth spaces. The pulsation-free flow increases linearly with speed. These
pumps are particularly suitable for the generation of medium-high pressure at low flow rates.
It moves a fluid by repeatedly enclosing a fixed volume using interlocking cogs or gears,
transferring it mechanically using a cyclic pumping action. It delivers a smooth pulse-free
flow proportional to the rotational speed of its gears.
The experimental unit is fitted with sensors for pressure and temperature. The oval wheel
meter is especially used for the accurate flow measurement of viscous liquids. Oval wheel
meters operate on the positive displacement principle with two precise oval gear wheels. The
microprocessor-based measuring technique is well protected in the housing. The measured
page6
values are transmitted directly to a PC via USB where they can be analysed using the
software included.
All the advantages of software-supported experiments with operation and evaluation are
offered by the GUNT software and the microprocessor. The experimental unit provides the
basic experiments to get to know the operating behavior and the most important characteristic
variables of gear pumps
Figure2.2: HM 286
PROCEDURE:
We connected the setup with power supply and turned on PC.
Click on the software icon, a window appears which show the different parameters.
We set the pump speed to 600 min−1in measurement data acquisition program of system.
Figure2.
3: System diagram
page7
We set the flow rate to 0 by throttle valve then increased the flow rate gradually and
observed the measured values by system.
We selected graph and plotted graph between flow rate and outlet pressure of pump from
the observed reading.
Similarly, we set the pump speed to 1000 min−1, observed the pump characteristics and
plotted the same graph to compare the pump characteristics at different speeds.
To observe the system characteristics, we set the throttle valve and any position.
Without changing the position of throttle valve we changed the speed of system gradually
by the software.
We selected graph and plotted graph between speed flow rate and outlet pressure of pump
(i.e speed on x axis) from the observed reading to compare the effect of changing pump
speed on flow rate and hydraulic pressure at fixed position of throttle valve
Then we changed the position of throttle valve and fixed it.
We changer the speed by system gradually and observed the readings.
Then we plotted graph between speed and flow rate.
OBSERVATIONS:
t T p1 P2 Dv/dt P-el n P-hyd Eta
[h-mins] [DegC] [bar] [bar] [l/min] [W] [1/min] [w] [%]
page8
Figure2.5: Graph between flow rate and outlet pressure at pump speed 600min−1
page9
Figure2.7: Graph between flow rate and outlet pressure at pump speed 1000min−1
page10
Figure2.9: Graph b/w speed, flow rate, hydraulic pressure at fixed position of throttle valve
page11
Figure2.11: Graph between speed and flow rate at fixed position of throttle valve
Questions:
Question#1: Why gear pumps are called positive displacement pumps?
Answer:
Question#2: If the speed of the pump is kept constant and we increase the flow rate
what will be the effect on outlet pressure?
Answer:
Question#3: If we increase the speed what will be the effect on flow rate?
Answer:
Conclusion:
From this lab I become familiar with the working of gear pump and by plotting the pump
characteristics and system characteristics I observed that by increasing flow rate pressure
decreases at constant speed.
page12