Introduction
The need of sustainable development is well recognised by the various nations across the
globe. Sustainable manufacturing is one the aspect of Goal -9 of United Nations 2030 agenda
for sustainable development as ‘Build resilient infrastructure, promote inclusive and
sustainable industrialization and foster innovation’. The sustainable manufacturing integrate
the products, process and systems to create a value and economic growth1. The COVID-19
pandemic significantly affects the global manufacturing industries in a hard way. However,
COVID-19 pandemic brought the rapid cultural shift in favour of sustainable development.
According to a report by Accenture, 45% of consumers have started making more sustainable
product selections in the wake of COVID-19 2. With disruption in supply chain, shortage of
raw materials, and scarcity of other resources, manufactures are looking forward to adopting
the sustainable manufacturing strategies in their production for the long-term business
sustainability.
Green manufacturing is a part of sustainable manufacturing and involves using environmental
friendly and energy efficient production process, with less use of natural resource 3. various
strategies are evolved to adopt the green manufacturing processes in practice, over the past
decade.
Pearce and Turner 4 introduced the concept of circular economy in his book ‘Economics of
Natural Resources and the Environment’ and emphasis on the theme of sustainable economic
development by limiting waste and conscious use of natural resources. William McDonough
and chemist Michael Braungart present the Cradle-to-Cradle (C2C) regenerative design
framework where waste of one system becomes resource for another system making system
more eco-effective5.
The circular economy was practically realised by concept of 3Rs, namely Reduce, Reuse, and
Recycle, introduced in the 1990s. It emphasis on benefits of recycling waste in the form
water, energy and other by-product and reuse in the production system and thereby reduce the
pollutant and wastage of resources 6. However,the concept of 3R is limited to manufacturing
strategy of a product. Jawahir and Dillon Jr (2007) introduced the concept of 6R which
consider close loop system based on total life cycle of product. It elaborates the incorporated
the sustainable conditions over multiple life cycles. In the 6R concept, Reduce refers to
reduce the use of natural resources such as energy, raw material and other resources and
reduction in emissions and waste generation. Reuse refers to the product or component at the
end-of-life cycle to reduce the use of raw material to produce new product or components.
Recycle refers to recycling of waste material and again use the process. Recover involves
collection product at end of usage stage. The recovered components often needs disassembly,
sorting and cleaning process before the utilisation in the next life cycle of the product. These
recovered component or material can be again used after the redesign of next generation
product. Remanufacture refers to reprocessing of already used products for restoration to a
like-new condition by reusing as many parts as possible 1,7.
Figure 1. 6R-based sustainable manufacturing7