B Hiforce

PRODUCT
CATALOGUE
OUR MISSION STATEMENT
To support our valued customers through the design, manufacture and supply
of first class products and services of exceptional quality, to assist them to gain
competitive advantage in their markets.
To sustain our vision and mission by constantly seeking improvement via

continuous education and learning, and the application of the best available
technology and business practices.
To provide a pleasant, nurturing and growth orientated environment, which

encourages our employees to be highly productive and to grow both personally
and professionally.
To develop diversified markets, that provide stability, and adequate financial

returns and allow us to achieve our vision and provide opportunities for existing
and future employees.
www.hi-force.com
2
TABLE OF CONTENTS
Low height, multi-purpose, hollow piston, double acting and
CYLINDER & SETS high tonnage cylinders, sets & saddles
5
Manual, electric, air, petrol engine driven, split flow electric

PUMPS 27
pumps and accessories
Hoses, oil, pressure gauges, manifolds, couplers, fittings and

SYSTEM COMPONENTS control valves 55
Multi-purpose, compact and bottle jacks, and machine lift

JACKS 67
low height jacks
TOUGHLIFT 75
ToughLift jacking systems and accessories
Manual, pneumatic and hydraulic torque wrenches,

TORQUE TOOLS multipliers, pumps and accessories 81
Hydraulic tensioners and tensioner nuts, manual and air driven

BOLT TENSIONERS pumps and accessories 107
Hydraulic and self-contained nut splitters, hydraulic and

NUT SPLITTERS & SPREADERS mechanical flange spreaders and kits 125
Manually operated and air driven hydrotest pumps and

HYDROTEST PUMPS accessories 135
Self-contained and heavy duty hydraulic pullers, pin and bush

PULLER KITS replacement tool kits 145
Hydraulic crimping tools, cable cutters, chain cutters and wire

CRIMPERS & CUTTERS rope cutters 155
SKATES 167
Multi-purpose and heavy duty skates and skate kits
Heavy duty workshop presses with wide choice of hydraulic

PRESSES 175
systems and load capacities
SPECIALITY TOOLS Hole punchers, pipe benders and tool storage boxes 179
3
HI-FORCE HYDRAULIC CYLINDERS
The extensive range of Hi-Force hydraulic

cylinders includes a wide choice of
options related to capacity, stroke length,
single or double acting operation, steel
or aluminium construction, hollow piston
centre hole and mechanical failsafe
lock ring designs. All models are 700 bar
maximum working pressure and capacities
range from 4.5 tonnes to 520 tonnes, with
special design cylinders also available
on request. There is a Hi-Force hydraulic
cylinder to suit every application and the
high quality design and construction of all
models, using the best available materials,
ensures that Hi-Force hydraulic cylinders
can cope with the most demanding
applications in the harshest working
conditions. Suitable manual and powered
pumps for use with Hi-Force cylinders can
be found on pages 26 to 53.
4
HYDRAULIC CYLINDERS
SELECTION TABLE 6
HVL RANGE 7
Single acting very low height pancake cylinders
HPS RANGE 8
Single acting low height pad cylinders
HLS RANGE 9
Single acting low height cylinders
HSS RANGE 10
Single acting multi-purpose cylinders
HHS RANGE 11
Single acting hollow piston cylinders
HHR RANGE 12
Double acting hollow piston cylinders
HDA RANGE 13
Double acting high tonnage cylinders
HFL RANGE 14
Single acting low height failsafe lock ring cylinders
HFG RANGE 15
Single acting failsafe lock ring cylinders
HAS RANGE 16
Single acting solid piston aluminium cylinders
HHA RANGE 17
Single acting hollow piston aluminium cylinders
HFA RANGE 18
Single acting failsafe lock ring aluminium cylinders
HRA RANGE 19
Double acting high tonnage aluminium cylinders
HGG RANGE 20
Single acting load return high tonnage industrial cylinders
HSG RANGE 21
Single acting load return high tonnage construction cylinders
HPC RANGE 22
Single acting pull cylinders
PUMP AND CYLINDER SETS 23

Pump and cylinder sets
CYLINDER SADDLES & PISTON ROD 24

Cylinder saddles and piston rod thread specifications
CYLINDER SADDLES & PISTON ROD 25

Saddles and piston rod drawings
CYLINDER & SETS

5
SELECTION TABLE HYDRAULIC CYLINDERS
SELECTION TABLE FOR HI-FORCE STANDARD RANGE CYLINDERS
Cylinder Maximum lifting capacity of cylinders in tonnes

stroke (mm) 4.5 10-11 14.5-20 23-32 33-37 50-52 61-73 102-110 147-152 200-260 320-398 520
6 HPS50 HVL10 HVL20 HVL30 HVL50 HVL100
10 HPS100
11 HPS200
12 HPS300
15 HPS500
16 HPS51 HPS750 HPS1000 HPS1500
HSS101
25 HSS51 HLS301 HLS501 HLS1001 HLS1501
HHS101
40 HLS101
44 HLS201
45 HFL1502 HFL2502 HFL4002 HFL5002
50 HSS52 HHS102 HSS152 HHS202 HHS302 HFL1002 HLS1502 HFG2002
HSS502
HSS252 HFL502 HFG1002
HAS302 HHR302 HFG502 HAS1002
51 HHA182 HFG1502
HFA302 HHA372 HAS502 HFA1002
HRA302 HFA502 HRA1002
HRA502
56 HSS102
60 HLS302 HLS502 HLS1002
75 HSS53
HHS603 HHS1003
76 HHR603 HHR1003
100 HSS54 HSS104 HSS154 HFG1004 HFG1504
HSS504
102 HSS254 HSS1004
HFG504
105 HHA504
125 HSS55
HHS206 HFG1006
150 HSS106 HSS156 HHR306 HFG506 HHS606 HFG1506 HFG3006
HSS256 HHS1006
151 HFG4006
HSS506 HDA1006
HDA256 HDA2006
HDA506 HHR1006 HDA3006
HAS306 HSS756 HDA1506 HFG2006 HDA5006
152 HHS106 HHS306 HAS506 HAS1006 HDA4006
HFA306 HHR606 HSG1506 HSG2006 HFG5006
HFA506 HFA1006 HSG3006
HRA306 HFG2506
HRA506 HRA1006
153 HSS1006
155 HGG1506 HGG2006 HGG3006
176 HSS57
203 HSS258 HSS508 HHR1508 HHR2508
205 HSS308
206 HSS108
227 HSS59
250 HSS1010 HSS1510 HSS2510
254 HHR6010 HSS10010
HAS3012 HAS5012 HAS10012
305 HSS1012 HFA3012 HHR3012 HFA5012 HFA10012 HDA15012 HDA20012
HRA3012 HRA5012 HRA10012
HDA5013
330 HDA10013
HSS5013
356 HSS2514
457 HSS2518
508 HDA5020
Cylinder Main characteristics of Hi-Force cylinder range

range Page Cylinder principle Return action Piston feature Saddle Stroke limiting device
HVL 7 single acting load/gravity return solid piston integrated stop ring
HPS 8 single acting spring assisted return solid piston integrated stop ring
HLS 9 single acting spring assisted return solid piston integrated stop ring
HSS 10 single acting spring assisted return solid piston several options available stop ring
HHS 11 single acting spring assisted return hollow piston several options available stop ring
HHR 12 double acting hydraulic return hollow piston several options available stop ring
HDA 13 double acting hydraulic return solid piston several options available stop ring
HFL 14 single acting load⁄gravity return threaded piston & lock ring tilting saddle restriction port
HFG 15 single acting load⁄gravity return threaded piston & lock ring tilting saddle restriction port
HAS 16 single acting spring assisted return solid piston flat saddle stop ring
HHA 17 single acting spring assisted return hollow piston several options available stop ring
HFA 18 single acting spring assisted return threaded piston & lock ring tilting saddle stop ring
HRA 19 double acting hydraulic return solid piston flat saddle restriction port
HGG 20 single acting load⁄gravity return solid piston tilting saddle stop ring
HSG 21 single acting load⁄gravity return solid piston tilting saddle restriction port
6 www.hi-force.com
HVL RANGE HYDRAULIC CYLINDERS
HVL | SINGLE ACTING VERY LOW HEIGHT PANCAKE CYLINDERS
Capacities from 10 to 104 tonnes
Stroke length 6 mm
Working pressure 700 bar
` Single acting, load return

` Compact, very low height design for access in narrow spaces
` Nitrocarburised piston rod for corrosion resistance
` Low friction bearing surfaces
` Anti-extrusion seals for improved performance at high pressures
D C
A
E
Note: All models, excluding HVL100, are fitted with extension nipple for required
coupling clearance (drawing is without coupling extension nipple).
HVL10 also available with 400 mm extension hose and coupling. Please add suffix
‘H’ to model number.
Base of all HVL cylinders must be fully supported during use.
Model Capacity Stroke Oil capacity Cylinder eff. Weight Dimensions (mm)
number (tonnes) (mm) (cm3) area (cm2) (kg) A B C D E
HVL10 10 6 9 14.4 1.6 28 87 38 111 16
HVL20 20 6 17 28.6 2.6 32 104 52 111 19
HVL30 32 6 27 45.6 3.0 34 120 60 111 19.5
HVL50 50 6 43 71.3 7.2 45 158 75 111 29
HVL100 104 6 88 146.5 15.6 65 200 100 76 37
www.hi-force.com 7
HPS RANGE HYDRAULIC CYLINDERS
HPS | SINGLE ACTING LOW HEIGHT PAD CYLINDERS
Capacities from 4.5 to 147 tonnes
Stroke lengths from 6 to 16 mm
Handle
(HPS1000 & HPS1500) G1 G2
` Single acting, spring assisted return

` Low closed height design for use
in confined work areas
H C
` Anti-extrusion seals for improved
performance at high pressures
E F
76 mm D
A
I
number (tonnes) (mm) (cm3) area (cm2) (kg) A B C D E F G1 G2 H I
HPS50 4.5 6 4 6.4 0.8 32 60 38 24 20 19 5.6 9.75 26 19
HPS51 4.5 16 10 6.4 0.9 42 60 38 24 20 19 5.6 9.75 26 19
HPS100 10 10 14 14.4 1.6 46 81 56 38 34 28 6.8 11.25 37 19
HPS200 20 11 31 28.6 2.6 52 100 76 51 40 39 8.8 14.25 50 19
HPS300 32 12 55 45.6 4.2 59 115 95 60 46 48 8.8 14.25 52 19
HPS500 50 15 107 71.3 6.6 67 140 114 70 54 60 10.8 17.25 67 20
HPS750 73 16 164 102.7 10.4 81 165 140 82 67 70 13 19 76 21
HPS1000 109 16 245 153.4 23.2 91 215 180 114 75 90 12.8 19 130 29
HPS1500 147 16 330 206.2 28.5 100 215 191 114 83 95 13 19 117 29
8 www.hi-force.com
HLS RANGE HYDRAULIC CYLINDERS
HLS | SINGLE ACTING LOW HEIGHT CYLINDERS
C
76 mm
` Single acting, spring assisted return A

` Compact design with optimum stroke lengths
` Nitrocarburised piston rod for corrosion resistance F
` Anti-extrusion seals for improved B
45 degrees *
*HLS101 features 2 base mounting holes at 90° from coupler
Model Capacity Stroke Oil capacity Cylinder eff. Weight Dimensions (mm) (unless otherwise stated)
number (tonnes) (mm) (cm3) area (cm2) (kg) A B C D E F
HLS101 10 40 58 14.4 2.4 95 70 38 M8 40 19
HLS201 20 44 126 28.6 4.8 102 90 51 M8 60 19
HLS301 32 25 114 45.6 5.0 83 102 60 M8 80 19
HLS302 32 60 274 45.6 7.0 119 102 60 M8 80 19
HLS501 50 25 178 71.3 8.4 91 127 70 M8 80 20
HLS502 50 60 428 71.3 10.4 126 127 70 M8 80 20
HLS1001 109 25 384 153.4 19.8 108 178 114 M12 140 30
HLS1002 109 60 921 153.4 24.0 143 178 114 M12 140 30
HLS1501 147 25 516 206.2 37.0 130 216 114 M12 165 41
HLS1502 147 50 1031 206.2 42.0 155 216 114 M12 165 41
www.hi-force.com 9
HSS RANGE HYDRAULIC CYLINDERS
HSS | SINGLE ACTING MULTI-PURPOSE CYLINDERS
D
*
` Single acting, spring assisted return *see pages 24 and 25 E

` Nitrocarburised piston rod for corrosion resistance Note: Cylinder base and piston rod
C
mountings on all models (except
` Low friction bearing surfaces HSS308) for easy positioning
A
` Collar threads withstand full load G
` Grooved saddles fitted as standard on all models
` Optional piston rod saddles H
listed on pages 24 and 25 F
B
76 mm
number (tonnes) (mm) (cm3) area (cm2) (kg) A B C D E F G H
HSS51 4.5 25 16 6.4 1.0 107 38 24 1 ½”-16 UN 28 M6 25 19
HSS52 4.5 50 32 6.4 1.2 132 38 24 1 ½”-16 UN 28 M6 25 19
HSS53 4.5 75 48 6.4 1.4 157 38 24 1 ½”-16 UN 28 M6 25 19
HSS54 4.5 100 64 6.4 1.5 182 38 24 1 ½”-16 UN 28 M6 25 19
HSS55 4.5 125 80 6.4 1.8 207 38 24 1 ½”-16 UN 28 M6 25 19
HSS57 4.5 176 113 6.4 2.0 258 38 24 1 ½”-16 UN 28 M6 25 19
HSS59 4.5 227 146 6.4 2.4 308 38 24 1 ½”-16 UN 28 M6 25 19
HSS101 10 25 36 14.4 1.8 100 57 35 2 ¼”-14 UN 27 M8 40 19
HSS102 10 56 81 14.4 2.4 131 57 35 2 ¼”-14 UN 27 M8 40 19
HSS104 10 100 144 14.4 3.0 175 57 35 2 ¼”-14 UN 27 M8 40 19
HSS106 10 150 217 14.4 4.2 225 57 35 2 ¼”-14 UN 27 M8 40 19
HSS108 10 206 297 14.4 5.0 281 57 35 2 ¼”-14 UN 27 M8 40 19
HSS1010 10 250 361 14.4 5.4 325 57 35 2 ¼”-14 UN 27 M8 40 19
HSS1012 10 305 440 14.4 6.2 379 57 35 2 ¼”-14 UN 27 M8 40 19
HSS152 14.5 50 101 20.3 3.4 154 70 41 2 ¾”-16 UN 39 M10 48 19
HSS154 14.5 100 203 20.3 5.0 204 70 41 2 ¾”-16 UN 39 M10 48 19
HSS156 14.5 150 304 20.3 6.6 254 70 41 2 ¾”-16 UN 39 M10 48 19
HSS1510 14.5 250 507 20.3 8.8 354 70 41 2 ¾”-16 UN 39 M10 48 19
HSS252 25 51 178 34.9 6.5 174 86 54 3 5⁄16”-12 UN 49 M12 60 25
HSS254 25 102 356 34.9 8.0 225 86 54 3 5⁄16”-12 UN 49 M12 60 25
HSS256 25 150 524 34.9 9.6 273 86 54 3 5⁄16”-12 UN 49 M12 60 25
HSS258 25 203 709 34.9 11.2 324 86 54 3 5⁄16”-12 UN 49 M12 60 25
HSS2510 25 250 874 34.9 12.6 374 86 54 3 5⁄16”-12 UN 49 M12 60 25
HSS2514 25 356 1242 34.9 16.8 480 86 54 3 5⁄16”-12 UN 49 M12 60 25
HSS2518 25 457 1597 34.9 21.4 611 86 54 3 5⁄16”-12 UN 49 M12 60 25
HSS308 29 205 860 41.9 18.6 374 102 57 3 5⁄16”-12 UN 50 - - 50
HSS502 50 51 364 71.3 13.0 150 127 79 5’’-12 UN 55 M12 85 20
HSS504 50 102 728 71.3 16.8 201 127 79 5’’-12 UN 55 M12 85 20
HSS506 50 152 1084 71.3 20.0 251 127 79 5’’-12 UN 55 M12 85 20
HSS508 50 203 1448 71.3 23.2 302 127 79 5’’-12 UN 55 M12 85 20
HSS5013 50 330 2354 71.3 33.6 429 127 79 5’’-12 UN 55 M12 85 20
HSS756 73 152 1561 102.7 31.0 272 146 95 5 ¾’’-12 UN 45 M12 115 32
HSS1004 109 102 1565 153.4 41.6 223 185 114 6 7⁄8’’12 UN 50 M12 146 32
HSS1006 109 153 2347 153.4 49.8 274 185 114 6 7⁄8’’12 UN 50 M12 146 32
HSS10010 109 254 3896 153.4 65.5 375 185 114 6 7⁄8”12 UN 50 M12 146 32
10 www.hi-force.com
HHS RANGE HYDRAULIC CYLINDERS
HHS | SINGLE ACTING HOLLOW PISTON CYLINDERS
E
C
*see pages 24 and 25 *
D

F
` Hollow piston design for tooling, maintenance
and tensioning applications
76 mm A
` Collar threads withstand full load
` Optional piston rod saddles I
listed on pages 24 and 25
B
G
90°
number (tonnes) (mm) (cm3) area (cm2) (kg) A B C D E F G H I
HHS101 11 25 39 15.8 2.8 110 70 38 20 2 ¾”-16 UN 30 M8 51 19
HHS102 11 50 79 15.8 3.0 140 70 38 20 2 ¾”-16 UN 30 M8 51 19
HHS106 11 152 240 15.8 10.2 297 70 38 20 2 ¾”-16 UN 30 M8 51 19
HHS202 23 50 167 33.3 7.0 160 100 51 30 3 7⁄8”-12 UN 40 M8 82.5 31
HHS206 23 150 500 33.3 13.8 306 100 51 30 3 7⁄8”-12 UN 40 M8 82.5 31
HHS302 33 50 233 46.7 10.6 165 115 60 35 4 ½”-12 UN 40 M8 92 31
HHS306 33 152 710 46.7 19.2 320 115 60 35 4 ½”-12 UN 40 M8 92 31
HHS603 61 76 651 85.7 28.0 226 160 92 55 6 ¼”-12 UN 59 M12 130 31
HHS606 61 150 1285 85.7 40.6 315 160 92 55 6 ¼”-12 UN 59 M12 130 31
HHS1003 102 76 1088 143.1 64.0 276 213 127 81 8 ⁄8”-12 UN

3
60 M16 178 45
HHS1006 102 150 2147 143.1 75.0 350 213 127 81 8 ⁄8”-12 UN
3
60 M16 178 45
www.hi-force.com 11
HHR RANGE HYDRAULIC CYLINDERS
HHR | DOUBLE ACTING HOLLOW PISTON CYLINDERS
E
C
*
F
` Double acting design for
enhanced operating stages
` Hollow piston design for G
tooling, maintenance and A
tensioning applications J 76 mm
` Nitrocarburised piston rod
for corrosion resistance 45° H
` Low friction bearing surfaces I
` Annular area overload protection valve
` Anti-extrusion seals for improved D
performance at high pressures B
` Collar threads withstand full load
` Optional piston rod saddles Note: 33 & 61 tonne models feature 2 base mouting holes at 90°
listed on pages 24 and 25 from coupler.
*see pages 24 and 25
Capacity Oil Cylinder Dimensions (mm) (unless otherwise stated)

Model (tonnes) Stroke Weight
capacity eff. area
number Push Pull (mm) (kg) A B C D E F G H I J
(cm3) (cm2)
HHR302 33 24 51 238 46.7 12.2 180 115 60.3 35 4 ½”-12 UN 40 M8 92 28 119
HHR306 33 24 150 701 46.7 17.6 279 115 60.3 35 4 ½”-12 UN 40 M8 92 28 218
HHR3012 33 24 305 1424 46.7 25.7 434 115 60.3 35 4 ½”-12 UN 40 M8 92 28 373
HHR603 61 38 76 652 85.7 30.6 239 160 92 55 6 ¼”-12 UN 45 M12 130 31 166
HHR606 61 38 152 1304 85.7 41.6 315 160 92 55 6 ¼”-12 UN 45 M12 130 31 242
HHR6010 61 38 254 2179 85.7 52.5 417 160 92 55 6 ¼”-12 UN 45 M12 130 31 344
HHR1003 102 43 76 1087 143.1 68.5 310 213 140 80 8 3⁄8”-12 UN 40 M16 178 82 234
HHR1006 102 43 152 2174 143.1 90.0 386 213 140 80 8 3⁄8”-12 UN 40 M16 178 82 310
HHR1508 152 71 203 4320 212.8 170.0 503 270 184 102 n/a n/a n/a n/a 98 389
HHR2508 247 76 203 7039 346.5 269.0 505 350 254 150 n/a n/a n/a n/a 98 389
12 www.hi-force.com
HDA RANGE HYDRAULIC CYLINDERS
HDA | DOUBLE ACTING HIGH TONNAGE CYLINDERS
D
C
` Double acting design offers higher work output *
with improved performance and efficiency E
` Substantial pulling force in the piston retraction
mode provides increased versatility
` Nitrocarburised cylinder body and piston
rod for increased corrosion protection F A
` Low friction bearing surfaces J G
` Internal annular area overload protection valve I
` Anti-extrusion seals for improved 76 mm
` Flat saddle, collar thread and piston rod thread
H
as standard on all models up to 203 tonnes
` Replaceable tilting saddle fitted as standard B
on models from 326 tonnes and upwards
` Lifting ring as standard on models
from 50 to 109 tonnes Note: Base mounting holes (F) will not withstand full load.
` Eyebolts as standard on models Base mounting holes for easy positioning.
from 152 to 520 tonnes Base mounting holes on model HDA5020 are at a random
` Optional piston rod saddles angular orientation to the cylinder ports.
Capacity Oil Cylinder Dimensions (mm) (unless otherwise stated)

Model (tonnes) Stroke Weight
capacity eff. area
number (mm) (kg) A B C D E F G H I J
Push Pull (litres) (cm2)
HDA256 25 10 152 0.53 34.9 15.0 287 92 50 3 5⁄16”-12 UN 53 M10 60 30 212 40°
HDA506 50 15 152 1.08 71.3 28.4 295 127 79 5”-12 UN 55 M12 85 20 216 30°
HDA5013 50 15 330 2.35 71.3 42.6 473 127 79 5”-12 UN 55 M12 85 20 394 30°
HDA5020 50 15 508 3.62 71.3 62.8 730 127 79 5”-12 UN 55 M12 85 68 636 30°
HDA1006 109 36 152 2.33 153.3 64.5 304 185 114 6 7⁄8”-12 UN 51 M12 146 30 226 30°
HDA10013 109 36 330 5.06 153.3 89.0 482 185 114 6 ⁄8”-12 UN
7
51 M12 146 30 404 30°
HDA1506 152 79 152 3.26 214.2 90.0 310 210 114 8”-12 UN 55 M16 160 35 231 30°
HDA15012 152 79 305 6.53 214.2 120.5 463 210 114 8”-12 UN 55 M16 160 35 384 30°
HDA2006 203 94 152 4.33 285.2 129.8 327 254 140 9 ¾”-12 UN 65 M20 185 43 238 30°
HDA20012 203 94 305 8.69 285.2 167.4 480 254 140 9 ¾”-12 UN 65 M20 185 43 391 30°
HDA3006 326 - 152 6.95 457.4 193.0 409 312 165 Optional Optional M20 158 50 262 30°
Note: Other capacities and stroke lengths available on request
www.hi-force.com 13
HFL RANGE HYDRAULIC CYLINDERS
HFL | SINGLE ACTING LOW HEIGHT FAILSAFE LOCK RING CYLINDERS
C
D

` Mechanical lock ring feature allows for
load holding for extended periods 76 mm A
` Compact, low height design suitable
for vertical lifting applications only
` Threaded piston with tilting saddle fitted as E
standard to reduce the risk of side loading
` Nitrocarburised cylinder body and piston B
rod for increased corrosion protection
HFL502, HFL1002, HFL1502
` Overstroke restrictor port to prevent
over extension of piston C
D
` Tommy bars for easy rotation of the load holding
lock ring are listed in the below table
` Saddle and piston rod details are
listed on pages 24 and 25 76 mm A
B
HFL2502, HFL4002, HFL5002
Model Capacity Stroke Oil capacity Cylinder eff. Weight Tommy Dimensions (mm)
number (tonnes) (mm) (litres) area (cm2) (kg) bar A B C D E
HFL502 50 51 0.36 71.3 14.2 TTB10 125 127 95 70 19
HFL1002 109 50 0.77 153.4 27.9 TTB10 137 185 140 115 20
HFL1502 152 45 1.07 214.3 44.0 TTB10 150 216 165 135 28
HFL2502 260 45 1.65 366.1 69.4 TTB14 159 273 216 200 31
HFL4002 398 45 2.51 559.0 121.0 TTB16 178 360 267 260 36
HFL5002 520 45 3.29 729.9 186.0 TTB20 192 400 305 290 43
14 www.hi-force.com
HFG RANGE HYDRAULIC CYLINDERS
HFG | SINGLE ACTING FAILSAFE LOCK RING CYLINDERS
C
D

` Mechanical lock ring feature allows for
load holding for extended periods
` Suitable for vertical lifting applications only
` Threaded piston with tilting saddle fitted as A
standard to reduce the risk of side loading
` Nitrocarburised cylinder body and piston rod
76 mm
for increased corrosion protection
E
` Overstroke restrictor port to prevent over extension of piston
B
` Tommy bars for easy rotation of the load holding
lock ring are listed in the below table
` Saddle and piston rod details are listed on pages 24 and 25
number (tonnes) (mm) (litres) area (cm2) (kg) bar A B C D E
HFG502 50 51 0.36 71.3 16.2 TTB10 173 127 95 70 25
HFG504 50 102 0.73 71.3 20.6 TTB10 224 127 95 70 25
HFG506 50 150 1.07 71.3 25.0 TTB10 272 127 95 70 25
HFG1002 109 51 0.76 153.4 35.0 TTB10 189 185 140 115 27.5
HFG1004 109 100 1.53 153.4 50.3 TTB10 240 185 140 115 27.5
HFG1006 109 150 2.30 153.4 65.4 TTB10 311 185 140 115 27.5
HFG1502 152 51 1.07 214.3 78.0 TTB10 237 216 165 135 42
HFG1504 152 100 2.14 214.3 84.0 TTB10 288 216 165 135 42
HFG1506 152 150 3.21 214.3 89.5 TTB10 338 216 165 135 42
HFG2002 203 50 1.42 285.1 95.4 TTB14 261 254 190 135 50
HFG2006 203 152 4.33 285.1 137.0 TTB14 362 254 190 135 50
HFG2506 256 152 5.50 366.5 171.0 TTB14 401 273 216 150 50
HFG3006 326 150 6.87 457.7 228.5 TTB14 417 310 241 150 50
HFG4006 398 151 8.44 559.0 308.5 TTB14 459 360 267 180 70
HFG5006 520 152 11.10 729.9 457.0 TTB16 498 400 305 180 80
www.hi-force.com 15
HAS RANGE HYDRAULIC CYLINDERS
HAS | SINGLE ACTING SOLID PISTON ALUMINIUM CYLINDERS

Note: Models from 51 C
to 110 tonnes feature
*
a handle.
` Lightweight aluminium cylinders

for applications where weight and
portability are of prime importance A
` Hard anodised piston rod and cylinder for
corrosion resistance and increased durability
` Steel base plate to protect cylinder body
` Low friction bearing surfaces D
76 mm B
` Grooved saddles fitted as standard on all models
` Optional piston rod saddles listed on pages 24 and 25
number (tonnes) (mm) (cm3) area (cm2) (kg) A B C D
HAS302 32 51 225 44.2 4 181 105 50 25
HAS306 32 152 672 44.2 6 282 105 50 25
HAS3012 32 305 1348 44.2 8 435 105 50 25
HAS502 51 51 1136 70.9 8 186 135 70 30
HAS506 51 152 1077 70.9 11 287 135 70 30
HAS5012 51 305 6792 70.9 16 440 135 70 30
HAS1002 110 51 785 153.9 19 216 195 110 41
HAS1006 110 152 2340 153.9 23 317 195 110 41
HAS10012 110 305 4695 153.9 34 470 195 110 41
16 www.hi-force.com
HHA RANGE HYDRAULIC CYLINDERS
HHA | SINGLE ACTING HOLLOW PISTON ALUMINIUM CYLINDERS
*see pages 24 and 25 *

C
D

portability are of prime importance
A
` Hollow piston design for pulling, pressing
76 mm
and tensioning applications
` Steel base plate to protect cylinder body G
` Anti-extrusion seals for improved B
` Grooved saddles fitted as standard on all models.
` Optional piston rod saddles
F
90° E
number (tonnes) (mm) (cm3) area (cm2) (kg) A B C D E F G
HHA182 18 51 129 25.2 3.6 175 98 45 26 M8x10 66 26
HHA372 37 51 266 52.1 7.2 193 136 69 39 M10x15 105 32
HHA504 52 105 765 72.8 13.4 280 160 79 51 M10x15 130.2 39
www.hi-force.com 17
HFA RANGE HYDRAULIC CYLINDERS
HFA | SINGLE ACTING FAILSAFE LOCK RING ALUMINIUM CYLINDERS

Note: Lifting eyes C
*
fitted on 110 tonne
models
` Lightweight aluminium cylinders for applications where

weight and portability are of prime importance
` Mechanical lock ring feature allows for A
load holding for extended periods
` Anti-extrusion seals for improved D
` Tilting saddle fitted as standard on all models B
76 mm
` Steel base plate fitted as standard
` Integral stop ring
number (tonnes) (mm) (cm3) area (cm2) (kg) bar A B C D
HFA302 32 51 232 45.4 6 TTB10 227 108 50 20
HFA306 32 152 691 45.4 8 TTB10 328 108 50 20
HFA3012 32 305 1386 45.4 11 TTB10 481 108 50 20
HFA502 51 51 364 71.3 9 TTB10 231 133 70 25
HFA506 51 152 1084 71.3 11 TTB10 332 133 70 25
HFA5012 51 305 2175 71.3 17 TTB10 485 133 70 25
HFA1002 110 51 785 153.9 24 TTB10 277 202 100 35
HFA1006 110 152 2340 153.9 30 TTB10 378 202 100 35
HFA10012 110 305 4695 153.9 39 TTB10 531 202 100 35
18 www.hi-force.com
HRA RANGE HYDRAULIC CYLINDERS
HRA | DOUBLE ACTING HIGH TONNAGE ALUMINIUM CYLINDERS
C
D
*
Note: Models from 50
to 110 tonnes feature
a handle.

A
portability are of prime importance
F
` Double acting design offers higher work output
with improved performance and efficiency
` Handles fitted as standard on E
models 50 tonne upwards
` Low friction bearing surfaces 76 mm B
` Steel base plate fitted as standard on models
45°
` Pressure relief valve on annulus side
number (tonnes) (mm) (cm3) area (cm2) (kg) A B C D E F
HRA302 32 51 225.3 44.2 5 204 105 60 50 25 136
HRA306 32 152 671.5 44.2 7 305 105 60 50 25 237
HRA3012 32 305 1347.5 44.2 10 458 105 60 50 25 390
HRA502 51 51 361.5 70.9 10 221 135 79 70 30 141
HRA506 51 152 1077.4 70.9 13 322 135 79 70 30 242
HRA5012 51 305 2161.9 70.9 19 475 135 79 70 30 395
HRA1002 110 51 785.1 153.9 22 258 202 110 100 41 172
HRA1006 110 152 2339.9 153.9 29 359 202 110 100 41 273
HRA10012 110 305 4695.1 153.9 39 512 202 110 100 41 426
www.hi-force.com 19
HGG RANGE HYDRAULIC CYLINDERS
HGG | SINGLE ACTING LOAD RETURN HIGH TONNAGE INDUSTRIAL CYLINDERS
Stroke length 155 mm
C
D
` Single acting, load return A

` Heavy duty design for lifting and
maintenance applications
` Integral stop ring for piston stroke limitation 76 mm
` Tilting saddle fitted as standard to
reduce the risk of side loading
` Low friction bearing surfaces E
` Saddle and piston rod details are B
number (tonnes) (mm) (litres) area (cm2) (kg) A B C D E
HGG1506 152 155 3.32 214.3 58.3 297 210 114 100 37
HGG2006 203 155 4.63 285.1 95.3 310 254 140 135 50
HGG3006 326 155 7.10 457.7 153.5 343 312 165 150 50
20 www.hi-force.com
HSG RANGE HYDRAULIC CYLINDERS
HSG | SINGLE ACTING LOAD RETURN HIGH TONNAGE CONSTRUCTION CYLINDERS

` Heavy duty design for construction, civil A
engineering and heavy fabrication applications 76 mm
` Overstroke restrictor port to prevent
over extension of piston
` Tilting saddle fitted as standard to
reduce the risk of side loading E
` Nitrocarburised cylinder body and
piston rod for corrosion resistance
performance at high pressures B
` Saddle and piston rod details are
number (tonnes) (mm) (litres) area (cm2) (kg) A B C D E
HSG1506 152 152 3.21 214.3 77.5 293 216 165.1 135 45
HSG2006 203 152 4.34 285.1 107.7 296 254 190.5 135 45
HSG3006 326 152 6.99 457.7 175.2 326 312 241.3 150 50
www.hi-force.com 21
HPC RANGE HYDRAULIC CYLINDERS
HPC | SINGLE ACTING PULL CYLINDERS

` Substantial hydraulic pulling force for steel plate alignment, cable
tensioning and general load moving applications
` Replaceable pulling and clevis eyes fitted on the piston rod and cylinder base
` Anti-extrusion seals for improved performance at high pressures
` Protective piston rod bellows fitted as standard
C G
H
E D
HPC106C
C
H F
E D
A
B
HPC106, HPC306, HPC506
* Eye bolt thickness: HPC106 = 22 mm, HPC306 = 35mm, HPC506 = 40 mm
number (tonnes) (mm) (cm3) area (cm2) (kg) A B C D E F G H
HPC106 10 152 228 15.0 12.0 600 752 114 67 32 33 - 80
HPC106C 10 152 228 15.0 15.5 602 754 58 99 35 30 36 80
HPC306 30 152 636 41.8 31.0 695 847 145 105 42 50 - 122
HPC506 50 152 1078 71.0 54.0 819 971 149 130 52 69 - 153
22 www.hi-force.com
PUMP AND CYLINDER SETS HYDRAULIC CYLINDERS
PCS | PUMP AND CYLINDER SETS
` Choice of 18 models of pump, cylinder & hose set

cylinders with solid or hollow pistons
` Manually operated pumps with
factory set safety relief valve
` Standard 2 metre length hose with
quick connect coupler
` Optional piston rod saddles available for
most models, see pages 24 and 25
SET PUMP CYLINDER HOSE

Model Cylinder Model Capacity Model Stroke Closed Model Length Weight
number capacity number (litres) number (mm) height number (metres) (kg)
(tonnes) (mm)
PCS50 4.5 HP110 1.0 HPS51 16 42 HC2 2.0 7.4
PCS53 4.5 HP110 1.0 HSS53 75 157 HC2 2.0 8.0
PCS100 10 HP110 1.0 HPS100 10 46 HC2 2.0 8.2
PCS101 10 HP110 1.0 HLS101 40 95 HC2 2.0 9.0
PCS102 10 HP110 1.0 HSS102 56 131 HC2 2.0 9.0
PCS106 10 HP110 1.0 HSS106 150 225 HC2 2.0 10.8
PCS200 20 HP110 1.0 HPS200 11 52 HC2 2.0 9.4
PCS201 20 HP110 1.0 HLS201 44 102 HC2 2.0 11.3
PCS256 25 HP110 1.0 HSS256 150 273 HC2 2.0 16.0
PCS300 32 HP110 1.0 HPS300 12 59 HC2 2.0 10.8
PCS302 32 HP110 1.0 HLS302 60 119 HC2 2.0 13.6
PCS502 50 HP110 1.0 HLS502 60 126 HC2 2.0 17.0
PCS506 50 HP232 2.0 HSS506 152 251 HC2 2.0 31.0
PCS1002 109 HP232 2.0 HLS1002 60 143 HC2 2.0 35.5
PCS1006 109 HP252 5.0 HSS1006 153 274 HC2 2.0 66.0
PCS202H 23 HP110 1.0 HHS202 50 160 HC2 2.0 13.9
PCS302H 33 HP110 1.0 HHS302 50 165 HC2 2.0 17.2
PCS603H 61 HP232 2.0 HHS603 76 226 HC2 2.0 34.6
Note: Models PCS202H, PCS302H & PCS603H are supplied with a hollow piston cylinder
www.hi-force.com 23
CYLINDER SADDLES & PISTON ROD HYDRAULIC CYLINDERS
CYLINDER SADDLES & PISTON ROD THREAD SPECIFICATIONS
Saddles Piston rod thread
Cylinder Standard saddle Optional saddle Dimensions (mm) Thread size
range Figure
Model number Figure Model number Figure A B C D
HAS - 30T HA30 2 HAT30 7 50 10 - - 10
HAS HAS - 50T HA50 2 HAT50 7 70 11 - - 10
HAS - 100T HA100 2 HAT100 7 100 12 - - 10
HDA - 25T HD25 3 HD25T 9 45 9 35 1"-12 UNF 11

HDA - 50T HD50 3 HD50T 9 70 11 45 1"-12 UNF 11
HDA - 100T HD100 3 HD100T 9 100 12 55 1 ¾"-12 UNF 11
HDA - 150T HD200 3 HD200T 9 100 12 52 2 ½"-12 UNF 11
HDA
HDA - 200T HD200 3 HD200T 9 110 12 70 2 ½"-12 UNF 11
HDA - 300T HD300T 7 HD300 2 150 25 - - -
HDA - 400T HD400T 7 HD400 2 180 25 - - -
HDA - 500T HD500T 7 HD500 2 180 25 - - -
HFA - 30T HAT30 7 HA30 2 50 10 - - 10

HFA HFA - 50T HAT50 7 HA50 2 70 11 - - 10
HFA - 100T HAT100 7 HA100 2 100 12 - - 10
HFG - 50T TS50 8 - - 31 - 15 M8x1.25 14

HFG - 100T TS100 8 - - 60 - 18 M12x1.75 14
HFG - 150T TS150 8 - - 60 - 18 M12x1.75 14
HFG - 200T TS200 8 - - 60 - 18 M12x1.75 14
HFG
HFG - 250T TS300 8 - - 70 - 16 M10x1.5 14
HFG - 300T TS300 8 - - 70 - 16 M10x1.5 14
HFG - 400T TS400 8 - - 125 - 17 M12x1.75 14
HFG - 500T TS500 8 - - 125 - 17 M12x1.75 14
HFL - 50T TS50 8 - - 31 - 15 M8x1.25 14

HFL - 100T TS100 8 - - 60 - 18 M12x1.75 14
HFL - 150T TS150 8 - - 120 - 18 M12x1.75 14
HFL
HFL - 250T TS250 8 - - 140 - 40 M10x1.5 14
HFL - 400T TS400 8 - - 180 - 40 M12x1.75 14
HFL - 500T TS500 8 - - 200 - 40 M12x1.75 14
HGG - 150T TS150 8 - - 18 - 60 M12x1.75 14

HGG HGG - 200T TS201 8 - - 18 - 124.5 M12x1.75 14
HGG - 300T TS301 8 - - 21 - 95 M12x1.75 14
HHA - 18T HA18 4 HA18T 5 - - 28 M35x1.5 12

HHA HHA - 37T HA37 4 HA37T 5 - - 35 M50x1.5 12
HHA - 50T HA50 4 HA50T 5 - - 37 M60x1.5 12
HHR - 30T HA302 4 HA302T, HA302G 5,6 52 10 32 M48x1.5 13

HHR - 60T HA603 4 HA603T, HA603G 5,6 80 10 32 M70x1.5 13
HHR HHR - 100T HA1003 4 HA1003T, HA1003G 5,6 114 12 38 M105x2 13
HHR - 150T HA1508 4 HA1508G 6 170 13.5 50 M150x3 13
HHR - 250T HA2508 4 HA2508G 6 242 13.5 74 M220x3 13
HHS - 10T HA102 4 HA102T, HA102G 5,6 32 7 21 M28x1.5 13

HHS - 20T HA202 4 HA202T, HA202G 5,6 43 10 31 M39x1.5 13
HHS HHS - 30T HA302 4 HA302T, HA302G 5,6 52 10 31 M48x1.5 13
HHS - 60T HA603 4 HA603T, HA603G 5,6 80 10 31 M70x1.5 13
HHS - 100T HA1003 4 HA1003T, HA1003G 5,6 114 12 38 M105x2 13
HRA - 30T HA30 2 HAT30 7 50 10 - - 10

HRA HRA - 50T HA50 2 HAT50 7 70 11 - - 10
HRA - 100T HA100 2 HAT100 7 100 12 - - 10
HSG - 150T TS150 8 - - 18 - 60 M12x1.75 14

HSG HSG - 200T TS201 8 - - 18 - 124.5 M12x1.75 14
HSG - 300T TS302 8 - - 28 - 160 M22x2.5 14
HSS - 5T HA5 1 - - - - 20 ¾"-16 UNF 12

HSS - 10T HA10 1 HAT10 9 - - 14 1"-8 UNC 12
HSS - 15T HA15 1 HAT10 9 - - 14 1"-8 UNC 12
HSS - 25T HA25 1 HAT25 9 - - 30 1 ½"16 UN 12
HSS
HSS - 30T HA25 1 HAT25 9 - - 30 1 ½"16 UN 12
HSS - 50T HA50 2 HAT50 7 70 11 - - 10
HSS - 75T HA75 2 HAT75 7 80 12 - - 10
HSS - 100T HA100 2 HAT100 7 100 12 - - 10
24 www.hi-force.com
CYLINDER SADDLES & PISTON ROD HYDRAULIC CYLINDERS
CYLINDER SADDLES & PISTON ROD THREAD SPECIFICATIONS
SADDLE DRAWINGS (for specifications, see facing page)
Figure 1 Figure 2 Figure 3 Figure 4
Figure 5 Figure 6 Figure 7 Figure 8

Note: See below table for details
on internal saddle thread
Saddle model Internal saddle thread specification
HA18T M24
HA37T M36
HA50T M48
HA102T ¾”-16 UNF
HA202T 1”x8 UNC
HA302T 1 ¼”x7 UNC

1 5⁄8 ”x5 ½” UNS Figure 9
HA603T
HA1003T 2 ½”x8 UN
PISTON ROD DRAWINGS (for specifications, see facing page)

A A D
D
B B
C
C
Figure 10 Figure 11 Figure 12
A A
C
D
D
B
C
Figure 13 Figure 14
www.hi-force.com 25
HI-FORCE HYDRAULIC PUMPS
The Hi-Force range of manual and powered
hydraulic pumps comprises of 141 standard
models, with additional factory fitted
options, of electric solenoid valves and 60
Hz motors, available to order. The range
comprises of manual, battery, electric, air
and petrol engine driven options, all suitable
for use at pressures up to 700 bar maximum,
excluding the HPX hand pump range on
page 32, which offers even greater output
pressure options, for specialist ultra-high
pressure applications. Both the manual and
the powered pump options are available
in either single or two stage output flow
rates and the extensive range and choice
of models available, ensures that the user
can select the best Hi-Force pump for the
application.
26
HYDRAULIC PUMPS
SELECTION TABLE 28
HP STEEL 29
Manually operated, single or two stage, steel hand pumps
HP ALUMINIUM 30
Manually operated, two stage, aluminium hand pumps
HP HIGH FLOW 31
Manually operated, two stage, high flow hand pumps
HPX HIGH FLOW 32

Manually operated, two stage ultra-high pressure hand pumps
HP-FP RANGE 33
Manually operated, two stage foot pumps
BPP RANGE 34
Battery powered, two stage hydraulic pump
HEP1 RANGE 35
Electric driven, two stage mini pumps with carrying strap
HEP103 RANGE 36
Electric driven, two stage compact pumps
HEP2 RANGE 37
Electric driven, two stage, medium flow, general duty pumps
HEP3 RANGE 38
Electric driven, two stage, high flow, general duty pumps
HEP5 RANGE 39
Electric driven, two stage, ultra-high flow, general duty pumps
HSP RANGE 40
Electric driven, split flow, multi-outlet pumps
SLF RANGE 41
Synchronous lifting system, fixed speed drive
SLV RANGE 45
Synchronous lifting system, variable speed drive
AHP11 RANGE 50
Air driven, single stage, hand or foot operated pumps
HAP RANGE 51
Air driven, two stage, high flow, general duty pumps
HPP RANGE 52
Petrol engine driven, two stage, high flow, general duty pumps
ACCESSORIES FOR POWERED PUMPS 53

Protection frames, trolleys, solenoid valves, 60 Hz electric motor option
PUMPS
27
SELECTION TABLE HYDRAULIC PUMPS
SELECTION TABLE FOR HI-FORCE HYDRAULIC PUMPS
MANUAL PUMPS
Note: For double acting manual pumps,
please add suffix ‘D’.
(only applicable for HP232, HP245 & HP252)

CYLINDER STROKE IN MM
NOMINAL CYLINDER CAPACITY IN TONNES
POWERED PUMPS
HIGH PRESSURE FLOW RATE IN LITRES PER MINUTE
LOW PRESSURE FLOW RATE IN LITRES PER MINUTE
28 www.hi-force.com
HP STEEL HYDRAULIC PUMPS
HP | MANUALLY OPERATED PUMPS - STEEL
Single or two stage operation
Durable steel construction
` Oil reservoir capacity up to 4.1 litres

` External pressure release valve and factory set safety relief valve
` Low handle effort and ergonomic grip for easy operation
` Changeover pressure for two stage models is 14 bar
D
A E
Model Valve Displacement per stroke (cm3) Usable oil Handle effort Weight Dimensions (mm)
number type 1st stage 2nd stage capacity (litres) (kg) (kg) A B C D E F
Single stage hand operated pumps for single acting cylinders and tools
HP110 2-way 2.9 - 1.0 45 5.6 558 566 128 134 145 40
Two stage hand operated pumps for single acting cylinders and tools
HP227 2-way 12.9 2.3 2.3 38 10.5 544 597 168 135 145 53
HP257 2-way 12.9 2.3 4.1 38 15.2 545 597 168 135 150 53
www.hi-force.com 29
HP ALUMINIUM HYDRAULIC PUMPS
HP | MANUALLY OPERATED PUMPS - ALUMINIUM
Two stage operation
Six models with choice of control valve
` Oil reservoir capacity up to 5 litres

` Lightweight aluminium construction with external pressure
release valve and factory set safety relief valve
` Changeover pressure is 14 bar
E
3
⁄8”-18 NPT
A D
B
Displacement
Model Valve per stroke (cm3) Usable oil Handle effort Weight Dimensions (mm)
number type capacity (litres) (kg) (kg) A B C D E F
1st stage 2nd stage
Two stage hand operated pumps for single acting cylinders and tools
HP211 2-way 12.9 1.0 0.5 27 2.0 335 388 135 100 125 40
HP212 2-way 12.9 2.3 1.0 40 4.0 560 610 140 100 125 40
HP232 2-way 12.9 2.3 2.0 40 6.9 560 610 160 140 155 50
HP252 2-way 12.9 2.3 5.0 40 9.6 585 610 160 168 145 50
Two stage hand operated pumps for double acting cylinders and tools
HP232D 4-way 12.9 2.3 2.0 40 8.7 580 625 160 140 175 30
HP252D 4-way 12.9 2.3 5.0 40 13.6 605 625 160 168 175 30
30 www.hi-force.com
HP HIGH FLOW HYDRAULIC PUMPS
HP | MANUALLY OPERATED PUMPS - HIGH FLOW
Heavy duty steel construction
2 stage with semi automatic changeover
` Oil reservoir capacity 10 litres

` Factory set safety relief valve fitted as standard
` Available with 2-way valve for use with single acting cylinders and
4-way valve for use with double acting cylinders
` 1st stage flow rate of 113 cm3 per handle stroke for faster extension & retraction of piston under no load
` Changeover pressure is 28 bar
B C F
G
M
L
H
J
K
I
Displacement per stroke (cm3)

Model number Valve type Usable oil capacity (litres) Handle effort (kg) Weight (kg)
1st stage 2nd stage
Two stage hand operated pump for single acting cylinders and tools
HP245 2-way 113 4 10 40 29.5
Two stage hand operated pump for double acting cylinders and tools
HP245D 4-way 113 4 10 40 31.0
Dimensions (mm)
A B C D E F G H I J K L M
420 180 124 15 1050 200 63 47 700 390 205 173 270
www.hi-force.com 31
HPX HIGH FLOW HYDRAULIC PUMPS
HPX | MANUALLY OPERATED ULTRA HIGH PRESSURE PUMPS
Compact lightweight aluminium construction
Two stage operation
Choice of 1500 or 2800 bar pressure rating
` Oil reservoir capacity 1.2 litres

` External pressure release valve and factory set safety valve
` Specifically designed for high pressure applications
` Bespoke handle with ergonomic grip and mesh guard to protect pressure gauge
C E
D
Working Usable oil Displacement per stroke (cm3) Dimensions (mm)

Model Outlet Weight
pressure capacity
number 1st stage 2nd stage port (kg) A B C D E
(bar) (litres)
HPX1500 1500 1.2 20 1.0 ¼” BSP 6.5 615 161 84 125 76.5
HPX2800 2800 1.2 20 0.8 9

⁄16” - 18 UNF 6.5 615 161 84 125 76.5
Optional Hoses:
Model number Working pressure bar Description Weight (kg)
XHH3-15 1500 3 metres hose with ¼” BSP male thread each end 1.4
XHH5-15 1500 5 metres hose with ¼” BSP male thread each end 2.6
XHH3-30 3000 3 metres hose with 9⁄16” - 18 UNF male coned thread each end 3.2
XHH5-30 3000 5 metres hose with 9⁄16” - 18 UNF male coned thread each end 5.1
32 www.hi-force.com
HP-FP RANGE HYDRAULIC PUMPS
HP-FP | MANUALLY OPERATED FOOT PUMPS
Two stage operation
Durable steel construction

` External pressure release valve and factory set safety relief valve
` Wide foot pedal for easy and controlled pumping action
` Steel framework for maximum stability
C
E
A
B
Model Valve Displacement per stroke (cm3) Usable oil Handle

Weight Dimensions (mm)
capacity effort
number type 1st stage 2nd stage (kg) A B C D E
(litres) (kg)
HP227FP 2-way 12.9 2.3 2.3 39 12.5 544 715 185 200 78
HP227FPC 2-way 12.9 2.3 2.3 39 14.5 544 763 227 200 78
Note: HP227FPC is supplied with pressure gauge, gauge mounting block and 3m hose with male coupler
www.hi-force.com 33
BPP RANGE HYDRAULIC PUMPS
BPP | BATTERY POWERED HYDRAULIC PUMP
14.4V long life battery
Lightweight design
` Powerful hydraulic pump driven by 14.4 volt battery

` Compact and lightweight design with shoulder strap for easy carrying
` External pressure release valve and factory set safety valve
` Supplied with battery and charger
A B
Model Oil capacity Oil flow (litres/min) Dimensions (mm)

1st stage 2nd stage Weight (kg) A B C
number (litres)
BPP107 0.7 0.5 0.15 8 355 160 260
BPP ACCESSORIES
Model Model
Description Description
number number
CCU144 14.4V Vehicle power socket charger unit BP12 Battery Pack 14.4V
Note: Charger supplied separately
Model Model
Voltage Description Description
number number
MP110 110V CU12 Mains charger 110V-230V

Power supply to operate
unit directly from mains
MP220 220/230V
34 www.hi-force.com
HEP1 RANGE HYDRAULIC PUMPS
HEP1 | ELECTRIC DRIVEN LIGHTWEIGHT MINI PUMPS WITH CARRYING STRAP
Two stage operation
Lightweight, compact design

` Choice of 110 or 240 volt single phase electric motor with 2-way electric solenoid valve
` Internal safety overload valve
` Remote hand pendant controller with 3 metre length cable
` Supplied with handy carrying strap
E F G
C
A
Maximum flow rate Usable oil

Model Motor Valve Weight Dimensions (mm)
(litres/minute) capacity
number voltage 1st stage 2nd stage type (kg) A B C D E F G
(litres)
HEP1211S 110V - 1Ph 2.0 0.2 2-way 0.8 7.5 333 269 140 139 138 110 105
HEP1212S 240V - 1Ph 2.0 0.2 2-way 0.8 7.5 333 269 140 139 138 110 105
www.hi-force.com 35
HEP103 | ELECTRIC DRIVEN TWO STAGE COMPACT PUMPS
Two stage operation
Choice of valve options

` Choice of 110 or 240 volt single phase electric
E
motors with 50/60 Hz dual frequency
` Choice of manual or electric powered control
valves in 2, 3 or 4-way configuration D
C
` Control valves available with open centre,
closed centre or locking valve design
` Supplied with glycerine filled pressure gauge
` Integral carrying handle for easy transportation
A F
` Remote hand pendant controller
with 3 metre control cable B
G
Model Motor Maximum flow rate (litres/minute) Changeover Remote pendant Usable oil
Weight (kg)
number voltage 1st stage 2nd stage pressure (bar) functions capacity (litres)
Below models feature 2-way solenoid valve, normally closed (hold function), suitable for use with single acting cylinders and tools,
requiring load holding.
HEP103241LS 110V - 1Ph 2.50 0.35 150 advance/retract 4 19.2
Below models featuring 2-way solenoid valve, normally open (auto retract function), suitable for use with single acting cylinders and
tools, requiring auto retract.
HEP103241S 110V - 1Ph 2.50 0.35 150 advance/retract 4 20.5
HEP103242S 240V - 1Ph 2.50 0.35 150 advance/retract 4 20.5
Below models feature 3-way manually operated valve, suitable for use with single acting cylinders and tools.
HEP103341 110V - 1Ph 2.50 0.35 150 motor on/off 4 18.1

Below models feature 4-way manually operated valve, suitable for use with double acting cylinders and tools.

Below models feature 4-way solenoid valve, locking feature on A and B port, suitable for use with double acting cylinders and tools,
requiring load holding.
Dimensions (mm)
Model number
A B C D E F G
All Models 195 25 117.5 141.5 342 210 260
36 www.hi-force.com
HEP2 | ELECTRIC DRIVEN PUMPS - GENERAL DUTY MEDIUM FLOW
Two stage operation
Choice of 10 or 25 litre oil reservoir
A
` Choice of 110/115, 220/240 or 380/440 volt
electric motors available as standard B
` Choice of 2, 3 or 4-way manual control valves
with load holding feature on 3 & 4-way versions
` Externally adjustable pressure relief for D
pressure settings up to 700 bar
` Completely enclosed for cooled
low noise electric motors
C
Model Valve Oil capacity Maximum flow rate (litres/minute) Dimensions (mm)
1st stage 2nd stage Motor voltage Weight (kg)
number type (litres) A B C D
HEP207111 P-T Plate 10 7 0.65 110/115V-1Ph 47.0 527 260 246 508
HEP207112 P-T Plate 10 7 0.65 220/240V-1Ph 47.0 527 260 246 508
HEP207114 P-T Plate 10 7 0.65 380/440V-3Ph 47.0 527 260 246 508
HEP207121 P-T Plate 25 7 0.65 110/115V-1Ph 63.0 545 277 306 633
HEP207122 P-T Plate 25 7 0.65 220/240V-1Ph 63.0 545 277 306 633
HEP207124 P-T Plate 25 7 0.65 380/440V-3Ph 63.0 545 277 306 633
HEP207211 2-way 10 7 0.65 110/115V-1Ph 47.5 527 260 246 508
HEP207212 2-way 10 7 0.65 220/240V-1Ph 47.5 527 260 246 508
HEP207214 2-way 10 7 0.65 380/440V-3Ph 47.5 527 260 246 508
HEP207221 2-way 25 7 0.65 110/115V-1Ph 63.5 545 277 306 633
HEP207222 2-way 25 7 0.65 220/240V-1Ph 63.5 545 277 306 633
HEP207224 2-way 25 7 0.65 380/440V-3Ph 63.5 545 277 306 633
HEP207311 3-way 10 7 0.65 110/115V-1Ph 47.5 527 260 246 508
HEP207312 3-way 10 7 0.65 220/240V-1Ph 47.5 527 260 246 508
HEP207314 3-way 10 7 0.65 380/440V-3Ph 47.5 527 260 246 508
HEP207321 3-way 25 7 0.65 110/115V-1Ph 63.5 545 277 306 633
HEP207322 3-way 25 7 0.65 220/240V-1Ph 63.5 545 277 306 633
HEP207324 3-way 25 7 0.65 380/440V-3Ph 63.5 545 277 306 633
HEP207411 4-way 10 7 0.65 110/115V-1Ph 47.5 527 260 246 508
HEP207412 4-way 10 7 0.65 220/240V-1Ph 47.5 527 260 246 508
HEP207414 4-way 10 7 0.65 380/440V-3Ph 47.5 527 260 246 508
HEP207421 4-way 25 7 0.65 110/115V-1Ph 63.5 545 277 306 633
HEP207422 4-way 25 7 0.65 220/240V-1Ph 63.5 545 277 306 633
HEP207424 4-way 25 7 0.65 380/440V-3Ph 63.5 545 277 306 633
Note: All 380/440V models are suitable for operation at 50Hz and 60Hz.
All 110/115 and 220/240 volt models are supplied to run at 50Hz as standard. For 60Hz requirements please suffix “H” to the
model number. A wide variety of optional extras are detailed on pages 53.
www.hi-force.com 37
HEP3 | ELECTRIC DRIVEN PUMPS - GENERAL DUTY HIGH FLOW
Two stage operation
` Choice of 110/115, 220/240 or 380/440

volt motors available as standard B
` Externally adjustable pressure relief for D
low noise electric motors
C
HEP310121 P-T Plate 25 10 1 110/115V-1Ph 63.5 545 277 306 633
HEP310122 P-T Plate 25 10 1 220/240V-1Ph 63.5 545 277 306 633
HEP310124 P-T Plate 25 10 1 380/440V-3Ph 63.5 545 277 306 633
HEP310141 P-T Plate 40 10 1 110/115V-1Ph 88.5 654 386 306 633
HEP310142 P-T Plate 40 10 1 220/240V-1Ph 88.5 654 386 306 633
HEP310144 P-T Plate 40 10 1 380/440V-3Ph 88.5 654 386 306 633
HEP310221 2-way 25 10 1 110/115V-1Ph 64.0 545 277 306 633
HEP310222 2-way 25 10 1 220/240V-1Ph 64.0 545 277 306 633
HEP310224 2-way 25 10 1 380/440V-3Ph 64.0 545 277 306 633
HEP310241 2-way 40 10 1 110/115V-1Ph 89.0 654 386 306 633
HEP310242 2-way 40 10 1 220/240V-1Ph 89.0 654 386 306 633
HEP310244 2-way 40 10 1 380/440V-3Ph 89.0 654 386 306 633
HEP310321 3-way 25 10 1 110/115V-1Ph 64.0 545 277 306 633
HEP310322 3-way 25 10 1 220/240V-1Ph 64.0 545 277 306 633
HEP310324 3-way 25 10 1 380/440V-3Ph 64.0 545 277 306 633
HEP310341 3-way 40 10 1 110/115V-1Ph 89.0 654 386 306 633
HEP310342 3-way 40 10 1 220/240V-1Ph 89.0 654 386 306 633
HEP310344 3-way 40 10 1 380/440V-3Ph 89.0 654 386 306 633
HEP310421 4-way 25 10 1 110/115V-1Ph 64.0 545 277 306 633
HEP310422 4-way 25 10 1 220/240V-1Ph 64.0 545 277 306 633
HEP310424 4-way 25 10 1 380/440V-3Ph 64.0 545 277 306 633
HEP310441 4-way 40 10 1 110/115V-1Ph 89.0 654 386 306 633
HEP310442 4-way 40 10 1 220/240V-1Ph 89.0 654 386 306 633
HEP310444 4-way 40 10 1 380/440V-3Ph 89.0 654 386 306 633
All 110/115 and 220/240 volt models are supplied to run at 50Hz as standard. For 60Hz requirements please suffix “H” to the
38 www.hi-force.com
HEP5 | ELECTRIC DRIVEN PUMPS - HEAVY DUTY HIGH FLOW
Two stage operation
B
` Choice of 110/115, 220/240 or 380/440 volt
electric motors available as standard
D
` Externally adjustable pressure relief for
low noise electric motors C
HEP517142 P-T Plate 40 17 2 220/240V-1Ph 88.5 693 386 306 633
HEP517144 P-T Plate 40 17 2 380/440V-3Ph 88.5 693 386 306 633
HEP517162 P-T Plate 60 17 2 220/240V-1Ph 120.0 713 407 406 656
HEP517164 P-T Plate 60 17 2 380/440V-3Ph 120.0 713 407 406 656
HEP517242 2-way 40 17 2 220/240V-1Ph 89.0 693 386 306 633
HEP517244 2-way 40 17 2 380/440V-3Ph 89.0 693 386 306 633
HEP517262 2-way 60 17 2 220/240V-1Ph 120.0 713 407 406 656
HEP517264 2-way 60 17 2 380/440V-3Ph 120.0 713 407 406 656
HEP517342 3-way 40 17 2 220/240V-1Ph 89.0 693 386 306 633
HEP517344 3-way 40 17 2 380/440V-3Ph 89.0 693 386 306 633
HEP517362 3-way 60 17 2 220/240V-1Ph 120.0 713 407 406 656
HEP517364 3-way 60 17 2 380/440V-3Ph 120.0 713 407 406 656
HEP517442 4-way 40 17 2 220/240V-1Ph 89.0 693 386 306 633
HEP517444 4-way 40 17 2 380/440V-3Ph 89.0 693 386 306 633
HEP517462 4-way 60 17 2 220/240V-1Ph 120.0 713 407 406 656
HEP517464 4-way 60 17 2 380/440V-3Ph 120.0 713 407 406 656
All 220/240 volt models are supplied to run at 50Hz as standard. For 60Hz requirements please suffix “H” to the
www.hi-force.com 39
HSP RANGE HYDRAULIC PUMPS
HSP | ELECTRIC DRIVEN SPLIT FLOW MULTI-OUTLET PUMPS
Choice of manual or electric valves
` Selection of outlet valve configurations ranging from 4-outlet pump with

manual valves to 8-outlet pump with electric solenoid valves
` Control system with individual outlet selection switches, providing
choice of single or multiple synchronised operation
` Heavy duty completely enclosed, fan cooled three phase electric motor
` Externally adjustable pressure setting valves on each outlet, for pre-setting pressure up to 700 bar maximum
` Optional fully automatic PLC controlled synchronised lifting system
with range of settings, available on request
Model Valve Valve Oil capacity Oil flow per outlet Motor Weight Dimensions (mm)
number configuration type (litres) (litres/minute) voltage (kg) A B C
HSP43M104 4 x 3-way manual 100 1.1 380/440V-3Ph 272 1000 910 610
HSP44M104 4 x 4-way manual 100 1.1 380/440V-3Ph 272 1000 910 610
HSP43E104 4 x 3-way electric 100 1.1 380/440V-3Ph 274 1000 910 610
40 www.hi-force.com
HYDRAULIC PUMPS
SLF | SYNCHRONOUS LIFTING SYSTEM - FIXED SPEED DRIVE
Control from 4 to 8 lifting points
For use with standard single or double

acting cylinders
Peli-case complete with multiple screens (depending on configuration

and monitoring requirements), supplied on a cable for remote operation.
` Designed for precise lifting and lowering of heavy loads using multiple synchronised hydraulic cylinders
` System comprises of heavy duty three phase electric motor, operator control panel to monitor
up to 8 channels and a robust framework for transportation and storage of the entire system
` Selection of outlet valves ranging from 4-outlet pump to 8-outlet pump
with options of 3-way and 4-way valve configurations
` 700 bar pressure transducers are fitted as standard on each outlet
` Reservoir capacity of 100 litres on the 4-outlet pump and 200 litres on the 6-outlet and 8-outlet pumps
` Intuitive touch screen controller with several display options including stroke,
cylinder pressure, system pressure and indicative weight of load
` Specified for string pot displacement sensors as standard. Alternative sensor types available upon request.
` Operating modes for the SLF include Manual, Pre-load, Automatic
control, Depressurisation and Indicative weighing
` System can be adapted to suit customer’s special lifting requirements
` Customised systems can be tailored for unique application requirements
www.hi-force.com 41
HYDRAULIC PUMPS
A C
Model Oil flow per outlet

Number of outlets Oil capacity (litres) Motor voltage
number (litres/minute)
SLF4S 4 100 1.1 380/440V-3Ph
SLF6S 6 200 0.93 380/440V-3Ph
SLF8S 8 200 0.93 380/440V-3Ph
SLF4D 4 100 1.1 380/440V-3Ph
SLF6D 6 200 0.93 380/440V-3Ph
SLF8D 8 200 0.93 380/440V-3Ph
Note: All models are suitable for operation at 50Hz and 60Hz.
Dimensions (mm)
Model number
A B C
SLF4S 1275 1155 675
SLF6S 1550 1300 860
SLF8S 1550 1300 860
SLF4D 1275 1155 675
SLF6D 1550 1300 860
SLF8D 1550 1300 860
42 www.hi-force.com
HYDRAULIC PUMPS
Mounting kits to fit single and double acting cylinders are listed below.
Model number Mounting kit type Applicable cylinder
1 HSS - 25T
SLMK-1
1 HSS - 30T
2 HAS - 30T
SLMK-2
2 HRA - 30T
3 HSS - 50T
SLMK-3 3 HAS - 50T
3 HRA - 50T
SLMK-4 4 HSS - 75T
5 HSS - 100T
SLMK-5 5 HAS - 100T
5 HRA - 100T
SLMK-6 6 HDA - 25T
SLMK-7 7 HDA - 50T
SLMK-8 8 HDA - 100T
9 HDA - 150T
SLMK-9
9 HDA - 200T
SLMK-10 10 HHS - 20T
11 HHS - 30T
SLMK-11
11 HHR - 30T
SLMK-12 12 HHA - 37T
14 HHS - 60T
SLMK-14
14 HHR - 60T
15 HHS - 100T
SLMK-15
15 HHR - 100T
SLMK-16 16 HHR - 150T
SLMK-17 17 HHR - 250T
SLMK-18 18 HFA - 30T
SLMK-20 20 HFA - 100T
SLMK-21 21 HDA - 300T
22 HDA - 400T
SLMK-22
22 HDA - 500T
24 HFL - 50T
SLMK-24
24 HFG - 50T
25 HFG - 400T
25 HFG - 500T
SLMK-25
25 HGG - 200T
25 HSG - 200T
26 HFL - 100T
26 HFG - 100T
26 HFG - 150T
SLMK-26
26 HFG - 200T
26 HGG - 150T
26 HSG - 150T
SLMK-27 27 HFL - 150T
28 HFG - 250T
SLMK-28 28 HFG - 300T
28 HGG - 300T
SLMK-29 29 HSG - 300T
SLMK-30 30 HFL - 250T
SLMK-31 31 HFL - 400T
SLMK-32 32 HFL - 500T
www.hi-force.com 43
HYDRAULIC PUMPS
The SLF system is designed for use with standard single and double acting cylinders. Below table lists the SLF
model and cylinder type that can be used with it.
Model number Applicable cylinder type Applicable cylinder range Cylinder stroke (mm) Page reference
Single acting HSS 51 - 457 10

Single acting HHS 50 - 152 11
Single acting HFL 45 - 51 14
Single acting HFG 50 - 152 15
SLF4S
SLF6S Single acting HAS 51 - 152 16
SLF8S
Single acting HHA 51 - 105 17
Single acting HFA 52 - 305 18
Single acting HGG 155 20
Single acting HSG 152 21
Double acting HHR 51 - 305 12

SLF4D
SLF6D Double acting HDA 152 - 330 13
SLF8D
Double acting HRA 51 - 305 19
DISPLACEMENT SENSORS
` 635 mm (25 inches) string pot

` Provides stroke feedback to controls
` Includes magnet for mounting
` Each lifting point requires one sensor
` String pot displacement sensors as standard,
other displacement sensors available on request
Model number Type and stroke (mm)
SLDS650 650
SENSOR CABLES
` Each displacement sensor requires one cable
Model number Length (m)

SLDC10 10
SLDC25 25
SLDC50 50
SLDC75 75
SLDC100 100
44 www.hi-force.com
HYDRAULIC PUMPS
SLV | SYNCHRONOUS LIFTING SYSTEM - VARIABLE SPEED DRIVE
Control from 8 to 32 lifting points
Variable speed control
Peli-case complete with multiple screens (depending on

configuration and monitoring requirements), supplied on a
cable for remote operation.
` Designed for precise lifting and lowering of heavy loads using multiple synchronised hydraulic cylinders
` System comprises of heavy duty three phase electric motor, operator control panel to monitor
up to 32 channels and a robust framework for transportation and storage of the entire system
` Selection of outlet valves ranging from 8-outlet pump to 32-outlet pump,
with single or double acting controls on each outlet
` Two stage pump unit offers a maximum low pressure flow rate of 19.6 litres per minute
and a maximum high pressure flow rate of 4.8 litres per minute at 700 bar with an option
of reducing the flow rate by 50% using the variable speed drive controller
` 700 bar pressure transducers are fitted as standard on each outlet
` Reservoir capacity of 200 and 400 litres
` Intuitive touch screen controller with several display options including stroke,
cylinder pressure, system pressure and indicative weight of load
` Specified for string pot displacement sensors as standard. Alternative sensor types available upon request.
` Operating modes for the SLV include Manual, Pre-load, Automatic control,
Depressurisation, Centre of gravity and Indicative weighing
` System can be adapted to suit customer’s special lifting requirements
` Customised systems can be tailored for unique application requirements
www.hi-force.com 45
HYDRAULIC PUMPS
1380 mm
1490 mm 2009 mm
Model Oil capacity Total oil flow (litres/minute)

Number of outlets Motor voltage
number (litres) 1st stage 2nd stage
SLV82 8 200 19.6 4.8 380/440V-3Ph
SLV122 12 200 19.6 4.8 380/440V-3Ph
SLV162 16 200 19.6 4.8 380/440V-3Ph
SLV202 20 200 19.6 4.8 380/440V-3Ph
SLV242 24 200 19.6 4.8 380/440V-3Ph
SLV282 28 200 19.6 4.8 380/440V-3Ph
SLV322 32 200 19.6 4.8 380/440V-3Ph
SLV84 8 400 19.6 4.8 380/440V-3Ph
SLV124 12 400 19.6 4.8 380/440V-3Ph
SLV164 16 400 19.6 4.8 380/440V-3Ph
SLV204 20 400 19.6 4.8 380/440V-3Ph
SLV244 24 400 19.6 4.8 380/440V-3Ph
SLV284 28 400 19.6 4.8 380/440V-3Ph
SLV324 32 400 19.6 4.8 380/440V-3Ph
Note: All models are suitable for operation at 50Hz and 60Hz.
46 www.hi-force.com
HYDRAULIC PUMPS
Mounting kits to fit single and double acting cylinders are listed below.
Model number Mounting kit type Applicable cylinder
1 HSS - 25T
SLMK-1
1 HSS - 30T
2 HAS - 30T
SLMK-2
2 HRA - 30T
3 HSS - 50T
SLMK-3 3 HAS - 50T
3 HRA - 50T
SLMK-4 4 HSS - 75T
5 HSS - 100T
SLMK-5 5 HAS - 100T
5 HRA - 100T
SLMK-6 6 HDA - 25T
SLMK-7 7 HDA - 50T
SLMK-8 8 HDA - 100T
9 HDA - 150T
SLMK-9
9 HDA - 200T
SLMK-10 10 HHS - 20T
11 HHS - 30T
SLMK-11
11 HHR - 30T
14 HHS - 60T
SLMK-14
14 HHR - 60T
15 HHS - 100T
SLMK-15
15 HHR - 100T
SLMK-16 16 HHR - 150T
SLMK-17 17 HHR - 250T
SLMK-20 20 HFA - 100T
SLMK-21 21 HDA - 300T
22 HDA - 400T
SLMK-22
22 HDA - 500T
24 HFL - 50T
SLMK-24
24 HFG - 50T
25 HFG - 400T
25 HFG - 500T
SLMK-25
25 HGG - 200T
25 HSG - 200T
26 HFL - 100T
26 HFG - 100T
26 HFG - 150T
SLMK-26
26 HFG - 200T
26 HGG - 150T
26 HSG - 150T
SLMK-27 27 HFL - 150T
28 HFG - 250T
SLMK-28 28 HFG - 300T
28 HGG - 300T
SLMK-29 29 HSG - 300T
SLMK-30 30 HFL - 250T
SLMK-31 31 HFL - 400T
SLMK-32 32 HFL - 500T
www.hi-force.com 47
HYDRAULIC PUMPS
The SLV system is designed for use with standard single and double acting cylinders. Below table lists the SLV
model and cylinder type that can be used with it.
Model number Applicable cylinder type Applicable cylinder range Cylinder stroke (mm) Page reference
Single acting HSS 51 - 457 10

SLV82
SLV122 Single acting HHS 50 - 152 11
SLV162
SLV202 Single acting HFL 45 - 51 14
SLV242
SLV282 Single acting HFG 50 - 152 15
SLV322
Single acting HAS 51 - 152 16
SLV84
SLV124 Single acting HHA 51 - 105 17
SLV164
SLV204 Single acting HFA 52 - 305 18
SLV244
SLV284 Single acting HGG 155 20
SLV324
Single acting HSG 152 21
SLV82
SLV122
Double acting HHR 51 - 305 12
SLV162
SLV202
SLV242
SLV282
SLV322
Double acting HDA 152 - 330 13
SLV84
SLV124
SLV164
SLV204
SLV244
Double acting HRA 51 - 305 19
SLV284
SLV324
DISPLACEMENT SENSORS
` 635 mm (25 inches) string pot

` Provides stroke feedback to controls
` Includes magnet for mounting
` Each lifting point requires one sensor
` String pot displacement sensors as standard,
other displacement sensors available on request
Model number Type and stroke (mm)
SLDS650 650
SENSOR CABLES
` Each displacement sensor requires one cable
Model number Length (m)

SLDC10 10
SLDC25 25
SLDC50 50
SLDC75 75
SLDC100 100
48 www.hi-force.com
HYDRAULIC PUMPS
SYNCHRONOUS LIFTING SYSTEM FEATURES
FEATURE SLF SLV
PRESSURE TRANSDUCERS SUPPLIED AS STANDARD  

TOUCH SCREEN DISPLAY TO MONITOR STROKE AND PRESSURE  
PELI-CASE COMPLETE WITH TOUCH SCREEN  
FORKLIFT ACCESS GUIDE CHANNELS  
INDIVIDUAL SELECTION OF CYLINDERS  
ACCURACY RANGE ADJUSTABLE UP TO +/- 1 mm
BETWEEN LEADING AND LAGGING CYLINDERS  
FULL SYSTEM DIAGNOSTICS WITH CABLE UNPLUG DETECTION  

CAN PROVIDE INDICATIVE WEIGHT OF LIFT  
SYSTEM SUITABLE FOR PRELOADING  
VARIABLE SPEED DRIVE FOR PRECISE FINE CONTROL - 
TEMPERATURE MONITORING SYSTEM - 
SYSTEM MOUNTED IN ENCLOSED FRAME WITH DOORS - 
OIL COOLING SYSTEM - 
CENTER OF GRAVITY INDICATION - 
FOR USE WITH BOTH SINGLE AND DOUBLE ACTING CYLINDERS Defined by model 
two stage pump unit:
19.6 l/min total flow up to 100 bar,
Working pressure 700 bar:
4.8 l/min total flow up to 700 bar
PUMP UNIT SPEC Flow from 0.93 to 1.1 l/min
per outlet up to 700 bar
Option of reducing the flow rate
by 50% using the variable speed
drive controller
TANK CAPACITY Up to 200L reservoir capacity Up to 400L reservoir capacity
INDIVIDUAL CONTROLLABLE LIFTING POINTS 4 to 8 8 to 32
String pot displacement sensors String pot displacement sensors

DISPLACEMENT SENSOR as standard. Other displacement as standard. Other displacement
sensors available on request. sensors available on request.
SENSOR CABLES Lengths up to 100 metres Lengths up to 100 metres
www.hi-force.com 49
AHP11 RANGE HYDRAULIC PUMPS
AHP11 - AIR DRIVEN SINGLE STAGE HAND AND FOOT OPERATED PUMPS
Compact, lightweight & powerful
Standard 7 bar air input pressure required
` Choice of oil reservoirs from 2.4 to 10 litres capacity

` Choice of 2-way or 4-way control valves
` Safety overload protection valve fitted as standard
` All models fitted with steel oil reservoir (excluding AHP1120)
` Optional remote pendant controller available. Suffix model number with ‘R’
Oil flow / Pressure chart

Hydraulic flow (litres/minute)
litres/minute
Hydraulic pressure (bar)
B B
A
D
G
H D E F
C
A
F E G
C
AHP1120 (plastic oil reservoir)
AHP1121 (metal oil reservoir) AHP1141 (metal oil reservoir)
AHP1122 (metal oil reservoir) AHP1142 (metal oil reservoir)
Maximum Usable Air inlet Oil outlet Dimensions (mm)

Model Valve Weight
flow rate oil capacity connection connection
number type (kg) A B C D E F G H
(litres/minute) (litres) G NPTF
3 ”
AHP1120 0.8 2-way 2.4 ¼” ⁄8 4.7 365 * 237 157 66-90 * 210 125
3 ” 420 * 380 240 220 * 223 114
AHP1121 0.8 2-way 5.0 ¼” ⁄8 9.0
3 ” 464 560 * 210 * 108 274 158
AHP1122 0.8 2-way 10.0 ¼” ⁄8 17.8
3 ” 420 * 380 240 220 * 265 114
AHP1141 0.8 4-way 5.0 ¼” ⁄8 9.5
3 ” 464 560 * 210 * * 315 158
AHP1142 0.8 4-way 10.0 ¼” ⁄8 18.3
*Not Applicable
50 www.hi-force.com
HAP RANGE HYDRAULIC PUMPS
HAP | AIR DRIVEN PUMPS - GENERAL DUTY HIGH FLOW
Two stage operation
Choice of 10, 25, 40 or 60 litres oil reservoir
3
⁄8”-18 NPT
outlet port(s)
` Driven by a powerful 3 kW rotary air motor

with a maximum air consumption of 2.4 m3
per minute at 7 bar inlet air pressure D
` Choice of control valves with load holding feature
fitted as standard to all 3 and 4-way valves
` Externally adjustable pressure relief valve for
pressure setting up to a maximum of 700 bar
C
1st stage 2nd stage Weight (kg)
HAP21011 P-T Plate 10 10 1.3 41.5 393 198 246 438
HAP21012 P-T Plate 25 10 1.3 57.5 422 227 306 570
HAP21014 P-T Plate 40 10 1.3 71.5 531 336 306 560
HAP21016 P-T Plate 60 10 1.3 96.5 552 357 406 583
HAP21021 2-way 10 10 1.3 42.0 393 198 246 438
HAP21022 2-way 25 10 1.3 58.0 422 227 306 570
HAP21024 2-way 40 10 1.3 72.0 531 336 306 560
HAP21026 2-way 60 10 1.3 97.0 552 357 406 583
HAP21031 3-way 10 10 1.3 42.0 393 198 246 438
HAP21032 3-way 25 10 1.3 58.0 422 227 306 570

HAP21034 3-way 40 10 1.3 72.0 531 336 306 560
HAP21036 3-way 60 10 1.3 97.0 552 357 406 583
HAP21041 4-way 10 10 1.3 42.0 393 198 246 438
HAP21042 4-way 25 10 1.3 58.0 422 227 306 570
HAP21044 4-way 40 10 1.3 72.0 531 336 306 560
HAP21046 4-way 60 10 1.3 97.0 552 357 406 583
www.hi-force.com 51
HPP RANGE HYDRAULIC PUMPS
HPP | PETROL ENGINE DRIVEN PUMPS - GENERAL DUTY HIGH FLOW
Two stage operation
Choice of 25, 40 or 60 litres oil reservoir
` Choice of control valves with load holding feature

fitted as standard to all 3 and 4 way valves
` Manual 2-way, 3-way or 4-way valves with
3
⁄8” - 18 NPT
load holding feature fitted as standard
` Externally adjustable pressure relief valve for C
pressure setting up to a maximum of 700 bar
` Factory fitted roll bar protection frame included
Model Valve Oil capacity Maximum flow rate (litres/minute) Weight Dimensions (mm)
number type (litres) 1st stage 2nd stage (kg) A B C
HPP21012 P-T Plate 25 10 1.3 70.5 570 306 686
HPP21014 P-T Plate 40 10 1.3 85.5 570 306 795
HPP21016 P-T Plate 60 10 1.3 113.5 583 406 816
HPP21022 2-way 25 10 1.3 71.0 570 306 686
HPP21024 2-way 40 10 1.3 86.0 570 306 795
HPP21026 2-way 60 10 1.3 114.0 583 406 816
HPP21032 3-way 25 10 1.3 71.0 570 306 686
HPP21034 3-way 40 10 1.3 86.0 570 306 795
HPP21036 3-way 60 10 1.3 114.0 583 406 816
HPP21042 4-way 25 10 1.3 71.0 570 306 686
HPP21044 4-way 40 10 1.3 86.0 570 306 795
HPP21046 4-way 60 10 1.3 114.0 583 406 816
52 www.hi-force.com
ACCESSORIES FOR POWERED PUMPS HYDRAULIC PUMPS
ACCESSORIES FOR POWERED PUMPS
PROTECTIVE ROLL FRAME
Model number For all HEP and HAP models
PPA10RF All pumps with 10 litre reservoir
All HEP & HAP model pumps can be supplied with a

factory fitted protective roll frame. Just suffix pump
model number with ‘P’.
WHEEL TROLLEY
Model number For all HEP, HAP and HPP models
Wheel trolley for all pumps with 25 & 40 litre oil

PPA40WT
reservoir
Wheel trolley for all pumps with 60 litre oil

PPA60WT
reservoir
All HEP, HAP & HPP model pumps can be supplied

with a factory fitted wheel trolley. Just suffix model
number with ‘WT’.
LOW VOLTAGE SOLENOID VALVE WITH HAND PENDANT CONTROLLER
Suffix Description
All HEP2, 3 and 5 series electric pumps

can be supplied with a low voltage (24V)
solenoid valve, either in 3-way or 4-way
S
versions, both featuring a locking
feature and remote pendant control as
standard
To order pump with solenoid valve, just suffix pump

model number with ‘S’.
60 Hz ELECTRIC MOTOR
Suffix Description
All 380/440V models are suitable for

operation at 50Hz and 60Hz.
All 110/115 and 220/240 volt models
H
are supplied to run at 50Hz as standard.
For 60Hz requirements, please suffix “H”
to the model number.
To order pump with 60 Hz motor, just suffix pump

model number with ‘H’.
www.hi-force.com 53
HI-FORCE SYSTEM COMPONENTS
The Hi-Force range of system components
is designed and manufactured to provide
all the essential accessory items required
to complete the required high pressure
hydraulic system. Whether the requirements
are for a hose, pressure gauge and gauge
block, for a simple hydraulic tool set up
using a remote pump, or a more complex
system of multiple lifting cylinders with
manifolds, control valves, gauges, hoses,
couplings and fittings, Hi-Force system
components offer the essential high quality
performance, to ensure the hydraulic system
integrity and safe operation and use of your
Hi-Force hydraulic tools, is maintained at all
times. Specify Hi-Force system components
for use with your Hi-Force hydraulic tools.
54
SYSTEM COMPONENTS
HYDRAULIC HOSES 56
High pressure hydraulic hoses
PRESSURE GAUGES & MOUNTING BLOCKS 57

Gauges and mounting blocks
DIGITAL PRESSURE GAUGE 58

Digital gauge with LCD display
PRESSURE TRANDUCER & DIGITAL DISPLAY 59

Transducer and digital display
MANIFOLDS 60
Distribution blocks
CONTROLLED MANIFOLDS ASSEMBLIES 61

Manifold stations with pressure gauges
HYDRAULIC OIL 62
Premium grade hydraulic oil
HIGH PRESSURE COUPLERS & FITTINGS 63

High pressure couplers, fittings and adaptors
DIRECTIONAL CONTROL VALVES 64

Directional control valves
FLOW CONTROL VALVES 65

Flow control valves
SYSTEM COMPONENTS
55
HYDRAULIC HOSES SYSTEM COMPONENTS
HIGH PRESSURE HYDRAULIC HOSES
4:1 Factor of safety
Hand grip protective strain relievers
` Available in black or red outer covering to assist with identifying advance

and return lines in double acting hydraulic systems
No couplers 3
⁄8” - 18 NPT male fitting one CM1 male couplers
3
⁄8” - 18 NPT male end with CM1 coupler
fitted both ends
Length fitting both ends Weight fitted one end Weight Weight
(m) (kg) (kg) (kg)
Model number Model number Model number
0.5 HH0.5 HH0.5R 0.4 HC0.5 HC0.5R 0.5 HC0.5C HC0.5CR 0.7
1.0 HH1 HH1R 0.5 HC1 HC1R 0.7 HC1C HC1CR 1.0
Note: Hose bore is 6.6 mm and outside diameter is 12.7 mm
56 www.hi-force.com
PRESSURE GAUGES & MOUNTING BLOCKS SYSTEM COMPONENTS
PRESSURE GAUGES & GAUGE MOUNTING BLOCKS
Clear precise dual scale readings
Manufactured to EN837-1
+/-1% full scale accuracy
GAUGES
` Choice of dry or glycerine filled models available
` Recommended for use within all hydraulic systems to monitor hydraulic pressure
` Dual scale reading on all models
` Gauges scaled to match high tonnage cylinders (over 109 tonnes) available on request
` Individual gauge calibration certificates available at extra cost on request
Model Gauge diameter Gauge Reading inner Reading outer Compatible

scale scale Inlet thread Weight (kg)
number (mm) type Hi-Force cylinders
HG63G 63 glycerine 0-700 bar 0-10000 psi ¼”-18 NPT All models 0.2
HG1 100 dry 0-700 bar 0-10000 psi ½”-14 NPT All models 0.9
HG1G 100 glycerine 0-700 bar 0-10000 psi ½”-14 NPT All models 1.0
HG5 100 dry 0-700 bar 0-4.5 tonnes ½”-14 NPT All 4.5 tonnes models 0.9
HG10 100 dry 0-700 bar 0-10 tonnes ½”-14 NPT All 10 tonnes models 0.9
HG2 150 dry 0-700 bar 0-10000 psi ½”-14 NPT All models 1.6
HG2G 150 glycerine 0-700 bar 0-10000 psi ½”-14 NPT All models 1.7
GAUGE MOUNTING BLOCKS:

` For easy “inline” connection of the selected pressure gauge to the hydraulic system
Model Dimensions (mm)

Gauge thread Inlet thread Outlet thread Weight (kg)
number Length Width Height
HGA1 75 32 32 ½”-14 NPT 3

⁄8”-18 NPT male 3
⁄8”-18 NPT female 0.3
HGA2 170 32 32 ½”-14 NPT 3

HGA1-25 75 32 32 ¼”-18 NPT 3

HGA2-25 170 32 32 ¼”-18 NPT 3

AGA1-25 75 32 50 ¼”-18 NPT 3

www.hi-force.com 57
DIGITAL PRESSURE GAUGE SYSTEM COMPONENTS
DIGITAL PRESSURE GAUGE
5 digit LCD display
Choice of pressure readings
0.5% full scale accuracy
` High quality, general purpose gauge to measure pressure up to 1000 bar (14,503 psi)
` Displays readings in bar, psi, mpa and kg/cm2
` LCD display with 12 mm, 5 digit upper line pressure reading and 6 mm, 5 digit lower line unit reading
` Blue backlight allows for easy reading in poor visibility conditions
` Minimum 2000 hours battery life (3 VDC)
` Supplied with rubber enclosure to help protect against accidental impact
` Features include tare, min & max memory and IP65 weatherproof enclosure rating
` Compatible gauge mounting blocks are detailed on page 57
Ø79 mm
52 mm
50.5 mm
67 mm
27 mm 21.5 mm
¼” NPT
Model Gauge Pressure Pressure Pressure Pressure Inlet

Weight (kg)
number diameter (mm) reading (bar) reading (psi) reading (mpa) reading (kg/cm2) thread
HDG1 70 0-1000 0-14503 0-100 0-1019.7 ¼”-18 NPT 0.2
58 www.hi-force.com
PRESSURE TRANDUCER & DIGITAL DISPLAY SYSTEM COMPONENTS
PRESSURE TRANSDUCER & DIGITAL DISPLAY
Pressure readings in bar and psi
0.5% full scale accuracy
Maximum working pressure 700 bar
Pressure Transducer
` For precise measurement of system pressure up to 700 bar (10,000 psi)
` Supplied complete with a 2 metre connecting cable
Model Pressure Pressure Connection Accuracy

Weight (kg)
number reading (bar) reading (psi) thread percentage full scale
HPT1 0-700 0-10000 ¼”-18 NPT 0.5 0.1
Digital Display Unit

` For use with HPT1 transducer to record pressure in applications where remote reading is preferred
` Compact size with large LCD screen
` Displays readings in bar or psi
` Features include minimum and maximum value, average value, tare offset and reset
` Complete with worldwide power supply unit
` IP65 enclosure rating
Model Pressure Pressure Screen display size (mm) Overall size (mm) Voltage
Weight (kg)
number reading (bar) reading (psi) LxH LxWxH VDC
HDD1 0-700 0-10000 76 x 25 120 x 110 x 40 18 - 32 0.3
www.hi-force.com 59
MANIFOLDS SYSTEM COMPONENTS
MANIFOLDS
Choice of open or controlled manifolds
2, 4, 5, 6 or 8 outlet port models available
` Designed for easy control of the direction of flow of the hydraulic fluid within the system
` Available as open manifold blocks or with individual needle type shut off/throttle valves on each outlet
C C
A B
A
E C
B B
D D
HM* & HM*L HM*C HM5
Connection ports
Model Number of female threads Weight Dimensions (mm)
Type Design
number outlets Inlet Outlet (kg) A B C D E F
HM2 open manifold parallel 2 3

⁄8” -18 NPT 2 x 3⁄8” -18 NPT 1.0 114 32 32 50 - -

⁄8” -18 NPT 4 x 3⁄8” -18 NPT 1.5 214 32 32 50 - -
HM5 open manifold hexagon 5 3

⁄8” -18 NPT 5 x 3⁄8” -18 NPT 0.7 - 41 51 - M6 38

⁄8” -18 NPT 6 x 3⁄8” -18 NPT 2.0 314 32 32 50 - -

⁄8” -18 NPT 8 x 3⁄8” -18 NPT 2.5 414 32 32 50 - -
HM4L open manifold extended parallel 4 3

⁄8” -18 NPT 4 x 3⁄8” -18 NPT 2.4 394 32 32 110 - -
HM6L open manifold extended parallel 6 3

⁄8” -18 NPT 6 x 3⁄8” -18 NPT 3.7 614 32 32 110 - -
HM2C controlled manifold parallel 2 3

⁄8” -18 NPT 2 x 3⁄8” -18 NPT 2.0 150 51 38 100 - -
HM4C controlled manifold parallel 4 3

⁄8” -18 NPT 4 x 3⁄8” -18 NPT 3.5 350 51 38 100 - -
60 www.hi-force.com
CONTROLLED MANIFOLDS ASSEMBLIES SYSTEM COMPONENTS
CONTROLLED MANIFOLD ASSEMBLIES
Up to 4 outlets with individual control on each
Choice of manifolds for single or double

acting systems
` Pressure gauges fitted to advance ports on all models

` Quick connect couplings fitted as standard to all inlet and outlet ports
` Precise control of oil flow and pressure within the hydraulic system
D
D
B
B
A C A
C
HM2C-SU HM2C-DU
D D
B B
A
C C A
HM4C-SU HM4C-DU
Model Weight Dimensions (mm)

Description
number (kg) A B C D
HM2C-SU 2-way controlled manifold unit, suitable for single acting systems 2.0 150 51 51 100
HM2C-DU 2-way controlled manifold unit, suitable for double acting systems 3.0 150 102 51 100
HM4C-SU 4-way controlled manifold unit, suitable for single acting systems 3.5 350 51 51 100
HM4C-DU 4-way controlled manifold unit, suitable for double acting systems 6.0 350 102 51 100
www.hi-force.com 61
HYDRAULIC OIL SYSTEM COMPONENTS
HYDRAULIC OIL
Premium grade hydraulic oil
High viscosity index
Supplied in a choice of 1, 5 or 25 litre containers
` Effective and reliable lubricant

` Foaming resistance
` Provides optimum performance in all high pressure applications
` Specially formulated for use with all Hi-Force hydraulic tools
Model number Contents (litres) Suitable for use with
HFO32-1 1 Manually operated pumps
HFO46-1 1 Powered pumps
62 www.hi-force.com
HIGH PRESSURE COUPLERS & FITTINGS SYSTEM COMPONENTS
HIGH PRESSURE COUPLERS AND FITTINGS
` Suitable for working pressures up to 700 bar

` Designed to ensure easy system connection and assembly
Model See
Description Thread specification
number picture
HF7 1 Nipple ¼” NPT male to ¼” NPT male
HF8 5 Adaptor ¼” NPT female to ¼” NPT female

Picture 1 Picture 2
HF10 2 Elbow 3
⁄8” NPT female to 3⁄8” NPT female
HF12 3 Equal tee 3

⁄8” NPT female
HF13 4 Cross 3
⁄8” NPT female
HF14 5 Adaptor 3
⁄8” NPT female to 3⁄8” NPT female
HF15 5 Reducer 3
⁄8” NPT female to ¼” NPT female Picture 3 Picture 4
HF16 6 Elbow 3
⁄8” NPT female to 3⁄8” NPT male
HF17 1 Nipple 3
⁄8” NPT male to 3⁄8” NPT male
HF19 1 Long nipple 3

⁄8” NPT male to 3⁄8” NPT male
HF24 7 Adaptor 3
⁄8” NPT male to 3⁄8” BSP female Picture 5 Picture 6
HF27 1 Nipple ¼” NPT male to 3⁄8” NPT male
HF30 7 Reducer 3
⁄8” NPT male to ¼” NPT female
HF31 8 Tee 3
⁄8” NPT female to 3⁄8” NPT male
HF33 7 Reducer 3
⁄8” NPT male to ¼” BSP female
Picture 7 Picture 8
HF55 7 Reducer 3
⁄8” NPT female to ¼” NPT male
HF69 7 Adaptor ½” BSP male to 3⁄8” NPT female
CF1 9 Female coupler 3

⁄8” NPT male
CM1 10 Male coupler 3

⁄8” NPT female
Picture 9 Picture 10
CMF1 9 + 10 Complete coupler 3
⁄8” NPT
CF2 9 Female coupler ¼” NPT male
CM2 10 Male coupler ¼” NPT female
CMF2 9 + 10 Complete coupler ¼” NPT Picture 11 Picture 12
CFD1 11 Metal dust cap for CF1
CMD1 12 Metal dust cap for CM1
CFD2 11 Metal dust cap for CF2
CMD2 12 Metal dust cap for CM2

Picture 13
Moulded universal dust
PPC1 13
cap to suit CF1 & CM1
www.hi-force.com 63
DIRECTIONAL CONTROL VALVES SYSTEM COMPONENTS
DIRECTIONAL CONTROL VALVES
Pump or remote mounted design
Manual or solenoid options available
` Choice of 2, 3 or 4-way options

` Designed to provide precise control of oil flow and pressure
PMV2 PMV3L / RMV3L

A
A
P T
PMV3 / RMV3 PMV3C / RMV3C

A A
P T
PMV4L / RMV4L
P T P T
A B
PMV4 / RMV4 PMV4C / RMV4C

A B A B
P T P T
P T
Model number
Description Manual valve Manual valve Solenoid valve Manual valve
no load holding with load holding 24V incl. control closed centre
Pump mounted, 2-way, 2 position valve PMV2 - - -
Pump mounted, 3-way, 3 position valve PMV3 PMV3L PMV3S PMV3C
Pump mounted, 4-way, 3 position valve PMV4 PMV4L PMV4S PMV4C
Remote mounted, 3-way, 3 position valve RMV3 RMV3L RMV3S RMV3C
Remote mounted, 4-way, 3 position valve RMV4 RMV4L RMV4S RMV4C
64 www.hi-force.com
FLOW CONTROL VALVES SYSTEM COMPONENTS
FLOW CONTROL VALVES
3
⁄8” - 18 NPT female connection ports

Description
number Height Length Width
Manual shut off valve with needle type flow

control. Used for load holding and throttling
HM1C 82 64 38
functions.
Can also be used as a gauge isolator.

Description
Manual check valve used for automatic

HFV66 load locking, with precise manual 86 75 47
load lowering feature.

Description
Adjustable pressure relief valve, for pressure

HPV152 setting from 55 to 700 bar. 102 64 32
Supplied complete with return line hose.

Description
Pilot operated check valve used as a safety

HFV42 valve for double acting cylinders. 84 64 32
Pilot port connects to cylinder retract line.
www.hi-force.com 65
HI-FORCE HYDRAULIC JACKS
The Hi-Force range of hydraulic jacks offers

a wide choice of lifting capacities, closed
and extended heights, material construction
and design. From a basic, low cost range
of steel bottle jacks, to self-contained
aluminium and remote pump operated,
steel toe lift jacks and compact low height
jacks for confined space applications, the
Hi-Force hydraulic jack range offers the
user a wide choice of options, to suit every
application. All jacks are supplied prefilled
with oil ready to use.
66
JACKS
JAS RANGE 68
Aluminium jacks, compact multi-purpose design
JAH RANGE 69
Aluminium jacks plain piston, claw jacks and locking ring design
JCS RANGE 70
Steel & aluminium jacks, compact low height design
JCH RANGE 71
Steel & aluminium jacks, compact low height hollow piston design
JSS RANGE 72
Steel jacks, conventional bottle jack design
HMJ RANGE 73
Steel jacks, low height access machine lift design
JACKS
67
JAS RANGE JACKS
JAS | ALUMINIUM JACKS
Maximum capacity 10 tonnes
Choice of 75 mm or 125 mm hydraulic lift height
Internal safety overload device
` Lightweight aluminium jack body

` Spring assisted piston retraction
` Nitrocarburised steel piston for increased corrosion resistance
` Over stroke safety limiting device
B
C
Model Capacity Stroke Weight Dimensions (mm)

number (tonnes) (mm) (kg) A B C
JAS103 10 75 4.3 131 162 121
JAS105 10 125 5.7 181 162 121
68 www.hi-force.com
JAH RANGE JACKS
JAH | ALUMINIUM JACKS
Choice of 152 mm or 305 mm stroke lengths
Internal safety overload device
ØF D
` Lightweight aluminium construction with critical

parts manufactured from high quality steel A A1 A2
` Available with plain piston, lifting claw
or failsafe mechanical lock ring
` Claw lift capacities from 8 to 24 tonnes
` Safety over stroke limiting device
E
B
C B1
Model Jack capacity Claw capacity Stroke Weight

Dimensions (mm)
number (tonnes) (tonnes) (mm) (kg)
Jack with plain piston A B C D

JAH620 20 - 152 11 263 - 178 121
JAH1220 20 - 305 17 438 - 246 121
JAH630 30 - 152 16 263 - 203 140
JAH1230 30 - 305 24 451 - 273 140
JAH660 60 - 152 28 293 - 251 190
JAH1260 60 - 305 44 500 - 342 190
Jack with plain piston & lifting claw with extended base A1 B1 C D
JAH620C 20 8 152 15 280 67 246 121
JAH1220C 20 8 305 23 456 67 246 121
JAH630C 30 12 152 21 281 73 273 140
JAH1230C 30 12 305 32 472 73 273 140
JAH660C 60 24 152 44 327 78 342 190
JAH1260C 60 24 305 65 540 78 342 190
Jack with failsafe mechanical load holding lock ring A2 B C D
JAH620SR 20 - 152 13 289 - 178 121
JAH1220SR 20 - 305 19 464 - 246 121
JAH630SR 30 - 152 17 292 - 203 140
JAH1230SR 30 - 305 25 479 - 273 140
JAH660SR 60 - 152 30 330 - 251 190
JAH1260SR 60 - 305 46 536 - 342 190
Note: Lifting claw capacity on toe is maximum 40% of jack capacity, do not exceed!
www.hi-force.com 69
JCS RANGE JACKS
JCS | COMPACT JACKS - SOLID PISTON
Lightweight and compact
` Model JCS10 is manufactured from high grade

steel, whereas models JCS20 & JCS30 are D
manufactured predominantly from aluminium alloy ØC
` Spring assisted piston retraction
` Nitrocarburised steel piston rod
for corrosion resistance
B
` 360 degree positional pumping
mechanism for increased versatility
E A
Model Capacity Body Stroke Weight Dimensions (mm)

number (tonnes) construction (mm) (kg) A B C D E
JCS10 10 Steel 35 4.5 240 76 38 266 70
JCS20 20 Aluminium 41 5.5 257 102 51 281 102
JCS30 30 Aluminium 45 8.0 281 112 60 285 125
70 www.hi-force.com
JCH RANGE JACKS
JCH | COMPACT JACKS - HOLLOW PISTON
Choice of 13 or 21 tonnes capacity
Choice of 41 mm or 45 mm stroke length
Lightweight and compact
` Load return piston

D
` Nitrocarburised hollow bore piston rod for increased
versatility, durability and corrosion protection ØC
` 360 positional pumping mechanism
for increased versatility
` Internal safety overload valve B
ØE
Model Capacity Body Stroke Weight Dimensions (mm)

number (tonnes) construction (mm) (kg) A B C D E F
JCH13 13 Aluminium 41 5.5 257 95 51 281 25 102
JCH21 21 Aluminium 45 8.0 281 114 60 285 35 125
www.hi-force.com 71
JSS RANGE JACKS
JSS | STEEL BOTTLE JACKS
Heavy duty steel construction
` Piston rod mechanical screw extension on all models up to 16 tonnes capacity

` Low handle effort for easy operation
D C
Model Capacity Stroke Screw Extension Weight Dimensions (mm)

number (tonnes) (mm) (mm) (kg) A B C D
JSS35 3 135 70 3 195 28 100 100
JSS55 5 135 90 4 200 32 120 110
JSS106 10 174 90 7 243 43 110 125
JSS166 16 178 95 10 255 53 150 160
JSS207 20 190 - 15 280 56 128 167
JSS327 32 190 - 20 285 71 150 187
JSS507 50 195 - 29 300 85 180 215
JSS1007 100 195 - 65 340 117 265 240
72 www.hi-force.com
HMJ RANGE JACKS
HMJ | STEEL MACHINE LIFT JACKS
Capacities of 10 and 25 tonnes
700 bar maximum working pressure
` Lifting toe is precision guided throughout its lifting stroke to reduce friction
and prevent potential side loading of the hydraulic cylinder
` Operated using a remote pump and hose for increased operator safety
` Lifting toe with minimum height of 25 mm, can be pre-set at three lifting positions
` Suitable for multiple lift point applications
F D
C
B
A
G I
Model Capacity (tonnes) Stroke Weight Dimensions (mm)

number Toe Head (mm) (kg) A B C D E F G H I
HMJ10 8.5 10 150 29.2 25 79 133 272 422 283 202 122 187
HMJ25 20 25 150 55.1 35 117 199 330 480 349 292 152 211
Note: Maximum permissible input hydraulic pressure when lifting on the jack toe is 595 bar for HMJ10 and 560 bar for HMJ25, do not
exceed!
www.hi-force.com 73
HI-FORCE TOUGHLIFT
JACKING SYSTEM
The Hi-Force Toughlift Jacking System offers

users the easiest and safest method of lifting
heavy plant and construction vehicles,
in the mining and construction industry
and railway locomotives, when critical
maintenance and breakdown repair work is
required. Suitable for lifting, even the largest
vehicles, currently in production around the
world, the Hi-Force Toughlift is available in
50, 100, 150 & 200 tonne lifting capacities.
74
TOUGHLIFT
TL RANGE 76
ToughLift jacking systems
TL ACCESSORIES 77
Slip lock & load lock extensions
TL ACCESSORIES 78
Spacers, load block sets
TL ACCESSORIES 79
ToughLift accessories configuration examples
TOUGHLIFT
75
TL RANGE TOUGHLIFT
TL | TOUGHLIFT JACKING SYSTEMS
Choice of 8 models with capacities from

50 to 200 tonnes
Lifting heights up to 685 mm
Dimensions for 50 tonne models:

Handle in
parking Handle
Handle in position positions for
lifting manoeuvring
position
E D G (max)
G (min)
A
` Choice of air or electric driven hydraulic system
` High flow 3-stage pump unit offers
faster advance and retract times
` Solid tyres fitted as standard with C B F (min)
option of pneumatic tyres F (max)
` Narrow width wheels and redesigned
wheel position for better ground clearance
Dimensions for all other models:
and balance when manoeuvring
` Push button remote hand pendant Handle
positions for
controller with 5 metre control cable Handle in lifting
manoeuvring
` Tilting saddles fitted as standard on all models and parking
position
` User friendly design with easily
accessible maintenance features
` Wide range of accessories available for even
greater versatility see pages 77 and 78
F (max)
D A
F (min)
E (min)
C B
E (max)
Model Capacity Power Stroke Weight Max additional Dimensions (mm)

number (tonnes) supply (mm) (kg) stack in (mm) A B C D E F G
(min-max) (min-max) (min-max)
TL050A255 50 6-bar air driven 254 160 680 455 660 560 1440 1440 380-1000 700-1300
TL050E255 50 240V electric 254 168 680 455 660 560 1440 1440 380-1000 700-1300
TLA10016 100 6-bar air driven 405 289 480 665 1130 652 831 356-854 465-1605 -
TLA20027 200 6-bar air driven 685 453 180 964 1130 652 1085 356-854 465-1605
Note: 100, 150 and 200 tonne electric driven Hi-Force ToughLift jacking systems available on request
76 www.hi-force.com
TL ACCESSORIES TOUGHLIFT
TL ACCESSORIES
` Slip lock extensions can be used in multiples up to the maximum height as specified in the table
` Load lock extensions can only be used one at a time, and optionally in conjunction with slip lock extensions
` Both extension options will terminate with a swivel tilting saddle on the top of the extension stack
SLIP LOCK EXTENSIONS

Recommended
Length Length Length Length Length To suit
max. extension height
180 mm 300 mm 400 mm 485 mm 500 mm model
(mm)
TL050A255
SLE180-50 SLE300-50 SLE400-50 * SLE500-50 680
TL050E255
SLE180-100 SLE300-100 * SLE485-100 * TLA10016 485
SLE180-100 * * * * TLA10021 180
SLE180-150 SLE300-150 * SLE485-150 * TLA15015 485
SLE180-150 * * * * TLA15020 180
SLE180-200 SLE300-200 SLE400-200 * SLE500-200 TLA20015 500
SLE180-200 * * * * TLA20027 180
*Exceeds recommended maximum extension height
LOAD LOCK EXTENSIONS

Recommended
Length Length Length Length Length To suit
max. extension height
180 mm 300 mm 400 mm 485 mm 500 mm model
(mm)
TL050A255
LLE180-50 LLE300-50 LLE400-50 * LLE500-50 680
TL050E255
LLE180-100 LLE300-100 * LLE485-100 * TLA10016 485
LLE180-100 * * * * TLA10021 180
LLE180-150 LLE300-150 * LLE485-150 * TLA15015 485
LLE180-150 * * * * TLA15020 180
LLE180-200 LLE300-200 LLE400-200 * LLE500-200 TLA20015 500
LLE180-200 * * * * TLA20027 180
*Exceeds recommended maximum extension height
www.hi-force.com 77
TL ACCESSORIES
TROLLEY MOUNTED LOAD BLOCK SETS

Model Capacity Lock out height Load To suit
Adaptor
number (tonnes) (mm) blocks model
TL050A255
TLB50-250 50 250 3 1
TL050E255
TLB100-405 100 400 5 1 TLA10016
TLB100-530 100 525 7 1 TLA10021
TLB150-390 150 385 5 1 TLA15015
TLB150-520 150 515 7 1 TLA15020
TLB200-380 200 375 5 1 TLA20015
TLB200-685 200 675 9 1 TLA20027
SPACERS
` Base mounted spacer to increase closed height by 300 mm
` Only available for TLA20015 model and weight
is increased by an extra 78.5 kg when fitted
` Suffix TLA20015 with “E” when ordering with spacer fitted
78 www.hi-force.com
TL ACCESSORIES
TOUGHLIFT ACCESSORIES CONFIGURATION EXAMPLES
Tilting
Tilting Saddle
Saddle
Slip lock
Piston extension
Piston
Tilting
Saddle
Slip lock
extension
Load lock
extension
Tilting
Load Saddle
block set
Load lock
Piston extension
Load
block set
Piston
Note: When using a combination of a load lock extension

(LLE) with a slip lock extension (SLE), the LLE must be inserted
into the cylinder first and then the SLE inserted into the LLE.
The combination of the two extensions must not exceed the
maximum recommended extension height for the relevant
Toughlift model.
The recommended maximum height for each Toughlift model

can be found on page 77 under the LLE and SLE tables. If you
are in doubt about the selection, combination and use of both
extensions, please contact your Hi-Force regional office.
www.hi-force.com 79
HI-FORCE TORQUE TOOLS
The extensive range of Hi-Force torque tools,

detailed in this section of the catalogue,
includes manual, air and hydraulically
driven tools, available in a wide variety of
accurate and controlled, torque output
capacities. The range offers a choice
of tool options, suitable for use in almost
every bolt torque tightening, or loosening
application, that are regularly required in
many industrial applications worldwide.
From basic, manually operated, calibrated,
hand torque wrenches through to the
latest generation of high output torque,
hydraulic wrenches, Hi-Force torque tools
are recognised as a leading brand within
the global market for bolting tools. Detailed
within this section of the catalogue are
manual hand torque wrenches, manual and
pneumatic torque multipliers, square and
hexagon drive hydraulic torque wrenches
and all accessory items like extended
hydraulic wrench reaction arms, heavy duty
torque sockets, hexagon reducer bushes,
back up wrenches, hydraulic torque wrench
powered pumps, hoses and hose reels,
impact wrenches and airline filter, regulator,
lubricator unit.
Additionally on page 105, you will find details

on Hi-Force innovative and world leading
BOLTRIGHT PRO joint integrity calculation
software.
80
TORQUE TOOLS
TWM RANGE - CLICK TYPE 82
Manual torque wrenches
HTW RANGE - BREAK BACK TYPE 83

Manual torque wrenches
TWG RANGE 84
Manual torque multipliers
TWP RANGE 85
Pistol grip pneumatic torque multipliers
TWP-OG RANGE 86
Pistol grip pneumatic torque multipliers with offset gear box
TWS-N RANGE 87
Hydraulic torque wrenches - Square drive
IS RANGE 88
Imperial hexagon AF size heavy duty sockets
MS RANGE 89
Metric hexagon AF size heavy duty sockets
TWS-N ACCESSORIES 90
Hexagon drive adaptors and extended reaction arms
TWH-N RANGE 91
Hydraulic torque wrenches - Low profile hexagon
TWH-NRH - IMPERIAL RANGE 92

Female hexagon ratchet heads for use with TWH-N torque wrenches
TWH-NRH - METRIC RANGE 93

Female hexagon ratchet heads for use with TWH-N torque wrenches
TWH-N ACCESSORIES 94
Square drive conversion kits and extended reaction arms
IB RANGE 96
Imperial hexagon AF size reducer bushes
MB RANGE 97
Metric hexagon AF size reducer bushes
BW RANGE 98
Backup wrenches
HTWP RANGE 99
Torque wrench pumps - standard range
TPA RANGE 100

Air driven torque wrench pumps - premium range
TPE RANGE 101

Electric driven torque wrench pumps - premium range
TORQUE WRENCH PUMP ACCESSORIES 102

Torque pump hoses, hose reel and couplers
IW RANGE 103
Pneumatic impact wrenches
FRL11 RANGE 104

Filter, regulator, lubricator unit
BOLTRIGHT PRO 105

Bolted joint integrity software for calculating correct torque values
TORQUE TOOLS
81
TWM RANGE - CLICK TYPE TORQUE TOOLS
TWM | MANUAL TORQUE WRENCHES - CLICK TYPE
Choice of 7 models with torque range from

10 to 850 Nm (7 to 630 lbf.ft)
Dual scale torque reading adjustment in
Nm & lbf.ft
Repeatable accuracy of +/- 3% and
supplied with individual calibration certificate
` Reversible square drives sizes from ⅜” to ¾”

` Robust steel construction with corrosion resistant finish
` Heavy duty ratchet head with audible click when pre-set torque achieved
` Torque setting lock mechanism to prevent accidental change during use
Model Square Torque range Main scale Micro scale Overall Ratchet head Weight
number drive Nm lbf.ft grad (Nm) grad (Nm) length (mm) dia (mm) (kg)
TWM50 3
⁄8 ” 10 - 50 7 - 37 2.50 0.25 334 35 0.5
TWM100 ½” 20 - 100 15 - 75 5.00 0.50 394 44 0.9
TWM200 ½” 40 - 200 30 - 150 10.00 1.00 485 44 1.1
TWM300 ½” 60 - 300 45 - 220 10.00 1.00 577 46 1.4
TWM400 ¾” 80 - 400 60 - 300 10.00 1.00 686 67 2.0
TWM550 ¾” 110 - 550 80 - 405 10.00 1.00 956 69 3.8
TWM850 ¾” 250 - 850 185 - 630 10.00 1.00 1379 69 4.7
82 www.hi-force.com
HTW RANGE - BREAK BACK TYPE TORQUE TOOLS
HTW | MANUAL TORQUE WRENCHES - BREAK BACK TYPE
Torque capacities from 300 to 2000 Nm
Repeatable accuracy +/- 4%
Dual scale Nm & lbf.ft
` Choice of ¾” or 1” square drive sizes

` Robust steel construction with corrosion resistant finish
` Push-through square drive for bi-directional torque control
` Internal cam control ensures controlled ‘break’ once preset torque is achieved
` Large break angle prevents possibility of over torqueing
` Wrench automatically resets once hand pressure is released
` Marked with a unique serial number and supplied with calibration certificate
` Supplied in handy plastic storage case
Model Square Torque range Overall Ratchet head Weight

number drive Nm lbf.ft length (mm) dia (mm) (kg)
HTW1000B ¾” 300 - 1000 220 - 750 1475 70 7.3
HTW1500B ¾” 700 - 1500 500 - 1000 1475 70 10.4
HTW1800B 1” 700 - 1500 500 - 1000 1475 70 10.4
HTW2000B 1” 900 - 2000 600 - 1500 1920 70 13.0
www.hi-force.com 83
TWG RANGE TORQUE TOOLS
TWG | MANUAL TORQUE MULTIPLIERS
Torque capacities up to 10000 Nm
Lightweight aluminium housing
Supplied complete with reaction arm
` Choice of output square drives of ¾”, 1” and 1 ½”

` Suitable for use with Hi-Force TWM range of
hand torque wrenches listed on page 82
` Compact design for easy fitment
` Single stage planetary gear in A
models up to 2800 Nm
` Overload safety mechanism on
models TWG40, TWG60, TWG100
` Multiplication ratios from 4:1 to 28.5:1 E
D
C
Model Torque capacity Gearbox Input Output Overload Rec. torque Weight Dimensions (mm)
number Nm lbf.ft ratio square drive square drive Protection wrench (kg) A B C D E
TWG13 1300 950 5:1 ½” ¾” No TWM300 1.3 133 80 124 96 98
TWG20 2000 1500 4:1 ¾” 1” No TWM550 1.8 131 88 190 150 80
TWG28 2800 2050 5.5:1 ¾” 1” No TWM550 2.4 146 106 221 159 83
TWG40 4000 2930 16:1 ½” 1” Yes TWM300 4.2 227 88 175 135 110
TWG60 6000 4400 18:1 ¾” 1½” Yes TWM400 6.6 256 102 240 190 145
TWG100 10000 7330 28.5:1 ¾” 1½” Yes TWM400 10.9 292 142 267 215 163
84 www.hi-force.com
TWP RANGE TORQUE TOOLS
TWP | PISTOL GRIP PNEUMATIC TORQUE MULTIPLIERS
Repeatable accuracy of +/- 5%
Lightweight and durable construction
` Air driven, single stage torque multipliers offering torque capacities from 200 to 6000 Nm (150 to 4400 lbf.ft)
` Ultra lightweight and durable construction with powerful performance
for accurate tightening of bolted components
` Reversible, pistol grip design air motor allows for bi-directional torqueing
` Smooth, non-impacting design of planetary gears minimises wear to components
` Gearbox manufactured from high grade steel and electrogalvanised for increased corrosion protection
` Slim line design of gearbox allows access in narrow spaces
` Sensitive trigger control allows for easy reaction arm positioning
` Average air consumption of 23 litres per second from a standard 8 bar
airline pressure (49.5 cubic feet per minute at 116 psi)
` Supplied with a FRL filter, regulator and lubricator unit including
class 1.0 air inlet pressure gauge and 3 metre hose
ØB
C
D
Model Torque capacity * Square R.P.M. at max Weight Dimensions (mm)

number Nm lbf.ft drive size pressure (kg) A B C D E
TWP09S 200 - 900 150 - 670 ¾” 24 3.2 328 80 124 96 98
TWP15S 300 - 1500 220 - 1110 1” 12 4.7 343 88 190 150 80
TWP22S 500 - 2200 370 - 1620 1” 7 5.1 360 88 190 150 80
TWP32S 800 - 3200 590 - 2360 1” 4 5.8 383 88 156 159 83
TWP40S 850 - 4200 620 - 3100 1” 4 5.8 383 88 175 145 110
TWP60S 1200 - 6000 880 - 4400 1½” 4 7.7 400 102 240 190 145
*Minimum torque value at 1.5 bar, maximum torque value at 8 bar airline pressure. Weight is without reaction arm.
www.hi-force.com 85
TWP-OG RANGE TORQUE TOOLS
TWP-OG | PISTOL GRIP PNEUMATIC TORQUE MULTIPLIERS WITH OFFSET GEAR BOX
Repeatable accuracy of +/- 5%
Lightweight and durable construction
` Air driven, single stage torque multipliers offering torque capacities

from 3000 to 4800 Nm (2200 to 3500 lbf.ft)
` Features an integrated offset gearbox specially designed for heat exchangers
` Ultra lightweight and durable construction with powerful performance
for accurate tightening of bolted components
` Reversible, pistol grip design air motor allows for bi-directional torqueing
` Smooth, non-impacting design of planetary gears minimises wear to components
` Gearbox manufactured from high grade steel and electrogalvanised for increased corrosion protection
` Slim line design of gearbox allows access in narrow spaces
` Sensitive trigger control allows for easy reaction arm positioning
` Average air consumption of 23 litres per second from a standard 8 bar
airline pressure (49.5 cubic feet per minute at 116 psi)
` Supplied with a FRL filter, regulator and lubricator unit including
class 1.0 air inlet pressure gauge and 3 metre hose
ØB
E
D
Model Torque capacity* R.P.M. at max Weight Female Dimensions (mm)

number Nm lbf.ft pressure (kg) Hexagon (E) A ØB C D
TWP30S-OG1 3000 2200 7 10 60 mm AF 396 88 112 61
TWP30S-OG2 3600 2650 5 12 80 mm AF 396 88 118 75
TWP30S-OG3 4800 3500 4 13 95 mm AF 396 88 135 95
*Maximum torque value at 8 bar airline pressure
86 www.hi-force.com
TWS-N RANGE TORQUE TOOLS
TWS-N | HYDRAULIC TORQUE WRENCHES - SQUARE DRIVE
Torque accuracy of +/- 3%
` Compact, lightweight aluminium body construction

` Output torque capacities from 1727 to
D
36992 Nm (1254 to 26860 lbf.ft)
C
` Choice of square drive sizes from ¾” to 2½”
` Reversible square drive for tightening
or loosening applications
` Multi-position reaction arm with safety lock feature R
` Fitted with 360˚ uni-swivel quick release couplings for
easy positioning of hydraulic hoses during operation
` High quality torque wrench sockets for use with TWS-N
range hydraulic wrenches are listed on pages 88 and 89 B
` Optional allen hex drives available from
½” to 2¼” and 14 to 60 mm (see page 90)
Model Torque capacity Square Weight including Dimensions (mm)

number Nm at 700 bar lbf.ft at 10,000 psi drive size reaction foot (kg) A B C D E F R
TWS17N 1727 1254 ¾” 1.9 129 167 90 131 51 73 25
TWS45N 4529 3289 1” 4.8 167 218 121 170 68 98 34
TWS100N 10064 7308 1½” 9.0 223 293 163 211 92 135 46
TWS150N 14974 10873 1½” 15.0 247 323 192 236 100 141 54
TWS370N 36992 26860 2½” 32.5 329 432 240 288 137 204 66
www.hi-force.com 87
IS RANGE TORQUE TOOLS
IS | IMPERIAL HEXAGON AF SIZE HEAVY DUTY SOCKETS
Square drives from ¾” to 2 ½”
Across flat sizes up to 6 7⁄8”
Supplied complete with retaining ring and pin
` High quality, imperial size heavy duty impact sockets

` Suitable for use with Hi-Force TWS-N hydraulic torque A
wrenches and IW range impact wrenches
` Long length, bi-hexagonal and special D
sockets available on request
Model Square Nut AF Dimensions (mm) Model Square Nut AF Dimensions (mm)
number drive (inches) A B C D number drive (inches) A B C D
IS2-101 ¾” 1 ⁄16”
1
52 40 38 16 IS5-203 1½” 2 ⁄16”
3
90 86 86 36
IS2-104 ¾” 1¼” 52 44 44 20 IS5-206 1½” 23⁄8” 92 93 86 38
IS2-107 ¾” 17⁄16” 56 51 44 23 IS5-209 1½” 29⁄16” 95 97 86 40
IS2-110 ¾” 15⁄8” 62 58 44 27 IS5-212 1½” 2¾” 100 105 86 43
IS2-113 ¾” 1 ⁄16”
13
68 67 44 32 IS5-215 1½” 2 ⁄16”
15
103 110 86 45
IS2-200 ¾” 2” 72 71 54 35 IS5-302 1½” 31⁄8” 110 116 86 50
IS2-203 ¾” 23⁄16” 74 77 54 35 IS5-308 1½” 3½” 118 130 86 55
IS2-206 ¾” 23⁄8” 75 84 54 35 IS5-314 1½” 37⁄8” 125 140 95 58
IS9-101 1” 11⁄16” 58 44 51 17 IS5-404 1½” 4¼” 125 150 95 58
IS9-104 1” 1¼” 60 51 51 21 IS5-410 1½” 4 ⁄8 ”
5
135 165 95 65
IS9-107 1” 17⁄16” 62 56 52 26 IS5-500 1½” 5” 140 179 127 70
IS9-110 1” 1 ⁄8 ”
5
62 62 52 26 IS5-506 1½” 5 ⁄8 ”
3
150 195 127 75
IS9-113 1” 113⁄16” 64 68 58 27 IS6-302 2½” 31⁄8” 140 124 127 51
IS9-200 1” 2” 70 74 58 31 IS6-308 2½” 3½” 140 135 127 51
IS9-203 1” 23⁄16” 72 80 62 32 IS6-314 2½” 37⁄8” 150 147 127 57
IS9-206 1” 23⁄8” 78 87 62 35 IS6-404 2½” 4¼” 160 159 127 64
IS9-209 1” 29⁄16 80 93 62 36 IS6-410 2½” 45⁄8” 170 172 127 71
IS9-212 1” 2¾” 85 98 62 40 IS6-500 2½” 5” 175 185 127 75
IS9-215 1” 215⁄16” 95 104 86 48 IS6-506 2½” 53⁄8” 180 197 127 79
IS9-302 1” 31⁄8” 100 109 86 52 IS6-512 2½” 5¾” 185 210 127 83
IS9-308 1” 3½” 105 125 86 52 IS6-602 2½” 6 ⁄8 ”
1
190 223 127 91
IS9-314 1” 37⁄8” 105 136 95 52 IS6-608 2½” 6½” 195 235 127 95
IS5-113 1½” 1 ⁄16”
13
84 76 86 27 IS6-614 2½” 6 ⁄8 ”
7
200 248 127 105
IS5-200 1½” 2” 87 82 86 29
88 www.hi-force.com
MS RANGE TORQUE TOOLS
MS | METRIC HEXAGON AF SIZE HEAVY DUTY SOCKETS
Square drives from ¾” to 2 ½”
Across flat sizes up to 145 mm
Supplied complete with retaining ring and pin
` High quality, metric size heavy duty impact sockets

` Suitable for use with Hi-Force TWS-N hydraulic torque A
wrenches and IW range impact wrenches
` Long length, bi-hexagonal and special D
sockets available on request
Model Square Nut AF Dimensions (mm) Model Square Nut AF Dimensions (mm)
number drive (mm) A B C D number drive (mm) A B C D
MS2-24 ¾” 24 50 39 44 16 MS5-36 1½” 36 78 64 86 23
MS2-27 ¾” 27 54 43 44 16 MS5-41 1½” 41 80 70 86 26
MS2-30 ¾” 30 54 47 44 23 MS5-46 1½” 46 84 76 86 27
MS2-32 ¾” 32 56 49 44 23 MS5-50 1½” 50 87 81 86 29
MS2-36 ¾” 36 56 54 44 23 MS5-55 1½” 55 90 86 86 36
MS2-41 ¾” 41 58 60 44 24 MS5-60 1½” 60 92 93 86 38
MS2-46 ¾” 46 63 67 44 30 MS5-65 1½” 65 95 97 86 40
MS2-50 ¾” 50 72 71 54 32 MS5-70 1½” 70 100 105 86 43
MS2-55 ¾” 55 74 78 54 35 MS5-75 1½” 75 103 110 86 45
MS2-60 ¾” 60 75 84 54 37 MS5-80 1½” 80 110 116 86 50
MS9-24 1” 24 58 42 54 17 MS5-85 1½” 85 118 125 86 55
MS9-27 1” 27 58 46 54 17 MS5-90 1½” 90 118 130 86 55
MS9-30 1” 30 60 50 54 21 MS5-95 1½” 95 118 137 95 55
MS9-32 1” 32 60 51 54 21 MS5-100 1½” 100 125 140 95 58
MS9-36 1” 36 65 56 54 30 MS5-105 1½” 105 125 150 95 58
MS9-41 1” 41 67 63 54 31 MS5-110 1½” 110 125 156 95 58
MS9-46 1” 46 74 69 54 36 MS5-115 1½” 115 135 160 95 65
MS9-50 1” 50 80 74 54 42 MS5-130 1½” 130 140 185 127 70
MS9-55 1” 55 84 80 54 44 MS6-80 2½” 80 140 124 127 51
MS9-60 1” 60 87 86 54 44 MS6-85 2½” 85 140 130 127 51
MS9-65 1” 65 90 92 54 46 MS6-90 2½” 90 145 136 127 54
MS9-70 1” 70 96 99 54 51 MS6-95 2½” 95 145 143 127 54
MS9-75 1” 75 98 106 86 45 MS6-100 2½” 100 150 149 127 57
MS9-80 1” 80 100 112 86 48 MS6-105 2½” 105 155 155 127 61
MS9-85 1” 85 105 118 86 52 MS6-110 2½” 110 160 161 127 64
MS9-90 1” 90 105 125 86 52 MS6-115 2½” 115 165 167 127 67
MS9-95 1” 95 115 131 86 52 MS6-130 2½” 130 175 188 127 75
MS9-100 1” 100 115 137 95 58 MS6-145 2½” 145 185 208 127 83
www.hi-force.com 89
TWS-N ACCESSORIES TORQUE TOOLS
TWS-N | ACCESSORIES
Imperial allen hex drives from ½ to 2¼
Metric allen hex drives from 14 to 60 mm
Extended length arms with choice of length
Imperial allen hexagon drive adaptors Metric allen hexagon drive adaptors
For tool Model Hexagon Model Hexagon
Maximum torque Maximum torque
model number number size number size
load (Nm) load (Nm)
IH17N-008 ½” 470 MH17N-14 14 mm 740
IH17N-010 5
⁄8 ” 930 MH17N-17 17 mm 1350
TWS17N IH17N-012 ¾” 1600 MH17N-19 19 mm 1612
IH17N-014 7
⁄8 ” 1700 MH17N-22 22 mm 1700
IH17N-100 1” 1700 MH17N-24 24 mm 1700
IH45N-010 5
⁄8 ” 930 MH45N-17 17 mm 1100
IH45N-012 ¾” 1600 MH45N-19 19 mm 1600
IH45N-014 7
⁄8 ” 2550 MH45N-22 22 mm 2550
TWS45N
IH45N-100 1” 3800 MH45N-24 24 mm 3700
IH45N-102 11⁄8” 4500 MH45N-27 27 mm 3900
IH45N-104 1¼” 4500 MH45N-32 32 mm 4500
IH100N-014 ⁄8 ”
7
1890 MH100N-22 22 mm 2480
IH100N-100 1” 3800 MH100N-24 24 mm 3700
IH100N-102 11⁄8” 5440 MH100N-27 27 mm 4650
TWS100N
IH100N-104 1¼” 7400 MH100N-30 30 mm 6380
IH100N-106 13⁄8” 9920 MH100N-32 32 mm 7625
IH100N-108 1½” 10000 MH100N-36 36 mm 10000
IH150N-104 1¼” 7400 MH150N-30 30 mm 7000

IH150N-106 13⁄8” 9900 MH150N-32 32 mm 7500
TWS150N IH150N-108 1½” 15000 MH150N-36 36 mm 10900
IH150N-110 15⁄8” 15000 MH150N-41 41 mm 15000
IH150N-112 1¾” 15000 MH150N-46 46 mm 15000
IH370N-108 1½” 12900 MH370N-36 36 mm 10000

IH370N-110 15⁄8” 16300 MH370N-41 41 mm 16300
IH370N-112 1¾” 20400 MH370N-46 46 mm 22500
TWS370N
IH370N-114 17⁄8” 25100 MH370N-50 50 mm 30600
IH370N-200 2” 30600 MH370N-55 55 mm 37000
IH370N-204 2¼” 37000 MH370N-60 60 mm 37000
Note: Check the maximum permissible torque load of hexagon drive adaptor before use.
EXTENDED REACTION ARMS For tool Length A Diameter B

Model number
model number inch mm inch mm
ERA17-21 21" 533 1¾" 44.5
TWS17N ERA17-24 24" 610 1¾" 44.5
A B
ERA17-36 36" 914 1¾" 44.5
ERA45-21 21" 533 2½" 63.5
TWS45N ERA45-24 24" 610 2½" 63.5
ERA45-36 36" 914 2½" 63.5
ERA100-21 21" 533 3½" 88.9
TWS100N ERA100-24 24" 610 3½" 88.9
ERA100-36 36" 914 3½" 88.9
ERA150-21 21" 533 3½" 88.9
TWS150N ERA150-24 24" 610 3½" 88.9
ERA150-36 36" 914 3½" 88.9
ERA370-21 21" 533 4¾" 120.6
TWS370N ERA370-24 24" 610 4¾" 120.6
ERA370-36 36" 914 4¾" 120.6
90 www.hi-force.com
TWH-N RANGE TORQUE TOOLS
TWH-N | HYDRAULIC TORQUE WRENCHES - LOW PROFILE HEXAGON
Torque accuracy of +/- 3%
` Lightweight, high grade aluminium body (excluding TWH430N)

` Output torque capacities from 2625 to 48181 Nm (1906 to 34985 lbf.ft)
` Low profile design for direct in-line reaction
` Narrow cassette head design makes it ideal for limited access applications
` Ratchet head can be easily changed by simply withdrawing/inserting a single pin
` Imperial ratchet heads available with across flat (AF sizes) sizes from 11⁄16” to 67⁄8” (page 92)
` Metric ratchet heads available with across flat (AF sizes) sizes from 24 to 175 mm (page 93)
` Fitted with 360˚ uni-swivel with quick release couplings for easy positioning of hydraulic hoses
TWH27N, TWH54N, TWH120N, TWH210N

(aluminium body) All models TWH430N (steel body)
A
A
Note: Drawing shows drive cylinder,

including ratchet head as detailed
on pages 92 and 93.
B B
C C
Drive cylinder and ratchet head
are separate items and must be
ordered separately.
R
R
F D
G F
E G
Torque capacity Hexagon AF Size

Model Weight Dimensions (mm)
Nm at lbf.ft at Metric Imperial
number min max min max (kg) A B C D E F G R (min) R (max)
700 bar 10,000 psi
2625 1906 24 46 11⁄16” 113⁄16” 1.4 193 125 97 32 51 54 109 9.5 12.2
TWH27N
3068 2228 50 60 2” 2 ⁄8 ”
3
1.4 193 136 108 32 51 54 109 10 .1 10.5
5372 3901 36 65 17⁄16” 29⁄16” 2.3 250 158 125 41 64 73 137 10.7 13.8
TWH54N
6037 4384 70 80 2¾” 3 1 ⁄8 ” 2.3 250 169 136 41 64 73 137 11.7 14.6
11737 8522 50 80 23⁄16” 31⁄8” 3.8 310 189 157 52 78 92 172 14.7 15.2
TWH120N
14349 10419 85 100 3½” 37⁄8” 3.8 310 214 182 52 78 92 172 15.9 18.7
21216 15405 70 100 2¾” 3 ⁄8 ”
7
6.4 378 223 191 64 97 114 213 18.1 18.6
TWH210N
23124 16791 105 115 4¼” 45⁄8” 6.4 378 236 204 64 97 114 213 18.3 20.7
43792 31798 80 115 3 1 ⁄8 ” 4 5 ⁄8 ” 16.1 405 291 242 83 93 146 267 25.6 31.3
TWH430N
48181 34985 130 175 5” 6 7 ⁄8 ” 16.1 425 309 260 83 93 146 267 24.8 27.3
Note: Above selection table is for drive unit only. Ratchet head(s) to be ordered separately see pages 92 and 93.
Weight as stated is drive cylinder only, exact radius size (R) varies according to ratchet AF size selected.
www.hi-force.com 91
TWH-NRH - IMPERIAL RANGE TORQUE TOOLS
TWH-NRH | IMPERIAL HEXAGON AF SIZE RATCHET HEADS
Choice of standard imperial sizes
Easily fitted to TWH-N drive units
High grade steel construction
` Imperial hexagon ratchet heads suitable

for across flat (AF sizes) from 11⁄16” to 67⁄8”
` Easily fitted to TWH-N drive units by simply
withdrawing/inserting a single pin
` Low profile design and minimum nose radius
allows for fitment in confined spaces
` Imperial hexagon reducer bushes and square drive
conversion kits also available (see pages 94 and 96) R
` Special design ratchet heads made to order
IMPERIAL RATCHET HEAD SELECTION TABLE
Nut For TWH27N For TWH54N For TWH120N For TWH210N For TWH430N
Bolt
AF Model R Wt Model R Wt Model R Wt Model R Wt Model R Wt
size
size number mm kg number mm kg number mm kg number mm kg number mm kg
5
⁄8” 1 1⁄16” TWH27NRH1.1/16 10.4 1.5
¾” 1 ¼” TWH27NRH1.1/4 9.7 1.6

7
⁄8” 1 ⁄16” TWH27NRH1.7/16
7
9.8 1.6 TWH54NRH1.7/16 13.5 2.9
1” 1 ⁄8” TWH27NRH1.5/8
5
10.0 1.6 TWH54NRH1.5/8 10.8 2.8
1
1 ⁄8”
1
TWH27NRH1.13/16 10.5 1.7 TWH54NRH1.13/16 10.7 2.9
13
⁄16”
1 ¼” 2” TWH27NRH2 10.5 1.7 TWH54NRH2 11.7 3.0
1 ⁄8” 2 ⁄16” TWH27NRH2.3/16

3 3
10.3 1.8 TWH54NRH2.3/16 11.8 3.1 TWH120NRH2.3/16 14.7 6.1
1 ½” 2 3⁄8” TWH27NRH2.3/8 10.5 1.8 TWH54NRH2.3/8 11.8 3.2 TWH120NRH2.3/8 14.8 6.4
1 5⁄8” 2 9⁄16” TWH54NRH2.9/16 11.6 3.3 TWH120NRH2.9/16 14.8 6.4
1 ¾” 2 ¾” TWH54NRH2.3/4 11.8 3.4 TWH120NRH2.3/4 14.9 6.5 TWH210NRH2.3/4 18.3 12.1

2
1 7⁄8” TWH54NRH2.15/16 14.8 3.5 TWH120NRH2.15/16 14.9 6.5 TWH210NRH2.15/16 18.3 12.2
15
⁄16”
2” 3 ⁄8”1
TWH54NRH3.1/8 12.1 3.5 TWH120NRH3.1/8 15.1 6.5 TWH210NRH3.1/8 18.5 12.3 TWH430NRH3.1/8 26.0 23.2
2 ¼” 3 ½” TWH120NRH3.1/2 16.9 7.9 TWH210NRH3.1/2 19.3 12.4 TWH430NRH3.1/2 26.8 23.9
2 ½” 3 ⁄8” 7
TWH120NRH3.7/8 19.6 8.5 TWH210NRH3.7/8 19.5 12.5 TWH430NRH3.7/8 26.5 25.7
2 ¾” 4 ¼” TWH210NRH4.1/4 19.5 13.3 TWH430NRH4.1/4 26.9 26.1
3” 4 ⁄8”5
TWH210NRH4.5/8 19.3 13.8 TWH430NRH4.5/8 25.9 26.3
3 ¼” 5” TWH430NRH5 27.4 27.9
3 ½” 5 5⁄8” TWH430NRH5.3/8 25.8 28.3
3 ¾” 5 ¾” TWH430NRH5.3/4 24.8 29.3
4” 6 1⁄8” TWH430NRH6.1/8 25.0 30.1
4 ¼” 6 ½” TWH430NRH6.1/2 25.0 31.0
4 ½” 6 ⁄8” 7
TWH430NRH6. 7/8 27.3 31.8
92 www.hi-force.com
TWH-NRH - METRIC RANGE TORQUE TOOLS
TWH-NRH | METRIC HEXAGON AF SIZE RATCHET HEADS
Choice of standard metric sizes
Easily fitted to TWH-N drive units
High grade steel construction
` Metric hexagon ratchet heads suitable for

across flat (AF sizes) from 24 to 175 mm
` Easily fitted to TWH-N drive units by simply
withdrawing/inserting a single pin
` Low profile design and minimum nose radius
allows for fitment in confined spaces
` Metric hexagon reducer bushes and square drive
conversion kits also available (see pages 94 and 97) R
` Special design ratchet heads made to order
METRIC RATCHET HEAD SELECTION TABLE

For TWH27N For TWH54N For TWH120N For TWH210N For TWH430N
Bolt Nut
Model R Wt Model R Wt Model R Wt Model R Wt Model R Wt
size AF size
number mm kg number mm kg number mm kg number mm kg number mm kg
16 24 TWH27NRH-24 12.1 1.5
18 27 TWH27NRH-27 10.4 1.5
20 30 TWH27NRH-30 10.7 1.6
22 32 TWH27NRH-32 9.5 1.6
24 36 TWH27NRH-36 10.1 1.6 TWH54NRH-36 13.8 2.9
- 38 TWH54NRH-38 12.6 2.8
27 41 TWH27NRH-41 10.1 1.6 TWH54NRH-41 10.9 2.8
30 46 TWH27NRH-46 10.5 1.7 TWH54NRH-46 10.7 2.9
33 50 TWH27NRH-50 10.4 1.7 TWH54NRH-50 12.1 3.0 TWH120NRH-50 15.2 5.8
42 65 TWH54NRH-65 11.7 3.3 TWH120NRH-65 14.9 6.4
52 80 TWH54NRH-80 11.7 3.5 TWH120NRH-80 14.7 6.5 TWH210NRH-80 18.1 12.3 TWH430NRH-80 25.6 23.2
72 105 TWH210NRH-105 18.4 12.9 TWH430NRH-105 28.6 26.5
76 110 TWH210NRH-110 18.3 13.3 TWH430NRH-110 25.7 26.2
80 115 TWH210NRH-115 20.7 13.8 TWH430NRH-115 27.3 26.4
90 130 TWH430NRH-130 25.6 27.3
- 135 TWH430NRH-135 26.6 28.3
100 145 TWH430NRH-145 25.4 29.4
110 155 TWH430NRH-155 25.0 30.1
115 165 TWH430NRH-165 25.0 31.0
- 175 TWH430NRH-175 27.3 31.8
www.hi-force.com 93
TWH-N ACCESSORIES TORQUE TOOLS
TWH-N | ACCESSORIES
Choice of 1", 1½" or 2½" square drive sizes
Suitable for TWH-N range (excluding TWH430N)
Easily fitted, no special tools required
SQUARE DRIVE CONVERSION KITS

` Converts TWH-N female hexagon drive torque wrench into a standard square drive wrench
` Kit comprises of reaction foot and standard hexagon AF to square drive adaptor
Model Square Hexagon Maximum Maximum Suitable for

Weight (kg)
number drive AF size torque (Nm) torque (lbf.ft) drive cylinder ratchet head
SDC27-I 1” 113⁄16” 3068 2263 TWH27N TWH27NRH1.13/16 1.1
SDC27-M 1” 46 mm 3068 2263 TWH27N TWH27NRH-46 1.1
SDC54-I 1 ½” 2 9⁄ 16” 6037 4453 TWH54N TWH54NRH2.9/16 3.0
SDC54-M 1 ½” 65 mm 6037 4453 TWH54N TWH54NRH-65 3.0
SDC120-I 1 ½” 3 1 ⁄8 ” 14349 10583 TWH120N TWH120NRH3.1/8 4.4
SDC210-I 2 ½” 3 7 ⁄8 ” 23124 17055 TWH210N TWH210NRH3.7/8 9.1
Note: When ordering SDC conversion kits, check to ensure that you already have the required size of ratchet head.
94 www.hi-force.com
TORQUE TOOLS
TWH-N | ACCESSORIES
Lightweight aluminium alloy construction
Offers in-line reaction outside of the standard

range of reaction points for TWH-N wrenches
Increased accessibility for applications in
confined spaces
EXTENDED REACTION ARMS
B
A
TWH-N fitted with extended reaction arm

number Length (A) Length (B) Height (C) Width (D)
ERA27-20 499 525 45 50
ERA54-20 513 535 55 65
ERA120-21 527 550 75 85
ERA210-21 545 588 95 95
ERA430-22 565 628 120 120
www.hi-force.com 95
IB RANGE TORQUE TOOLS
IB | IMPERIAL HEXAGON AF SIZE REDUCER BUSHES
` Economical solution of reducing female hexagon
AF size of TWH-NRH imperial ratchet head
` Select the outside AF size (i.e. ratchet
head AF size) and required inside AF size
to determine the IB model number
` Note that wall thickness ‘W’ dimension of
reducer bush must be added to the minimum
radius dimension of the ratchet head
For TWH27NRH For TWH54NRH For TWH120NRH For TWH210NRH For TWH430NRH
Outside Inside
Model W Model W Model W Model W Model W
AF size AF size
number mm number mm number mm number mm number mm
1¼” 1 1⁄ 16” IB27-104-101 2.4
1 7 ⁄ 16 ” 1 1⁄ 16” IB27-107-101 4.8
1 7 ⁄ 16 ” 1¼” IB27-107-104 2.4
1 5⁄ 8” 1¼” IB27-110-104 4.8 IB54-110-104 4.8
1 5⁄ 8” 1 7⁄ 16” IB27-110-107 2.4 IB54-110-107 2.4
1 13 ⁄ 16 ” 1 7⁄ 16” IB27-113-107 4.8 IB54-113-107 4.8
113⁄16” 1 5⁄ 8” IB27-113-110 2.4 IB54-113-110 2.4
2” 1 5⁄ 8” IB27-200-110 4.8 IB54-200-110 4.8
2” 1 13⁄ 16” IB27-200-113 2.4 IB54-200-113 2.4
2 3 ⁄ 16 ” 1 5⁄ 8” IB27-203-110 7.2 IB54-203-110 7.2
2 3 ⁄ 16 ” 1 13⁄ 16” IB27-203-113 4.8 IB54-203-113 4.8
2 3 ⁄ 16 ” 2” IB27-203-200 2.4 IB54-203-200 2.4
2 3⁄ 8” 1 13⁄ 16” IB27-206-113 7.2 IB54-206-113 7.2
2 3⁄ 8” 2” IB27-206-200 4.8 IB54-206-200 4.8
2 3⁄ 8” 2 3⁄ 16” IB27-206-203 2.4 IB54-206-203 2.4 IB120-206-203 2.4
2 9 ⁄ 16 ” 2” IB54-209-200 7.2 not available -
2 9 ⁄ 16 ” 2 3⁄ 16” IB54-209-203 4.8 IB120-209-203 4.8
2 9 ⁄ 16 ” 2 3⁄ 8” IB54-209-206 2.4 IB120-209-206 2.4
2¾” 2 3⁄ 16” IB54-212-203 7.2 IB120-212-203 7.2
2¾” 2 3⁄ 8” IB54-212-206 4.8 IB120-212-206 4.8
2¾” 2 9⁄ 16” IB54-212-209 2.4 IB120-212-209 2.4
2 ⁄ 16 ”
15
2 3⁄ 8” IB54-215-206 7.2 IB120-215-206 7.2
2 15 ⁄ 16 ” 2 9⁄ 16” IB54-215-209 4.8 IB120-215-209 4.8
2 15 ⁄ 16 2¾” IB54-215-212 2.4 IB120-215-212 2.4 IB210-215-212 2.4
3 1⁄ 8” 2 9⁄ 16” IB54-302-209 7.2 IB120-302-209 7.2 not available -
3 1⁄ 8” 2¾” IB54-302-212 4.8 IB120-302-212 4.8 IB210-302-212 4.8
3 1⁄ 8” 2 15⁄ 16” IB54-302-215 2.4 IB120-302-215 2.4 IB210-302-215 2.4
3½” 2 15⁄ 16” IB120-308-215 7.2 IB210-308-215 7.2
3½” 3 1⁄ 8” IB120-308-302 4.8 IB210-308-302 4.8 IB430-308-302 4.8
3 7⁄ 8” 3 1⁄ 8” IB120-314-302 9.5 IB210-314-302 9.5 IB430-314-302 9.5
3 7⁄ 8” 3½” IB120-314-308 4.8 IB210-314-308 4.8 IB430-314-308 4.8
4¼” 3½” IB210-404-308 9.5 IB430-404-308 9.5
4¼” 3 7⁄ 8” IB210-404-314 4.8 IB430-404-314 4.8
4 5⁄ 8” 3 7⁄ 8” IB210-410-314 9.5 IB430-410-314 9.5
4 ⁄ 8”
5
4¼” IB210-410-404 4.8 IB430-410-404 4.8
5” 4¼” IB430-500-404 9.5
5” 4 5⁄ 8” IB430-500-410 4.8
5 3⁄ 8” 4 5⁄ 8” IB430-506-410 9.5
5 3⁄ 8” 5” IB430-506-500 4.8
5¾” 5” IB430-512-500 9.5
5¾” 5 3⁄ 8” IB430-512-506 4.8
6 1⁄ 8” 5 3⁄ 8” IB430-602-506 9.5
6 ⁄ 8”
1
5¾” IB430-602-512 4.8
6½” 5¾” IB430-608-512 9.5
6½” 6 1⁄ 8” IB430-608-602 4.8
6 7⁄ 8” 6 1⁄ 8” IB430-614-602 9.5
6 7⁄ 8” 6½” IB430-614-608 4.8
96 www.hi-force.com
MB RANGE TORQUE TOOLS
MB | METRIC HEXAGON AF SIZE REDUCER BUSHES
` Economical solution of reducing female hexagon
AF size of TWH-NRH metric ratchet head
` Select the outside AF size (i.e. ratchet
head AF size) and required inside AF size
to determine the MB model number
` Note that wall thickness ‘W’ dimension of
reducer bush must be added to the minimum
radius dimension of the ratchet head
For TWH27NRH For TWH54NRH For TWH120NRH For TWH210NRH For TWH430NRH
Outside Inside
Model W Model W Model W Model W Model W
AF size AF size number mm number mm number mm number mm number mm
30 24 MB27-30-24 3.0
32 24 MB27-32-24 3.0
32 27 MB27-32-27 3.0
36 30 MB27-36-30 3.0 MB54-36-30 3.0
41 36 MB27-41-36 2.5 MB54-41-36 2.5
46 36 MB27-46-36 5.0 MB54-46-36 5.0
46 41 MB27-46-41 2.5 MB54-46-41 2.5
50 41 MB27-50-41 4.5 MB54-50-41 4.5
50 46 MB27-50-46 2.0 MB54-50-46 2.0
55 41 MB27-55-41 7.0 MB54-55-41 7.0
55 46 MB27-55-46 4.5 MB54-55-46 4.5
55 50 MB27-55-50 2.5 MB54-55-50 2.5 MB120-55-50 2.5
60 46 MB27-60-46 7.0 MB54-60-46 7.0 not available -
60 50 MB27-60-50 5.0 MB54-60-50 5.0 MB120-60-50 5.0
60 55 MB27-60-55 2.5 MB54-60-55 2.5 MB120-60-55 2.5
65 50 MB54-65-50 7.5 MB120-65-50 7.5
65 55 MB54-65-55 5.0 MB120-65-55 5.0
65 60 MB54-65-60 2.5 MB120-65-60 2.5
70 55 MB54-70-55 7.5 MB120-70-55 7.5
70 60 MB54-70-60 5.0 MB120-70-60 5.0
70 65 MB54-70-65 2.5 MB120-70-65 2.5
75 60 MB54-75-60 7.5 MB120-75-60 7.5
75 65 MB54-75-65 5.0 MB120-75-65 5.0
75 70 MB54-75-70 2.5 MB120-75-70 2.5 MB210-75-70 2.5
80 70 MB54-80-70 5.0 MB120-80-70 5.0 MB210-80-70 5.0
80 75 MB54-80-75 2.5 MB120-80-75 2.5 MB210-80-75 2.5
85 70 MB120-85-70 7.5 MB210-85-70 7.5
85 75 MB120-85-75 5.0 MB210-85-75 5.0
85 80 MB120-85-80 2.5 MB210-85-80 2.5 MB430-85-80 2.5
90 80 MB120-90-80 5.0 MB210-90-80 5.0 MB430-90-80 5.0
90 85 MB120-90-85 2.5 MB210-90-85 2.5 MB430-90-85 2.5
95 80 MB120-95-80 7.5 MB210-95-80 7.5 MB430-95-80 7.5
95 85 MB120-95-85 5.0 MB210-95-85 5.0 MB430-95-85 5.0
95 90 MB120-95-90 2.5 MB210-95-90 2.5 MB430-95-90 2.5
100 85 MB120-100-85 7.5 MB210-100-85 7.5 MB430-100-85 7.5
100 90 MB120-100-90 5.0 MB210-100-90 5.0 MB430-100-90 5.0
100 95 MB120-100-95 2.5 MB210-100-95 2.5 MB430-100-95 2.5
105 90 MB210-105-90 7.5 MB430-105-90 7.5
105 95 MB210-105-95 5.0 MB430-105-95 5.0
105 100 MB210-105-100 2.5 MB430-105-100 2.5
110 95 MB210-110-95 7.5 MB430-110-95 7.5
110 100 MB210-110-100 5.0 MB430-110-100 5.0
110 105 MB210-110-105 2.5 MB430-110-105 2.5
115 100 MB210-115-100 7.5 MB430-115-100 7.5
115 105 MB210-115-105 5.0 MB430-115-105 5.0
115 110 MB210-115-110 2.5 MB430-115-110 2.5
130 105 MB430-130-105 12.5
130 110 MB430-130-110 10.0
130 115 MB430-130-115 7.5
145 110 MB430-145-110 17.5
145 115 MB430-145-115 15.0
145 130 MB430-145-130 7.5
www.hi-force.com 97
BW RANGE TORQUE TOOLS
BW | BACKUP WRENCHES
Suitable for use with TWS-N & TWH-N Wrenches
Interchangeable hexagon links
Positive release mechanism
C B
F
` Prevents back nut rotation during
torque tightening applications
` Heavy duty industrial construction with
G
ergonomic grip for safe and easy operation D
` ‘T-Bar’ design adjustable reaction point prevents E
lock up once tightening is completed
` Standard imperial and metric female A
hexagon links available
IMPERIAL
COMPLETE SET: HOLDER AND IMPERIAL HEXAGON LINKS:
Hexagon Dimensions (mm)
BWH incl. Model number Description
Model set of links: AF size A B C D E F G
Description
number Holder
From To BWH Backup wrench holder -
Hexagon links
BWI-SET Holder complete 1 7⁄16” 3 7 ⁄8 ”
BWI-107 Hexagon link 1 7⁄ 16” 64.5 390 36 45 211.5 50 147
with imperial link
set (12 pcs) BWI-110 Hexagon link 1 5⁄ 8” 73.5 390 36 45 220.5 50 147
BWI-113 Hexagon link 1 13⁄ 16” 78.5 390 36 45 225.5 50 147
BWI-200 Hexagon link 2” 85 390 36 45 232 50 147
BWI-203 Hexagon link 2 3⁄ 16” 87.5 390 36 45 234.5 50 147
BWI-206 Hexagon link 2 3⁄ 8” 93 390 36 45 240 50 147
BWI-209 Hexagon link 2 9⁄ 16” 97.5 390 36 45 244.5 50 147
BWI-212 Hexagon link 2¾” 104.5 390 36 45 251.5 50 147
BWI-215 Hexagon link 2 15⁄ 16” 113 390 36 45 260 50 147
BWI-302 Hexagon link 3 1⁄ 8” 119.5 390 36 45 266.5 50 147
BWI-308 Hexagon link 3½” 132.5 390 36 45 279.5 50 147
BWI-314 Hexagon link 3 7⁄ 8” 147.5 390 36 45 294.5 50 147
METRIC
COMPLETE SET: HOLDER AND METRIC HEXAGON LINKS:
Hexagon Dimensions (mm)
BWH incl. Model number Description
Model set of links: AF size A B C D E F G
Description
number Holder
From To BWH Backup wrench holder -
Hexagon links
BWM-SET Holder complete 36 mm 100 mm
BWM-36 Hexagon link 36 mm 64.5 390 36 45 211.5 50 147
with metric link
set (14 pcs) BWM-41 Hexagon link 41 mm 73.5 390 36 45 220.5 50 147
BWM-50 Hexagon link 50 mm 85 390 36 45 232 50 147
98 www.hi-force.com
HTWP RANGE TORQUE TOOLS
HTWP | TORQUE WRENCH PUMPS - STANDARD LINE
Two stage operation
Air or electric driven options
` Compatible for use with TWS-N and TWH-N series hydraulic torque wrenches
` Two stage operation with low pressure flow rate of up to 6.1 litres per minute
` 110 or 240 volt single phase electric motor with auto retract function
` Integral oil cooling system in air driven models
` Dual scale (bar/psi) glycerine filled pressure gauge
` Easily adjustable torque setting pressure relief valve
` Reservoir oil sight level gauge fitted on all models
` Air pressure gauge and filter, regulator and lubricator unit fitted on air driven models
` Remote hand pendant controller with 3 metre cable for easy operation
` Factory fitted roll bar protection frame included
B
A
Model Power Motor rating Displacement (litres/minute) Changeover Weight Dimensions (mm)
number supply (kW) low pressure high pressure pressure (bar) (kg) A B C
HTWP2140P 7 bar 1.50 6.1 0.51 60 28 468 205 445
HTWP2141AR 110 volt 0.75 3.9 0.36 60 34 468 205 445
HTWP2141ARH 110 volt 0.75 3.9 0.36 60 34 468 205 445
HTWP2142AR 240 volt 0.75 3.9 0.36 60 34 468 205 445
HTWP2142ARH 240 volt 0.75 3.9 0.36 60 34 468 205 445
Note: Pumps with suffix ‘H’ in the model number are supplied with 60 Hz electric motor.
www.hi-force.com 99
TPA RANGE TORQUE TOOLS
TPA | AIR DRIVEN TORQUE WRENCH PUMPS - PREMIUM LINE
High flow 3-stage pump unit
Compact and lightweight
` Low noise operation (<90 db) A

B
` Supplied fitted with one set of quick connect couplers
` Exhaust air radiator cooling system fitted as standard
` Adjustable torque setting pressure
relief valve with locking nut
` Analogue or digital gauge options
` Remote hand pendant controller with C
5 metre cable for easy operation
` Multi-outlet 4-way split block for simultaneous
operation of up to 4 torque wrenches
` Factory fitted roll bar protection and carrying frame
` Optional software controlled pump with digital
display and digital gauge available
Flow rate (l/m) Oil Max. oil Weight Dimensions (mm)

Model Power Pressure Gauge
1st stage 2nd stage 3rd stage capacity temp incl. A B C
number supply gauge reading *
(0-65 bar) (65-325 bar) (325-700 bar) (litres) (˚C) oil (kg)
TPA07A 7.0 bar air analogue bar/psi 7.0 1.6 0.8 7 80° 30 474 286 501
TPA07D 7.0 bar air digital bar/psi/Nm/lbf.ft 7.0 1.6 0.8 7 80° 30 474 286 501
*Torque value reading only available on optional software controlled, programmable pump unit
Optional coupler sets for simultaneous operation of multiple torque wrenches (one set supplied fitted as standard)
Model number Description
TP-CS1 Single set of male/female flat face couplers, for simultaneous operation of two hydraulic wrenches
TP-CS2 Double set of male/female flat face couplers, for simultaneous operation of three hydraulic wrenches
TP-CS3 Triple set of male/female flat face couplers, for simultaneous operation of four hydraulic wrenches
100 www.hi-force.com
TPE RANGE TORQUE TOOLS
TPE | ELECTRIC DRIVEN TORQUE WRENCH PUMPS - PREMIUM LINE
High flow 3-stage pump unit
` Low noise operation (<88 db)

` Supplied fitted with one set of quick connect couplers
` Automatically activated oil cooling heat
exchanger fitted as standard
` Adjustable torque setting pressure C
relief valve with locking nut
` Analogue or digital gauge options
` Remote hand pendant controller with
5 metre cable for easy operation
` Choice of manual operation with auto
retract or fully automatic operation
` Multi-outlet 4-way split block for simultaneous A B
operation of up to 4 torque wrenches
` Factory fitted roll bar protection and carrying frame
` Optional software controlled pump with digital
display and digital gauge available
Flow rate (l/m) Oil Max. oil Weight Dimensions (mm)

Model Power Pressure Gauge
1st stage 2nd stage 3rd stage capacity temp incl. A B C
number supply gauge reading *
(0-65 bar) (65-325 bar) (325-700 bar) (litres) (˚C) oil (kg)
TPE15A 110V-1Ph-50 Hz analogue bar/psi 6.5 1.5 0.75 7 80° 39 456 286 476
TPE15D 110V-1Ph-50 Hz digital bar/psi/Nm/lbf.ft 6.5 1.5 0.75 7 80° 39 456 286 476
*Torque value reading only available on optional software controlled, programmable pump unit
Optional coupler sets for simultaneous operation of multiple torque wrenches (one set supplied fitted as standard)
TP-CS1 Single set of male/female flat face couplers, for simultaneous operation of two hydraulic wrenches
TP-CS2 Double set of male/female flat face couplers, for simultaneous operation of three hydraulic wrenches
TP-CS3 Triple set of male/female flat face couplers, for simultaneous operation of four hydraulic wrenches
www.hi-force.com 101
TORQUE WRENCH PUMP ACCESSORIES TORQUE TOOLS
TORQUE WRENCH PUMP ACCESSORIES
Hose lengths up to 100 metres
Supplied with quick connect couplings
` High quality hydraulic torque wrench bonded twin hose sets

` Maximum working pressure of 700 bar with 4:1 safety factor
` Ergonomically designed protective, strain reliever hand grips on both ends
Model number Description Weight (kg)
HTWH4 Bonded twin hoses with quick connect couplers, length 4 metres 3.5
CF4F Female half coupler, ¼” NPT Female 0.3
CM4F Male half coupler, ¼” NPT Female 0.3
HTWM4 Multi-split block complete with quick connect couplers for use with 4 hydraulic wrenches 11.2
Note: HTWM4 only suitable for use with HTWP Series pumps, see page 99.
HTWR1 Torque Wrench Hose Reel:

` Accommodates twin line hoses
up to 100 metres length 760 mm
` Supplied with twin 0.5 metres lead hose
for easy connection to main line hoses
` Disc brake allows for hose
release speed control
771 mm
` Fixing holes at the base of frame

` Weight 37 kg
411 mm
900 mm 610 mm
Note: We recommend the use of HTWR1 hose reel with hose

lengths of 50 metres or more.
IW RANGE TORQUE TOOLS
IW | PNEUMATIC IMPACT WRENCHES
Industrial heavy duty design
Square drive sizes from ½” to 1½”
Operates from standard 6 bar air pressure
C B
IW13P
IW19P
` Industrial impact wrenches offering torque

A
capacities from 90 to 3200 Nm
` Available with pistol grip or back handle grip
` Quiet operation and minimal vibration
for reduced operator fatigue
` Compact design with excellent
Note: Model IW13P does not have a side handle fitted
power to weight ratio
` Incorporates four position power output device C B
` High quality torque wrench sockets for use with IW25B
IW38B
IW range are listed on pages 88 and 89.
` Filter, regulator & lubricator unit is recommended
for use with IW impact wrenches (see page 104)
Square Bolt Free Maximum Recommended Air

Model capacity speed torque torque consumption Weight Dimensions (mm)
drive
number (kg)
size mm inch R.P.M. I.P.M Nm lbf.ft Nm lbf.ft m3/min cfm A B C
Pistol grip versions
IW13P ½” 16 5
⁄8 ” 6300 1200 450 300 90-350 65-260 0.35 12.5 2.8 198 222 78
IW19P ¾” 22 7
⁄8 ” 3800 1100 870 640 250-800 185-590 0.60 21.4 6.2 252 245 220
Back handle grip versions
IW25B 1” 45 1¾” 3700 700 2700 1980 1000-2450 740-1772 0.75 26.7 10.7 358 194 211
IW38B 1½” 50 2” 3000 600 3500 2600 1000-3200 740-2370 0.82 29.2 16.0 409 189 227
Note: Performance figures are at 0.62 MPa (Pe) (90 psi) air pressure
FRL11 RANGE TORQUE TOOLS
FRL 11| FILTER REGULATOR LUBRICATOR UNIT
Protective carrying frame
Complete with air inlet hose
Air pressure gauge fitted as standard
` Suitable for use with air operated tools and air driven pumps
` Allows for easy adjustment of air pressure to suit tool requirements
` Prevents entry of contaminants and water into the air supply
` Lubricates air motor to ensure smooth operation
` Supplied with dual scale air inlet pressure gauge and 3 meter air hose with swivel end fittings
Model Air inlet Air outlet Weight Dimensions (mm)

number connection connection (kg) Length Width Height
FRL11 ½” NPT ½” NPT 3.0 200 200 310
BOLTRIGHT PRO TORQUE TOOLS
BOLTRIGHT PRO
Online access compatible with all

operating systems
Suitable for an extensive range of bolt
torque calculation requirements
BOLTRIGHT PRO is an innovative, bolted joint integrity software programme, designed to assist engineers, with
the provision of accurate bolt load calculations, based on key input data, related to each specific bolted joint.
BOLTRIGHT PRO has been primarily designed for use in the Oil & Gas industry, where the safe movement of
hydrocarbons in a leak free environment is absolutely critical, however it can also assist in many other industries,
where bolted joints are present.
The user enters all available data about the joint including flange size, material and rating, gasket type, bolt
size and material grade, lubricant type and operating temperature. BOLTRIGHT PRO will analyse this data and
produce a comprehensive calculation, of the required torque to be applied to all of the flange joint bolts to
achieve a leak free joint, first time every time! Additionally, BOLTRIGHT PRO will produce a clear and easy to
follow bolt tightening procedure, which will include the correct tool selection, from within Hi-Force’s extensive
range of bolting tools, along with the correct sequence of applying the loads, onto the respective flange joint
bolts, including the applicable pump hydraulic pressure settings, for each stage of the bolt tightening process.
The methodology of the BOLTRIGHT PRO software calculations is fully traceable to industry standards, ensuring
that the latest best practice procedures are followed at all times. As part of the software joint integrity review
process, BOLTRIGHT PRO will also display all of the relevant combined stresses within the joint, once the bolt
tightening is completed. This includes not only bolt stress but also gasket and flange stress, to ensure all of the
stresses within the joint are within acceptable levels. The flexibility of the BOLTRIGHT PRO software enables the
user to change any of the input data in order that optimum integrity can be achieved within each and every
joint. As an example a change of bolt material and lubricant type can and will affect the BOLTRIGHT PRO
software calculations and bolt tightening procedures.
HI-FORCE HYDRAULIC
STUD BOLT TENSIONERS
Hydraulic stud bolt tensioners are generally

accepted as the preferred and most
efficient method of accurately tightening
bolts, to a predetermined and known
bolt load, to ensure an even clamping
force on all stud bolts within the joint. This
is particularly critical for bolted joints, on
pipelines and pressure vessels, in the oil,
gas and petrochemical industries, where
correctly sealed joints are essential for
the safe movement and processing of
hydrocarbons, usually under high pressure.
Multiple use of hydraulic stud bolt tensioners,
to tension 25, 33, 50 or in some cases 100%
of the bolts simultaneously, ensures an even
pull down of the joint faces onto the gasket,
ensuring the correct gasket compression
to achieve a leak free joint, first time every
time.
The extensive range of Hi-Force hydraulic

stud bolt tensioners, detailed in this section
of the catalogue, includes both spring
assisted and manual piston retraction,
topside tensioners, subsea tensioners,
hydraulic tensioning nuts, special design
tensioners made to exacting customer
specifications, along with a range of
manual and air driven bolt tensioner
hydraulic pumps, hoses and accessories.
The modular design of Hi-Force hydraulic
stud bolt tensioners enables the user to
adapt each model, to cover more than one
stud bolt size, by simply ordering additional
accessories. This greatly reduces investment
costs, for users, that require to tension
multiple sizes of stud bolts, whilst optimising
their investment costs.
Additionally on page 123, you will find

details on Hi-Force innovative and world
leading BOLTRIGHT PRO joint integrity
calculation software.
106
BOLT TENSIONERS
SBT IMPERIAL RANGE 108
Spring return topside bolt tensioners
SBT COMPONENTS - IMPERIAL RANGE 109

Bolt tensioner components
SBT METRIC RANGE 110

Spring return topside bolt tensioners
SBT COMPONENTS - METRIC RANGE 111

STS IMPERIAL RANGE 112

Topside bolt tensioners
STS COMPONENTS - IMPERIAL RANGE 113

STS METRIC RANGE 114

Topside bolt tensioners
STS COMPONENTS - METRIC RANGE 115

STU IMPERIAL RANGE 116

Sub-sea bolt tensioners
STU METRIC RANGE 117

Sub-sea bolt tensioners
HTN IMPERIAL RANGE 118

Hydraulic tensioner nuts
HTN METRIC RANGE 119

Hydraulic tensioner nuts
SPECIAL DESIGN 120

Customised topside bolt tensioners
BOLT TENSIONER PUMPS 121

Air driven and manually operated pumps for bolt tensioners
BOLT TENSIONER ACCESSORIES 122

Hoses, couplers and hose reel
BOLTRIGHT PRO 123

Bolted joint integrity software for calculating correct tension values
BOLT TENSIONERS
107
SBT IMPERIAL RANGE BOLT TENSIONERS
SBT | SPRING RETURN BOLT TENSIONERS - IMPERIAL
Capacities from 457 to 2649 kN
Bolt sizes from 1¼” to 4” diameter
A
` Single acting design with spring assisted piston retraction C
` High grade alloy steel construction with nitrocarburised,
corrosion resistant, piston
` Maximum stroke indicator to warn E
against piston over extension D
` Safety over stroke device to protect operator from injury
` Self-energising seals for improved performance
and longevity at high pressure
` Dual quick connect inlet and outlet couplings
for easy multiple tensioner connection
Note: Dimension
` Designed to fit most sizes of ANSI and API B
F is for guidance
flanges and some Compact flanges on ANSI flange F
` Interchangeable accessories to cover multiple applications only
stud bolt sizes using same tensioner
` Non-standard size threaded pullers available
to order on short delivery lead time
Model Bolt Threads Capacity Effective Stroke Weight Dimensions (mm)

number thread size per inch kN tonnes area (cm2) (mm) (kg) A B C (min) D E F
SBT2-125B1 1¼” 8 457 46.6 30.5 15 4.0 102 39 127 164 91 74
SBT2-137B1 1 3 ⁄8 ” 8 457 46.6 30.5 15 4.0 102 39 127 164 91 77
SBT2-150B1 1½” 8 457 46.6 30.5 15 4.0 102 39 123 164 91 80
SBT3-162B1 15⁄8” 8 822 83.8 54.8 15 6.7 137 47 146 188 94 92
SBT3-175B1 1¾” 8 822 83.8 54.8 15 6.7 137 47 143 188 94 93
SBT3-175B2 1¾” 8 822 83.8 54.8 15 7.2 137 50 148 193 94 94
SBT3-187B1 17⁄8” 8 822 83.8 54.8 15 6.7 137 47 139 188 94 97
SBT3-187B2 17⁄8” 8 822 83.8 54.8 15 7.2 137 50 144 193 94 104
SBT3-200B2 2” 8 822 83.8 54.8 15 7.2 137 50 141 193 94 104
SBT4-187B1 17⁄8” 8 1264 128.9 84.3 15 11.0 167 50 147 197 97 104
SBT4-200B1 2” 8 1264 128.9 84.3 15 11.0 167 50 143 197 97 104
SBT4-200B2 2” 8 1264 128.9 84.3 15 12.2 167 62 155 213 97 106
SBT4-225B2 2¼” 8 1264 128.9 84.3 15 12.2 167 62 150 213 97 121
SBT4-250B2 2½” 8 1264 128.9 84.3 15 12.2 167 62 145 213 97 127
SBT5-250B1 2½” 8 1833 186.9 122.2 15 16.5 209 73 162 229 102 134
SBT5-275B1 2¾” 8 1833 186.9 122.2 15 16.5 209 73 156 229 102 140
SBT5-300B1 3” 8 1833 186.9 122.2 15 16.5 209 73 149 229 102 147
SBT6-300B1 3” 8 2649 270.0 176.6 15 24.0 246 84 174 254 103 161
SBT6-325B1 3¼” 8 2649 270.0 176.6 15 24.0 246 84 169 254 103 167
SBT6-350B1 3½” 8 2649 270.0 176.6 15 24.0 246 84 162 254 103 172
SBT6-375B3 3¾” 8 2649 270.0 176.6 15 29.6 246 105 194 295 103 191
SBT6-400B3 4” 8 2649 270.0 176.6 15 29.6 246 105 189 295 103 196
Note: Weight is for load cell and bridge only. Total weight of complete assembly depends on size of puller and nut rotating socket selected.
Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners.
SBT COMPONENTS - IMPERIAL RANGE BOLT TENSIONERS
SBT | BOLT TENSIONER COMPONENTS - IMPERIAL
Use with SBT Imperial Spring Return Tensioners
Modular design for greater flexibility
Versatile cost effective option
` Modify existing SBT tensioner Principle of SBT Spring Return Bolt

assembly to another thread size, Tensioner
within the tensioner range
` All components or selected
conversion kits must have the same D = Threaded puller
suffix as the target tensioner size
Examples:
A = Load cell
` To change from SBT3-162B1
to SBT3-187B1 would require
conversion kit CKS3-187B1 only.
` To change from SBT3-187B1 to
C = Bridge
SBT3-200B2 would require conversion
kit CKS3-200B2 and bridge STS3-B2. E = Nut rotating socket
B = Tommy bar
Denotes smaller bridge size within tensioner range

Denotes larger bridge size within tensioner range DO NOT mix components from different colour lines, SBT2 & SBT5
Denotes one bridge size within tensioner range models have only one size of tensioner bridge (B1)
Individual components D&E

Complete tensioner A B C D E Complete
Model number Bolt thread Load cell Tommy bar Bridge Threaded puller Rotating socket conversion kit
For tensioner range SBT2
SBT2-125B1 1¼” TPS2-125B1 RS2-51B1 CKS2-125B1
SBT2-137B1 1 3 ⁄8 ” SBT2-LC TTB08 STS2-B1 TPS2-137B1 RS2-56B1 CKS2-137B1
SBT2-150B1 1½” TPS2-150B1 RS2-60B1 CKS2-150B1
SBT3-162B1 1 5 ⁄8 ” TPS3-162B1 RS3-65B1 CKS3-162B1
SBT3-175B1 1¾” STS3-B1 TPS3-175B1 RS3-70B1 CKS3-175B1
SBT3-LC TTB10
SBT3-175B2 1¾” TPS3-175B2 RS3-70B2 CKS3-175B2
SBT3-187B2 1 7 ⁄8 ” STS3-B2 TPS3-187B2 RS3-75B2 CKS3-187B2
SBT3-200B2 2” TPS3-200B2 RS3-80B2 CKS3-200B2
STS4-B1
SBT4-200B2 2” SBT4-LC TTB10 TPS4-200B2 RS4-80B2 CKS4-200B2
SBT4-225B2 2¼” STS4-B2 TPS4-225B2 RS4-90B2 CKS4-225B2
SBT5-275B1 2¾” SBT5-LC TTB14 STS5-B1 TPS5-275B1 RS5-108B1 CKS5-275B1
SBT6-325B1 3¼” STS6-B1 TPS6-325B1 RS6-127B1 CKS6-325B1
SBT6-350B1 3½” SBT6-LC TTB14 TPS6-350B1 RS6-137B1 CKS6-350B1
SBT6-375B3 3¾” TPS6-375B3 RS6-146B3 CKS6-375B3
STS6-B3
Note: Remember to check bridge compatibility for SBT3, SBT4 and SBT6 models when ordering components.
SBT METRIC RANGE BOLT TENSIONERS
SBT | SPRING RETURN BOLT TENSIONERS - METRIC
Bolt sizes from M30 to M100 diameter
A
` Single acting design with spring assisted piston retraction C
` Maximum stroke indicator to warn E
against piston over extension
D
and longevity at high pressure
Note: Dimension
` Designed to fit most sizes of ANSI and API B
F is for guidance
flanges and some Compact flanges on ANSI flange F
` Interchangeable accessories to cover multiple applications only
Model Bolt Thread Capacity Effective Stroke Weight Dimensions (mm)

number thread size pitch kN tonnes area (cm2) (mm) (kg) A B C (min) D E F
SBT2-M30B1 M30 3.5 457 46.6 30.5 15 4.0 102 39 132 164 91 71
SBT2-M33B1 M33 3.5 457 46.6 30.5 15 4.0 102 39 127 164 91 74
SBT2-M36B1 M36 4 457 46.6 30.5 15 4.0 102 39 123 164 91 77
SBT2-M39B1 M39 4 457 46.6 30.5 15 4.0 102 39 123 164 91 80
SBT3-M42B1 M42 4.5 822 83.8 54.8 15 6.7 137 47 145 188 94 91
SBT3-M45B1 M45 4.5 822 83.8 54.8 15 6.7 137 47 142 188 94 105
SBT3-M45B2 M45 4.5 822 83.8 54.8 15 6.9 137 47 147 193 94 97
SBT3-M48B1 M48 5 822 83.8 54.8 15 6.7 137 47 139 188 94 105
SBT3-M48B2 M48 5 822 83.8 54.8 15 6.9 137 47 144 193 94 105
SBT3-M52B2 M52 5 822 83.8 54.8 15 6.9 137 47 140 193 94 97
SBT4-M48B1 M48 5 1264 128.9 84.3 15 11.0 167 50 150 197 97 105
SBT4-M52B1 M52 5 1264 128.9 84.3 15 11.0 167 50 145 197 97 108
SBT4-M52B2 M52 5 1264 128.9 84.3 15 12.2 167 62 160 213 97 120
SBT4-M56B2 M56 5.5 1264 128.9 84.3 15 12.2 167 62 155 213 97 120
SBT4-M60B2 M60 5.5 1264 128.9 84.3 15 12.2 167 62 150 213 97 124
SBT4-M64B2 M64 6 1264 128.9 84.3 15 12.2 167 62 145 213 97 126
SBT5-M64B1 M64 6 1833 186.9 122.2 15 16.5 209 73 164 229 102 134
SBT5-M68B1 M68 6 1833 186.9 122.2 15 16.5 209 73 159 229 102 136
SBT5-M72B1 M72 6 1833 186.9 122.2 15 16.5 209 73 156 229 102 139
SBT5-M76B1 M76 6 1833 186.9 122.2 15 16.5 209 73 149 229 102 142
SBT6-M76B1 M76 6 2649 270.0 176.6 15 24.0 246 84 176 254 103 158
SBT6-M80B1 M80 6 2649 270.0 176.6 15 24.0 246 84 172 254 103 160
SBT6-M85B1 M85 6 2649 270.0 176.6 15 24.0 246 84 169 254 103 162
SBT6-M90B1 M90 6 2649 270.0 176.6 15 24.0 246 84 162 254 103 170
SBT6-M95B3 M95 6 2649 270.0 176.6 15 29.6 246 96 194 295 103 184
SBT6-M100B3 M100 6 2649 270.0 176.6 15 29.6 246 96 189 295 103 190
SBT COMPONENTS - METRIC RANGE BOLT TENSIONERS
SBT | BOLT TENSIONER COMPONENTS - METRIC
Use with SBT Metric Spring Return Tensioners
` Modify existing SBT tensioner Principle of SBT Spring Return Bolt

assembly to another thread size, Tensioner
conversion kits must have the same D = Threaded puller
Examples:
A = Load cell
` To change from SBT3-M42B1
to SBT3-M48B1 would require
conversion kit CKS3-M48B1 only.
` To change from SBT3-M48B1 to
C = Bridge
SBT3-M52B2 would require conversion
kit CKS3-M52B2 and bridge STS3-B2. E = Nut rotating socket
B = Tommy bar

Denotes larger bridge size within tensioner range DO NOT mix components from different colour lines, SBT2 & SBT5

SBT2-M30B1 M30 TPS2-M30B1 RS2-46B1 CKS2-M30B1
SBT2-LC TTB08 STS2-B1
SBT3-M45B1 M45 STS3-B1 TPS3-M45B1 RS3-70B1 CKS3-M45B1
SBT3-LC TTB10
SBT3-M48B2 M48 STS3-B2 TPS3-M48B2 RS3-75B2 CKS3-M48B2
STS4-B1
SBT4-LC TTB10
STS4-B2
SBT5-LC TTB14 STS5-B1
STS6-B1
SBT6-LC TTB14
STS6-B3
Note: Remember to check bridge compatibility for SBT3, SBT4 and SBT6 models when ordering components.
STS IMPERIAL RANGE BOLT TENSIONERS
STS | TOPSIDE BOLT TENSIONERS - IMPERIAL
Bolt sizes from ¾” to 4” diameter
` Single acting design with manual piston retraction

A
` High grade alloy steel construction with nitrocarburised, Force
C
` Maximum stroke indicator to warn
against piston over extension E
D
and longevity of use at high pressure
` Dual quick connect inlet and outlet couplers
` Designed to fit most sizes of ANSI and API Note: Dimension
F is for guidance B
flanges and some Compact flanges on ANSI flange
` Interchangeable accessories to cover multiple applications only F
Model Bolt Threads Capacity Effective Stroke Weight Dimensions (mm)

number thread size per inch kN tonnes area (cm2) (mm) (kg) A B C (min) D E F
STS1-075B1 ¾” 10 234 23.9 15.6 10 1.7 74 28 74 90 45 51
STS1-087B1 7
⁄8 ” 9 234 23.9 15.6 10 1.7 74 28 74 90 45 54
STS1-100B2 1” 8 234 23.9 15.6 10 1.9 74 30 80 98 45 61
STS1-112B2 11⁄8” 8 234 23.9 15.6 10 1.9 74 30 80 98 45 64
STS2-125B1 1¼” 8 457 46.6 30.5 15 3.5 102 39 103 128 54 74
STS2-137B1 13⁄8” 8 457 46.6 30.5 15 3.5 102 39 103 128 54 77
STS2-150B1 1½” 8 457 46.6 30.5 15 3.5 102 39 103 128 54 80
STS3-162B1 15⁄8” 8 822 83.8 54.8 15 6.1 133 47 115 150 56 92
STS3-175B1 1¾” 8 822 83.8 54.8 15 6.1 133 47 115 150 56 93
STS3-175B2 1¾” 8 822 83.8 54.8 15 6.3 133 50 117 155 56 104
STS3-187B1 17⁄8” 8 822 83.8 54.8 15 6.1 133 47 115 150 56 97
STS3-187B2 17⁄8” 8 822 83.8 54.8 15 6.3 133 50 117 155 56 104
STS3-200B2 2” 8 822 83.8 54.8 15 6.3 133 50 117 155 56 104
STS4-187B1 17⁄8” 8 1264 128.9 84.3 15 10.6 163 50 119 149 57 104
STS4-200B1 2” 8 1264 128.9 84.3 15 10.6 163 50 119 149 57 104
STS4-200B2 2” 8 1264 128.9 84.3 15 11.8 163 62 119 149 57 106
STS4-225B2 2¼” 8 1264 128.9 84.3 15 11.8 163 62 135 165 57 121
STS4-250B2 2½” 8 1264 128.9 84.3 15 11.8 163 62 135 165 57 127
STS5-250B1 2½” 8 1833 186.9 122.2 15 16.0 193 73 145 187 60 134
STS5-275B1 2¾” 8 1833 186.9 122.2 15 16.0 193 73 145 187 60 140
STS5-300B1 3” 8 1833 186.9 122.2 15 16.0 193 73 145 187 60 147
STS6-300B1 3” 8 2649 270.0 176.6 15 23.5 233 84 178 216 64 161
STS6-325B1 3¼” 8 2649 270.0 176.6 15 23.5 233 84 178 216 64 167
STS6-350B1 3½” 8 2649 270.0 176.6 15 23.5 233 84 178 216 64 172
STS6-375B3 3¾” 8 2649 270.0 176.6 15 29.1 233 105 205 257 64 191
STS6-400B3 4” 8 2649 270.0 176.6 15 29.1 233 105 205 257 64 196
STS COMPONENTS - IMPERIAL RANGE BOLT TENSIONERS
STS | BOLT TENSIONER COMPONENTS - IMPERIAL
Use with STS Imperial Tensioners
` Modify existing STS tensioner Principle of STS Bolt Tensioner

assembly to another thread size,
D = Threaded puller
conversion kits must have the same
A = Load cell
Examples:
` To change from STS3-162B1 to STS3-187B1
would require conversion kit CK3-187B1 only.
C = Bridge
` To change from STS3-187B1
to STS3-200B2 would require conversion
E = Nut rotating socket
kit CK3-200B2 and bridge STS3-B2.
B = Tommy bar

Denotes larger bridge size within tensioner range DO NOT mix components from different colour lines, STS2 & STS5

For tensioner range STS1
STS1-075B1 ¾” TP1-075B1 RS1-32B1 CK1-075B1
STS1-B1
STS1-087B1 7
⁄8 ” TP1-087B1 RS1-37B1 CK1-087B1
STS1-LC TTB06
STS1-100B2 1” TP1-100B2 RS1-41B2 CK1-100B2
STS1-B2
STS1-112B2 11⁄8” TP1-112B2 RS1-46B2 CK1-112B2
STS2-125B1 1¼” TP2-125B1 RS2-51B1 CK2-125B1
STS2-137B1 13⁄8” STS2-LC TTB08 STS2-B1 TP2-137B1 RS2-56B1 CK2-137B1
STS2-150B1 1½” TP2-150B1 RS2-60B1 CK2-150B1
STS3-162B1 15⁄8” TP3-162B1 RS3-65B1 CK3-162B1
STS3-175B1 1¾” STS3-B1 TP3-175B1 RS3-70B1 CK3-175B1
STS3-187B1 17⁄8” TP3-187B1 RS3-75B1 CK3-187B1
STS3-LC TTB10
STS3-175B2 1¾” TP3-175B2 RS3-70B2 CK3-175B2
STS3-187B2 17⁄8” STS3-B2 TP3-187B2 RS3-75B2 CK3-187B2
STS3-200B2 2” TP3-200B2 RS3-80B2 CK3-200B2
STS4-187B1 17⁄8” TP4-187B1 RS4-75B1 CK4-187B1
STS4-B1
STS4-200B1 2” TP4-200B1 RS4-80B1 CK4-200B1
STS4-200B2 2” STS4-LC TTB10 TP4-200B2 RS4-80B2 CK4-200B2
STS4-225B2 2¼” STS4-B2 TP4-225B2 RS4-90B2 CK4-225B2
STS4-250B2 2½” TP4-250B2 RS4-98B2 CK4-250B2
STS5-250B1 2½” TP5-250B1 RS5-100B1 CK5-250B1
STS5-275B1 2¾” STS5-LC TTB14 STS5-B1 TP5-275B1 RS5-108B1 CK5-275B1
STS5-300B1 3” TP5-300B1 RS5-118B1 CK5-300B1
STS6-300B1 3” TP6-300B1 RS6-118B1 CK6-300B1
STS6-325B1 3¼” STS6-B1 TP6-325B1 RS6-127B1 CK6-325B1
STS6-350B1 3½” STS6-LC TTB14 TP6-350B1 RS6-137B1 CK6-350B1
STS6-375B3 3¾” TP6-375B3 RS6-146B3 CK6-375B3
STS6-B3
STS6-400B3 4” TP6-400B3 RS6-156B3 CK6-400B3
Note: Remember to check bridge compatibility for STS1, STS3, STS4 and STS6 models when ordering components.
STS METRIC RANGE BOLT TENSIONERS
STS | TOPSIDE BOLT TENSIONERS - METRIC
A
` Single acting design with manual piston retraction C
Force
` Maximum stroke indicator to warn against piston over extension E
D
and longevity of use at high pressure
` Dual quick connect inlet and outlet couplers
for easy multiple tensioner connection Note: Dimension
` Designed to fit most sizes of ANSI and API F is for guidance
B
flanges and some Compact flanges on ANSI flange
applications only F
` Interchangeable accessories to cover multiple
Model Bolt Thread Capacity Effective Stroke Weight Dimensions (mm)

number thread size pitch kN tonnes area (cm2) (mm) (kg) A B C (min) D E F
STS1-M16B1 M16 2 234 23.9 15.6 10 1.7 74 28 74 90 45 47
STS1-M18B1 M18 2.5 234 23.9 15.6 10 1.7 74 28 74 90 45 49
STS1-M20B1 M20 2.5 234 23.9 15.6 10 1.7 74 28 74 90 45 51
STS1-M22B2 M22 2.5 234 23.9 15.6 10 1.9 74 30 80 98 45 56
STS1-M24B2 M24 3 234 23.9 15.6 10 1.9 74 30 80 98 45 59
STS1-M27B2 M27 3 234 23.9 15.6 10 1.9 74 30 80 98 45 61
STS2-M30B1 M30 3.5 457 46.6 30.5 15 3.5 102 39 103 128 54 71
STS2-M33B1 M33 3.5 457 46.6 30.5 15 3.5 102 39 103 128 54 74
STS2-M36B1 M36 4 457 46.6 30.5 15 3.5 102 39 103 128 54 77
STS2-M39B1 M39 4 457 46.6 30.5 15 3.5 102 39 103 128 54 80
STS3-M42B1 M42 4.5 822 83.8 54.8 15 6.1 133 47 115 150 56 91
STS3-M45B1 M45 4.5 822 83.8 54.8 15 6.1 133 47 115 150 56 94
STS3-M45B2 M45 4.5 822 83.8 54.8 15 6.3 133 50 117 155 56 105
STS3-M48B1 M48 5 822 83.8 54.8 15 6.1 133 47 115 150 56 97
STS3-M48B2 M48 5 822 83.8 54.8 15 6.3 133 50 117 155 56 105
STS3-M52B2 M52 5 822 83.8 54.8 15 6.3 133 50 117 155 56 105
STS4-M48B1 M48 5 1264 128.9 84.3 15 10.6 163 50 119 149 57 105
STS4-M52B1 M52 5 1264 128.9 84.3 15 10.6 163 50 119 149 57 108
STS4-M52B2 M52 5 1264 128.9 84.3 15 11.8 163 62 135 165 57 120
STS4-M56B2 M56 5.5 1264 128.9 84.3 15 11.8 163 62 135 165 57 120
STS4-M60B2 M60 5.5 1264 128.9 84.3 15 11.8 163 62 135 165 57 124
STS4-M64B2 M64 6 1264 128.9 84.3 15 11.8 163 62 135 165 57 126
STS5-M64B1 M64 6 1833 186.9 122.2 15 16.0 193 73 145 187 60 134
STS5-M68B1 M68 6 1833 186.9 122.2 15 16.0 193 73 145 187 60 136
STS5-M72B1 M72 6 1833 186.9 122.2 15 16.0 193 73 145 187 60 139
STS5-M76B1 M76 6 1833 186.9 122.2 15 16.0 193 73 145 187 60 142
STS6-M76B1 M76 6 2649 270.0 176.6 15 23.5 233 84 178 216 64 158
STS6-M80B1 M80 6 2649 270.0 176.6 15 23.5 233 84 178 216 64 160
STS6-M85B1 M85 6 2649 270.0 176.6 15 23.5 233 84 178 216 64 162
STS6-M90B1 M90 6 2649 270.0 176.6 15 23.5 233 84 178 216 64 170
STS6-M95B3 M95 6 2649 270.0 176.6 15 29.1 233 105 205 257 64 184
STS6-M100B3 M100 6 2649 270.0 176.6 15 29.1 233 105 205 257 64 190
STS COMPONENTS - METRIC RANGE BOLT TENSIONERS
STS | BOLT TENSIONER COMPONENTS - METRIC
Use with STS Metric Tensioners
Versatile cost saving option
` Modify existing STS tensioner Principle of STS Bolt Tensioner

assembly to another thread size,
D = Threaded puller
conversion kits must have the same
A = Load cell
Examples:
` To change from STS3-M42B1 to STS3-M48B1
would require conversion kit CK3-M48B1 only.
C = Bridge
` To change from STS3-M48B1 to
STS3-M52B2 would require conversion
E = Nut rotating socket
kit CK3-M52B2 and bridge STS3-B2.
B = Tommy bar
Denotes larger bridge size within tensioner range DO NOT mix components from different colour lines, STS2 & STS5

STS1-M16B1 M16 TP1-M16B1 RS1-24B1 CK1-M16B1
STS1-M18B1 M18 STS1-B1 TP1-M18B1 RS1-27B1 CK1-M18B1
STS1-LC TTB06
STS2-LC TTB08 STS2-B1
STS3-LC TTB10
STS4-B1
STS4-LC TTB10
STS4-B2
STS5-LC TTB14 STS5-B1
STS6-B1
STS6-LC TTB14
STS6-B3
Note: Remember to check bridge compatibility for STS1, STS3, STS4 and STS6 models when ordering components.
STU IMPERIAL RANGE BOLT TENSIONERS
STU | SUB-SEA BOLT TENSIONERS - IMPERIAL
Bolt sizes from 1” to 3 ½” diameter
` Single acting design with manual piston retraction A

` Manufactured from high grade alloy steel Force C
with added corrosion protection
` Extra-long piston stroke on all models,
to save valuable diver time subsea
E
` Simple two piece design for easy operation by divers subsea D
` Visible maximum stroke indicator to warn
operator against piston over extension
Note: Dimension
F is for guidance
and longevity of use at high pressure on ANSI flange
B
` Dual quick connect inlet and outlet couplings applications only F
` Designed to fit most sizes of ANSI and API
flanges and some Compact flanges
` Interchangeable quick fit pullers, to cover secondary bolt
size, for each STU model, are available as accessories
for even greater versatility (see table below)
Model Quick Fit Bolt Capacity Effective Stroke Weight Tommy Dimensions (mm)
number Pullers thread size kN tonnes area (cm2) (mm) (kg) bar A B C D E F
STU1-100 QFP1-100 1”-8 UN 256.04 26.10 17.07 20 3.4 TTB06 82 22 119 119 140 61
STU1-112 QFP1-112 1 ⁄8”-8 UN

1
256.04 26.10 17.07 20 3.4 TTB06 82 22 119 119 140 64
STU2-125 QFP2-125 1¼”-8 UN 430.36 43.87 28.69 30 6.0 TTB08 102 30 140 140 164 73
STU2-137 QFP2-137 13⁄8”-8 UN 430.36 43.87 28.69 30 6.0 TTB08 102 30 140 140 164 75
STU3-150 QFP3-150 1½”-8 UN 553.35 56.41 36.89 30 7.5 TTB10 114 35 142 142 169 82
STU3-162 QFP3-162 1 ⁄8”-8 UN

5
553.35 56.41 36.89 30 7.5 TTB10 114 35 142 142 169 85
STU4-175 QFP4-175 1¾”-8 UN 756.30 77.09 50.42 30 9.8 TTB10 128 41 151 151 181 94
STU4-187 QFP4-187 17⁄8”-8 UN 756.30 77.09 50.42 30 9.8 TTB10 128 41 151 151 181 98
STU5-200 QFP5-200 2”-8 UN 1168.19 119.08 77.88 30 14.5 TTB12 150 48 164 164 202 112
STU5-225 QFP5-225 2¼”-8 UN 1168.19 119.08 77.88 30 14.5 TTB12 150 48 164 164 202 116
STU6-250 QFP6-250 2½”-8 UN 1649.12 168.11 109.94 30 22.8 TTB14 176 60 183 183 231 136
STU6-275 QFP6-275 2¾”-8 UN 1649.12 168.11 109.94 30 22.8 TTB14 176 60 183 183 231 141
STU7-300 QFP7-300 3”-8 UN 2483.44 253.15 165.56 30 35.6 TTB16 215 89 215 215 260 162
STU7-325 QFP7-325 3¼”-8 UN 2483.44 253.15 165.56 30 35.6 TTB16 215 89 215 215 260 173
STU7-350 QFP7-350 3½”-8 UN 2483.44 253.15 165.56 30 35.6 TTB16 215 89 215 215 260 175
Note: Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners. Please note that the tommy bar
listed will fit related quick fit puller; a different size may be required for the drilled hexagon nut.
STU METRIC RANGE BOLT TENSIONERS
STU | SUB-SEA BOLT TENSIONERS - METRIC
` Single acting design with manual piston retraction A

` Manufactured from high grade alloy steel Force C
with added corrosion protection
` Extra-long piston stroke on all models,
to save valuable diver time subsea
E
` Simple two piece design for easy operation by divers subsea D
operator against piston over extension
Note: Dimension
F is for guidance
and longevity of use at high pressure on ANSI flange
B
` Dual quick connect inlet and outlet couplings applications only F
` Designed to fit most sizes of ANSI and API
flanges and some Compact flanges
` Interchangeable quick fit pullers, to cover multiple bolt
sizes, for each STU model, are available as accessories
for even greater versatility (see table below)
Model Quick Fit Bolt Capacity Effective Stroke Weight Tommy Dimensions (mm)
number Pullers thread size kN tonnes area (cm2) (mm) (kg) bar A B C D E F
STU1-24 QFP1-24 M24x3 256.04 26.10 17.07 20 3.4 TTB06 82 22 119 119 140 61
STU1-27 QFP1-27 M27x3 256.04 26.10 17.07 20 3.4 TTB06 82 22 119 119 140 64
STU2-30 QFP2-30 M30x3.5 430.36 43.87 28.69 30 6.0 TTB08 102 30 140 140 164 73
STU2-33 QFP2-33 M33x3.5 430.36 43.87 28.69 30 6.0 TTB08 102 30 140 140 164 75
STU2-36 QFP2-36 M36x4 430.36 43.87 28.69 30 6.0 TTB10 102 30 140 140 164 78
STU3-39 QFP3-39 M39x4 553.35 56.41 36.89 30 7.5 TTB10 114 35 142 142 169 82
STU3-42 QFP3-42 M42x4.5 553.35 56.41 36.89 30 7.5 TTB10 114 35 142 142 169 85
STU4-45 QFP4-45 M45x4.5 756.30 77.09 50.42 30 9.8 TTB10 128 41 151 151 181 94
STU4-48 QFP4-48 M48x5 756.30 77.09 50.42 30 9.8 TTB12 128 41 151 151 181 98
STU5-52 QFP5-52 M52x5 1168.19 119.08 77.88 30 14.5 TTB12 150 48 164 164 202 112
STU5-56 QFP5-56 M56x5.5 1168.19 119.08 77.88 30 14.5 TTB14 150 48 164 164 202 116
STU6-60 QFP6-60 M60x5.5 1649.12 168.11 109.94 30 22.8 TTB14 176 60 183 183 231 136
STU6-64 QFP6-64 M64x6 1649.12 168.11 109.94 30 22.8 TTB16 176 60 183 183 231 136
STU6-68 QFP6-68 M68x6 1649.12 168.11 109.94 30 22.8 TTB16 176 60 183 183 231 136
STU6-72 QFP6-72 M72x6 1649.12 168.11 109.94 30 22.8 TTB16 176 60 183 183 231 141
STU7-76 QFP7-76 M76x6 2483.44 253.15 165.56 30 35.6 TTB16 215 89 215 215 260 164
STU7-80 QFP7-80 M80x6 2483.44 253.15 165.56 30 35.6 TTB16 215 89 215 215 260 164
STU7-85 QFP7-85 M85x6 2483.44 253.15 165.56 30 35.6 TTB16 215 89 215 215 260 175
STU7-90 QFP7-90 M90x6 2483.44 253.15 165.56 30 35.6 TTB16 215 89 215 215 260 175
Note: Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners. Please note that the tommy bar
listed will fit related quick fit puller; a different size may be required for the drilled hexagon nut.
HTN IMPERIAL RANGE BOLT TENSIONERS
HTN | HYDRAULIC TENSIONER NUTS - IMPERIAL
Bolt sizes from 1” to 4” diameter
` Single acting design with integral load holding lock nut

` Designed to permanently replace regular
A
nuts on one side of the joint
` Ideally suited for bolted joints that need opening and
closing, during maintenance, on a regular basis
` High grade alloy steel construction with
nitrocarburised corrosion resistant piston D
` Self-energising seals for improved performance C
at high temperatures and pressures B
for easy multiple tensioner nut connection
operator of potential over extension
Model Capacity Effective Stroke Weight Tommy Dimensions (mm)

Bolt size
number kN tonnes area (cm2) (mm) (kg) bar A B C D
HTN1-100 1”-8 UN 198.27 20.21 13.22 5 1.9 TTB06 72 55 18 132

HTN2-112 1 ⁄8”-8 UN
1
216.30 22.05 14.42 5 2.0 TTB06 75 55 18 132
HTN3-125 1¼”-8 UN 252.94 25.78 16.86 5 2.4 TTB06 82 57 21 134
HTN4-137 1 ⁄8”-8 UN
3
305.83 31.18 20.39 5 2.7 TTB06 88 57 22 135
HTN5-150 1½”-8 UN 344.12 35.08 22.94 6 2.9 TTB06 93 58 21 135
HTN6-162 15⁄8”-8 UN 397.61 40.53 26.51 6 3.5 TTB06 100 62 23 142
HTN7-175 1¾”-8 UN 475.01 48.42 31.67 6 4.0 TTB06 106 64 24 141
HTN8-187 17⁄8”-8 UN 501.40 51.11 33.43 6 4.2 TTB06 110 64 25 142
HTN9-200 2”-8 UN 563.72 57.46 37.58 6 4.9 TTB06 117 67 32 145
HTN10-225 2¼”-8 UN 746.44 76.09 49.76 8 6.4 TTB06 128 74 28 152
HTN11-250 2½”-8 UN 905.13 92.27 60.34 8 8.0 TTB06 141 77 29 155
HTN12-275 2¾”-8 UN 999.85 101.92 66.66 8 8.8 TTB08 150 78 30 156
HTN13-300 3”-8 UN 1203.43 122.67 80.23 8 10.6 TTB08 162 81 31 159
HTN14-325 3¼”-8 UN 1413.72 144.11 94.25 10 12.9 TTB08 174 87 35 165
HTN15-350 3½”-8 UN 1605.04 163.61 107.00 10 16.2 TTB10 187 95 37 173
HTN16-375 3¾”-8 UN 1704.59 173.76 113.64 10 18.3 TTB10 194 102 39 179
HTN17-400 4”-8 UN 1911.46 194.85 127.43 10 21.9 TTB10 205 110 41 188
Note: Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioner nuts.
HTN METRIC RANGE BOLT TENSIONERS
HTN | HYDRAULIC TENSIONER NUTS - METRIC
` Single acting design with integral load holding lock nut

` Designed to permanently replace regular
A
nuts on one side of the joint
` Ideally suited for bolted joints that need opening and
closing, during maintenance, on a regular basis
` High grade alloy steel construction with
nitrocarburised corrosion resistant piston D
` Self-energising seals for improved performance C
at high temperatures and pressures B
for easy multiple tensioner nut connection
operator of potential over extension
Model Capacity Effective Stroke Weight Tommy Dimensions (mm)

Bolt size
number kN tonnes area (cm2) (mm) (kg) bar A B C D
HTN1-M24 M24x3 198.27 20.21 13.22 5 1.9 TTB06 72 55 18 132
HTN2-M27 M27x3 216.30 22.05 14.42 5 2.0 TTB06 75 55 18 132
HTN3-M30 M30x3.5 252.94 25.78 16.86 5 2.4 TTB06 82 57 21 134
HTN3-M33 M33x3.5 252.94 25.78 16.86 5 2.4 TTB06 82 57 21 134
HTN4-M36 M36x4 305.83 31.18 20.39 5 2.7 TTB06 88 57 22 135
HTN5-M39 M39x4 344.12 35.08 22.94 6 2.9 TTB06 93 58 21 135
HTN6-M42 M42x4.5 397.61 40.53 26.51 6 3.5 TTB06 100 62 23 142
HTN7-M45 M45x4.5 475.01 48.42 31.67 6 4.0 TTB06 106 64 24 141
HTN8-M48 M48x5 501.40 51.11 33.43 6 4.2 TTB06 110 64 25 142
HTN9-M52 M52x5 563.72 57.46 37.58 6 4.9 TTB06 117 67 32 145
HTN10-M56 M56x5.5 746.44 76.09 49.76 8 6.4 TTB06 128 74 28 152
HTN11-M60 M60x5.5 905.13 92.27 60.34 8 8.0 TTB06 141 77 29 155
HTN11-M64 M64x6 905.13 92.27 60.34 8 8.0 TTB06 141 77 29 155
HTN12-M68 M68x6 999.85 101.92 66.66 8 8.8 TTB08 150 78 30 156
HTN13-M72 M72x6 1203.43 122.67 80.23 8 10.6 TTB08 162 81 31 159
HTN13-M76 M76x6 1203.43 122.67 80.23 8 10.6 TTB08 162 81 31 159
HTN14-M80 M80x6 1413.72 144.11 94.25 10 12.9 TTB08 174 87 35 165
HTN15-M85 M85x6 1605.04 163.61 107.00 10 16.2 TTB10 187 95 37 173
HTN15-M90 M90x6 1605.04 163.61 107.00 10 16.2 TTB10 187 95 37 173
HTN16-M95 M95x6 1704.59 173.76 113.64 10 18.3 TTB10 194 102 39 179
HTN17-M100 M100x6 1911.46 194.85 127.43 10 21.9 TTB10 205 110 41 188
Note: Tommy bars are not included. Hi-Force recommends one tommy bar for every four tensioners nuts.
SPECIAL DESIGN BOLT TENSIONERS
STS | CUSTOMISED & SPECIAL DESIGN BOLT TENSIONERS
Custom design and built to customer

requirements
Short delivery lead time due to in-house
manufacture
Working pressure up to 2275 bar
Hi-Force offers customised and special design hydraulic bolt tensioners that can include:
` Fitment on non-standard size and shape nuts requiring special design bridge
` Applications where retaining nuts are recessed requiring special nut rotating sockets
` Stud bolts with two different thread diameters and specifications
` Larger diameter bolts above the 4” (M100) size covered in the standard range
` Applications with restricted amount of space available
` Special bridges requiring increased load bearing surface area
BOLT TENSIONER PUMPS BOLT TENSIONERS
BOLT TENSIONER PUMPS
Ultra-high performance
Air or manually operated
A B
AHP-BTU
` Air driven hydraulic bolt tensioner pump C
operates from standard 7 bar air supply
` Lightweight stainless steel protective frame
for easy storage and transportation
` Infinitely variable output pressure and flow rate
` Fitted with glycerine filled vibra-gauge and
quick connect high pressure outlet coupling
` Airline filter regulator lubricator unit fitted as standard
Model Usable oil Oil flow Outlet Weight Dimensions (mm)

Air consumption
number capacity (litres) per stroke (cm3) coupler (kg) A B C
AHP275BTU 7.5 1.6 STFC4 28 scfm (0.79 m3/min) 20 450 395 395
AHP2-237BTU 7.5 6.1 STFC4 56 scfm (1.59 m3/min) 24 450 390 465
HPX-BTU
` Manually operated high pressure
bolt tensioning pump
` Usable oil capacity 1.2 litres D
C E
` Compact, lightweight aluminium construction
` Fitted with external pressure release
valve and factory set safety valve A
` Bespoke handle with ergonomic grip and mesh
guard to protect gauge from accidental damage
B
Model Usable oil Displacement per stroke (cm3) Outlet Weight Dimensions (mm)
number capacity (litres) 1st stage 2nd stage coupler (kg) A B C D E
HPX1500BTU 1.2 20.0 1.0 STFC4 6.5 615 161 84 125 76.5
BOLT TENSIONER ACCESSORIES BOLT TENSIONERS
BOLT TENSIONER ACCESSORIES | HOSES, COUPLERS & HOSE REEL
Hose lengths up to 300 metres
Supplied with quick connect couplings
Design pressure 1500 bar with 3:1 safety factor
XHR1 Hose Reel

` Designed for sub-sea main line hose connection
between the pump and the first tensioner
` Accommodates up to 300 metres of
XHC bolt tensioner hydraulic hose
` Complete with quick connect couplings,
integrated brake and a spring loaded locking bolt
Dimensions
Length 800 mm x Width 600 mm x Height 870 mm
Model number Description Weight (kg)
XHC1.5B Link hose complete with quick connect couplings, length 1.5 metres 1.0
XHC3B Link hose complete with quick connect couplings, length 3 metres 1.7
XHC5B Mainline hose complete with quick connect couplings, length 5 metres 2.6
XHR1 Hose reel, suitable for up to 300 meters of XHC high pressure hose 28.0
STFC4 Female coupling 0.4
STMC4 Male coupling 0.2
STN1P2 1
⁄8” x ¼” BSP nipple for current model STS1 only 0.4
STN1P4 ¼” BSP nipple c/w bonded sealing washer (old design - not for STS1) 0.5
STN1P4-C ¼” BSP nipple with cone seat seal (current design - not for STS1) 0.7
BOLTRIGHT PRO BOLT TENSIONERS
BOLTRIGHT PRO
Online access compatible with all

operating systems
Suitable for an extensive range of bolt
tension calculation requirements
BOLTRIGHT PRO is an innovative, bolted joint integrity software programme, designed to assist engineers, with
the provision of accurate bolt load calculations, based on key input data, related to each specific bolted joint.
BOLTRIGHT PRO has been primarily designed for use in the Oil & Gas industry, where the safe movement of
hydrocarbons in a leak free environment is absolutely critical, however it can also assist in many other industries,
where bolted joints are present.
The user enters all available data about the joint including flange size, material and rating, gasket type, bolt
size and material grade, lubricant type and operating temperature. BOLTRIGHT PRO will analyse this data and
produce a comprehensive calculation, of the required tension to be applied to all of the flange joint bolts to
achieve a leak free joint, first time every time! Additionally, BOLTRIGHT PRO will produce a clear and easy to
follow bolt tightening procedure, which will include the correct tool selection, from within Hi-Force’s extensive
range of bolting tools, along with the correct sequence of applying the loads, onto the respective flange joint
bolts, including the applicable pump hydraulic pressure settings, for each stage of the bolt tightening process.
The methodology of the BOLTRIGHT PRO software calculations is fully traceable to industry standards, ensuring
that the latest best practice procedures are followed at all times. As part of the software joint integrity review
process, BOLTRIGHT PRO will also display all of the relevant combined stresses within the joint, once the bolt
tightening is completed. This includes not only bolt stress but also gasket and flange stress, to ensure all of the
stresses within the joint are within acceptable levels. The flexibility of the BOLTRIGHT PRO software enables the
user to change any of the input data in order that optimum integrity can be achieved within each and every
joint. As an example a change of bolt and gasket material can and will affect the BOLTRIGHT PRO software
calculations and bolt tightening procedures.
HI-FORCE NUT SPLITTERS
AND SPREADERS
The Hi-Force range of hydraulic nut splitters

provides the perfect answer for removal
of worn, damaged or corroded fasteners.
Manufactured from high quality steel, the
range includes single acting and double
acting versions, designed for splitting
hexagon nuts from 17 mm to 136 mm AF
sizes.
The flange spreader range offers

mechanical and hydraulic spreader options
and provides the ideal solution for opening
flanges safely in the marine and oil & gas
industries. The hydraulic flange spreaders
are available as a single unit complete with
pump and accessories or as a twin spreader
arrangement which enables the operator
to achieve parallel flange separation all
around the joint.
124
NUT SPLITTERS AND SPREADERS
NS RANGE 126
Single acting nut splitters
HMNS RANGE 127

Self-contained nut splitters
DNS RANGE 128

Double acting nut splitters
HFS-H RANGE 129

Hydraulic flange spreaders
HFS & HFS-TK RANGE 130

Hydraulic flange spreader kits
MFS RANGE 131

Mechanical flange spreaders
JS RANGE 132
Jaw spreader
SJS & SJS-TK RANGE 133

Stepped jaw spreaders and jaw spreader kits
NUT SPLITTERS & SPREADERS

125
NS RANGE NUT SPLITTERS AND SPREADERS
NS | SINGLE ACTING NUT SPLITTERS
Nut AF sizes from 17 to 75 mm
Bolt sizes from M10 to M48

` Angled body design for increased
clearance on flanges and flat surfaces
` High quality steel construction A F
` Suitable for splitting nuts up to RC44 hardness
` Designed to fit on all API and ANSI flanges
` Offers ideal ‘cold cut’ solution for applications C
where ‘hot work’ permits are not allowed
` Steel linkage keeps blade cutting edge parallel
to the nut throughout the splitting process B
` Compact and easy to use
D
` Optional 360˚ positional swivel coupling for
fitment in confined spaces, available for
use with NS104 and NS110 models only E
Model Capacity Oil capacity Hexagon AF sizes Stud bolt thread sizes Weight Dimensions (mm)
number (tonnes) (cm³) mm inch metric imperial (kg) A B C D E F
NS104 16.3 46 17 - 32 11
⁄16” - 1¼” M10 - M22 ½” - ¾” 4.0 64 77 12.5 30 210 67
NS110 24.9 62 32 - 41 1¼” - 15⁄8” M22 - M27 ¾” - 1” 7.4 78 96 20.0 37 268 88
NS200 41.2 122 41 - 50 15⁄8” - 2” M27 - M33 1” - 1¼” 10.6 96 116 21.0 43 315 108
NS206 57.8 195 50 - 60 2” - 23⁄8” M33 - M39 1¼” - 1½” 15.8 115 138 24.0 52 336 126
NS215 90.4 406 60 - 75 23⁄8” - 215⁄16” M39 - M48 1½” - 17⁄8” 39.3 156 175 27.0 75 426 162
Note: NS nut splitters are for use on heavy duty nuts, where the nut height is equal to or greater than two-thirds of the blade length of
the tool being used.
Replacement blades for NS nut splitters
Blade part number For nut splitter
NS104-B NS104
NS110-B NS110
NS200-B NS200
NS206-B NS206
NS215-B NS215
HMNS RANGE NUT SPLITTERS AND SPREADERS
HMNS | SELF-CONTAINED NUT SPLITTERS

A
` Incorporates an integral hydraulic
pump with multi-positional lever
` Angled body design for increased C 45˚ Approx.
` High quality steel construction
` Suitable for splitting nuts up to RC44 hardness
` Offers ideal ‘cold cut’ solution for applications
where ‘hot work’ permits are not allowed B
` Steel linkage keeps blade cutting edge parallel D
to the nut throughout the splitting process
` Compact and easy to use E
F
Model Capacity Hexagon AF sizes Stud bolt thread sizes Weight Dimensions (mm)
number (tonnes) mm inch metric imperial (kg) A B C D E F
HMNS104 16.3 17 - 32 11
⁄16” - 1¼” M10 - M22 ½” - ¾” 5.8 64 88 12.5 30 380 455
HMNS110 24.9 32 - 41 1¼” - 15⁄8” M22 - M27 ¾” - 1” 7.9 78 101 20.0 37 440 540
HMNS200 41.2 41 - 50 15⁄8” - 2” M27 - M33 1” - 1¼” 13.6 94 112 21.0 43 471 566
Note: HMNS nut splitters are for use on heavy duty nuts, where the nut height is equal to or greater than two-thirds of the blade length
of the tool being used.
Replacement blades for HMNS nut splitters
NS104-B HMNS104
NS110-B HMNS110
NS200-B HMNS200
DNS RANGE NUT SPLITTERS AND SPREADERS
DNS | DOUBLE ACTING NUT SPLITTERS
D
` Double acting hydraulic piston for easy C
extension and retraction of the blade
` Angled body design for increased
` High quality steel construction B
` Suitable for splitting nuts up to RC44 hardness A
` Steel linkage keeps blade cutting edge parallel
to the nut throughout the splitting process
E
Model Capacity Oil capacity Hexagon AF sizes Stud bolt thread sizes Weight Dimensions (mm)
number (tonnes) (cm³) mm inch metric imperial (kg) A B C D E F
DNS404 119.6 796 75 - 105 215⁄16” - 4¼” M48 - M72 17⁄8” - 2¾” 50 379.5 192 99.5 130.5 183 34
DNS506 203.4 1510 105 - 136 4¼” - 53⁄8” M72 - M95 2¾” - 3½” 96 451 240 140.0 167.5 235 41
Note: DNS nut splitters are for use on heavy duty nuts, where the nut height is equal to or greater than two-thirds of the blade length of
the tool being used.
Replacement blades for DNS nut splitters
DNS404-B DNS404
DNS506-B DNS506
HFS-H RANGE NUT SPLITTERS AND SPREADERS
HFS-H | HYDRAULIC FLANGE SPREADERS
Quick and easy to assemble on flange
` Single acting, spring assisted return cylinder for fast and safe operation
` Capable of opening flanges up to 2 x 92 mm thick
` Suitable for fitment on flanges with maximum bolt size of 41 mm (15⁄8”)
` Spreading range from 61 to 224 mm
` Lightweight ergonomic design for ease of use
H
G
F
D
J
C
A
I
B
Model Capacity Stroke Oil capacity Maximum flange Stud size Standard wedge Weight
number (tonnes) (mm) (cm³) thickness (mm) (mm) (mm) (kg)
HFS50H 4.5 75 48 2 x 57 19 - 29 3 - 29 5.0
HFS100H 10 56 81 2 x 92 32 - 41 3 - 29 11.6

number A B C (min) C (max) D E F G H I J
HFS50H 76 210 61 155 10 192 69 129 25 206 18
HFS100H 108 290 61 224 30 165 89 178 38 273 31
HFS & HFS-TK RANGE NUT SPLITTERS AND SPREADERS
HFS & HFS-TK | HYDRAULIC FLANGE SPREADER KITS
Capacities from 4.5 to 10 tonnes per spreader
Complete with manual hydraulic pump
` Single acting, spring assisted return for fast and safe operation
` Capable of opening flanges up to 2 x 92 mm thick
` Suitable for fitment on flanges with maximum bolt size of 41 mm (15⁄8”)
` Spreading range from 61 to 224 mm
` Lightweight ergonomic design for ease of use
` Available as single spreader or twin spreader arrangement
` Supplied complete with manually operated pump and hose assembly
H
G
F
J D
C
A
I Twin kit offers parallel flange separation
B on larger size flanges
Model Capacity Stroke Oil capacity Maximum flange Stud size Standard wedge Weight
number (tonnes) (mm) (cm³) thickness (mm) (mm) (mm) (kg)
HFS50 4.5 75 48 2 x 57 19 - 29 3 - 29 22.5
HFS100 10 56 81 2 x 92 32 - 41 3 - 29 29.1
HFS50-TK 2 x 4.5 75 2 x 48 2 x 57 19 - 29 3 - 29 27.5
HFS100-TK 2 x 10 56 2 x 81 2 x 92 32 - 41 3 - 29 35.7

number A B C (min) C (max) D E F G H I J
HFS50 76 210 61 155 10 192 69 129 25 206 18
HFS100 108 290 61 224 30 165 89 178 38 273 31
HFS50-TK 76 210 61 155 10 192 69 129 25 206 18
HFS100-TK 108 290 61 224 30 165 89 178 38 273 31
MFS RANGE NUT SPLITTERS AND SPREADERS
MFS | MECHANICAL FLANGE SPREADERS
Suitable for bolt diameters up to 31 mm
Maximum spread 231 mm
No external power source required
` Manually operated mechanical feed screw design

` Capable of opening flanges up
to 2 x 95 mm thickness
` Economical and safe operation
` High grade steel construction
with high tensile cross bolt
C
` Case hardened spreading wedge
` Compact, portable and easy to use
E B
F D
Min flange Maximum flange Dimensions (mm)

Model Pin diameter Weight
bolt hole thickness
number (kg) A B (max) C (min) C (max) D E F
mm inch diameter mm inch
MFS16 16 5
⁄8 ” 17 2 x 22 2 x 7 ⁄8 ” 2.2 25 28 185 232 40 25 70
MFS19 19 ¾” 20 2 x 35 2 x 1 3 ⁄8 ” 2.7 30 50 185 254 50 25 95
MFS22 22 7
⁄8 ” 23 2 x 47 2 x 113⁄16” 4.1 30 50 247 318 50 30 124
MFS25 25 1” 26 2 x 62 2 x 27⁄16” 6.4 30 85 247 353 50 30 155
MFS28 28 11⁄8” 29 2 x 70 2 x 2¾” 8.2 30 80 275 382 60 40 181
MFS31 31 1¼” 32 2 x 95 2 x 3¾” 9.6 32 84 275 385 60 40 231
JS RANGE NUT SPLITTERS AND SPREADERS
JS | JAW SPREADER
Capacity 0.9 tonnes

` Narrow design requires access gap of only 13 mm
` High strength forged steel construction
` Easy connection to hydraulic pump and hose using supplied quick connect coupling
` Compact, lightweight and easy to use
Dimensions (mm)
Model number Capacity (tonnes) Oil capacity (cm³) Weight (kg)
A B C
JS4 0.9 10 2.2 234 13 84
SJS & SJS-TK RANGE NUT SPLITTERS AND SPREADERS
SJS | STEPPED JAW SPREADERS
Capacity 13 tonnes per spreader unit
Supplied with safety block & stepped blocks

` High strength steel construction
` Compact, lightweight and easy to use
` Low height jaw tips can easily fit into an 8 mm gap
` Maximum spreading distance 60 mm when using the supplied step blocks
` Self-contained spreader unit (SJS10-M) incorporates an integral manual
hydraulic pump with multi-position operating lever
A G
B B
C H
D H I
C
D
E I
E
J
F
F J A G
SJS10 Retracted SJS10 Extended SJS10-M Retracted SJS10-M Extended
Minimum Maximum Oil Dimensions (mm)

Model Capacity Stroke Weight
height spread capacity
number (tonnes) (mm) (kg) A B C D E F G H I J
(mm) (mm) (cm3)
SJS10 13 50 8 60 74 5.5 279 60 40 15 8 10 328 60 28 49
SJS10-M 13 50 8 60 74 7.5 433 60 40 15 8 10 483 60 28 49
TWIN KIT:
` Twin spreader kit is ideal for applications requiring two tools to be operated simultaneously
` Offers an even spread of the flange joint during gasket replacement
Model Spreaders Pump Hoses Manifold Gauges Gauge blocks Metal box Weight
number 2x 1x 2x 1x 2x 2x 1x (kg)
SJS10-TK SJS10 HP212 HC3C HM2C HG63G AGA1-25 MSB4 34.5
HI-FORCE HYDROTEST PUMPS
The Hi-Force range of hydrotest pumps

is specifically designed for applications
requiring pressure testing using water as a
fluid medium. Extensively used for pressure
testing valves, pipelines and pressure
vessels, in various industries including
oil and gas, petrochemical and food
processing. The range offers a choice of
two speed manually operated versions, with
maximum output pressures up to 1000 bar,
through to an extensive range of air driven
options, offering a wide variety of piston
displacement outputs and pressure outputs
up to 2760 bar. All air driven versions also
offer a factory fitted, integral chart recorder
if required. All models can be factory fitted
with special seals, manufactured from viton
and ethylene propylene for use with special
fluids or chemicals on request.
For a full list of fluids approved for use with

Hi-Force hydrotest pumps please contact
your Hi-Force Regional Office or approved
Hi-Force Distributor.
134
HYDROTEST PUMPS
MHP RANGE 136
Manually operated hydrotest pumps
MHP-PU RANGE 137

Manually operated hydrotest pump units
AHP RANGE 138

Air driven hydrotest pumps - Standard flow
AHP-CR RANGE 139

Air driven hydrotest pumps - Standard flow with chart recorder
AHP2 RANGE 140

Air driven hydrotest pumps - Medium flow
AHP2-CR RANGE 141

Air driven hydrotest pumps - Medium flow with chart recorder
AHP3 RANGE 142

Air driven hydrotest pumps - High flow
ATDP RANGE 143

Air driven hydrotest pumps - High flow, twin double acting design
HYDROTEST PUMPS
135
MHP RANGE HYDROTEST PUMPS
MHP | MANUALLY OPERATED HYDROTEST PUMPS
Choice of 5 models available
Maximum output pressures up to 1000 bar
Two stage displacement with manual

changeover button
` Lightweight aluminium alloy pump unit with integral factory set safety relief valve
` High grade stainless steel pistons for increased resistance to corrosion
` Smooth manually operated 2-way pressure and release valve with precise control
` Stainless steel powder coated 15 litres capacity reservoir with extended foot reaction bar
` Multi-positional 610 mm length operating lever with retaining washer and bolt
` Optional 100 mm diameter hydraulic pressure gauges with fixing kit
` Standard 3 metres length hose with swivel end fittings available as optional extra
703 mm
420 mm
385 mm
B
329 mm
210 mm
185 mm
Model Displacement per stroke (cm3)

Working Changeover Outlet Weight with
number
pressure (bar) 1st stage 2nd stage pressure (bar) port reservoir (kg)
(with reservoir)
MHP100 100 50 22 50 3
⁄8” NPT 20
MHP300 300 50 8 50 3
⁄8” NPT 20
MHP500 500 50 4 50 3
⁄8” NPT 20
MHP700 700 50 3 50 3
⁄8” NPT 20
MHP1000 1000 50 2 50 3
⁄8” BSP 20
ACCESSORIES
PRESSURE GAUGES Model number Pressure range (bar)

MHP100GK 110
MHP300GK 310
MHP500GK 552
MHP700GK 700
MHP1000GK 1000
HOSES
Model number Max WP (bar) Length (m) Weight (kg) End fitting For model number
HH3-6NMS-1 up to 300 3 0.8 3
⁄8” NPT Male Swivel MHP100 & MHP300
HH3-6NMS-2 up to 700 3 0.9 3
⁄8” NPT Male Swivel MHP500 & MHP700
HH3-6NMS-3 1000 3 1.5 3
⁄8” BSP Male Swivel MHP1000
MHP-PU RANGE HYDROTEST PUMPS
MHP-PU | MANUALLY OPERATED HYDROTEST PUMP UNITS
Maximum output pressures up to 1000 bar
Two stage displacement with manual

changeover button
` Supplied as pump unit and operating lever only, reservoir not included
` Includes four bolt fixing kit with gasket for easy mounting on fluid reservoir
G
F
E
I
H
A BC
Model Valve Displacement per stroke (cm3)

Working Changeover Outlet Suction Weight
number type
pressure (bar) 1st stage 2nd stage pressure (bar) port port (kg)
(pump only)
MHP100PU 100 2-way 50 22 50 3
⁄8” NPT 3
⁄8” BSP 5
MHP300PU 300 2-way 50 8 50 3
⁄8” NPT 3
⁄8” BSP 5
MHP500PU 500 2-way 50 4 50 3
⁄8” NPT 3
⁄8” BSP 5
MHP700PU 700 2-way 50 3 50 3
⁄8” NPT 3
⁄8” BSP 5
MHP1000PU 1000 2-way 50 2 50 3
⁄8” BSP 3
⁄8” BSP 5

number A B C D E F G H I J
All models 183 89 71.5 35 40 67 760 92 177 4 X M8
RESERVOIR
MHR15 15 litre standard reservoir
AHP RANGE HYDROTEST PUMPS
AHP | AIR DRIVEN HYDROTEST PUMPS - STANDARD FLOW
Output pressures up to 2931 bar
Suitable for use with various fluids
150 mm dual scale vibra pressure gauge
` Infinitely variable output pressure and

fluid displacement speed
` Integral inlet air filtration and lubrication
unit with air pressure gauge
` Airline regulator for easy setting of input 450 mm 395 mm
air and output hydraulic pressure
` Maximum air consumption of 0.79 m3
(28 scfm) per minute at 7 bar
395 mm
` Smooth and easily operated hydraulic
pressure hold and release valve
` Fitted with input air pump start/stop valve
for easy and fast pressure shut off
` Robust powder coated stainless steel protective framework
` Lightweight plastic, 7.5 litres capacity, fluid reservoir
` Optional stainless steel reservoir, stroke counter system
and pressure isolation valve available on request
Max output pressure (bar) at airline input pressure Fluid volume

Model Outlet Weight
10 psi 50 psi 100 psi displacement
number per stroke (cm3) port thread (kg)
0.69 bar 3.45 bar 6.9 bar
AHP10 6 34 69 42.3 ½” NPT 23
AHP26 14 90 181 16.0 ½” NPT 21
AHP36 17 122 250 12.3 ½” NPT 20
AHP58 28 200 400 7.6 ½” NPT 20
AHP107 62 373 738 4.0 ½” NPT 20
AHP187 97 638 1293 2.2 9
⁄16”-18 UNF 20
AHP275 155 931 1897 1.6 9
⁄16”-18 UNF 20
AHP425 345 1448 2931 1.0 9
⁄16”-18 UNF 20
Hydraulic pressure Approximate rate of discharge (litres/min) at air input pressure 100 psi (7 bar)
psi bar AHP10 AHP26 AHP36 AHP58 AHP107 AHP187 AHP275 AHP425
0 0 23.10 8.80 6.00 3.56 1.97 1.15 0.72 0.43
500 35 12.00 5.85 4.39 3.05 1.50 1.05 0.68 0.40
1000 69 * 4.72 3.80 2.51 1.28 1.00 0.65 0.38
1500 104 * 3.90 3.34 2.38 1.25 0.90 0.60 0.36
2000 138 * 3.00 3.00 2.25 1.21 0.78 0.55 0.34
2500 173 * 1.21 2.56 2.05 1.18 0.75 0.50 0.33
3000 207 * * 1.95 1.85 1.16 0.73 0.48 0.31
4000 276 * * * 1.56 1.02 0.70 0.45 0.29
5000 345 * * * 1.02 0.95 0.67 0.42 0.26
7500 517 * * * * 0.76 0.60 0.40 0.25
10000 690 * * * * 0.44 0.52 0.37 0.24
15000 1034 * * * * * 0.39 0.33 0.21
20000 1379 * * * * * * 0.30 0.20
25000 1724 * * * * * * 0.21 0.16
30000 2069 * * * * * * * 0.13
40000 2760 * * * * * * * 0.05
* Pressure exceeds pump capacity
AHP-CR RANGE HYDROTEST PUMPS
AHP-CR | AIR DRIVEN HYDROTEST PUMPS - STANDARD FLOW WITH CHART RECORDER
` Fitted with integral single pen chart recorder with isolation valve
` Supplied with 50 recorder charts and one black chart recorder pen
` Infinitely variable output pressure and fluid displacement speed
530 mm 390 mm
` Airline regulator for easy setting of input
390 mm
Max output pressure (bar) at airline input pressure Fluid volume PUMP ACCESSORIES
Model Outlet Weight
number per stroke (cm3
) port thread (kg) Replacement pen for chart
0.69 bar 3.45 bar 6.9 bar
AHP10-CR 6 34 69 42.3 ½” NPT 31
recorder
AHP26-CR 14 90 181 16.0 ½” NPT 29
Model
AHP36-CR 17 122 250 12.3 ½” NPT 28 Colour Description
number
AHP58-CR 28 200 400 7.6 ½” NPT 28
AHP107-CR 62 373 738 4.0 ½” NPT 28 Suitable for pressure
AHP187-CR 97 638 1293 2.2 9
⁄16” -18 UNF 28 recording on all
AHP-PB Black
AHP275-CR 155 931 1897 1.6 9
⁄16” -18 UNF 28 Hi-Force AHP pumps
AHP425-CR 345 1448 2931 1.0 9
⁄16” -18 UNF 28 with chart recorder
Hydraulic
Pack of 100 spare charts,
pressure Approximate rate of discharge (litres/min) at air input pressure 100 psi (7 bar) diameter 163 mm,
psi bar AHP10-CR AHP26-CR AHP36-CR AHP58-CR AHP107-CR AHP187-CR AHP275-CR AHP425-CR 4 hour time scale
0 0 23.10 8.80 6.00 3.56 1.97 1.15 0.72 0.43 Suitable for
500 35 12.00 5.85 4.39 3.05 1.50 1.05 0.68 0.40 Model Chart
hydrotest
1000 69 * 4.72 3.80 2.51 1.28 1.00 0.65 0.38 number reading (psi)
pump unit
1500 104 * 3.90 3.34 2.38 1.25 0.90 0.60 0.36
2000 138 * 3.00 3.00 2.25 1.21 0.78 0.55 0.34 AHP-C01 0 - 1500 AHP10-CR
2500 173 * 1.21 2.56 2.05 1.18 0.75 0.50 0.33 AHP-C03 0 - 3000 AHP26-CR
3000 207 * * 1.95 1.85 1.16 0.73 0.48 0.31
4000 276 * * * 1.56 1.02 0.70 0.45 0.29 AHP-C05 0 - 5000 AHP36-CR
5000 345 * * * 1.02 0.95 0.67 0.42 0.26
AHP-C10 0 - 10000 AHP58-CR
7500 517 * * * * 0.76 0.60 0.40 0.25
10000 690 * * * * 0.44 0.52 0.37 0.24 AHP-C15 0 - 15000 AHP107-CR
15000 1034 * * * * * 0.39 0.33 0.21
AHP-C20 0 - 20000 AHP187-CR
20000 1379 * * * * * * 0.30 0.20
25000 1724 * * * * * * 0.21 0.16 AHP-C30 0 - 30000 AHP275-CR
30000 2069 * * * * * * * 0.13
40000 2760 * * * * * * * 0.05 AHP-C45 0 - 45000 AHP425-CR
AHP2 RANGE HYDROTEST PUMPS
AHP2 | AIR DRIVEN HYDROTEST PUMPS - MEDIUM FLOW
` Infinitely variable output pressure and

fluid displacement speed
` Integral inlet air filtration and lubrication 450 mm 390 mm
465 mm
Max output pressure (bar) at airline input pressure Fluid volume

Model Outlet Weight
number port thread (kg)
0.69 bar 3.45 bar 6.9 bar per stroke (cm3)
AHP2-036 17.2 124.1 248.2 40.8 ½” NPT 24

AHP2-060 31.0 199.9 413.7 24.6 ½” NPT 24
AHP2-097 51.7 327.5 668.8 15.2 ½” NPT 24
AHP2-144 75.8 489.5 992.8 10.2 ½” NPT 24
AHP2-237 131.0 799.8 1634.1 6.1 9
⁄16” -18 UNF 24
psi bar AHP2-036 AHP2-060 AHP2-097 AHP2-144 AHP2-237
0 0 10.20 6.20 3.90 2.70 1.57

500 35 8.60 5.50 3.55 2.50 1.52
1000 69 7.25 4.80 3.19 2.35 1.47
1500 104 6.15 4.50 3.00 2.16 1.42
2000 138 5.40 4.20 2.87 2.15 1.38
3000 207 3.05 3.50 2.55 1.88 1.29
4000 276 * 2.75 2.28 1.75 1.22
5000 345 * 2.16 2.10 1.64 1.20
7500 517 * * 1.45 1.35 1.10
10000 690 * * * 1.15 0.98
15000 1034 * * * * 0.78
20000 1379 * * * * 0.51
23700 1634 * * * * 0.34
AHP2-CR RANGE HYDROTEST PUMPS
AHP2-CR | AIR DRIVEN HYDROTEST PUMPS - MEDIUM FLOW WITH CHART RECORDER
` Fitted with integral single pen chart recorder with isolation valve
` Supplied with 50 recorder charts and one black chart recorder pen
465 mm
PUMP ACCESSORIES
Max output pressure (bar) at airline input pressure Fluid volume Outlet
Model Weight Replacement pen for chart
10 psi 50 psi 100 psi displacement port
number (kg)
0.69 bar 3.45 bar 6.9 bar per stroke (cm3) thread recorder
AHP2-036CR 17.2 124.1 248.2 40.8 ½” NPT 32 Model
Colour Description
AHP2-060CR 31.0 199.9 413.7 24.6 ½” NPT 32 number
AHP2-097CR 51.7 327.5 668.8 15.2 ½” NPT 32 Suitable for pressure

recording on all
AHP2-144CR 75.8 489.5 992.8 10.2 ½” NPT 32 AHP-PB Black
Hi-Force AHP pumps
AHP2-237CR 131.0 799.8 1634.1 6.1 9
⁄16” -18 UNF 32 with chart recorder
Hydraulic
Pack of 100 spare charts,
pressure Approximate rate of discharge (litres/min) at air input pressure 100 psi (7 bar) diameter 163 mm,
psi bar AHP2-036CR AHP2-060CR AHP2-097CR AHP2-144CR AHP2-237CR 4 hour time scale
0 0 10.20 6.20 3.90 2.70 1.57
Suitable for
500 35 8.60 5.50 3.55 2.50 1.52 Model Chart
hydrotest
1000 69 7.25 4.80 3.19 2.35 1.47 number reading (psi)
pump unit
1500 104 6.15 4.50 3.00 2.16 1.42
2000 138 5.40 4.20 2.87 2.15 1.38 AHP-C05 0 - 5000 AHP2-036CR
3000 207 3.05 3.50 2.55 1.88 1.29
4000 276 * 2.75 2.28 1.75 1.22 AHP-C10 0 - 10000 AHP2-060CR
5000 345 * 2.16 2.10 1.64 1.20
7500 517 * * 1.45 1.35 1.10 AHP-C15 0 - 15000 AHP2-097CR
10000 690 * * * 1.15 0.98
AHP-C20 0 - 20000 AHP2-144CR
15000 1034 * * * * 0.78
20000 1379 * * * * 0.51
AHP-C30 0 - 30000 AHP2-237CR
23700 1634 * * * * 0.34
AHP3 RANGE HYDROTEST PUMPS
AHP3 | AIR DRIVEN HYDROTEST PUMPS - HIGH FLOW

490 mm

` Fluid inlet port of 1¼” BSPF with integral Y-type fluid strainer
` Optional stroke counter system, chart recorder and
chemical duty distance piece available on request
Model Weight
number (kg)
1.04 bar 3.45 bar 6.9 bar per stroke (cm3) thread
AHP3-040 41.4 137.9 275.8 98.3 ½” NPT 40
AHP3-060 62.1 206.9 413.7 57.4 ½” NPT 40
AHP3-100 103.4 344.8 689.5 34.4 ½” NPT 40
psi bar AHP3-040 AHP3-060 AHP3-100
0 0 18.35 15.63 11.96
500 34.5 14.42 12.85 10.49
1000 68.9 10.81 10.51 8.69
1500 103.4 7.21 8.57 7.05
2000 137.9 5.90 6.97 5.65
2500 172.4 4.26 5.66 4.83
3000 206.8 2.62 4.60 4.18
3500 241.3 1.31 3.74 3.85
4000 275.8 0 3.02 3.52
4500 310.3 * 2.40 3.03
5000 344.8 * 1.84 2.79
5500 379.2 * 1.27 2.62
6000 413.7 * 0.65 2.46
6500 448.2 * * 1.88
7000 482.6 * * 1.39
7500 517.1 * * 1.15
8000 551.6 * * 0.90
8500 586.1 * * 0.66
9000 620.5 * * 0.49
9500 655.0 * * 0.33
10000 689.5 * * 0.16
ATDP RANGE HYDROTEST PUMPS
ATDP | AIR DRIVEN TWIN DOUBLE ACTING HYDROTEST PUMPS
` Infinitely variable output pressure

and fluid displacement speed
unit with air pressure gauge 765 mm 570 mm
` Maximum air consumption of 6 m3
700 mm

` Fluid inlet port of 1¼” BSPF with
integral Y-type fluid strainer
` Robust powder coated stainless
steel protective framework
` Optional stroke counter system, chart recorder and
chemical duty distance piece available on request
Model Weight
number (kg)
1.38 bar 4.14 bar 6.9 bar per stroke (cm3) thread
ATDP63 87 260 434 275 ½” NPT 96

ATDP125 172 517 862 140 ½” NPT 96
ATDP216 298 894 1489 79 11⁄8”-12 UNF 96
psi bar ATDP63 ATDP125 ATDP216
0 0 32.2 16.9 9.5

1000 69 25.7 14.0 8.8
2000 138 20.5 12.3 8.0
3000 207 16.2 10.6 7.4
4000 276 12.5 9.4 6.9
5000 345 8.0 8.3 6.4
6000 414 2.8 7.3 6.1
8000 552 * 4.8 5.5
10000 690 * 3.0 4.9
12000 828 * 0.4 4.3
16000 1103 * * 3.2
20000 1379 * * 1.6
HI-FORCE HYDRAULIC PULLER KITS
The Hi-Force range, of hydraulic puller kits,

comprises of self-contained and remote
operation, manually operated, 2 and 3-way
jaw type pullers, with or without auto-centre
option, bearing pullers, bearing cup pullers
and cross head pullers. The range offers
pulling capacities up to 50 tonnes, in the
manually operated versions, plus from 75
to 220 tonnes, powered trolley mounted,
heavy duty 2 and 3-way pullers. All
components are manufactured from high
strength alloy and drop forged steel.
Additionally, within this section of the

catalogue Hi-Force also offers hydraulic
pin and bush puller and instalment tool kits,
ideally suited for use on heavy duty trucks,
earth moving equipment and crane and
jib arm lifting equipment, the range offers
capacities up to 50 tonnes, at 700 bar
maximum working pressure.
144
PULLER KITS
SCP RANGE 146
Self-contained hydraulic pullers
ACP RANGE 147

Auto-centre hydraulic puller kits
PKS RANGE 148

Hydraulic 2 and 3 way puller kits
PKC RANGE 149

Comprehensive hydraulic puller kits
SPP RANGE 150

Heavy duty hydraulic pullers
HBR RANGE 152

Spring eye bush replacement tool kit
HPR RANGE 153

Pin & bush replacement tool kits
PULLER KITS
145
SCP RANGE PULLER KITS
SCP | SELF-CONTAINED HYDRAULIC PULLERS
Self-contained hydraulic system
Operates in any position
` Available in 3-jaw configuration only

` Integrated hydraulic cylinder, pump and puller assembly for easy operation
` Ergonomic 360° rotating handle for easy positioning during use
` Incorporates safety valve to minimise the risk of puller overload
` Spring-loaded centre point for easy centering of the puller to the shaft
` Supplied complete with piston rod extension piece and storage case
D B
Hydraulic Piston rod Dimensions (mm)

Model Capacity Type of stroke Weight
extension
number (tonnes) puller (mm) (kg) A B (min) B (max) C D
(mm)
SCP103 10 3-way jaw 82 50 11.6 195 30 310 22 6
SCP203 20 3-way jaw 82 100 23.7 275 50 430 29 10
SCP303 30 3-way jaw 110 150 50.0 405 100 610 38 36
ACP RANGE PULLER KITS
ACP | AUTO-CENTRE HYDRAULIC PULLER KITS
Quick set-up time, easy to use
High quality, drop forged steel components
` Self-centering design allows secure positioning of jaws

` Incorporates safety overload prevention valve within hydraulic pump
` Detachable hydraulic system, with hollow bore cylinder, for use in other applications
` Supplied as a complete set with all necessary hydraulic components in handy storage case
` Model ACP10 offers choice of either 2-way or 3-way puller operation
Cylinder Pump Dimensions (mm)

Model Capacity Type of model Weight
model
number (tonnes) puller number (kg) A B (min) B (max)
number
ACP10 10 2 & 3 way jaw HHS102 HP110 24.5 296 50 350
ACP20 20 3-way jaw HHS202 HP110 44.0 320 70 480
ACP30 30 3-way jaw HHS302 HP110 76.5 407 90 580
ACP50 50 3-way jaw HHS603 HP227 181.0 727 120 920
PKS RANGE PULLER KITS
PKS | HYDRAULIC 2 & 3 WAY PULLER KITS
Quick set-up time, easy to use
` Available in choice of 2 or 3-way puller

configurations with 4.5 tonne and 10 tonne
models offering a combination of both options
` Incorporates safety overload prevention
valve within hydraulic pump
` Detachable hydraulic system with hollow
bore cylinder for use in other applications A
A
(excluding 4.5 tonne model which
has solid piston design cylinder) B B
` Supplied as a complete set with all necessary
hydraulic components in handy storage case
Note: Dimensions calculated with 15° outward angled
puller legs.
Model Capacity Type of Cylinder Pump Weight Dimensions (mm)

number (tonnes) puller model model (kg) A B (min) B (max)
PKS5-2-3 4.5 2 & 3-way jaw HSS53 HP110 13.4 225 * 240
PKS10-2-3 10 2 & 3-way jaw HHS102 HP110 20.8 296 50 350
PKS20-2 20 2-way jaw HHS202 HP110 30.8 320 70 480
PKS20-3 20 3-way jaw HHS202 HP110 35.7 320 70 480
PKS30-2 30 2-way jaw HHS302 HP110 44.8 407 90 580
PKS30-3 30 3-way jaw HHS302 HP110 54.4 407 90 580
PKS50-2 50 2-way jaw HHS603 HP227 99.0 727 120 920
PKS50-3 50 3-way jaw HHS603 HP227 121.7 727 120 920
PK202 20 2-way jaw beam * * 3.0 * * *
PK302 30 2-way jaw beam * * 4.0 * * *
PK502 50 2-way jaw beam * * 7.0 * * *
Note: PK202, PK302 & PK502 are 2-way jaw beam only for modifying applicable capacity 3-way jaw pullers to 2-way jaw operation.
PKC RANGE PULLER KITS
PKC | COMPREHENSIVE HYDRAULIC PULLER KITS
Combination of 4 different pullers in one set
` Multi-purpose puller kit comprising of grip puller, bearing puller, bearing cup puller and cross head puller
` Choice of 2-way or 3-way jaw pulling options
` Incorporates safety overload prevention valve within hydraulic pump
` Detachable hydraulic system with hollow bore cylinder for use in other applications
` Supplied as a complete set with all necessary hydraulic components in handy storage case
A
A D
H
B B
C
G
Dimensions (mm)
Model Capacity Cylinder Pump Weight
A B B C C D E F F G G H
number (tonnes) model model (kg)
(min) (max) (min) (max) (min) (max) (min) (max)
PKC10 10 HHS102 HP110 32.8 296 50 350 115 260 300 110 10 110 40 145 115
PKC20 20 HHS202 HP110 59.3 320 70 480 135 345 265 152 11 134 40 145 115
PKC30 30 HHS302 HP110 117.0 407 90 580 180 440 284 260 15 250 60 240 150
PKC50 50 HHS603 HP227 235.0 727 120 920 230 580 447 260 17 255 60 240 150
Note: Dimensions A & B calculated with 15° outward angled puller legs
SPP RANGE PULLER KITS
SPP | HEAVY DUTY HYDRAULIC PULLERS
Wireless remote controlled operation
Power driven trolley with wheel lock function
` Combination 2-way and 3-way jaw puller

` Twin vertical support posts for increased stability & puller jaw height adjustment
` Self-centering,180˚ rotating pulling jaws offer added versatility during positioning
` Anti-slip mechanism fitted to puller jaws for increased safety
` Powered by standard HEP2 series electric driven hydraulic pump
Model Capacity Motor Stroke Weight Reach (mm) Spread (mm) Dimensions (mm)
number (tonnes) voltage (mm) (kg) min max min max Length Width Height
Puller with 50 Hz motor
SPP7515 75 110/115V 165 660 490 700 110 1220 2200 1200 1615
SPP7525 75 220/240V 165 660 490 700 110 1220 2200 1200 1615
SPP7545 75 380/440V 165 660 490 700 110 1220 2200 1200 1615
SPP12015 120 110/115V 170 888 900 1100 150 1220 2410 1200 1610
SPP12025 120 220/240V 170 888 900 1100 150 1220 2410 1200 1610
SPP12045 120 380/440V 170 888 900 1100 150 1220 2410 1200 1610
SPP22015 220 110/115V 170 1300 900 1100 150 1220 2470 1270 1630
SPP22025 220 220/240V 170 1300 900 1100 150 1220 2470 1270 1630
SPP22045 220 380/440V 170 1300 900 1100 150 1220 2470 1270 1630
Puller with 60 Hz motor
SPP7516 75 110/115V 165 660 490 700 110 1220 2200 1200 1615
SPP7526 75 220/240V 165 660 490 700 110 1220 2200 1200 1615
SPP7546 75 380/440V 165 660 490 700 110 1220 2200 1200 1615
SPP12016 120 110/115V 170 888 900 1100 150 1220 2410 1200 1610
SPP12026 120 220/240V 170 888 900 1100 150 1220 2410 1200 1610
SPP12046 120 380/440V 170 888 900 1100 150 1220 2410 1200 1610
SPP22016 220 110/115V 170 1300 900 1100 150 1220 2470 1270 1630
SPP22026 220 220/240V 170 1300 900 1100 150 1220 2470 1270 1630
SPP22046 220 380/440V 170 1300 900 1100 150 1220 2470 1270 1630
PULLER KITS
SPP | HEAVY DUTY HYDRAULIC PULLERS
Hydraulic system powered by HEP2

series pump
Self-centering puller jaws with anti-slip

mechanism
HBR RANGE PULLER KITS
HBR-1 | SPRING EYE BUSH REPLACEMENT TOOL KIT
Powerful 18 tonnes output capacity
Lightweight and compact design
` Choice of manual or air driven hydraulic pump

` Kit includes a lightweight aluminium alloy hollow bore cylinder
` Supplied complete with wide range of standard tooling accessories
` Handy storage and transportation box included with each kit
Model Capacity Stroke Base Threaded Pull Weight

Cylinder Pump Hose Dolleys
number (tonnes) (mm) plate rods sleeves (kg)
HBR-1 18 51 HHA182 n/a n/a 1 3 5 2 27
HBR-1H 18 51 HHA182 HP212 HC2 1 3 5 2 33
HBR-1A 18 51 HHA182 AHP1120 HC2 1 3 5 2 35
Note: Model HBR-1 does not include pump and hose assembly.
PUMP OPTIONS
The HBR-1 hydraulic spring eye bush replacement tool kit can be
operated by either the AHP1120 air driven foot pump or the HP212
lighweight aluminium hand pump.
HPR RANGE PULLER KITS
HPR | PIN & BUSH REPLACEMENT TOOL KITS
Capacities up to 50 tonnes
Lightweight and compact design
` Choice of manual or air driven hydraulic pump

` Kit includes a lightweight aluminium alloy hollow bore cylinder
` Supplied complete with wide range of standard tooling accessories
` Handy storage and transportation box included with each kit
Model Capacity Stroke Base Threaded Pull Reducer Weight

Cylinder Pump Hose Adaptors
number (tonnes) (mm) plate rods sleeves sleeves (kg)
HPR-1 37 51 HHA372 n/a n/a 1 1 2 2 1 38
HPR-1H 37 51 HHA372 HP212 HC2 1 1 2 2 1 44
HPR-1A 37 51 HHA372 AHP1120 HC2 1 1 2 2 1 46
HPR-2 50 104 HHA504 n/a n/a 2 1 4 1 1 66
HPR-2H 50 104 HHA504 HP212 HC2 2 1 4 1 1 72
HPR-2A 50 104 HHA504 AHP1120 HC2 2 1 4 1 1 74
Note: Model numbers HPR-1 and HPR-2 do not include pump and hose assembly.
PUMP OPTIONS
The HPR hydraulic pin and bush replacement tool kits can be
operated by either the AHP1120 air driven foot pump or the HP212
lighweight aluminium hand pump.
HI-FORCE CRIMPERS AND CUTTERS
Hi-Force hydraulic cable crimping tools are

designed and manufactured for crimping
un-insulated compression and mechanical
connectors, in copper and aluminium, to
a wide range of electrical power cables
including distribution and transmission
lines. Offering a choice of self-contained
operation with inbuilt manually operated
hydraulic pump mechanism, separate
remote operation crimping head for use
with a separate hydraulic pump and hose
assembly, or battery operated which offers
all the versatility of our self-contained and
manually operated tools but, with the
added speed and ease of use associated
with a battery powered tool.
The Hi-Force hydraulic crimping tools range

offers the most optimum choice to suit the
widest range of electrical cable crimping
applications. All models are designed and
manufactured for use at 700 bar maximum
working pressure, supplied complete with all
applicable die sets, compatible for use with
the selected tool and include a convenient
carrying and storage case. Self-contained
manually operated and battery powered
crimper tools are fitted with an automatic
pump pressure relief valve, which activates
and releases the hydraulic pressure
immediately, once the compression
(crimping) process has been successfully
achieved. All remote operation crimper
heads must be operated with a compatible
Hi-Force 700 bar hydraulic pump unit,
fitted with an inbuilt pump safety overload,
pressure relief valve, 700 bar pressure gauge
and 700 bar rated hydraulic hose assembly.
154
CRIMPERS & CUTTERS
CH RANGE 156
Cable crimping heads
SC RANGE 157
Self-contained cable crimping tools
BC RANGE 158
Battery operated cable crimping tools
BC ACCESSORIES 159
Accessories for battery operated cable crimping tools
HCH RANGE 160

Cutter heads
CT RANGE 161
Self-contained cutters
HWC RANGE 162

Hammer blow, wire rope and cable cutters
HSWC RANGE 163

Self-contained wire rope cutters
HWRC RANGE 164

Double acting wire rope cutters
HCC RANGE 165

Chain cutters
CRIMPERS & CUTTERS

155
CH RANGE CRIMPERS & CUTTERS
CH | CABLE CRIMPING HEADS
180 degree rotating head for easy fitment
` Open ‘C’ jaw or parallel guide design CH21 CH32/CH63

` 180˚ rotating head for easy C
access in confined spaces
BC H
` Fitted with quick connect coupling for easy G
connection to 700 bar rated hydraulic pump
A
` Supplied with standard die sets and carrying case B E F
` Suitable foot operated pump
A
assembly detailed on page 33
` Model CH21 is suitable for crimping CH30/CH40/CH80 CH1000N B
non-insulated terminals up to 240 mm² D
` Models CH30, CH32 & CH40 are suitable
D C
for crimping connectors up to 400 mm²
` Models CH63 & CH80 are suitable for A
E
crimping connectors up to 630 mm²
B C
` Model CH1000N is suitable for crimping distribution G
and transmission lines up to 1000 mm²
A
Crimping heads complete with die sets:

Model Output C-Jaw Applicable Length Weight Dimensions (mm)
Standard dies (mm2)
number (tonnes) opening range DIN (mm2) (mm) (kg) A B C D E F G H
With die (4pcs) 16-25, 35-70, 70-185, 240
not
CH21 10 16-240 Female die (1pc) 25-35, 210 3.0 278 88 28 - - - - -
applicable
50-70, 95-120, 150-185, 240
With die 35, 50, 70, 95, 120, 150, 185, 240,
CH30 12 30 mm 35-400 220 4.0 294 105 43 68 - - - -
300, 400
With die (4pcs) 16, 25-35, 50-120, 150-400
not
CH32 18 16-400 Female die (8pcs) 16-25, 35-70, 210 3.6 284 78 50 - 53 43 63 96
applicable
95-120, 150, 185, 240, 300, 400
With die 35, 50, 70, 95, 120, 150, 185, 240,
CH40 12 38 mm 35-400 245 4.8 326 113 43 74 - - - -
300, 400
not With die 35, 50, 70, 95, 120, 150, 185, 240,
CH63 18 35-630 240 4.8 319 78 50 - 49 - 163 -
applicable 300, 400, 500, 630
With die 35, 50, 70, 95, 120, 150, 185, 240,
CH80 15 50 mm 35-630 300 7.0 370 106 36 63 - - - -
300, 400, 500, 630
not
CH1000N 60 500-1000 With die 500, 630, 800, 1000 450 30.7 395 210 90 170 82 - 240 -
applicable
Complete set:
CHP21 Comprehensive kit, comprising of crimper head CH21, manually operated foot pump HP227FPC and steel box CSB1
Note: Models CH21 & CH32 are supplied with single indent dies, all other models are supplied with hexagonal dies.
OPTIONAL DIE SETS

CD10 Die set 10 mm2, suitable for crimping tool CH30, CH40 & CH60
SC RANGE CRIMPERS & CUTTERS
SC | SELF-CONTAINED CABLE CRIMPING TOOLS
Supplied complete with die set
Choice of open jaw or parallel guide design
` 180° rotating head standard on all open jaw design models

` Incorporates an integral hydraulic pump for easy operation
` Automatic pump pressure release valve for correct pre-set crimping force
` Ergonomic grip handles for reduced operator effort and ease of use
` Supplied with standard die sets and carrying case
` Model SC18X is suitable for crimping non-insulated terminals up to 185 mm²
` Model SC21 is suitable for crimping connectors up to 240 mm²
` Models SC30, SC32 & SC40 are suitable for crimping connectors up to 400 mm²
` Model SC60 is suitable for crimping non-insulated terminals up to 630 mm²
SC21 SC30, SC40 SC32, SC60 SC18X
E F E F E EF
G
H G
B
B B B
C C CD C
A A A A
Model Output C-Jaw Applicable Length Weight Dimensions (mm)

Standard dies (mm2)
number (tonnes) opening range DIN (mm2) (mm) (kg) A B C D E F G H
not With die 10-16, 25-35, 50-70, 95-120, 150,

SC18X 6 10-185 370 2.0 380 142 70 - 21 16 86 -
applicable 185
With die (4pcs) 16-25, 35-70, 70-185, 240
not
SC21 10 25-240 Female die (1pc) 25-35, 50-70, 528 5.2 520 122 86 - 57 27 - -
applicable
95-120, 150-185, 240
With die 35, 50, 70, 95, 120, 150, 185, 240,
SC30 12 30 mm 35-400 610 6.3 602 166 116 - 68 43 - -
300, 400
With die (4pcs) 16, 25-35, 50-120, 150-400
not
SC32 18 16-400 Female die (8pcs) 16-25, 35-70, 650 6.2 680 137 116 52 50 - 128 63
applicable
95-120, 150, 185, 240, 300, 400
With die 35, 50, 70, 95, 120, 150, 185, 240,
SC40 12 38 mm 35-400 636 7.7 630 166 113 - 74 48 - -
300, 400
not With die 35, 50, 70, 95, 120, 150, 185, 240,
SC60 18 35-630 650 6.5 690 140 116 52 50 - 163 -
applicable 300, 400, 500, 630
Note: Models SC21 & SC32 are supplied with single indent dies, all other models are supplied with hexagonal dies.
OPTIONAL DIE SETS

CD10 Die set 10 mm , suitable for crimping tool SC30, SC40 & SC60
2
CD16 Die set 16 mm2, suitable for crimping tool SC30, SC40 & SC60
CD25 Die set 25 mm2, suitable for crimping tool SC30, SC40 & SC60
BC RANGE CRIMPERS & CUTTERS
BC | BATTERY OPERATED CABLE CRIMPING TOOLS
Fast self-contained battery powered tools
Supplied complete with standard set of dies
Lightweight and easy to operate
A
` Open jaw design with rotating
head (excl. BC18X & BC63)
` Fast and quiet operation with no vibration
` Built in automatic pump pressure release valve
` Low battery power warning light
B
` Supplied complete with battery, charger,
carrying strap and storage case
Model Output C-Jaw Applicable Weight Dimensions (mm)

Standard dies (mm2)
number (tonnes) opening range DIN (mm2) (kg) A B C
not With die 10-16, 25-35, 50-70, 95-120, 150,
BC18X 7 10-185 3.8 370 280 70
applicable 185
With die 35, 50, 70, 95, 120, 150, 185, 240,
BC30 12 30 mm 35-400 5.9 400 280 70
300, 400
With die 35, 50, 70, 95, 120, 150, 185, 240,
BC40 12 38 mm 35-400 7.2 430 270 70
300, 400
not With die 35, 50, 70, 95, 120, 150, 185, 240,
BC63 18 35-630 6.9 420 320 75
applicable 300, 400, 500, 630
OPTIONAL DIE SETS
CD10 Die set 10 mm2, suitable for crimping tool BC30, BC40 & BC63
BC ACCESSORIES CRIMPERS & CUTTERS
BC | ACCESSORIES
BP12
BP12 Battery pack 14.4V
Note: Charger supplied separately
CCU144
CCU144 14.4V Vehicle power socket charger unit
CU12
CU12 Mains charger 110V-230V
MP220
Power supply to operate unit directly from mains
MP110 110V
MP220 220/230V
HCH RANGE CRIMPERS & CUTTERS
HCH | HYDRAULIC CUTTER HEADS
Single acting spring assisted return design
` High quality tool steel cutting blades C

` Fitted with quick connect coupling for easy
connection to hydraulic pump & hose A
` Suitable for cutting copper, aluminium
and telephone cables including armoured
and lead sheathed cables
` Carrying handle fitted as standard on HCH120 model C
D
B
Dimensions (mm)
Model number Cutting force (tonnes) Weight (kg)
A B C D
HCH40 7 2.8 60 101 330 -
HCH120 13 15.0 80 178 702 248
Maximum diameter cutting capacity (mm)

HCH40 HCH120
6 x 7 Hempcore 20 30
Steel Wire Rope 6 x 12 Hempcore 25 36
Soft copper bar 25 40
Round Bar Soft aluminium bar 22 40
Soft steel bar 16 -
Bare copper strands 32 50
Wire Strands
Bare aluminium strands 32 50
Telephone cable CCP 40 120
Cable Lead sheathed telephone cable 40 120
Armoured underground cable 40 120
Replacement blades for HCH hydraulic cutter heads:

Blade part number Blade type For cutter
CT40-11 Moving HCH40
CT40-05 Static HCH40
HCH120-01 Moving HCH120
HCH120-02 Static HCH120
CT RANGE CRIMPERS & CUTTERS
CT | SELF-CONTAINED HYDRAULIC CUTTERS
Cutting capacity up to 40 mm diameter
Cuts a wide variety of materials
` High quality tool steel cutting blades D

` Incorporates an integral hydraulic
pump for easy operation
` Ergonomic grip handles for
reduced operator effort
` Suitable for cutting steel wire rope, B
round bar, wire strands and cable
C
Dimensions (mm)
Model number Cutting force (tonnes) Weight (kg)
A B C D
CT20 6 2.8 390 145 76 40
CT40 7 6.0 560 155 103 65
Maximum diameter cutting capacity (mm)

CT20 CT40
Steel Wire Rope 6 x 12 Hempcore 20 25
Soft copper bar 20 25
Round Bar Soft aluminium bar 20 22
Soft steel bar 16 16
Bare copper strands 20 32
Wire Strands
Bare aluminium strands 20 32
Telephone cable CCP 20 40
Cable Lead sheathed telephone cable 20 40
Armoured underground cable 20 40
Replacement blades for CT self-contained cutter models:

CT20-04 Moving CT20
CT20-05 Static CT20
CT40-11 Moving CT40
CT40-05 Static CT40
HWC RANGE CRIMPERS & CUTTERS
HWC | HAMMER BLOW WIRE ROPE AND CABLE CUTTERS
Highly cost efficient impact design
Cutting capacities up to 38 mm diameter
Portable and lightweight
` Manufactured from high quality,

shock resistant ductile iron
` Heat treated, tool steel cutting blade, fully
contained within housing for increased safety
` Suitable for cutting wire ropes and electrical cables A
C
E
Cutting capacity
Wire rope Ø Electric cable Weight (kg)
number A B C D E
mm mcm* mm2
HWC90 19 250 127 3.2 225 140 88 n/a n/a
HWC91 27 300 152 7.0 245 154 160 148 14
HWC92 38 750 380 13.0 285 195 195 164 18
*mcm = 1,000 circular mils
Replacement blades for HWC hammer blow wire rope and cable cutters:
Blade part number For cutter
HWC90-105 HWC90
HWC91-125 HWC91
HWC92-135 HWC92
HSWC RANGE CRIMPERS & CUTTERS
HSWC | SELF-CONTAINED HYDRAULIC WIRE ROPE CUTTERS
Strong rigid steel construction
Easy to use with minimum operator effort
` Self-contained design for applications

where no external power is available
` Open jaw design cutting head allows A B E
easy access for the material to be cut
` Heat treated, high quality tool steel blade D
` Ergonomic grip handle for low operator effort C
` Smooth guillotine action reduces G
risk of blade jamming
Cutting capacity Dimensions (mm)

Model number Weight (kg)
Wire rope Ø (mm) A B C D E F G H
HSWC19 19 9.5 93 58 265 10.2 64 154 345 315
HSWC28 28 15.5 105 64 294 10.2 67 174 374 357
HSWC44 44 30.0 125 70 393 10.2 84 203 490 460
Replacement blades for HSWC self-contained wire rope cutters:
HSWC19-4 HSWC19
HSWC28-4 HSWC28
HSWC44-4 HSWC44
HWRC RANGE CRIMPERS & CUTTERS
HWRC | DOUBLE ACTING WIRE ROPE CUTTERS
Double acting design
Smooth guillotine cutting action
` Features a double acting cylinder which

offers a faster and positive return
` Open jaw design cutting head allows easy
access for the material to be cut B
` Specially toughened high tensile steel blades and jaws
` Designed for cutting high tensile locked
coil wire ropes and solid steel bars
` Fitted with quick connect couplings for easy
connection to hydraulic pump and hoses
C
Model Output Cutting capacity (mm) Oil capacity Dimensions (mm)

Weight (kg)
number (tonnes) Wire rope Ø Cable Reinforcing bar (cm3) A B C
HWRC1115 36 38 38 20 350 30 400 155 270
HWRC1125 80 63 63 32 900 60 450 200 390
HWRC1136 80 90 90 32 1200 70 515 200 390
HWRC1145 120 114 114 40 2400 95 570 280 445
Replacement blades for HWRC wire rope cutter models:
HWRC1115-B HWRC1115
HWRC1125-B HWRC1125
HWRC1136-B HWRC1136
HWRC1145-B HWRC1145
HCC RANGE CRIMPERS & CUTTERS
HCC | CHAIN CUTTERS
Smooth guillotine cutting action
` Single acting spring assisted

return hydraulic piston
` Swivel locking safety guard allows
easy access for material to be cut
` Specially toughened high tensile
steel blades and jaws B
` Fitted with overload protection
valve for extra safety
` Includes quick connect hydraulic coupling
for easy connection to pump and hose C
` Designed for cutting grade 100 and 47 HRC
high tensile steel chains and reinforcing bars
Model Output Cutting capacity Maximum allowed Oil capacity Dimensions (mm)
Weight (kg)
number (tonnes) Ø (mm) Chain grade Steel hardness (cm3) A B C
HCC26-100 70 26 100 47 HRC 276 23 440 180 180
HCC34-100 100 34 100 47 HRC 492 40 410 460 250
HCC46-100 140 46 100 47 HRC 980 72 565 635 345
HCC50-100 145 50 100 47 HRC 1100 77 565 635 360
Replacement blades for HCC chain cutter models:
HCC26-4M100 Moving HCC26-100
HCC26-4S100 Static HCC26-100
HI-FORCE SKATES
The Hi-Force range of skates are designed

for moving, installing and relocating heavy
machinery and equipment in a safe and
cost effective way. The range comprises
of a choice of six different designs, all
manufactured to provide a flexible and
dependable solution for heavy load
movement. All models incorporate an
endless hardened roller chain, which
revolves around the skate and ensures
at least four rollers remain in contact with
the load bearing surface, at all times to
ensure smooth travel, even over cracked
concrete floors. Ideally suited for confined
space applications and heavy irregular
shaped loads, Hi-Force skates offer a more
economical alternative, for moving heavy
loads, than most other lifting and positioning
devices.
With a range of accessories like turntables,

stabilisers, spacer bars and steering handles
available, as well as the option of bespoke
designs, to customer exact requirements,
Hi-Force skates have all your heavy
equipment movements covered.
Typical applications for Hi-Force skates

include bridge building, oil rig installation,
movement of transformers, generators,
turbines and heavy machinery.
166
SKATES
RKT RANGE 168
Roller skate kit - tricycle
RKF RANGE 169

Roller skate kits - quad
RSN RANGE 170

Multi-purpose skates
RSA RANGE 171

Heavy duty skates
RSG RANGE 172

Heavy duty skates with grooved guide - single roller
RSD RANGE 173

Heavy duty skates with grooved guide - double roller
SKATES
167
RKT RANGE SKATES
RKT | ROLLER SKATE KITS - TRICYCLE
Capacity 35 tonnes
Available as a complete kit
Endless hardened roller chain
` Low height design for increased stability and safety

` Heavy duty construction with minimal maintenance required
` Kit comprises of three skates with all necessary accessories
` Centre front skate fitted with turntable for easy change of direction
` Twin rear skates supplied with tie bar for increased stability
Model Cap. per set Twin rollers Single rollers Height Turntable Handle length Weight
number (tonnes) (ø mm) (ø mm) (mm) (ø mm) (mm) (kg)
RKT35 35 30 24 110 250 880 68
METAL BOX Dimensions (mm)

Length Width Height
610 310 165
Note: RKT kit is supplied in a metal storage case
RKF RANGE SKATES
RKF | ROLLER SKATE KITS - QUAD
Minimum turning circle 3 metres

` Kit comprises of four skates with all necessary accessories
` Includes two turntables for fitment to front steering skates
` Maximum recommended speed of movement of 5 metres per minute
Model Cap. per set Skates Turntables Levelling plates Link bars Handles Weight
number (tonnes) Qty: 4 Qty: 2 Qty: 2 Qty: 2 Qty: 2 (kg)
RKF20 20 RSN10 RTT10 RLP10 RLB00 RPH00 48
Note: Each set carrying capacity is calculated taking into consideration that two roller skates are sufficient to support the full load.
Dimensions:
Model number Rollers (ø mm) Total height (mm) Turntable (ø mm) Handle length (mm)
RKF20 18 108 130 880
RKF30 24 117 130 880
RKF60 30 140 150 880
METAL BOX Dimensions (mm)

Length Width Height
610 310 165
Note: RKF kit is supplied in a metal storage case
RSN RANGE SKATES
RSN | MULTI-PURPOSE SKATES
Full range of accessories available

` Turntables and levelling plates available for easy directional change
Drawings for models RSN10, RSN15 and RSN30 Drawings for models RSN60 and RSN80
A
G A
I B G I B
K
J J
C C
H
F F
D E D E
Model Capacity Rollers in Rollers Weight Dimensions (mm)

number (tonnes) contact total (kg) A B C ØD E F G H I J K
RSN10 10 5 15 5.2 210 100 66 18 51 6 167 - 6 25 -
RSN15 15 4 13 7.3 220 113 75 24 60 10 180 - 6 25 -
RSN30 30 4 13 13.0 270 130 92 30 68 10 217 - 6 25 -
RSN60 60 4 13 32.0 380 168 127 42 76 16 36 48 10 40 15
RSN80 80 6 17 61.0 530 182 147 50 86 19 36 60 10 40 15
ACCESSORIES
Model number Description Diameter (mm) Capacity (tonnes) Weight (kg)
RTT10 Turntable 130 10 4.5
RLP10 Levelling plate n/a 10 3.7
RSA RANGE SKATES
RSA | HEAVY DUTY SKATES
Fitted with large load bearing top plate

` Drilled bolt holes (4 nr.) on all models up to 50 tonnes capacity
` Specially positioned bolt holes can be included as required
` Can be used as a conveyor in fixed position under the moving load
A C
K
I J
G
E
F
D B

number (tonnes) contact total (kg) A B C ØD E F G H ØI J K
RSA15 15 5 15 8.9 210 100 175 18 51 6 13 76 14 140 75
RSA20 20 4 13 11.7 220 113 190 24 60 10 14 87 14 155 75
RSA40 40 4 13 19.3 270 130 210 30 68 10 14 104 18 175 95
RSA50 50 6 17 29.0 320 140 220 30 68 10 18 115 18 180 120
RSA65 65 4 13 51.0 380 168 270 42 76 19 19 145 22 220 140
RSA85 85 6 17 92.0 530 182 300 50 86 19 19 165 22 240 205
RSG RANGE SKATES
RSG | HEAVY DUTY SKATES WITH GROOVED GUIDE - SINGLE ROLLER
` Suitable for use over longer distances and/or permanent loads

` Centre plate chain guide reduces wear significantly
` Optional fixing bolt holes available (standard on models RSG40 & RSG50)
` Maximum recommended speed of movement 5 metres per minute
A C
K J
I
G
H K
F E
D B

RSG40 40 4 13 19.6 270 130 210 30 68 10 14 104 18 175 95
RSG50 50 6 17 29.5 320 140 220 30 68 10 18 115 18 180 120
RSG65 65 4 13 51.7 380 168 270 42 76 19 19 145 22 220 140
RSG85 85 6 17 93.0 530 182 300 50 86 19 19 165 22 240 205
RSG100 100 8 21 109.0 580 182 300 50 86 19 23 170 26 250 250
RSG150 150 9 23 162.0 650 205 350 50 100 20 28 190 26 280 240
RSG200 200 13 31 266.0 900 205 380 50 100 20 38 200 33 300 360
RSD RANGE SKATES
RSD | HEAVY DUTY SKATES WITH GROOVED GUIDE - DOUBLE ROLLER
` Low height double roller design for even greater stability and safety
` Twin centre plate chain guides reduce wear significantly
` Fixing bolt holes (6 nr.) included as standard feature
` Maximum recommended speed of movement 5 metres per minute
A
K
I C
G J
F E
B
D

RSD80 80 2x4 2x13 36.2 270 260 340 30 68 10 14 104 18 305 95
RSD100 100 2x6 2x17 57.5 320 280 360 30 68 10 18 115 18 325 120
RSD130 130 2x4 2x13 96.0 380 336 440 42 76 19 19 145 22 390 150
RSD170 170 2x6 2x17 175.0 530 364 480 50 86 19 19 165 22 430 210
RSD200 200 2x8 2x21 207.0 580 364 480 50 86 19 23 170 26 430 250
RSD300 300 2x9 2x23 305.0 650 410 560 50 100 20 28 190 26 490 240
RSD400 400 2x13 2x31 485.0 900 410 590 50 100 20 38 200 33 500 360
HI-FORCE HYDRAULIC PRESSES
The Hi-Force range of workshop hydraulic

presses offers a choice of 25 models with
either single acting or double acting
cylinder and manually operated, air
powered or electric powered hydraulic
pump. All models incorporate an adjustable
work table with additional adjustable top
bed adjustment on all models 50 tonnes
capacity and above. All models supplied
with dual scale, hydraulic pressure gauge
for increased safety and load monitoring.
Factory fitted optional accessories
include a mechanical bed winch for easy
adjustment of the work table, rolling head
kit for horizontal adjustment of the hydraulic
cylinder and multi-positional work piece
V-blocks.
Ideally suited for use in workshop

maintenance departments, Hi-Force
hydraulic presses are designed and
manufactured, with maximum strength and
durability, to provide years of trouble-free
use in a wide variety of applications.
174
PRESSES
HPF RANGE 176
Workshop presses, V-blocks and bed winches
PRESSES
175
HPF RANGE PRESSES
HPF | WORKSHOP PRESSES
` Strong steel frame construction

` Choice of single or double acting hydraulic cylinder
` Manual, air or electric driven pump options
` Easily adjustable work table on all models
` Adjustable upper bed on all models 50 tonnes and above
Model Capacity Stroke Cylinder Pump Weight

Cylinder model Pump model
number (tonnes) (mm) principle operation (kg)
HPF1020 10 250 HSS1010 single acting HP110 hand operated 95

HPF1030 10 250 HSS1010 single acting AHP1120 air powered 85
HPF2520 25 250 HSS2510 single acting HP227 hand operated 145
HPF2530 25 250 HSS2510 single acting AHP1120 air powered 138
HPF2541 25 250 HSS2510 single acting HEP103341 electric driven 110V 160
HPF5020S 50 330 HSS5013 single acting HP257 hand operated 470
HPF5020D 50 330 HDA5013 double acting HP252D hand operated 500
HPF5030S 50 330 HSS5013 single acting AHP1121 air powered 505
HPF5030D 50 330 HDA5013 double acting AHP1141 air powered 505
HPF5041S 50 330 HSS5013 single acting HEP207311 electric driven 110V 505
HPF5041D 50 330 HDA5013 double acting HEP207411 electric driven 110V 481
HPF10020 100 330 HDA10013 double acting HP245D hand operated 1011
HPF10030 100 330 HDA10013 double acting HAP21042 air powered 1029
HPF10041 100 330 HDA10013 double acting HEP207421 electric driven 110V 1043
PRESSES
HPF | WORKSHOP PRESSES
PRESS FRAME
F
J
G
C
H B
D
Note: Press bed and press head are adjustable

E in steps of ‘F’, 50 tonne has 4 positions, 100
tonne has 3 positions, 200 tonne has 7 positions.
10 and 25 tonne press frame has fixed press
head and adjustable press bed.
A

number A B C D (min - max) E (min - max) F G H J
HPF1000 742 1448 508 1258 260 1010 150 - 152 660
HPF2500 760 1448 508 1258 260 1010 150 - 152 660
HPF5000 1000 2055 800 1140 1560 395 815 140 258 298 1000
HPF10000 1000 1980 1000 1090 1370 550 830 140 338 388 1240
HPF20000 1200 2800 1250 1815 2135 610 1510 150 330 410 1750
Note: Press frame only available for fitment of customer existing hydraulic components
BED WINCHES
` Allows for easy mechanical adjustment of the work table
` Supplied as a factory fitted option on 50 & 100 tonne models only
Suffix Description
BW Bed winch, suitable for 50 and 100 tonne models
V-BLOCKS
` Multi-position V-blocks with flat bed and V-shape press surfaces
` Available as standard for 10, 25, 50 and 100 tonne presses
Capacity C
per set
number A B C D E F G H F
(tonnes)
HVB2500 10 - 25 204 154 20 45 155 45 20 8 E
H
HVB5000 50 365 265 25 50 190 60 25 10
G B
A D
HVB10000 100 425 325 35 60 265 85 35 10
HI-FORCE SPECIALITY TOOLS
Hi-Force speciality tools includes a range

of tools for a variety of tool specific
applications. The range includes hydraulic
hole punchers for heavy duty steel plates,
knock out punchers for electrical control
panels and thin steel plates and hydraulic
pipe benders. All tools are 700 bar maximum
working pressure and can be operated
using standard range Hi-Force hydraulic
pumps and accessories.
178
SPECIALITY TOOLS
HHP RANGE 180
Hole punchers
HKP RANGE 181

Knock out punchers
PB RANGE 182
Pipe bender
TOOL BOXES 183

Metal storage transport boxes
SPECIALITY TOOLS
179
HHP RANGE SPECIALITY TOOLS
HHP | HOLE PUNCHERS
Punching force up to 50 tonnes
Throat depth 70 mm
` Choice of single or double acting models

` Fitted with integral positioning and carrying handle
` Supplied with standard set of punches and dies
` Includes standard quick connect couplings
for easy attachment to pump and hose A
Model Maximum Throat Punch capacity (mm) Standard punch/die Weight excluding Dimensions (mm)
number force (tonnes) depth (mm) Steel plate Hole punch sets inlcuded (mm) pump (kg) A B C D
diameter
10.5, 13.5 370 220 13 78
HHP30 30 70 10.0 up to 20.5 13
17.5, 20.5
10.5, 13.5 414 281 15 70

HHP50 50 70 15.0 up to 25.5 42
17.5, 20.5, 25.5
Recommended pump and hose

Model number
Manually operated Pneumatically operated
HHP30 HP232 complete with HC3 3m hose AHP1120 complete with HC3 3m hose
HHP50 HP232D complete with 2 x HC3 3m hose AHP1141 complete with 2 x HC3 3m hose
Note: Pumps and hoses supplied separately
HKP RANGE SPECIALITY TOOLS
HKP | KNOCK OUT PUNCHERS
Capacity 10 tonnes
Standard die sets included
` Incorporates a single acting, spring assisted return cylinder

` Supplied with standard punches/die sets in a carrying case
` Can be supplied with or without manually operated pump and hydraulic hose
` Portable and easy to use
` Ideal for use in several punching applications including on-site hole
punching in electric control panels and metal plates
Model Maximum Punch capacity (mm)

Pump model Hose model Complete set weight (kg)
number force (tonnes) Stainless steel Mild steel
HKP10-2 10 1.6 3.2 HP110 HC2 14.6
HKP10-4 10 1.6 3.2 HP110 HC2 26.1
HKP10-2H 10 1.6 3.2 Not included Not included 7.0
HKP10-4H 10 1.6 3.2 Not included Not included 18.5
Model number Description Punches / dies included
Standard punch/die (Dim. A) 21.8 27.6 34.1 42.7 48.7 60.5
HKP10-2 Conduit size ½” ¾” 1” 1¼” 1½” 2”
Length B 290 235 235 235 235 235
Standard punch/die (Dim. A) 21.8 27.6 34.1 42.7 48.7 60.5 76.1 88.9 102.8 115.5
HKP10-4 Conduit size ½” ¾” 1” 1¼” 1½” 2” 2½” 3” 3½” 4”
Length B 290 235 235 235 235 235 251 251 251 251
PB RANGE SPECIALITY TOOLS
PB | HYDRAULIC PIPE BENDER
Capacity 10 tonnes
Bends up to 90 degrees
` Lightweight aluminium bending frame

` Designed to offer smooth, wrinkle free B
bend on various sizes and thicknesses
of JIS standardised conduit pipes
` For use on pipe sizes from 16 to 82 mm ( ½” to 3”)
` Can be operated by manual or
powered pumps up to 700 bar
` Portable and easy to use
` Bending shoes are available as individual items
C D E F GH
Max Oil Dimensions (mm)

Model Stroke capacity Weight Applicable range / included
capacity (kg)
number (mm) (litres) bending shoes A B C D E F G H
(tonnes)
Thick steel conduit from 16 mm

PB10B 10 250 0.4 62.5 720 147 755 695 595 495 395 295
(½”) to 82 mm (3”)
Note: Weight for PB10B includes metal storage box but excludes pump and hose.
BENDING SHOES
For thick steel conduit from 16 mm (½”) to 82 mm (3”)

Model number
Pipe size (inch) Pipe outer diameter (mm) Pipe inner diameter (mm) Bending radius (mm)
BS-B16 ½” 21.0 16.4 75
BS-B22 ¾” 26.5 21.9 90
BS-B28 1” 33.3 28.3 130
BS-B36 1¼” 41.9 36.9 195
BS-B42 1½” 47.8 42.8 230
BS-B54 2” 59.6 54.0 270
BS-B70 2½” 75.2 69.6 450
BS-B82 3” 87.9 82.3 500
TOOL BOXES SPECIALITY TOOLS
TOOL BOXES
Metal storage and transport box
Width up to 500 mm
Strong durable steel construction
` Choice of 4 sizes
` Anti-corrosion powder coated surface finish
` Ideal for storing and transporting Hi-Force products and accessories
` Maintains and protects tool condition in harsh environments
` Lockable feature helps control authorised tool usage
Model number Weight (kg) Length (mm) Width (mm) Height (mm)
MSB2 9.7 620 340 147
MSB4 13.8 875 280 250
MSB6 16.3 720 500 250
MSB8 30.5 1100 500 250
MODEL NUMBER INDEX
MODEL NUMBER DESCRIPTION PAGE NUMBER
ACP Auto-centre hydraulic puller kits 147

AGA Gauge mounting block 57
AHP Air driven hydrotest pumps - standard flow 138
AHP-BTU Air driven pumps for bolt tensioners 121
AHP-C Chart recorder for AHP-CR pumps 139, 141
AHP-CR Air driven hydrotest pumps - standard flow with chart recorder 139
AHP-PB Replacement pen for AHP-CR pumps 139, 141
AHP11 Air driven single stage hand or foot operated pumps 50
AHP2 Air driven hydrotest pumps - medium flow 140
AHP2-CR Air driven hydrotest pumps - medium flow, with chart recorder 141
AHP3 Air driven hydrotest pumps - high flow 142
ATDP Air driven twin double acting hydrotest pumps 143
BC Battery operated cable crimping tools 158
BOLTRIGHT PRO Bolted joint integrity software for calculating torque & tension values 105, 123
BP Battery pack for BPP & BC 34, 159
BPP Battery powered hydraulic pump 34
BS Bending shoes for hydraulic pipe bender 182
BW Bed winches 177
BWH Backup wrench holder 98
BWI Backup wrench imperial hexagon links 98
BWM Backup wrench metric hexagon links 98
CCU Vehicle charger unit 34, 159
CD Optional die sets for CH, SC & BC range 156, 157, 158
CF Female couplers 63
CFD Metal dust cap for CF 63
CH Cable crimping heads 156
CHP Comprehensive crimper and pump kits 156
CK Complete conversion kits for STS 113, 115
CKS Complete conversion kits for SBT 109, 111
CM Male couplers 63
CMD Metal dust cap for CM 63
CMF Complete coupler 63
CT Self-contained hydraulic cutters 161
CU Charger for BPP & BC 34, 159
DNS Double acting nut splitters 128
ERA Extended reaction arms 90, 95
FRL Filter/regulator/lubricator unit 104
HA Cylinder saddles 24
HA-G Cylinder saddles 24
HA-T Cylinder saddles 24
HAP Air driven two stage general duty pumps 51
HAS Single acting solid piston aluminium cylinders 16
HBR Bush replacement tool kit 152
HC Black hoses with coupler 56
HC-C Black hoses with couplers 56
HC-CR Red hoses with couplers 56
HC-R Red hoses with coupler 56
HCC Chain cutters 165
HCH Hydraulic cutter heads 160
HD Cylinder saddles 24
HD-T Cylinder saddles 24
HDA Double acting high tonnage cylinders 13
HDD Digital display unit 59
HDG Digital pressure gauge 58
HEP1 Electric driven two stage mini pumps 35
MODEL NUMBER INDEX
HEP103 Electric driven two stage compact pumps 36

HEP2 Electric driven two stage pumps - medium flow 37
HEP3 Electric driven two stage pumps - high flow 38
HEP5 Electric driven two stage pumps - heavy duty high flow 39
HF Fittings and adaptors 63
HFA Single acting failsafe lock ring aluminium cylinders 18
HFG Single acting failsafe lock ring cylinders 15
HFL Single acting low height failsafe lock ring cylinders 14
HFO Premium grade hydraulic oil 62
HFS Hydraulic flange spreader kits 130
HFS-H Hydraulic flange spreaders 129
HFS-TK Hydraulic flange spreader twin kits 130
HFV Flow control valves 65
HG Pressure gauges 57
HG-G Pressure gauges - glycerine 57
HGA Gauge mounting blocks 57
HGG Single acting load return high tonnage industrial cylinders 20
HH Black hoses without couplers 56
HH-NMS Hoses for MHP pumps 136
HHA Single acting hollow piston aluminium cylinders 17
HHP Hole punchers 180
HH-R Red hoses without couplers 56
HHR Double acting hollow piston cylinders 12
HHS Single acting hollow piston cylinders 11
HKP Knock out punchers 181
HLS Single acting low height cylinders 9
HM Manifolds 60
HM1C Manual shut off valve 65
HM-C Controlled manifolds 60
HM-C-SU Controlled manifold assemblies (single) 61
HM-C-DU Controlled manifold assemblies (double) 61
HM-L Manifolds (extended parallel) 60
HMJ Steel machine lift jacks 73
HMNS Self-contained nut splitters 127
HP-STEEL Manually operated steel hand pumps 29
HP-ALU Manually operated aluminium hand pumps 30
HP-D Manually operated pumps for double acting cylinders 30, 31
HP-FP Manually operated foot pumps 33
HP-FPC Manually operated foot pumps with gauge, mounting block and hose 33
HP-HIGH FLOW Manually operated high flow hand pumps 31
HPC Single acting pull cylinders 22
HPF Workshop presses 176
HPP Petrol engine driven pumps 52
HPR Pin and bush replacement tool kits 153
HPS Single acting low height pad cylinders 8
HPT Pressure transducer 59
HPV Adjustable pressure relief valve 65
HPX Manually operated ultra high pressure hand pumps 32
HPX-BTU Manually operated ultra high pressure hand pump for bolt tensioners 121
HRA Double acting high tonnage aluminium cylinders 19
HSG Single acting load return high tonnage construction cylinders 21
HSP Electric driven split flow multi-outlet pumps 40
HSS Single acting multi-purpose cylinders 10
HSWC Self-contained hydraulic wire rope cutters 163
HTN (imperial) Hydraulic tensioner nuts 118
MODEL NUMBER INDEX
HTN (metric) Hydraulic tensioner nuts 119

HTW Manual torque wrenches - break back type 83
HTWH Torque hose sets including couplers 102
HTWM 4-way multi-split block 102
HTWP Torque wrench pumps 99
HTWR Torque wrench hose reel 102
HVB Multi-position V-blocks 177
HVL Single acting very low height pancake cylinders 7
HWC Hammer blow wire rope cutters 162
HWRC Double acting wire rope cutters 164
IB Imperial hexagon AF size reducer bushes 96
IH Imperial allen hexagon drive adaptors 90
IS Imperial hexagon AF size heavy duty sockets 88
IW Pneumatic impact wrenches 103
JAH Aluminium jacks 69
JAS Aluminium multi-purpose jacks 68
JCH Steel and aluminium compact hollow piston low height jacks 71
JCS Steel and aluminium compact low height jacks 70
JS Jaw spreader 132
JSS Steel bottle jacks 72
LLE Load lock extensions for TL 77
MB Metric hexagon AF size reducer bushes 97
MFS Mechanical flange spreaders 131
MH Metric allen hexagon drive adaptors 90
MHP Manually operated hydrotest pumps 136
MHP-GK Pressure gauge kits for MHP pumps 136
MHP-PU Manually operated hydrotest pump units 137
MHR Reservoir for MHP pumps 137
MP Power supply for BPP & BC 34, 159
MS Metric hexagon AF size heavy duty sockets 89
MSB Metal storage transport boxes 183
NS Single acting nut splitters 126
PB Hydraulic pipe bender 182
PCS Pump and cylinder sets 23
PKC Comprehensive hydraulic puller kits 149
PKS Hydraulic 2 and 3 way puller kits 148
PMV Directional control valve, pump mounted 64
PMV-C Directional control valve, pump mounted 64
PMV-L Directional control valve, pump mounted, load holding feature 64
PMV-S Directional control valve, pump mounted, 24V solenoid 64
PPA-RF Protective roll frame 53
PPA-WT Wheel trolley 53
PPC Universal dust cap 63
QFP Quick fit pullers 116, 117
RKF Roller skate kits - quad 169
RKT Roller skate kit - tricycle 168
RLB Link bar for RKF and RKT 169
RLP Levelling plates for RKF and RSN 169, 170
RMV Directional control valve, remote mounted 64
RMV-C Directional control valve, remote mounted, closed centre 64
RMV-L Directional control valve, remote mounted, locking feature 64
RMV-S Directional control valve, remote mounted, 24V solenoid 64
MODEL NUMBER INDEX
RPH Handle for RKF 169

RS Rotating sockets for SBT & STS 109, 111, 113, 115
RSA Heavy duty skates 171
RSD Heavy duty, twin roller skates with grooved guide 173
RSG Heavy duty skates with grooved guide 172
RSN Multi-purpose skates 170
RTT Turntables for RKF and RSN 169, 170
SBT (imperial) Spring return topside bolt tensioners 108
SBT (metric) Spring return topside bolt tensioners 110
SBT-LC Tensioner load cell 109, 111
SC Self-contained crimping tools 157
SCP Self-contained hydraulic pullers 146
SDC Square drive conversion kits 94
SJS Stepped jaw spreader 133
SJS-M Self-contained stepped jaw spreader 133
SJS-TK Stepped jaw spreader twin kit 133
SLDC Sensor cables 44, 48
SLDS Displacement sensors 44, 48
SLE Slip lock extensions for TL 77
SLF Synchronous lifting system, fixed speed drive 41
SLMK Sensor cylinder mounting kits 43, 47
SLV Synchronous lifting system, variable speed drive 45
SPP Heavy duty hydraulic pullers 150
STFC Female tensioner coupler 122
STMC Male tensioner coupler 122
STN Nipple 122
STS (imperial) Topside bolt tensioners 112
STS (metric) Topside bolt tensioners 114
STS-B Tensioner bridge for SBT and STS 109, 111, 113, 115
STS-LC Tensioner load cell 113, 115
STU (imperial) Sub-sea bolt tensioners 116
STU (metric) Sub-sea bolt tensioners 117
TL ToughLift jacking systems 76
TLB Load block sets for TL 77
TP Tensioner threaded puller for STS 113, 115
TP-CS Torque coupling sets 100, 101
TPA Air driven torque pumps - premium line 100
TPE Electric driven torque pumps - premium line 101
TPS Tensioner threaded puller for SBT 109, 111
TS Cylinder saddles 24
TTB Tommy bar for HFL and HFG 14, 15
TTB Tensioner tommy bar for SBT, STS & STU 109, 111, 113, 115, 116, 117
TWG Manual torque multipliers 84
TWH-N Hydraulic torque wrenches - hexagon drive 91
TWH-NRH Ratchet heads for TWH-N 92, 93
TWM Manual torque wrenches - click type 82
TWP Pneumatic torque multipliers 85
TWP-OG Pneumatic torque multipliers with offset gearbox 86
TWS-N Hydraulic torque wrenches - square drive 87
XHC High pressure bolt tensioner hoses 122
XHH High pressure hoses for HPX pumps 32
XHR Hose reel for XHC hoses 122

B Hiforce

Uploaded by

Copyright:

Available Formats

B Hiforce

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

B Hiforce

Uploaded by

Copyright:

Available Formats

PRODUCT

To sustain our vision and mission by constantly seeking improvement via

To provide a pleasant, nurturing and growth orientated environment, which

To develop diversified markets, that provide stability, and adequate financial

Manual, electric, air, petrol engine driven, split flow electric

Hoses, oil, pressure gauges, manifolds, couplers, fittings and

Multi-purpose, compact and bottle jacks, and machine lift

Manual, pneumatic and hydraulic torque wrenches,

Hydraulic tensioners and tensioner nuts, manual and air driven

Hydraulic and self-contained nut splitters, hydraulic and

Manually operated and air driven hydrotest pumps and

Self-contained and heavy duty hydraulic pullers, pin and bush

Hydraulic crimping tools, cable cutters, chain cutters and wire

Heavy duty workshop presses with wide choice of hydraulic

The extensive range of Hi-Force hydraulic

PUMP AND CYLINDER SETS 23

CYLINDER SADDLES & PISTON ROD 24

CYLINDER SADDLES & PISTON ROD 25

CYLINDER & SETS

Cylinder Maximum lifting capacity of cylinders in tonnes

Cylinder Main characteristics of Hi-Force cylinder range

Capacities from 10 to 104 tonnes

Working pressure 700 bar

` Single acting, load return

HVL10 10 6 9 14.4 1.6 28 87 38 111 16

HVL20 20 6 17 28.6 2.6 32 104 52 111 19

HVL30 32 6 27 45.6 3.0 34 120 60 111 19.5

HVL50 50 6 43 71.3 7.2 45 158 75 111 29

HVL100 104 6 88 146.5 15.6 65 200 100 76 37

Capacities from 4.5 to 147 tonnes

Stroke lengths from 6 to 16 mm

Working pressure 700 bar

` Single acting, spring assisted return

HPS50 4.5 6 4 6.4 0.8 32 60 38 24 20 19 5.6 9.75 26 19

HPS51 4.5 16 10 6.4 0.9 42 60 38 24 20 19 5.6 9.75 26 19

HPS100 10 10 14 14.4 1.6 46 81 56 38 34 28 6.8 11.25 37 19

HPS200 20 11 31 28.6 2.6 52 100 76 51 40 39 8.8 14.25 50 19

HPS300 32 12 55 45.6 4.2 59 115 95 60 46 48 8.8 14.25 52 19

HPS500 50 15 107 71.3 6.6 67 140 114 70 54 60 10.8 17.25 67 20

HPS750 73 16 164 102.7 10.4 81 165 140 82 67 70 13 19 76 21

Capacities from 10 to 147 tonnes

Stroke lengths from 25 to 60 mm

Working pressure 700 bar

` Single acting, spring assisted return A

*HLS101 features 2 base mounting holes at 90° from coupler

HLS101 10 40 58 14.4 2.4 95 70 38 M8 40 19

HLS201 20 44 126 28.6 4.8 102 90 51 M8 60 19

HLS301 32 25 114 45.6 5.0 83 102 60 M8 80 19

HLS302 32 60 274 45.6 7.0 119 102 60 M8 80 19

HLS501 50 25 178 71.3 8.4 91 127 70 M8 80 20

HLS502 50 60 428 71.3 10.4 126 127 70 M8 80 20

Capacities from 4.5 to 109 tonnes

Stroke lengths from 25 to 457 mm

Working pressure 700 bar

` Single acting, spring assisted return *see pages 24 and 25 E

Capacities from 11 to 102 tonnes

Stroke lengths from 25 to 152 mm

Working pressure 700 bar

` Single acting, spring assisted return

see pages 24 and 25