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Apleton Receptacles-and-Plugs-Explosionproof

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L-1

Receptacles and Plugs:


Explosionproof
For use with Threaded Metal Conduit.

Page Description

2-19 General Applications


2,3 Features
4-7 U-Line® Receptacles
4 Features: U-Line®
5 Intermateability Chart
6 Aluminum U-Line® Receptacles
7 Malleable Iron U-Line® Receptacles
8 EFSR GFI
9 U-Line® Portable Receptacle with GFCI
10 Mounting Boxes and Dimensions
11-13 Contender U-Line® Receptacles and Dimensions
14 GFS-1 Ground Fault Circuit Interrupter
for use with Contender® Series Boxes
15-16 Intraground N1 and N2 Series
Non-Metallic U-Line® Receptacles
17 ECH and ECHT Receptacles for Panel
Mounting
18 ECCL Cable Connectors
19-20 CPS Receptacles
21-22 Contender CPS Receptacles
23 FSQX Receptacles
24-26 CES/CESD Receptacles
27-29 JBR Switched Receptacles
27 Features
28 JBR Switched Receptacle
29 Dimensions: JBR

L
30-35 EBRH, EBR and DBR Receptacles, Plugs
30-32 Circuit Breaker Data: EBR, DBR
33-35 Dimensions: EBR/EBRH and DBR
36 ECC Cord Connector
37-38 MD2SR Series

MD2SR
Interlocked Switched
Receptacle

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 1
L-2
Receptacles and Plugs:
Explosionproof
For use with Threaded Metal Conduit.

Applications Class I, II, III


• Locations where receptacles are U-Line® /
EBRH, EBR
30-, 60-, and 100-Ampere,
used with stationary or portable elec- Contender® Interlocked, Disconnect
trically operated devices such as U-Line Switch or Interlocked
lighting systems, conveyors, heaters, 20 Ampere, Circuit Breaker, Dead Front
Dead Front
motor-generator sets, air conditioners,
compressors and pumps.
• Locations where damp or corrosive
conditions are encountered. FSQX
• Class I- classified areas such as 30 Ampere,
Interlocked
petrochemical plants, petroleum
Switch and
refineries, paint and chemical plants or Cover,
any location where ignitable vapors or Dead Front
gases are present.
• Class II- locations such as
process industries where there are dust
hazards from handling such JBR
products as flour, grain and starch or any 30- and 60-
location where ignitable amounts of Ampere,
dust are present or amounts which Interlocked
Disconnect Switch,
would adversely affect performance. Dead Front EFSR-GFI / ENR-GFI
Features Factory Sealed, Explosionproof,
• Appleton’s U-Line ECP/NCP plug Dust-Ignitionproof, Ground Fault
Circuit interrupter
mates with Killark® “UGR” Series and
Crouse-Hinds® “ENR” Series recep-
tacles (See page L-4). Class II, III
• Factory sealed- external seals not
required (except EBR, EBRH, DBR,
FSQX, JBR, MD2SR). Arcing, if any, is
safely confined to receptacle interior. DBR
• U-Line® offers choice of aluminum 30-, 60-, and 100-Ampere,
Interlocked Disconnect
receptacle with malleable iron mount- Switch or Interlocked
ing box or all malleable iron receptacle Circuit Breaker, Dead Front
and box.
• Energized receptacle contacts deep-
ly recessed to reduce danger of ac-
cidental touching.
• Positive polarization: only plugs of Class I
the same style, number of poles and CPS®
ampere rating may be used with these 20 Ampere, Contender®
CPS® 20 Ampere
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receptacles. Dead Front


Delayed Action
• Grounding through extra pole and
shell for extra safety.
• Spring door keeps dust out of re- CPS®-GFI
ceptacle when plug is not in use Factory Sealed,
(CPS, CES/CESD, EBR, EBRH, DBR Explosionproof,
MD2SR and JBR). U-line® recepta- Ground Fault
cle is supplied with spring door with Circuit Interrupter
hinge at top, which may be rotated
180° or completely removed. (See
page L-4 for full description of U- MD2SR
Line® features.) FSQX has screw cap Interlocked
fastened to chain. CES / CESD Switched
• Unique design brass contacts exert 30- and 60-
Ampere, Delayed
Receptacle
constant pressure along entire contact
Action, Dead
surface and provide superior electrical Front
contact.

Effective September, 2008 800-621-1506


Copyright 2008 www.appletonelec.com
PAGE 2
L-3
Receptacles and Plugs:
Explosionproof
For use with Threaded Metal Conduit.

• U-Line ® has blade-type contacts.


• EBR/DBR: “Interlocked Circuit Break- • FSQX: malleable iron receptacles:
FSQX, CPS, CES/CESD, EBR, EBRH, er” provides interlocked connect and triple-coat-(1) zinc electroplate, (2)
MD2SR and DBR contacts have beryl- disconnect operation as well as short dichromate and (3) epoxy powder coat.
lium copper wire springs. circuit and thermal time delay overload
• CPS aluminum receptacles: epoxy
• Positive mechanical cable clamps protection. powder coat.
prevent strain on cables they meet or
exceed U.L. strain relief pull-out re-
• EBR, EBRH, DBR, JBR: To operate,
• CES/CESD aluminum receptacles:
insert plug (which automatically locks ceramic burnished.
quirements. into receptacle) and turn Breaker Han-
• Neoprene bushing compressed by dle to ON position. To remove plug, • Cord connector housings and caps:
turn Handle to OFF position, lift Plug epoxy powder coat.
cable collar prevents entrance of water.
Release Knob and pull plug out.
• Insulators provide greatest dielectric Options:
and mechanical strength, lowest moisture • ECC Cord Connector per mits • U-Line all-aluminum receptacle cover
absorption, and lowest “arc tracking.” connecting a portable extension cord and box. Suffix—A.
• Smooth, rounded integral bushing in to an explosionproof enclosure.
• Contender U-Line and CPS. Suffix—SA.
each hub protects conductor insula- • ECP plug fits any standard U-Ground
• U-Line and CPS receptacles only
tion. (EBR, EBRH, MD2SR and DBR non-explosionproof receptacle (NEMA available for use in combination with
have tapped conduit openings.) 5-15R, 5-20R, or 6-20R) as well as two thru five gang EFD boxes incor-
U-Line explosionproof receptacles.
• U-Line and CPS: “Dead Front” con- porating such devices as pilot lights,
struction. To operate, insert plug and • ACP plug fits Powertite ® Series switches and push buttons. See Cata-
rotate. Rotation of plug activates non-hazardous location ADR recep- log Sections M and N.
tacles (see Catalog Section D) as well
switch to ON position during plug in-
sertion and to OFF position during as EBR, EBRH, JBR, MD2SR and • Special Polarization: Standard
receptacles, plugs and connectors
plug withdrawal. DBR hazardous location receptacles.
have positive polarization, which
• U-Line and Contender U-Line are • CPH plug fits Powertite® Series non- ensures that only plugs of the same
both intermateable with the Crouse- hazardous location receptacles (see Cat- style, number and ampere rating
Hinds ENP plugs of like configurations. alog Section D) as well as CES/CESD can be used together. In installations
Contender U-Line receptacles are UL and EBR, EBRH, JBR, MD2SR and DBR where there are different line voltages,
Classified to mount on Crouse-Hinds hazardous location receptacles. the SPECIAL POLARIZATION option
EDS boxes. Standard Materials is desirable. This allows only plugs
• Special U-Line receptacles are UL
• U-Line, CPS, CES/CESD: copper- and receptacles wired for the same
Classified to mount on Killark SWB free aluminum receptacle and cover line voltage to be mated together. The
boxes. with malleable iron mounting box. receptacle interior is positioned
• Contender CPS receptacles are in-
• U-Line M series: Malleable iron 22-1/2°, relative to the polarization
rivet, to the right (as specified) of
termateable with the Crouse-Hinds receptacle and mounting box.
CPP516 plug. CPP plug is intermate- standard, and plug is polarized to
able with the Crouse-Hinds CPS re- • FSQX: malleable iron body with correspond. This makes it impos-
ceptacle. copper-free aluminum screw covers. sible to mate plugs and receptacles
• FSQX: “Interlocked Switch and • EBR, EBRH, JBR, MD2SR and DBR: of dissimilar voltages. This option can
Cover” offers double protection-plug copper-free aluminum receptacle and be added to receptacles using the
cannot be inserted or removed unless mounting box. PowerTite ® Plug (JBR, EBR, DBR
switch is in OFF position. Interlock • ECP, CPH, ACP, FP, CPP Plugs: Series). Suffix -P4.
device in the cover breaks circuit when copper-free aluminum housings.

L
Accessory:
locking screw is backed down for cover
removal. To operate, insert plug and
• ECC cord connectors: copper-free
• CPS corrosion resistence kit. Order
aluminum housing and fiber glass re- CPS233RXKIT (For CPR23 only).
turn switch to ON position. inforced polyester interior.
• CES/CESD: “Delayed Action” • Insulating blocks: U-Line ®, CES/ • U-Line corrosion resistance kit. order
construction. To operate, insert plug to ULINEREC4XKIT.
CESD, EBR, EBRH and DBR, ECP,
first stop, move Slide-Lok® slide to right CPH, ACP- fiber glass reinforced poly-
and push plug fully forward. Compliances:
ester. FSQX, CPS, CPP, FP-phenolic.
• EBRH/DBR/JBR: “Interlocked Discon- Standard Finishes
• UL Standard 1010, 894, 1682, 1686
nect Switch” provides safe connect and
• Malleable iron mounting boxes:
• Appleton malleable iron products
disconnect operation at 30, 60 or 100 conform to ASTM A47-77, Grade
ampere, 600VAC maximum. Two or three triple-coat-(1) zinc electroplate, (2) 32510, which has the following proper-
pole, non-fused motor circuit switch. dichromate and (3) epoxy powder ties: tensile strength, 50,000 psi; yield,
EBRH permits safe operation in Class I, coat. 32,000 psi; and elongation, 10%.
Group B as well as Class I, Groups C • U-Line receptacles and EBR, EBRH • Appleton aluminum products are pro-
and D, Class II, Groups F, G, and Class and DBR receptacles and mounting duced from a high strength copper-free
III (DBR in Class II and III only). boxes: Epoxy powder coat. (4/10 of 1% max.) alloy.

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
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L-4
20 Amp U-Line® and Condender U-Line
Factory Sealed Receptacles and Plugs:
Explosionproof, Dust-Ignitionproof
For use with Threaded Metal Conduit.

Receptacle housing and


cover optional malleable
iron on EFS-M Series.

Spring-loaded
cover seats against
neoprene gasket.
Back Boxes with an option
for aluminum or malleable Screw cover kit provides
iron. NEMA 3R corrosion
resistance protection.

Malleable iron mounting box with triple-


coat finish standard. Aluminum Back
Box available.

Cover may be used with hinge at top (stan- Factory sealed receptacle/switch interior. Heavy duty cable grip—exceeds UL 150-lb.
dard) or rotated 180° to put hinge at bottom. Switch is an integral part of receptacle pull-out test for classified locations.
Stainless steel cover spring-completely interior, contained in an aluminum sleeve.
enclosed for protection from corrosive Protective xylan coating on inside of sleeve
environments. provides smooth “rotating” action of internal
switch, which is activated by rotating plug
With plug in use, neoprene gasket in throat in receptacle. Entire aluminum sleeve is
of receptacle “seals” around plug keeping out sealed at both ends with neoprene O-rings
dirt, water, dust and other foreign matter. to protect receptacle/switch interior against
moisture. A twist of the plug produces audible “click”
to indicate fast make and break of built-in
For Convenience…ECP InterchangerTM Plug switch contacts. Twisting plug locks it in
fits ordinary location receptacles (NEMA place—cannot be accidentally pulled out.
5-20 or 15 and NEMA 6-20) and explosionproof
U-Line Receptacle as well as Killark® “UGR” Special neoprene watertight plug bushing
Series and Crouse-Hinds® “ENR” Series. accommodates flexible cord ranging from
.538” to .639” in diameter.

Solderless lugs—all terminals are pressure


type to facilitate wiring.
L

Longer plug housing for better gripping and


easier plug insertion and withdrawal.

With plug not in use, spring-loaded door


seats against neoprene gasket to seal
receptacle from corrosive atmospheres.

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 4
L-5
U-Line® Intermateability Chart
The Appleton “ECP” Model “D” Plug and “EFS” and “ENR” Receptacles
are UL Listed Combinations. The Appleton “ECP” Model “D” Plug with
Killark® UL Listed “UGR” Series Receptacles or with Crouse-Hinds® UL
Listed “ENR” Series Receptacles are UL Classified Combinations.

Contender®
Appleton Model D U-Line® U-Line® Killark Crouse-Hinds No. of Hub
Plug Appleton Plug Receptacle Receptacle Receptacle Receptacle Receptacle Conduit Size, No. of
Rating Cat. No. Rating Cat. No. Cat. No. Cat. No. Cat. No. Openings In. Gangs

125V,15A,1HP ECP-1523 125V,20A,1HP EFSR-2023 ENR-5201 UGR0-20231 ENR-5201 – – –


125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS150-2023 ENR-11201 UGR1-20231 ENR-11201 1 1/2 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS175-2023 ENR-21201 UGR2-20231 ENR-21201 1 3/4 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS110-2023 ENR-31201 UGR3-20231 ENR-31201 1 1 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC150-2023 ENRC-11201 UGR4-20231 ENRC-11201 2 1/2 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC175-2023 ENRC-21201 UGR5-20231 ENRC-21201 2 3/4 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC110-2023 ENRC-31201 UGR6-20231 ENRC-31201 2 1 1
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS250-2023 ENR-12201 UGR7-20231 ENR-12201 1 1/2 2
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS275-2023 ENR-22201 UGR8-20231 ENR-22201 1 3/4 2
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFS210-2023 ENR-32201 UGR9-20231 ENR-32201 1 1 2
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC250-2023 ENRC-12201 UGR10-20231 ENRC-12201 2 1/2 2
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC275-2023 ENRC-22201 UGR11-20231 ENRC-22201 2 3/4 2
125V,20A,1HP ECP-2023
125V,15A,1HP ECP-1523 125V,20A,1HP EFSC210-2023 ENRC-32201 UGR12-20231 ENRC-32201 2 1 2
125V,20A,1HP ECP-2023

250V,20A,2HP ECP-20232 250V,20A,2HP EFSR-20232 ENR-6202 UGR0-20232 ENR-6202 – – –


250V,20A,2HP ECP-20232 250V,20A,2HP EFS150-20232 ENR-11202 UGR1-20232 ENR-11202 1 1/2 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFS175-20232 ENR-21202 UGR2-20232 ENR-21202 1 3/4 1

L
250V,20A,2HP ECP-20232 250V,20A,2HP EFS110-20232 ENR-31202 UGR3-20232 ENR-31202 1 1 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC150-20232 ENRC-11202 UGR4-20232 ENRC-11202 2 1/2 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC175-20232 ENRC-21202 UGR5-20232 ENRC-21202 2 3/4 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC110-20232 ENRC-31202 UGR6-20232 ENRC-31202 2 1 1
250V,20A,2HP ECP-20232 250V,20A,2HP EFS250-20232 ENR-12202 UGR7-20232 ENR-12202 1 1/2 2
250V,20A,2HP ECP-20232 250V,20A,2HP EFS275-20232 ENR-22202 UGR8-20232 ENR-22202 1 3/4 2
250V,20A,2HP ECP-20232 250V,20A,2HP EFS210-20232 ENR-32202 UGR9-20232 ENR-32202 1 1 2
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC250-20232 ENRC-12202 UGR10-20232 ENRC-12202 2 1/2 2
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC275-20232 ENRC-22202 UGR11-20232 ENRC-22202 2 3/4 2
250V,20A,2HP ECP-20232 250V,20A,2HP EFSC210-20232 ENRC-32202 UGR12-20232 ENRC-32202 2 1 2

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 5
L-6
Class I, Div. 1 and 2
Groups B◊,C,D 20 Amp U-Line® Factory Sealed Aluminum†
Class II, Div. 1 and 2 Receptacles: Explosionproof, Dust-Ignitionproof
Groups F*,G
Class III Dead-Front Safety Construction—Grounding thru Extra Pole and Shell.
NEMA 3,3R,7BCD,9F*G Choice of Aluminum or Thermoplastic Polyester Plug.

U.S. Patent No. 3,346,709 Catalog Number


Patented Canada 1968
U.S. Patent No. 4,391,480 Wire/ Hub Size,
Type 125V 250V
Patented Canada 1985 Pole Inches
Aluminum Receptacle and Malleable Iron Mounting Box—Model B
125VAC, 20A, 1 HP; 250VAC, 20A, 2 HP
Single Gang—Factory Sealed
Class I, Groups C & D
Class II, Groups F*, G, Class III
Suitable for Group B when used with external 125V 250V
seals. ‡
Class I, Div. 2 Groups B, C, D seals not required.
Dead-End 2W,3P 1/2 EFS150-2023 EFS150-20232
3/4 EFS175-2023 EFS175-20232
1 EFS110-2023 EFS110-20232
Feed-Thru 2W,3P 1/2 EFSC150-2023 EFSC150-20232
3/4 EFSC175-2023 EFSC175-20232
1 EFSC110-2023 EFSC110-20232
Two Gang—Factory Sealed
Class I, Groups C & D, Class II, Groups F*, G, Class III
Dead-End 2W,3P 1/2 EFS250-2023 EFS250-20232
3/4 EFS275-2023 EFS275-20232
1 EFS210-2023 EFS210-20232
Feed-Thru 2W,3P 1/2 EFSC250-2023 EFSC250-20232
3/4 EFSC275-2023 EFSC275-20232
1 EFSC210-2023 EFSC210-20232
Factory Sealed Aluminum Replacement Receptacle Only—Model B
Class I, Groups C and D, Class II, Groups F*, G, Class III.
2W,3P EFSR-2023 EFSR-20232
Receptacle for use on Killark SWB Boxes. EFSR-2023K EFSR-20232K
Screw Cover Kit • ULINEREC4XKIT
Spring Door Replacement Assembly (aluminum) ULSCA
Plugs for above Receptacles
Class I, Groups B,C and D, Class II, Groups F*,G, Class III
These watertight plugs also fit NEMA 5-15R, 5-20R or 6-20R receptacles in nonclassified areas.
U-Line® Interchanger™ ECP PLUG (Aluminum) Standard plug suitable for use in such areas as refineries,
petrochemical plants, and other areas subject to corrosion by ignitible gases and moisture.
L

NCP PLUG (30% Glass-Reinforced Thermoplastic Polyester). Ideal where moisture or corrosion is a constant
ECP Plug
problem, such as production facilities on marine platforms, and pipeline transportation facilities.
Cat. No. ECP Plug
Cat. No. NCP Plug
(Model D)
Wire/ Cable Dia.,
Amps Diagram 125V 250V 125V 250V
Pole Inches
15 2W,3P .538 to .639 ECP-1523 ––– NCP-1523 –––
NCP Plug
20 2W,3P .538 to .639 ECP-2023 ––– NCP-2023 –––
20 2W,3P .538 to .639 ––– ECP-20232 ––– NCP-20232
◊ Shaded area indicates items suitable for Class I, Group B in addition to Class I, Groups C and D; Class II, Groups F*, G; and Class III.
† Aluminum receptacle cover and malleable iron EFD box. For aluminum box and receptacle cover, add suffix–A.
‡ Seals (not furnished—see Cat. Sec. I) must be placed within 2 inches from each conduit opening.
* Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
• NEMA Type 3RX when the screw cover is installed and the cover is fully engaged.

Effective April, 2008 800-621-1506


Copyright 2008 www.appletonelec.com
PAGE 6
L-7
Class I, Div. 1 and 2
Groups B◊,C,D 20 Amp U-Line® Factory Sealed
Class II, Div. 1 and 2 Malleable Iron Receptacles:
Groups F*,G
Class III Explosionproof, Dust-Ignitionproof
NEMA 3,3R,7BCD,9F*G Dead-Front Safety Construction—Grounding thru Extra Pole and Shell.

U.S. Patent No. 3,346,709 Hub Size, Catalog Number


Other Patents Pending Type Wire/Pole Inches 125V 250V

Malleable Iron Receptacle and Mounting Box—Model B


125VAC, 20A, 1 HP; 250VAC, 20A, 2 HP

CLASS I, GROUP B
Single Gang-Factory Sealed
Class I, Groups B,C, and D 125V 250V
Class II, Groups F*,G Class III
Dead-End Feed-Thru Dead-End 2W,3P 1/2 EFSB150-2023M EFSB150-20232M
3/4 EFSB175-2023M EFSB175-20232M
Feed-Thru 2W,3P 1/2 EFSCB150-2023M EFSCB150-20232M
3/4 EFSCB175-2023M EFSCB175-20232M

These models have separate factory sealed


chamber— suitable for Class I, Group B as well as
Class I, Groups C and D, Class II, Groups F*,G and
Class III. No external seals required.

Malleable Iron Receptacle and Mounting Box—Model B


125VAC, 20A, 1 HP; 250VAC, 20A, 2 HP
Single Gang-Factory Sealed
Class I, Groups C and D, Class II, Groups F*,G, Class III
Suitable for Group B when used with external seals. ‡
Class I, Div. 2 Groups B, C, D seals not required.

Dead-End 2W,3P 1/2 EFS150-2023M EFS150-20232M


Dead-End Feed-Thru 3/4 EFS175-2023M EFS175-20232M
1 EFS110-2023M EFS110-20232M
Feed-Thru 2W,3P 1/2 EFSC150-2023M EFSC150-20232M
3/4 EFSC175-2023M EFSC175-20232M
1 EFSC110-2023M EFSC110-20232M

Two Gang-Factory Sealed


Class I, Groups C and D, Class II, Groups F*,G, Class III

Dead-End 2W,3P 1/2 EFS250-2023M EFS250-20232M

L
3/4 EFS275-2023M EFS275-20232M
1 EFS210-2023M EFS210-20232M
Feed-Thru 2W,3P 1/2 EFSC250-2023M EFSC250-20232M
3/4 EFSC275-2023M EFSC275-20232M
Dead-End Feed-Thru 1 EFSC210-2023M EFSC210-20232M

Factory Sealed Malleable Iron


Replacement Receptacle Only—Model B
Class I, Groups C and D, Class II, Groups F*,G,Class III

2W,3P EFSR-2023M EFSR-20232M


Spring door replacement assembly (Iron) ULSCM

◊ Shaded area indicates items suitable for Class I, Group B in addition to Class I, Groups C and D; Class II, Groups F*, G; and Class III.
‡ Seals (not furnished—see Cat. Sec. I) must be placed within 2 inches from each conduit opening.
* To reduce the risk of ignition of hazardous atmospheres, do not use where electrically conductive dusts are present (most coal dusts are
not electrically conductive).

Effective April, 2008 800-621-1506


Copyright 2008 www.appletonelec.com
PAGE 7
L-8
Class I, Div. 1 and 2
Groups B◊,C,D EFSR-GFI Factory Sealed Explosionproof,
Class II, Div. 1 and 2 Dust-Ignitionproof Ground Fault Circuit
Groups E◊,F,G
Class III Interrupter
NEMA 3,3R,7BCD,9EFG For use with U-Line Receptacles on 20A, 125VAC branch circuits.
Installs in standard EFD Mounting Box.

Applications
• Provides required ground fault
protection for portable electrically-oper-
ated devices. Meets all UL and CSA
requirements for ground fault protec-
tion in hazardous locations.
• Well suited for use in highly corro-
sive atmospheres and wet locations.
EFSR-GFI cover mounted on single-gang box. The GFI
• Can be used in conjunction with cover has separate factory-sealed sealing chamber
U-Line factory-sealed Model B recep- and is suitable for Class I, Group B as well as Class I,
tacle on 20A, 125VAC branch circuits. Groups C and D; Class II, Groups E,F,G and Class III.

Features
• Factory sealed construction; no ex-
ternal seals are required. Arcing, if
any, is confined within the device’s in-
terior sealed chamber.
• Rated 20A, 125VAC, 5 MA trip
setting.
• Smooth-operating test and reset but-
tons.
• Can be installed in standard EFD
Series mounting boxes shown on L-10. EFSR-GFI cover installed on two-gang
Choice of malleable iron or aluminum, EFD box together with U-Line 20A,
dead-end or feed-thru styles, with 1/2”, 125VAC factory-sealed receptacle.
Receptacle listed for Class I, Groups C
3/4” or 1” hubs. and D, Class II, Groups F and G, and
Class III.
Standard Materials
• Cover and sealing chamber: cast
copper-free aluminum (less than
4/10ths of 1%).
• Cover bolts, test and reset buttons
and shafts: stainless steel.
Standard Finish
• Cover and sealing chamber: baked Catalog Number
grey epoxy clad finish. Description Hub Malleable Iron Aluminum
Compliances GFI Cover and Box-Single Gang-Factory Sealed
• UL Standard 943 and 1203
1/2” EFS150-GFI EFS150A-GFI
• NEMA 3, 3R, 7BCD, and 9EFG Dead-End 3/4” EFS175-GFI EFS175A-GFI
• CSA Standard C22.2
L

1” EFS110-GFI EFS110A-GFI
1/2” EFSC150-GFI EFSC150A-GFI
Feed-Thru 3/4” EFSC175-GFI EFSC175A-GFI
1” EFSC110-GFI EFSC110A-GFI

GFI Cover, U-Line Receptacle and Box-Two Gang-Factory Sealed


1/2” EFS250-2023GFI EFS250A-2023GFI
Dead-End 3/4” EFS275-2023GFI EFS275A-2023GFI
1” EFS210-2023GFI EFS210A-2023GFI
1/2” EFSC250-2023GFI EFSC250A-2023GFI
Feed-Thru 3/4” EFSC275-2023GFI EFSC275A-2023GFI
1” EFSC210-2023GFI EFSC210A-2023GFI

◊ Shaded area indicated items suitable for Aluminum Ground Fault Interrupter Cover/Device
Class I, Group B and Class II, Group E in ad- Cover may be used with other boxes and U-Line®
dition to Class I, Groups C and D and Class II, receptacles in this section. EFSR-GFI
Groups F,G.

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 8
Class I, Div. 1 and 2
L-9
Groups C,D U-Line® Portable Receptacle with GFCI
Class II, Div. 1 and 2 Explosionproof, Dust-Ignitionproof
Groups F,G
Class III For use on Hazardous or Non-Hazardous Receptacles Rated 20A,
125VAC.
NEMA 3,3R,7CD,9FG

Applications
• Provides required portable ground fault
protection for electrically-operated
devices. Meets all UL and CSA
requirements for ground fault protection
in hazardous locations.
• Well suited for use in highly corrosive
atmospheres and wet locations.
Features
• Arcing, if any, is confined within the
devices interior.
• Rated 20A, 125VAC, 5 MA trip
setting.
• Provides open neutral protection to
maximize safety for plant personnel.
• High intensity LED pilot light rated at
100,000 hours. Incandescent optional,
consult factory.
• Smooth-operating test and reset
buttons.
• Heavy duty 3' SO power cord with
U-Line 20A NEMA 5-20P plug.
• Lightweight (7-1/2 lbs.) design.
• Convenient carry/hanging handle.
• Plug mates with competitors
comparable receptacles. The receptacle Amperage Pilot Light Class I, Division 1 and 2
also accepts their respective plugs.
Standard Materials
Green LED U2023PGFID1G3
• Covers and backbox: cast
20
copper-free aluminum (less than
4/10ths of 1%). Red LED U2023PGFID1R3
• Cover bolts, test and reset buttons
and shafts: stainless steel.
• Hanging cable: nylon covered Dimensions 5.92" 6.25"

galvanized steel.
Standard Finish
• Baked grey epoxy clad finish.

L
Compliances
• UL Standard 943 and 1203
• NEMA 3, 3R, 7CD, and 9FG
• CSA Standard C22.2 12.90"

38" Cord

3.59"

Effective September, 2008 800-621-1506


Copyright 2008 www.appletonelec.com
PAGE 9
L-10
Class I, Div. 1 and 2
Groups B◊,C,D U-Line® Mounting Boxes
Class II, Div. 1 and 2 and Dimensions
Groups E,F,G
Class III
NEMA 7CD,9EFG

Hub Catalog Number


Size,
Type Inches Malleable Iron Aluminum

Single Gang
Dead-End 1/2 EFD150-NL-Q EFD150A-NL-Q
3/4 EFD175-NL-Q EFD175A-NL-Q
1 EFD110-NL-Q EFD110A-NL-Q

Feed-Thru 1/2 EFDC150-NL-Q EFDC150A-NL-Q


3/4 EFDC175-NL-Q EFDC175A-NL-Q
Dead-End Feed-Thru 1 EFDC110-NL-Q EFDC110A-NL-Q

Two Gang
Dead-End 1/2 EFD250-NL-Q EFD250A-NL-Q
3/4 EFD275-NL-Q EFD275A-NL-Q
1 EFD210-NL-Q EFD210A-NL-Q

Dead-End
Feed-Thru 1/2 EFDC250-NL-Q EFDC250A-NL-Q
3/4 EFDC275-NL-Q EFDC275A-NL-Q
1 EFDC210-NL-Q EFDC210A-NL-Q

Feed-Thru

Single Gang Box Two Gang Box ECP/NCP Plugs

1.52” 1.75”
L

(3.9cm) (4.4cm)

2.78”
(7.1cm)

◊ Shaded area indicates items suitable for Class I, Group B in addition to Class I, Groups C and D when installed with suitable cover.
Effective September, 2005 800-621-1506
Copyright 2005 www.appletonelec.com
PAGE 10
L-11
Contender® U-Line® Factory Sealed Receptacles
20 Amp, Explosionproof, Dust-Ignitionproof

Applications
• Locations where receptacles are used
with stationary or portable electrically
operated devices such as lighting systems,
conveyors, heaters, motor generator sets,
air conditioners, compressors, and pumps.
• Locations where damp or corrosive
conditions are encountered.
Features
• Covers are UL listed when used with
Contender ® series backboxes.
• Covers are UL Classified to mount on
Crouse-Hinds® EDS backboxes.
• Appleton “ENR” Series receptacles
are UL Classified for use with Crouse-
Hinds® ENP Series plugs.
• Appleton’s InterchangerTM plug mates
with Killark® “UGR” Series and Crouse-
Hinds “ENR” Series receptacles.
• ECP plug fits any standard U-Ground
non-explosionproof receptacle (NEMA
5-15R, 5-20R, or 6-20R) as well as U-
Line explosionproof receptacles.
• Positive mechanical cable clamps
prevent strain on cables– they meet
or exceed UL strain relief pull-out
requirements.
• Insulators provide greatest dielec-
tric and mechanical strength, lowest
moisture absorption, and lowest “arc
tracking.”
• U-Line receptacle: “Dead-Front”
construction. To operate, insert plug
and rotate. Rotation of plug activates
switch to ON position during plug
insertion and to OFF position during
plug withdrawal.
Standard Materials

L
• Cover: copper-free aluminum.
• Backbox: malleable iron (option-
al copper-free aluminum backbox
available).
• Insulating Blocks: fiberglass reinforced
thermoset polyester.
Standard Finishes Options
• Appleton malleable iron products
• Malleable iron mounting boxes: triple- • U-Line all -aluminum receptacle cover conform to ASTM A47-77, Grade
coat– (1) zinc electroplate, (2) dichro- and box. Suffix –SA. 32510, which has the following proper-
mate and (3) epoxy powder coat. • U-Line corrosion resistance kit. Order ties: tensile strength, 50,000 psi; yield,
• Covers and aluminum backboxes: ULINE3RXKIT. 32,000 psi; and elongation, 10%.
epoxy powder coat. Compliances • Appleton aluminum products are pro-
• UL Standard 1010 and 894 duced from a high strength copper-free
(4/10 of 1% max.) alloy.

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 11
L-12
Class I, Groups C,D
Class I, Div. 2, Groups B Contender® U-Line® Factory Sealed
Class I, Zone 1, Group IIB Receptacles†
Class I, Zone 2, Group IIB + H2
Class II, Groups F*,G 20 Amp, Explosionproof, Dust-Ignitionproof
Class III
NEMA 3RX

Catalog Numbers
Type Hub Size 125V 250V

Single Gang– Factory Sealed

Dead-End 1/2 ENR11201 ENR11202


3/4 ENR21201 ENR21202
1 ENR31201 ENR31202

Feed-Thru 1/2 ENRC11201 ENRC11202


3/4 ENRC21201 ENRC21202
Dead-End Feed-Thru 1 ENRC31201 ENRC31202

Two Gang– Factory Sealed

Dead-End 1/2 ENR12201 ENR12202


3/4 ENR22201 ENR22202
1 ENR32201 ENR32202

Feed-Thru 1/2 ENRC12201 ENRC12202


3/4 ENRC22201 ENRC22202
1 ENRC32201 ENRC32202

Factory Sealed Receptacle Cover Assembly Only

ENR5201 ENR6202

Screw Cover Kit ULINEREC4XKIT

Spring Cover Replacement Kit (Aluminum) ULSCA

Plugs for above Receptacles


Class I, Groups B,C and D, Class II, Groups F*,G, Class III

These watertight plugs also fit NEMA 5-15R, 5-20R or 6-20R receptacles in non-classified areas.

U-Line® Interchanger™ ECP PLUG (Aluminum) Standard plug suitable for use in such areas as
refineries, petrochemical plants, and other areas subject to corrosion.

NCP PLUG (Filled Polyester) Ideal where moisture or corrosion is a constant problem, such as
L

production facilities on marine platforms, and pipeline transportation facilities.

Cat. No. ECP


Wire/ Cable Dia., Plug (Model D) Cat. No. NCP Plug
Amps Diagram Pole Inches 125V 250V 125V 250V

15 2W,3P .538 to .639 ECP-1523 ––– NCP-1523 –––


20 2W,3P .538 to .639 ECP-2023 ––– NCP-2023 –––
20 2W,3P .538 to .639 ––– ECP-20232 ––– NCP-20232

† Aluminum receptacle cover and malleable iron Contender Series box. For aluminum box and receptacle cover, add suffix –SA.
* Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
NEMA Type 3RX when the screw cover kit is installed and the cover is fully engaged.

Effective
Effective
September,
June, 2008
2005 800-621-1506
Copyright
Copyright
2005 2008 www.appletonelec.com
PAGE 12
L-13
Dimensions: Contender® U-Line®
Factory Sealed Receptacles and Plugs

Single Gang Box Two Gang Box

.34” Dia.

5.95” 5.88”
(15.1cm) (14.9cm) 5.88”
6.81” 5.09” (14.9cm)
(17.3cm) (15.0cm)

2.63”
1.31”
(6.7cm)
(3.3cm)
3.50” 7.19”
(8.9cm) (18.3cm)

ECP/NCP
1.52” 1.75”
(3.9cm) (4.4cm)

3.50”
(8.9cm) 2.78”
(7.1cm)

L
60°
.88”
(2.2cm)
3.20” 3.06”
(8.1cm) (7.8cm)
6.19”
(15.7cm)

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 13
L-14
Class I, Div. 1 and 2
Groups C,D GFS-1 Factory Sealed
Class II, Div. 1 and 2 Explosionproof, Dust-lgnitionproof
Groups E,F,G
Class III Ground Fault Circuit Interrupter
NEMA 3,3R,7CD,EFG For use with Contender® U-Line® Receptacles on 20A, 125VAC Branch
Circuits. Installs in Standard Contender Series Mounting Box.

Applications
• Provides required ground fault
protection for portable electrically-oper-
ated devices. Meets all UL and CSA
requirements for ground fault protection
in hazardous locations.
• Well suited for use in highly corrosive
atmospheres and wet locations.
• Can be used in conjunction with
U-Line factory-sealed Contender recep-
tacle on 20A, 125VAC branch circuits.
Features
• Covers are UL listed when used with
Contender series backboxes.
®

• Covers are UL Classified to mount on


Crouse-Hinds EDS backboxes.
• Factory sealed construction; no
ex-ternal seals are required. Arcing,
if any, is confined within the device’s
interior sealed chamber.
• Rated 20A, 125VAC, 5 MA trip
setting.
• Large, smooth-operating test and
reset buttons.
• Can be installed in standard
Contender ® Series mounting boxes
shown in Section M. Choice of Description Catalog No.
malleable iron or aluminum, dead-end
or feed-thru styles, with 1/2”, 3/4” or 1” Aluminum Ground Fault Interrupter Cover/Device
hubs. Cover may be used with Contender® series boxes
and Contender® series U-Line® receptacles in this section. GFS-1
Standard Materials
• Cover and sealing chamber cast
Dimensions:
copper-free aluminum (less than 4/10 8.9 cm
of 1%). 3.50”

• Cover bolts, test and reset buttons 2.75”


and shafts: stainless steel. 7.00 cm
Compliances

L

UL Standard 943 and 1203


• NEMA 3, 3R, 7CD, and 9EFG.

4.34” 5.09”
11.0 cm 12.9 cm

6.4 cm
2.50”
4.25”
10.8 cm

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 14
L-15
Intraground® N1 and N2 Series 20 Amp U-Line®
NEW NEMA 4X
Screw Cover
Receptacles with Non-Metallic Mounting Box
Kit Supplied Dead-Front Safety Construction—Grounding thru Extra Pole and Shell.
as Standard! N1 Series–Neutral Color; N2 Series–Blue Color.

Applications
N1 Series (Non-Factory Sealed)*
• Listed for use in Class I, Group C
and D, Division 1 and 2 atmospheres
such as diethyl ether, methyl ethyl
keytone, acetone, toluene, No. 3 fuel
oil, ammonium hydroxide (20%),
benzene, regular unleaded gas, ethyl
acetate, hexane and methanol. Not
suitable for ethylene dichloride and
partially halogenated hydrocarbons.
Sealing fittings must be field installed
adjacent to enclosure on a conduit
runs.†
• Explosionproof. With sealing fittings
installed at each conduit entrance, the
N1 Series enclosures withstood a hy-
drostatic test of four times the maxi-
mum internal explosion pressure that
could be developed from a gas explo-
sion.
N2 Series (Factory Sealed)
• Listed for use in Class I, Group C Features-N1 Series Features-N2 Series
and D, Division 2 atmospheres such
as diethyl ether, methyl ethyl key- • First UL listed non-metallic control • Molded of high-tensile 30% glass-re-
tone, acetone, toluene, No. 3 fuel oil, stations available for Class I, Div. 1. inforced thermoplastic polyester. En-
ammonium hydroxide (20%), benzene, • Unique labyrinth-path construction closure walls are 5/16” thick.
regular unleaded gas, ethyl acetate,
hexane and methanol. Factory sealed
assures flame-tight joint between body • Silicone gasket, specially designed
and cover. for the labyrinth-path point between
— no external seals required. • Silicone gasket, specially designed cover and body, prevents entrance of
• Dust-tight. After 32-hour UL test, for the labyrinth-path joint, prevents moisture and dust.
no magnesium dust entered the
enclosure.
entrance of moisture without interfering • Typical mechanical proper ties
with the venting of cooled hazardous of 17,000 psi tensile strength, 3%
gases and vapors. elongation at break, 27,000 psi
Features–N1 and N2 Series
• Non-metallic construction with metal • High strength thermoplastic poly- flexural strength, and 1,100,000 psi
flexural modulus (UL tests: 18,918 psi
imbedded grounding grid. No need etherimide, together with thick wall
(5/16”) and sound structural design tensile strength and 30,675 psi flexural
to install special wires and parts for strength).
grounding. Feed-thru or dead end (rounded corners) provides superior
grounded 1/2” or 3/4” conduit openings resistance to impact and crushing. • Electrical properties of sample speci-
for threaded conduit. • Typical mechanical properties of mens: dielectric strength of 490 at

L
24,500 psi tensile strengths, 3% elon- 1/8” and a comparative track index of
• Special grounding wire finished with
gation at break, 33,000 psi flexural 185V/.058”.
each box provides safe grounding
when cover is removed. strength, and 1,200,000 psi flexural
modulus.
• Excellent resistance to ultraviolet
• Electrical proper ties: dielectric
† Sealing fittings not furnished. Order from
Cat. Sec.I.
light and water.
strength (in air) of 769 V/mil at 1/16”.
• Excellent conduit connection
• Excellent resistance to fungi, mold.
strength. UL pull-out and bending re-
sistance tests resulted in no effect on • Excellent Heat Deflection Tempera-
connections. ture. At 264 psi, in accordance with
ASTM D648 testing procedure, sample
• Superior flammability resistance.
specimens rated at 410°F the tempera-
After five UL gas burner tests, where
flame was applied directly to the box, ture required to deflect material .01”).
enclosure retained its integrity. • UL Temperature Index (continuous
use): 338°F electrical properties, 338°F
mechanical properties with impact.

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 15
L-16
N1 Series (Non-Factory Sealed)†
Class I, Div. 1 and 2
Groups C,D Intraground® N1 and N2 Series 20 Amp U-Line®
NEMA 3,3R,4X,7CD,12

N2 Series (Factory Sealed)


Receptacles with Nonmetallic Mounting Box
Class I, Div. 2 Dead-Front Safety Construction—Grounding thru Extra Pole and Shell.
Groups B,C,D
Class II, Div. 1 and 2 N1 Series–Neutral Color; N2 Series–Blue Color. Choice of Aluminum
Groups F*,G
Class III or Thermoplastic Polyester Plug.
NEMA 3,3RX,4X , 9F*G,12

U.S. Pat. 4,260,863 U.S. Pat. 3,346,709 Catalog Number


Patented Canada 1980 Patented Canada 1968 Hub Size, (Non-Factory Sealed) (Factory Sealed)
U.S. Pat. 4,391,480 Inches** Wire/Pole Volts N1 Series† N2 Series
Patented Canada 1980
20 Amp Aluminum Epoxy Coated Receptacles
with Nonmetallic Mounting Box
125VAC, 20A, 1HP; 250VAC, 20A, 2HP.

Dead-End
1/2 or 3/4 2W,3P 125 N1D75-2023 N2D75-2023

1/2 or 3/4 2W,3P 250 N1D75-20232 N2D75-20232

Feed-Thru
1/2 or 3/4 2W,3P 125 N1DC75-2023 N2DC75-2023

1/2 or 3/4 2W,3P 250 N1DC75-20232 N2DC75-20232

Plugs for above Receptacles


These watertight plugs also fit NEMA 5-15R, 5-20R or 6-20R receptacles in nonclassified areas.

Interchanger™ ECP PLUG (Aluminum). Standard plug suitable for use in such areas as refineries,
petrochemical plants, and other areas subject to corrosion by ignitible gases and moisture.

NCP PLUG (Filled Polyester). Ideal where moisture or corrosion is a constant problem, such as
production facilities on marine platforms, and pipeline transportation facilities.
Cat. No. ECP Plug (Model D) Cat. No. NCP Plug
Wire/ Cable Dia.,
Amps Diagram Pole Inches 125V 250V 125V 250V

15 2W,3P .538 to .639 ECP-1523 ––– NCP-1523 –––


NCP Plug 20 2W,3P .538 to .639 ECP-2023 ––– NCP-2023 –––
20 2W,3P .538 to .639 ––– ECP-20232 ––– NCP-20232

†Sealing fittings must be field installed adjacent to enclosure on all conduit runs. *Do not use in atmospheres containing electrically conductive
dusts (most coal dusts are not electrically conductive).
**Furnished with a 3/4” to 1/2” reducer.
NEMA Type 4X rated when screw cover fully engaged or when plug is inserted.
L

ECP / NCP Plugs

1.52” 1.75”
(3.9cm) (4.4cm)

2.78”
(7.1cm)

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 16
Class I, Div. 1 and 2
L-17
Groups B,C,D 20 Amp U-Line® ECH/ECHT Factory Sealed
Class II, Div, 1 and 2 Receptacles for Panel Mounting:
Groups F*,G
Class III Watertight; Explosionproof, Dust-Ignitionproof
‡NEMA 3,3R,3RX ,4X ,7BCD,9F*G,12 Dead-Front Safety Construction—Grounding thru Extra Pole and Shell.
Choice of Aluminum or Thermoplastic Polyester Plug.

U.S. Pat. 4,391,480 U.S. Pat. 3,346,709 Thread Size Catalog Number
Patented Canada 1985 Patented Canada 1968 and Type Wire/Pole 125V 250V

20 Amp Aluminum Receptacle


125VAC, 20A, 1 HP; 250VAC,
20A, 2HP
1-1/2” (1-1/2—11-1/2 NPT†) 2W,3P ECHT2023 ECHT20232
2” (2—11-1/2 NPSM†) 2W,3P ECH2023 ECH20232
(Spring Cover Included with Assembly)
Plugs for above Receptacles

These watertight plugs also fit NEMA 5-15R, 5-20R or 6-20R receptacles in nonclassified areas.
Wire/ Cable Dia., Cat. No. ECP Plug (Model D) Cat. No. NCP Plug
Amps Diagram Pole Inches 125V 250V 125V 250V

15 2W,3P .538 to .639 ECP-1523 ––– NCP-1523 –––


20 2W,3P .538 to .639 ECP-2023 ––– NCP-2023 –––
20 2W,3P .538 to .639 ––– ECP-20232 ––– NCP-20232

Recommended Enclosure Types for use with ECH/ECHT Receptacle


Hazardous
(Classified) Suitable
Location Enclosure Type

Class I, Div. 1 NEMA 7BCD with 1-1/2” (1-1/2—11-1/2 NPT) or 2” (2—11 1/2 NPSM)
thread opening. Minimum 7 full threads of engagement required for
Group B; minimum 5 threads for Groups C and D.

Class I, Div. 2 NEMA 3,3R,3S,12 or any suitable enclosed and gasketed enclosure that
prevents the escape of sparks or burning materials.

Class II, Div. 1 NEMA 9F*G with 1-1/2” (1-1/2—11-1/2 NPT) or 2” (2—11-1/2 NPSM)
thread opening. Minimum 3 full threads of engagement required.

Class II, Div. 2 NEMA 3, 3S,12 or any suitable enclosed and gasketed enclosure that
minimizes entrance of dust and prevents escape of sparks or burning
materials.

L
•(tapered)
For Class I, Div. 1 applications, the ECHT is ideal where unit is threaded into 1-1/2” NPT
threads, such as in panelboards. The ECH is ideal for Class I, Div. 1 applications
in NPSM (straight) thread 2” openings. Class I, Div. 1 applications require a minimum of
five full threads of engagement (seven for Group B).
• For Class I, Div. 2 applications, the ECHT and ECH are suitable for use with approved
enclosures having threaded or non-threaded openings for these receptacles. Where
threaded enclosures are used, they must have 1-1/2” NPT or NPSM threads to fit the
ECHT and 2” NPSM (straight) threads to fit the ECH. No thread engagement is required
unless non-factory sealed devices are also installed in the enclosure.
• Furnished with steel locknut and neoprene sealing gasket assembly.
• Gasketed construction protects receptacle against moisture and dirt with plug in or out.
• Interior switch cylinder has neoprene O-ring at each end to seal out dust and moisture.
• Copper-free aluminum housing (4/10 of 1% max.). Epoxy clad-two-coat baked finish.


Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive). ECHT has 1-1/2” tapered
threads (1-1/2-11-1/2 NPT); ECH has 2” straight threads (2—11-1/2 NPSM). ‡Suitable for these types with a suitable NEMA enclosure.
• Meets NEMA 4X when plug is installed or screw cover is fully engaged and mounted in a suitable enclosure. NEMA 3X when spring cover
is used and mounted in a suitable enclosure.
Effective September, 2005 800-621-1506
Copyright 2005 www.appletonelec.com
PAGE 17
L-18
Class I, Div. 1 and 2, Groups B,C,D
Class II, Div, 1 and 2, Groups F*,G 20 Amp U-Line® ECCL Factory Sealed
Class III
NEMA 3,3R,7BCD,9F*G
Cable Connectors
Dead-Front Safety Construction—Grounding thru Extra Pole and Shell.
CSA Certified Choice of Aluminum or Thermoplastic Polyester Plug.

Wire/ Cable Dia. Catalog Number


U.S. Pat. 4,391,480 U.S. Pat. 3,346,709
Patented Canada 1985 Patented Canada 1968 Pole Inches 125V 250V

20 Amp Cable Connectors


125VAC, 20A, 1 HP; 250VAC, 20A, 2HP

With Spring Cover 2W,3P .538 to .639 ECCL2023 ECCL20232


Without Spring Cover 2W,3P .538 to .639 ECC2023 ECC20232
Screw Cover Kit ULINEREC4XKIT
Plugs for use with above Cable Connectors

These watertight plugs also fit NEMA 5-15R, 5-20R or 6-20R receptacles in nonclassified areas.
Wire/ Cable Dia., Cat. No. ECP Plug (Model D) Cat. No. NCP Plug
Amps Diagram Pole Inches 125V 250V 125V 250V

15 2W,3P .538 to .639 ECP-1523 ––– NCP-1523 –––


20 2W,3P .538 to .639 ECP-2023 ––– NCP-2023 –––
20 2W,3P .538 to .639 ––– ECP-20232 ––– NCP-20232

Applications Features
• For making up adapter sets for • When plug is withdrawn, ECCL • Cable clamp provides positive grip
c o n n e c t i n g p o r t a b l e d ev i c e s gasketed spring cover snaps shut to on cable. Furnished with 2 bushings
having ECP U-Line Plugs to existing protect against moisture and combus- to accommodate various cable sizes.
receptacles in non-hazardous areas.
Completed adapter set consists of
tible dust. With plug in use, gasket in
receptacle throat “seals” around plug
• Copper-free aluminum housing
(4/10ths of 1% max. copper content).
ECCL (or ECC), short flexible cord for protection against environment.
• Epoxy powder coat.
and plug to fit existing receptacle. • Interior switch cylinder has neo-
prene O-ring at each end to seal out
combustible dust and moisture.

Dimensions of U-Line Cable Connectors and Panel Mounting Receptacles


ECCL Dimensions
L

ECCL, ECH and ECHT Dimensions

NEMA Type 4X when screw cover kit is used and screw cover is fully engaged.

Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).

Effective
Effective
September,
June, 2008
2005 800-621-1506
Copyright
Copyright
2005 2008 www.appletonelec.com
PAGE 18
Class I, Div. 1 and 2
L-19
Groups B,C,D 20 Amp CPS Factory Sealed Receptacles:
NEMA 3RX•, 7BCD Explosionproof
Dead-Front Safety Construction—Grounding thru Extra Pole and Shell.

Hub Size, Catalog


Type Wire/Pole Inches Number

CPS Receptacles
120-240V A.C., 20A at 1 H.P.; 20A at 24V D.C.

Dead-End 2W,3P 1/2 CPSE-2350


3/4 CPSE-2375

Feed-Thru 2W,3P 1/2 CPSC-2350


3/4 CPSC-2375

CPS Receptacle 15° Angle Type


120-240V A.C., 20A at 1 H.P.; 20A at 24V D.C.

Dead-End 2W,3P 1/2 CPSA-2350


3/4 CPSA-2375

CPS Receptacle and Cover Assembly (Replacement)

CPSR 2W,3P CPSR-23

CPS Receptacles with EFD Mounting Boxes


120-240V A.C., 20A at 1 H.P.; 20A at 24V D.C.
Single Gang

Dead-End 2W,3P 1/2 CPE1-2350


3/4 CPE1-2375
1 CPE1-23100

Feed-Thru 2W,3P 1/2 CPC1-2350


3/4 CPC1-2375
1 CPC1-23100
Two Gang
Dead-End 2W,3P 1/2 CPE2-2350
3/4 CPE2-2375
1 CPE2-23100

Feed-Thru 2W,3P 1/2 CPC2-2350

L
3/4 CPC2-2375
1 CPC2-23100

CPR Receptacle Cover Assembly Only (Replacement)

CPR 2W,3P CPR-23


Screw Cover Kit• CPS233RXKIT
Spring Cover Kit ULSCA

CPP Plugs for use with Receptacles Above


Pressure Terminals
Cable Dia.,
Inches
Plug amperes match 2W,3P .536 to .639 CPP-2023
receptacle ratings

• NEMA 3X with Screw Cover Kit installed and cover full engaged.
Effective September, 2005 800-621-1506
Copyright 2005 www.appletonelec.com
PAGE 19
L-20
Dimensions: CPS Factory Sealed
Receptacles and CPP Plugs

CPP 2023 Plug


L

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 20
L-21
Class I, Div. 1 and 2
Groups C,D Contender® CPS Factory Sealed
Receptacles† – Pin and Sleeve Type
NEW 20 Amp, Explosionproof, Delayed Action

Catalog Numbers
Type Hub Size 20A 125-250VAC• 1HP, 20A @ 18VDC

Single Gang– Factory Sealed

Dead-End 1/2 CPS152-101


3/4 CPS152-201
1 CPS152-301

Feed-Thru 1/2 CPS152-111


3/4 CPS152-211
Dead-End Feed-Thru 1 CPS152-311

Two Gang– Factory Sealed

Dead-End 1/2 CPS152-102


3/4 CPS152-202
1 CPS152-302

Feed-Thru 1/2 CPS152-112


3/4 CPS152-212
1 CPS152-312

Factory Sealed Receptacle with GFI (125VAC only)

Dead-End 1/2 CPS152-102GFI


3/4 CPS152-202GFI
1 CPS152-302GFI

Feed-Thru 1/2 CPS152-112GFI


3/4 CPS152-212GFI
1 CPS152-312GFI

Factory Sealed Cover Assemblies

Receptacle Only CPS152R

GFCI Cover, 5 MA Trip Setting GFS1

Spring Cover Replacement Kit (Aluminum) CPSCA

L
Plug

Pressure Terminals CPP516

• GFI units rated 20A, 125VAC


†Aluminum receptacle cover and malleable iron EDS box. For aluminum box and receptacle cover, add suffix –SA.

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 21
L-22
Dimensions: Contender® U-Line® and
CPS Factory Sealed Receptacles and Plugs

1.52” 1.75”
(3.9cm) (4.4cm)

4.81”
(12.2cm)
2.78”
(7.1cm)

1.56”
(4.0cm)

ECP / NCP 1.86” CPP 516


(4.7cm)
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GFS-1

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 22
Class I, Div. 1 and 2
L-23
Groups B,C,D 30 Amp FSQX Receptacles with
Class II, Div. 1 and 2 Interlocked Switch and Cover:
Groups F,*G
Class III Explosionproof, Dust-Ignitionproof
NEMA 7BCD,9F*G Raintight Screw Cap Receptacle Cover—Interlocked Switch and
Cover Safety Construction—Grounding thru Extra Pole and Shell.
Hub Size, Catalog
Type Wire/Pole
Inches Number
FSQX Receptacles
Furnished with four hubs and three close-up plugs.

2-Pole Switch rated at 30 Amperes 2W,3P 1† FSQX3023-100


2 H.P., 120V A.C.
5 H.P., 240V A.C.
10 H.P., 480V A.C.
15 H.P., 600V A.C.

3-Pole Switch rated at 30 Amperes 3W,4P 1† FSQX3034-100


3 H.P., 120V A.C.
7.5 H.P., 240V A.C.
15 H.P., 480V A.C.
20 H.P., 600V A.C.

FP Plugs for use with receptacles above


Furnished with cable grip and rubber bushing.
Solder well wire terminals
Pressure terminal for grounding.
Cable Dia., Inches
Min. — Max.
Plug amperes match 2W,3P .039-1.375 FP-3023
receptacle ratings 3W,4P .039-1.375 FP-3034
*To reduce the risk of ignition of hazardous atmospheres, do not use where electrically conductive dusts are present (most coal dusts are not
electrically conductive). † Supplied with 1” to 3/4” reducers.

Dimensions of FSQX Receptacles and FP Plugs


4.81”
(12.22cm)

L
4.18”
(10.62cm)

FSQX Receptacle FP Plug

Effective September,
Effective 2007 2005
September, 800-621-1506
Copyright 2007 2005
Copyright www.appletonelec.com
PAGE 23 PAGE 23
L-24
Class I, Div. 1 and 2
Groups C,D* 30 and 60 Amp CES and CESD Factory Sealed
Receptacles: Explosionproof
Weatherproof Spring Cover—Grounding thru Extra Pole and Shell.
Delayed-Action Safety Construction with Slide-Lok® Design.
Pressure Wire Terminals.

U.S. Patent No. 3,125,394 Catalog Number


Hub Size Complete Back Box Receptacle Replacement
Type Wire/Pole
(Inches) With Box Only Only • Interior

CES Receptacles-30 Amp and 60 Amp, 125-250VAC (See H.P. ratings below.)
Furnished with one vertical and two horizontal feed-thru hubs.
30 Amps 2W,3P 3/4 CES-3023 CES30B † CESR-3023 CERI-3023
30 Amps 3W,4P 3/4 CES-3034 CES30B † CESR-3034 CERI-3034
60 Amps 2W,3P 1-1/4 CES-6023 CES60B † CESR-6023 CERI-6023
60 Amps 3W,4P 1-1/4 CES-6034 CES60B † CESR-6034 CERI-6034

CES CESR

CESD Receptacles-30 Amp and 60 Amp, 125-250VAC (See H.P. ratings below.)
Furnished with vertical feed-thru hubs.
30 Amps 2W,3P 3/4 CESD-3023 CESD30B ‡ CESR-3023 CERI-3023
30 Amps 3W,4P 3/4 CESD-3034 CESD30B ‡ CESR-3034 CERI-3034
60 Amps 2W,3P 1-1/4 CESD-6023 * CESD60B ‡ CESR-6023* CERI-6023
60 Amps 3W,4P 1-1/4 CESD-6034 * CESD60B ‡ CESR-6034* CERI-6034

CESD CESR

CPH Plugs and Plug Interiors for use with Receptacles Above
Cable Dia. Complete Replacement
Type Wire/Pole
(Inches) Plug Interior
30 Amps 2W,3P .500-1.375 CPH-3023BC CEPI-3023B
30 Amps 3W,4P .500-1.375 CPH-3034BC CEPI-3034B

CHP Plug 60 Amps 2W,3P .500-1.375 CPH-6023BC CEPI-6023BC


Interior
(30 & 60 Amp) 60 Amps 3W,4P .500-1.375 CPH-6034BC CEPI-6034BC
L

• UL Listed with Mounting Box.


† Furnished with one vertical and two horizontal feed-thru hubs.
‡ Furnished with vertical feed-thru hubs.
* Class I, Division 1 and 2, Group D only.

CES/CESD Max. H.P. Ratings


125-250V A.C. 480V A.C.
Wire/Pole Phase Max. H.P. Max. Amps. Catalog Number Wire/Pole Phase Max. H.P. Max. Amps. Catalog Number
2W,3P 1 1-1/2 30 CES/CESD-3023 2W,3P 1 1/2 7 CES/CESD-3023
3W,4P 3 3 30 CES/CESD-3034 3W,4P 3 1 7 CES/CESD-3034
2W,3P 1 1-1/2 60 CES/CESD-6023 2W,3P 1 1-1/2 30 CES/CESD-6023
3W,4P 3 5 60 CES/CESD-6034 3W,4P 3 5 30 CES/CESD-6034

Effective September, 2008 800-621-1506


Copyright 2008 www.appletonelec.com
PAGE 24
L-25

Effective
Effective
September,
September,
2008 2005 800-621-1506
Copyright
Copyright
2008 2005 www.appletonelec.com
PAGE 25 PAGE 25
L-26
Dimensions: CES/CESD
Receptacles and CPH Plugs

CES Receptacles
Hub Max.
A B C D E F G H J K L
Size Amps.
Dimensions in Inches
3/4 30 8.31 4.94 2.38 3.38 2.63 4.69 .31 1.50 .78 1/4D 5.07
1-1/4 60 11.88 6.88 2.88 5.25 4.38 7.31 .44 2.56 1.38 13/32D 7.10
Dimensions in Centimeters
3/4 30 21.0 12.5 6.0 8.6 6.7 11.9 .8 3.8 2.0 — 12.9
1-1/4 60 30.2 17.5 7.3 13.3 11.1 18.8 1.1 6.5 3.5 — 18.0

CESD Receptacles
Hub Max.
A B C D E F G H J K L
Size Amps.
Dimensions in Inches
3/4 30 8.69 6.75 1.88 3.38 4.38 5.13 3.75 1.38 .69 11/32D 5.07
1-1/4 60 12.75 9.31 3.19 5.25 6.25 7.25 6.31 2.56 1.38 13/32D 7.10
Dimensions in Centimeters
3/4 30 22.1 17.2 4.8 8.6 11.1 13.0 9.5 3.5 1.8 — 12.9
1-1/4 60 32.4 23.7 8.1 13.3 15.9 18.4 16.0 6.5 3.5 — 18.0

CPH Plugs
Max.
Wire/Pole A B C D E
Amps.
Dimensions in Inches
30 2W,3P;3W,4P 6.13 2.38 1.86 3.31 4.44
60 2W,3P 8.44 3.06 2.23 3.31 5.69
60 3W,4P 8.44 3.06 2.55 3.31 5.69
Dimensions in Centimeters
30 2W,3P;3W,4P 15.6 6.0 4.7 8.4 11.3
L

60 2W,3P 21.4 7.8 5.7 8.4 14.5


60 3W,4P 21.4 7.8 6.5 8.4 14.5

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 26
Class I, Div. 1 and 2
L-27
Groups B,C,D JBR Series Switched Receptacles
Class II, Div. 1 and 2 Dead Front Interlocked Construction; 30 and 60 Amp,
Groups F*,G 600 Volts AC, 50-400 Hertz; Pressure Wire Terminals
Class III
NEMA 3,3R,4†,4X†,
7BCD,9FG

Applications
• Locations where receptacles are
used with stationar y or por table
electrically operated devices such as
lighting systems, conveyers, heaters,
motor generator sets, air condition-
ers, compressors and pumps.
Features
• Patented “Sure-Lock” mechanism.
Plug must be inserted into receptacle
before the switch is in the on position.
• JBR is UL Listed with ACP Power-
tite® plugs and CPH plugs.
• Receptacle supplied with flip cover
and screw cover.
• Positive polarization; only plugs of
the same style, number of poles and
amperage rating may be used with
these receptacles.
• Cover bolts are stainless steel and
captive.
• Terminal block provided in mounting
box for ease of wiring. Factory wired
between the receptacle and terminal
block.
• JBR receptacles are Style 2. Grounding
is provided by an extra pole and the
shell.
• Receptacles may be locked in the
OFF position.
• Mounting box provided 1-1/2” vertical
feed-thru conduit openings. Reducer
bushings provided for 1-1/4” conduit
opening. All conduit openings have
NPT threads.
• O-ring gasket provided between the
mounting box and receptacle cover.
• Internal switch provides safe and

L
quick disconnect means. No need for
separate disconnect switch.
• UL Classified for use in specific
combinations with Crouse-Hinds Arktite® Options interior is rotated 22-1/2° (relative to the
Plugs.
• For field installed drain and breather polarization rib) clockwise of standard
Standard Materials set, order one DRNB4X drain and one and plug is polarized to correspond.
• Receptacle housing and mounting BRTB4X breather. Both are NEMA 4X
rated for Group B. Compliances
box are copper-free aluminum.
• • UL Standard 1010.
• Cover bolts, mounting feet and hing- Special Polarization: Add suffix–P4
to catalog number of receptacle or • NEMA Type 3, 3R, 4, 4X, 7BCD, 9FG
es are stainless steel. & 12.
connector. Prevents plug insertion in a
Standard Finishes receptacle or connector wired for a dif-
• Receptacle and mounting box are ferent voltage.
epoxy powder coated grey. Suffix—P4: Looking at face of recepta-
cle, the receptacle interior or connector

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 27
L-28Class I, Div. 1 and 2
Groups B,C,D JBR Series
Class II, Div. 1 and 2 Switched Receptacles
Groups F*,G
Class III Dead Front Interlocked Construction
NEMA 3,3R,4†,4X†,
7BCD,9FG

Electrical Rating
30 and 60 Amp,
600 Volts AC,
50-400 Hertz

Terminal block provided for


line connections. Terminal
provided for grounding
connection. Receptacle is
prewired to the terminal
block. Disconnect switch
mounted on the cover
assembly.

Wire/ Terminal Block Receptacle Mating Plug


Amps Hub Size• Poles Wire Range Catalog Number Powertite® CPH

30 1-1/2 2W,3P 2/0 to #14 JBR3023–150 ACP3023BC CPH3023B


1-1/2 3W,4P CU–AL JBR3034–150 ACP3034BC CPH3034B

60 1-1/2 2W,3P 2/0 to #14 JBR6023–150 ACP6023BC CPH6023BC


1-1/2 3W,4P CU–AL JBR6034–150 ACP6034BC CPH6034BC

Maximum HP Ratings of Switch Accessories


Phase Motor Horsepower Catalog
Motor Amps 240V 480V 600V Description Number
1–Phase 30 7.5 15 20 NEMA 4X Drain DRNB4X
2W,3P 60 10 15 20
NEMA 4X Breather BRTB4X
L

3–Phase 30 7.5 15 20
3W,4P 60 10 25 30 30 Amp Plug Clamping Ring 30CRING
30 Amp Screw Cover 30SCAP
(for receptacle)

* Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
† Flip cover suitable for NEMA 3, 3R only. Select screw cover for 4, 4X. Both covers are included with product. NEMA 4 rating maintained with
Appleton NEMA 4 plug installed.
• Supplied with (2) 1-1/2” to 1-1/4” reducing bushings.

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 28
L-29
Dimensions:
JBR Series Switched Receptacles

Shown with Flip Cover

Drilling Plans for


Mounting Bolts

Top View

L
Bottom View

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 29
L-30Class I, Div. 1 and 2
EBR Receptacles with Disconnect Switch or
Groups B◊,C,D
Class II, Div. 1 and 2 with Circuit Breaker: 30, 60, 100 and 150 Amp;
Groups F*,G
Class III Explosionproof, Dust-Ignitionproof
NEMA 3,3R,4†,4X †,7CD,9F*G Weatherproof Spring Cover. 600V A.C. Max.
Grounding thru Extra Pole and Shell. Pressure Wire Terminals.

EBRH Receptacles with Disconnect Switch


U.S. Patent No. 3,735,078 Receptacle Pole Catalog Number
30 Amp 2W,3P 2 EBRH3023DS
30 Amp 3W,4P 3 EBRH3034DS

60 Amp 2W,3P 2 EBRH6023DS


60 Amp 3W,4P 3 EBRH6034DS

100 Amp 2W,3P 2 EBRH1023DS


EBRH with 100 Amp 3W,4P 3 EBRH1034DS
Switch
For Disconnect Switch Horsepower Ratings see page L-31.

EBR Receptacles with Circuit Breaker•


U.S. Patent No. 3,735,078 Circuit Cat. No. Cat. No. Cat. No.
Breaker with 480V A.C. with 600V A.C. with 600V A.C.
Receptacle Amp Pole EHD Breaker FDB Breaker FD Breaker
30 Amp 20 2 EBR3023EH20 EBR3023FB20 EBR3023HFB20
2W,3P 30 2 EBR3023EH30 EBR3023FB30 EBR3023HFB30
40 2 EBR3023EH40 EBR3023FB40 EBR3023HFB40
50 2 EBR3023EH50 EBR3023FB50 EBR3023HFB50
30 Amp 20 3 EBR3034EH20 EBR3034FB20 EBR3034HFB20
3W,4P 30 3 EBR3034EH30 EBR3034FB30 EBR3034HFB30
40 3 EBR3034EH40 EBR3034FB40 EBR3034HFB40
50 3 EBR3034EH50 EBR3034FB50 EBR3034HFB50
60 Amp 50 2 EBR6023EH50 EBR6023FB50 EBR6023HFB50
2W,3P 60 2 EBR6023EH60 EBR6023FB60 EBR6023HFB60
70 2 EBR6023EH70 EBR6023FB70 EBR6023HFB70
90 2 EBR6023EH90 EBR6023FB90 EBR6023HFB90
100 2 EBR6023EH100 EBR6023FB100 EBR6023HFB100
60 Amp 50 3 EBR6034EH50 EBR6034FB50 EBR6034HFB50
3W,4P 60 3 EBR6034EH60 EBR6034FB60 EBR6034HFB60
70 3 EBR6034EH70 EBR6034FB70 EBR6034HFB70
90 3 EBR6034EH90 EBR6034FB90 EBR6034HFB90
100 3 EBR6034EH100 EBR6034FB100 EBR6034HFB100
100 Amp 50 2 EBR1023EH50 EBR1023FB50 EBR1023HFB50
2W,3P 70 2 EBR1023EH70 EBR1023FB70 EBR1023HFB70
90 2 EBR1023EH90 EBR1023FB90 EBR1023HFB90
100 2 EBR1023EH100 EBR1023FB100 EBR1023HFB100
100 Amp 50 3 EBR1034EH50 EBR1034FB50 EBR1034HFB50
L

3W,4P 70 3 EBR1034EH70 EBR1034FB70 EBR1034HFB70


90 3 EBR1034EH90 EBR1034FB90 EBR1034HFB90
100 3 EBR1034EH100 EBR1034FB100 EBR1034HFB100
150 Amp 100 3 N/A N/A EBR15034FD100♦
(O-ring included 3W,4P 150 3 N/A N/A EBR15034FD125♦
for NEMA 4) 150 3 N/A N/A EBR15034FD150♦
• Circuit Breakers are Westinghouse (Cutler-Hammer). Add GE after EH, FB, or HFB for GE Circuit Breakers.
† Flip cover suitable for NEMA 3, 3R only. Select screw cover for 4, 4X. Both covers are included with product. NEMA 4 rating maintained
with Appleton NEMA 4 plug installed.
◊ Add suffix -GB to Cat. No. for Group B. (Group B version not suitable for NEMA 4, 4X)
* Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
♦ Molded Case Switch available. Add suffix -K.

Effective
Effective
September,
May, 2008
2005 800-621-1506
Copyright
Copyright
2005 2008 www.appletonelec.com
PAGE 30
Class II, Div. 1 and 2
L-31
Groups F*,G DBR Receptacles with Disconnect Switch or
Class III with Circuit Breaker: 30, 60, and 100 Amp;
NEMA 3,3R,4 ,4X ,5,9F*G
Dust-Ignitionproof
Weatherproof Spring Cover. 600V A.C. Max.
Grounding thru Extra Pole and Shell.

DBR Receptacles with Disconnect Switch


U.S. Patent No. 3,735,078 Receptacle Pole Catalog Number

30 Amp 2W,3P 2 DBR3023DS


30 Amp 3W,4P 3 DBR3034DS

60 Amp 2W,3P 2 DBR6023DS


60 Amp 3W,4P 3 DBR6034DS

100 Amp 2W,3P 2 DBR1023DS


100 Amp 3W,4P 3 DBR1034DS

For Disconnect Switch Horsepower Ratings see page L-31.

DBR Receptacles with Circuit Breaker•

U.S. Patent No. 3,735,078 Circuit Cat. No. Cat. No. Cat. No.
Breaker with 480V A.C. with 600V A.C. with 600V A.C.
Receptacle Amp Pole EHD Breaker FDB Breaker FD Breaker

30 Amp 20 2 DBR3023EH20 DBR3023FB20 DBR3023HFB20


2W,3P 30 2 DBR3023EH30 DBR3023FB30 DBR3023HFB30
40 2 DBR3023EH40 DBR3023FB40 DBR3023HFB40
50 2 DBR3023EH50 DBR3023FB50 DBR3023HFB50

30 Amp 20 3 DBR3034EH20 DBR3034FB20 DBR3034HFB20


3W,4P 30 3 DBR3034EH30 DBR3034FB30 DBR3034HFB30
40 3 DBR3034EH40 DBR3034FB40 DBR3034HFB40
50 3 DBR3034EH50 DBR3034FB50 DBR3034HFB50

60 Amp 50 2 DBR6023EH50 DBR6023FB50 DBR6023HFB50


2W,3P 70 2 DBR6023EH60 DBR6023FB60 DBR6023HFB60
90 2 DBR6023EH70 DBR6023FB70 DBR6023HFB70
100 2 DBR6023EH90 DBR6023FB90 DBR6023HFB90
DBR6023EH100 DBR6023FB100 DBR6023HFB100

60 Amp 50 3 DBR6034EH50 DBR6034FB50 DBR6034HFB50


3W,4P 70 3 DBR6034EH60 DBR6034FB60 DBR6034HFB60

L
90 3 DBR6034EH70 DBR6034FB70 DBR6034HFB70
100 3 DBR6034EH90 DBR6034FB90 DBR6034HFB90
DBR6034EH100 DBR6034FB100 DBR6034HFB100

100 Amp 50 2 DBR1023EH50 DBR1023FB50 DBR1023HFB50


2W,3P 70 2 DBR1023EH70 DBR1023FB70 DBR1023HFB70
90 2 DBR1023EH90 DBR1023FB90 DBR1023HFB90
100 2 DBR1023EH100 DBR1023FB100 DBR1023HFB100

100 Amp 50 3 DBR1034EH50 DBR1034FB50 DBR1034HFB50


3W,4P 70 3 DBR1034EH70 DBR1034FB70 DBR1034HFB70
90 3 DBR1034EH90 DBR1034FB90 DBR1034HFB90
100 3 DBR1034EH100 DBR1034FB100 DBR1034HFB100

•Circuit Breakers are Westinghouse (Cutler-Hammer). Add GE after EH, FB, or HFB for GE Circuit Breakers.
† Flip cover suitable for NEMA 3, 3R only. Select screw cover for 4, 4X. Both covers are included with product. NEMA 4 rating maintained
with Appleton NEMA 4 plug installed.
*Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
Effective September, 2005 800-621-1506
Copyright 2005 www.appletonelec.com
PAGE 31
L-32
EBR/DBR Receptacles:
Circuit Breaker and Disconnect Switch Data
30, 60, 100 and 150 Amp, 600V A.C. Maximum.

EBR/DBR Horsepower Tables


These Cutler-Hammer circuit breaker recommendations are for induction motors running with
usual speed and torque characteristics. Ambient temperature, and frequency of starting could
require different protective characteristics.

H.P. 120V 240V 480V 600V

EBR3023 1 40EHD 20EHD 15EHD 15FDB


DBR3023 1-1/2 40EHD 30EHD 15EHD 15FDB
(2W,3P, 1-Phase, 2 50EHD 30EHD 20EHD 15FDB
30A 2-Pole) 3 ------------ 40EHD 30EHD 20FDB
EBR Shown 5 ------------ ------------ 40EHD 30FDB
7-1/2 ------------ ------------ 40EHD 40FDB
Solderless lugs are provided for
line connections, and receptacle is
prewired to the load side of breaker. EBR6023 3 50EHD ------------ ------------ ------------
Cover-mounted components leave en- DBR6023 5 100EHD 50EHD ------------ ------------
(2W,3P, 1-Phase, 7-1/2 70EHD ------------ ------------
tire enclosure space free for pulling of 60A 2-Pole) 10 ------------ ------------ 50EHD 40FDB
line conductors and wiring.
EBR3034 1 ------------ 15EHD 15EHD 15FDB
DBR3034 1-1/2 ------------ 15EHD 15EHD 15FDB
(3W,4P, 3-Phase, 2 ------------ 20EHD 15EHD 15FDB
30A 3-Pole) 3 ------------ 30EHD 15EHD 15FDB
5 ------------ 40EHD 20EHD 20FDB
7-1/2 ------------ 50EHD 30EHD 30FDB
10 ------------ ------------ 40EHD 30FDB
15 ------------ ------------ 40EHD 40FDB
20 ------------ ------------ ------------ 50FDB

EBR6034 10 ------------ 50EHD ------------ ------------


DBR6034 15 ------------ 70EHD ------------ ------------
(3W,4P, 3-Phase, 20 ------------ ------------ 50EHD ------------
60A 3-Pole) 25 ------------ ------------ 50EHD 50FDB
EBR Shown 30 ------------ ------------ 70EHD 50FDB
Plug is mechanically locked in recep- 40 ------------ ------------ ------------ 70FDB
tacle when circuit breaker is ON. De-
sign provides interlocked connect and EBR1034 20 ------------ 100EHD ------------ ------------
disconnect operation as well as short DBR1034 25 ------------ 100EHD ------------ ------------
circuit and thermal time delay overload (3W,4P, 3-Phase, 30 ------------ 150FD ------------ ------------
100A & 150A 3-Pole) 40 ------------ ------------ 100EHD ------------
protection. 50 ------------ ------------ 100EHD 100FDB
Breaker operating handle can be pad- 60 ------------ ------------ 125FD 100FDB
locked in either “ON” or “OFF” position 75 ------------ ------------ ------------ 125FDB
L

and is trip-free.
Enclosure has additional 3/4” threaded
openings top and bottom for installa-
tion of optional drain and breather; EBR/DBR Horsepower Rating Table
reducers furnished. (Disconnect Switch)
EBR/DBR Circuit Breaker Data (Cutler-Hammer) Max. Horsepower Rating
Max. 120 240 480 600 250
Interrupting Ratings Amp. VAC VAC VAC VAC VDC

Continuous Max Trip (RMS SYM Amps) 30 5 10 20 25 7-1/2


Frame Amps. Volts Range 240V 480V 600V
60 10 20 40 60 15
EHD 20-100 480 15-100 18,000 14,000 ------------ 100 15 30 75 75 25
FDB 20-125 600 15-150 18,000 14,000 14,000
FD 20-125 600 15-150 65,000 25,000 18,000 150 – 50 100 150 –

Effective
Effective
September,
May, 2008
2005 800-621-1506
Copyright
Copyright
2005 2008 www.appletonelec.com
PAGE 32
L-33
Plugs for EBR, EBRH and DBR
Receptacles, and Plug Dimensions

ACP Plugs for EBR, EBRH and DBR Receptacles


Cable Dia., 30 Amp 60 Amp 100 Amp 150 Amp
Inches 2W,3P 3W,4P 2W,3P 3W,4P 2W,3P 3W,4P 3W,4P
.390 to 1.375 ACP3023BC ACP3034BC ACP6023BC ACP6034BC ------------ ------------
ACP Plug
.875 to 1.906 ------------ ------------ ------------ ------------ ACP1023CD ACP1034CD ACP15034CD
1.09 to 2.187 ------------ ------------ ------------ ------------ ------------ ------------ ACP15034DE

CPH Plugs for EBR, EBRH and DBR Receptacles


Cable Dia., 30 Amp 60 Amp 100 Amp 150 Amp
Inches 2W,3P 3W,4P 2W,3P 3W,4P 2W,3P 3W,4P 3W,4P
CPH Plug
.390 to 1.375 CPH3023BC CPH3034BC CPH6023BC CPH6034BC ------------ ------------ ------------

Dimensions of ACP Plugs


No. Poles A B C D

Dimensions in Inches

130 Amp 2,3,4 6.00 4.75 3.13 1.86


160 Amp 2,3 7.81 4.94 3.50 2.23
160 Amp 4 7.81 4.94 3.81 2.55
100 Amp 2,3 10.50 6.63 4.00 2.47
100 Amp 4 10.50 6.63 4.25 2.72
ACP Plug 150 Amp (CD) 4 10.50 6.63 4.25 2.72
150 Amp (DE) 4 10.50 6.63 4.25 2.72
Dimensions in Centimeters

130 Amp 2,3,4 15.2 12.1 7.9 4.7


160 Amp 2,3 19.8 12.5 8.9 5.7
160 Amp 4 19.8 12.5 9.7 6.5
100 Amp 2,3 26.7 16.8 10.2 6.3
100 Amp 4 26.7 16.8 10.8 6.9
150 Amp (CD) 4 26.7 16.8 10.8 6.9
150 Amp (DE) 4 26.7 16.8 10.8 6.9

CPH Plugs

L
Max.
Amps. Wire/Pole A B C D E

Dimensions in Inches

30 2W,3P;3W,4P 6.13 2.38 1.86 3.31 4.44


CPH Plug
60 2W,3P 8.44 3.06 2.23 3.31 5.69

60 3W,4P 8.44 3.06 2.55 3.31 5.69

Dimensions in Centimeters

30 2W,3P;3W,4P 15.6 6.0 4.7 8.4 11.3

60 2W,3P 21.4 7.8 5.7 8.4 14.5

60 3W,4P 21.4 7.8 6.5 8.4 14.5

Effective
Effective
May, September,
2008 2005 800-621-1506
Copyright
Copyright
2008 2005 www.appletonelec.com
PAGE 33 PAGE 33
L-34
EBR/EBRH Dimensions

Dimensions of EBR and EBRH Receptacles

Shown with Flip Cover

Shown with Screw Cover

3.00”

1.25”
L

Current Dimension Dimension


Rating “A” “B”
(Amps) (Inches) (Inches)

30 13.95 (35.0cm) 17.30 (43.5cm)


60 13.95 (35.0cm) 17.30 (43.5cm)
100,150 13.95 (35.0cm) 17.30 (43.5cm)

Effective
Effective
September,
May, 2008
2005 800-621-1506
Copyright
Copyright
2005 2008 www.appletonelec.com
PAGE 34
L-35
DBR Dimensions

Dimensions of DBR Receptacles

Shown with Flip Cover

Shown with Screw Cover

Current Dimension Dimension


Rating “A” “B”
(Amps) (Inches) (Inches)

30 14.14 (35.4cm) 16.57 (41.4cm)


60 14.14 (35.4cm) 16.57 (41.4cm)
100 14.14 (35.4cm) 16.57 (41.4cm)

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 35
L-36ECC:
Class I, Div. 1 and 2 ECC 20 Amp Factory Sealed Portable Cord
Groups B,C,D
Class II, Div. 1 and 2
Connector: Explosionproof, Dust-Ignitionproof
Group G TGP and TGR Grounding
Class III ECC Connects Portable Cord to Explosion-Proof Fixed Enclosure.
NEMA 7BCD,9G TGP and TGR for Static Discharge Safety Grounding.
Watertight

Catalog Number
Nipple Size Cord Dia. UL Listed CSA Certified

20A., 480V A.C. or D.C.


For use with No. 18 thru 12 A.W.G. 3-Conductor Type S or SO Cord.
Furnished with 90°C Wire Leads★

1/2 .250 to .375 ECC503RH ECC503RH-C


1/2 .375 to .500 ECC505RH ECC505RH-C
1/2 .500 to .625 ECC506RH ECC506RH-C
3/4 .250 to .375 ECC753RH ECC753RH-C
3/4 .375 to .500 ECC755RH ECC755RH-C
3/4 .500 to .625 ECC756RH ECC756RH-C

★ 12” leads of #12 stranded wire are furnished for connection to wiring or equipment within the explosion-proof housing.

Description Catalog Number

Grounding Stud (Zinc Plated Steel)


Fits into 13/32” hole drilled in vehicle framework and/or TGP
suitable ground. (Available in brass; consult factory)

Grounding Plug
Clips over TGP Grounding Stud. Cord not furnished-No.8 single TGR
conductor Type “S” recommended.

Typical TGP/TGR Applications

Static Discharge
Grounding Reel
(Cat. Sec. Z)
L

TGP Studs and TGR Plug used Grounding Reel installed on Grounding Reel installed on
at gasoline bulk station. Studs building. Here TGR Plug re- truck. Alligator Clip attaches to
permanently installed on truck places alligator clip furnished TGP Stud, which is permanent-
and building. as standard with reel. ly installed on airplane.

Dimensions of ECC Cord Connector Dimensions of TGP Grounding Stud and TGR Plug

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 36
Class I, Div. 2
L-37
Groups B,C,D MD2SR Interlocked Switched Receptacles
Class II, Div. 1 and 2 Dead Front Interlocked Construction; Factory Sealed;
Groups F*,G No External Seals Required
Class III
Class I, Zone 2, Group IIC T3
NEMA 3,3R,4†,4X†,9F*G,12

Applications
• Locations where receptacles are
used with stationary or portable elec-
trically operated devices such as light-
ing systems, conveyors, heaters, motor
generator sets, air conditioners, com-
pressors, and pumps.
Features
• Factory Sealed; No external seals
required.
• Available in fused and unfused
versions.
• UL Listed for use with Appleton ACP
plugs.
• UL Classified for use with Crouse-
Hinds APJ plugs.
• Positive polarization; only plugs of the
same style, number of poles, and am-
perage rating may be used with these
receptacles.
• Patented “Sure-Lock” mechanism.
Plug must be inserted into the recep-
tacle before the switch can be turned
on. Plug cannot be withdrawn unless
the switch is in the off position.
• Cover bolts are stainless steel and
captive.
• Standard epoxy powder coating
inside and outside delivers exceptional
corrosion resistance.
• Insulated, dual-color polymer
operating handle clearly indicates the
switch being energized. Ergonomi-
cally designed handle is made of high-
impact polymer material for exceptional
ruggedness, durability and corrosion
resistance. • Accommodates #8 – #4/0 AWG cop- Options
• Utilizes Style 2 grounding. (See per wire. • One normally opened, one normally

L
page D4) • Unit is equipped with defeatable closed auxiliary switch, add suffix
• Removable hinged cover allows for door interlock which allows emergency -AUX.
ease of installation and maintenance. access when switch is energized. • Special polarization add suffix -P4.
• Shor t circuit withstand rated to • Cover can be padlocked closed. Compliances
200,000 RMS Symmetrical Amperes
(Class J Fusing).
• Operating handle can be locked in
• UL Listed, UL File E10784
the OFF position with provision to lock
• Short circuit withstand rated to 10,000 in the ON position. • UL Standard 498, 1682, 50, 98
RMS symmetrical amperes (unfused).
Standard Materials * Do not use where electrically conductive
• Conduit entry is drilled and tapped to
• Enclosure– copper-free aluminum dusts are present (most coal dusts are not
1-1/2”. Reducer bushings 1-1/2”–1-1/4” with epoxy powder coating inside and electrically conductive).
and 1-1/2”–1” provided at no additional outside. † Flip cover suitable for NEMA 3, 3R only.
cost. Select screw cover for 4, 4X. Both covers
• Stainless Steel key-hole mounting • Operating handle–High impact are included with product. NEMA 4 rating
polymer. maintained with Appleton NEMA 4 plug in-
feet for easy installation.
• Hardware–Stainless Steel. stalled.

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 37
L-38Class I, Div 2
Groups B,C,D MD2SR Interlocked Switched Receptacles
Class II, Div 1 and 2 Dead-front interlocked construction; Factory sealed;
Groups F*,G No external seals required.
Class III
Class I, Zone 2, Group IIC T3
NEMA 3,3R,4†,4X†,9F*G,12

Amps Fusing Wires/Poles Max HP Mating Plug Catalog Numberu

30 Non-Fused 2W, 3P 3 HP @ 240VAC ACP3023BC MD2SR3023U


30 Fused 2W, 3P 3 HP @ 240VAC ACP3023BC MD2SR3023F
30 Non-Fused 3W, 4P 20 HP @ 600VAC ACP3034BC MD2SR3034U
30 Fused 3W, 4P 30 HP @ 600VAC ACP3034BC MD2SR3034F

60 Non-Fused 2W, 3P 7.5 HP @ 240VAC ACP6023BC MD2SR6023U


60 Fused 2W, 3P 10 HP @ 240VAC ACP6023BC MD2SR6023F
60 Non-Fused 3W, 4P 50 HP @ 600VAC ACP6034BC MD2SR6034U
60 Fused 3W, 4P 50 HP @ 600VAC ACP6034BC MD2SR6034F

100 Non-Fused 2W, 3P 10 HP @ 240VAC ACP1023CD MD2SR1023U


100 Fused 2W, 3P 10 HP @ 240VAC ACP1023CD MD2SR1023F
100 Non-Fused 3W, 4P 50 HP @ 600VAC ACP1034CD MD2SR1034U
100 Fused 3W, 4P 50 HP @ 600VAC ACP1034CD MD2SR1034F

MD2SR Interlocked Receptacle with Enclosed Switch

Shown with Flip Cover

Catalog No. A B

MD2SR3023U 19.25” 24.33”


MD2SR3023F 19.25” 24.33”
MD2SR3034U 19.25” 24.33”
MD2SR3034F 19.25” 24.33”
MD2SR6023U 19.25” 24.33”
MD2SR6023F 19.25” 24.33”
MD2SR6034U 19.25” 24.33”
MD2SR6034F 19.25” 24.33”
MD2SR1023U 19.25” 24.33”
MD2SR1023F 22.88” 27.96”
MD2SR1034U 19.25” 24.33”
MD2SR1034F 22.88” 27.96”
L

* Do not use where electrically conductive dusts are present (most coal dusts are not electrically conductive).
† Flip cover suitable for NEMA 3, 3R only. Select screw cover for NEMA 4, 4X. Both covers are included with product.
◆ Fused units contain fuse holders; fuses not included.

Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
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Effective September, 2005 800-621-1506


Copyright 2005 www.appletonelec.com
PAGE 39

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