Hy Andritz Split Case Pump en Data

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PU MPS

HIGHEST E FFICIE NCIES AND


EXCE LLE NT NPSH VALUES
SPLIT CASE PUMP, ASP SERIES
ANDRITZ Pumps
for your industry

Water Pulp and Food Mining and Power Other


paper minerals industries

ANDRITZ develops and manufactures high-quality custom


tailored pumps for various industries. We supply pumps for different
water and waste water applications. ANDRITZ pumps are operating
successfully worldwide, for example in water resources management,
waste water disposal, as well as large infrastructure projects for irrigation,
desalination, and for drinking water and industrial water supplies.

Thousands of ANDRITZ submersible motors and pumps have been


installed in mines around the world, working under severest conditions
in water management and emergency drainage, including the largest
submersible dewatering pumps in the world.

As plant and equipment supplier to the pulp and paper industry, ANDRITZ
provides a complete pump program. Our product portfolio comprises
medium-consistency pumps with an innovative fiber separation system, for
example, as well as headbox pumps with efficiencies of over 90% and
particularly low pulsation.

We also supply high-performance and reliable pumps for food


applications such as proteins, dairy products, or beverages as well as a complete
pump program for the entire sugar and starch industry. To round off the portfolio,
ANDRITZ small hydropower plants and pumps used as turbines suitable for the private
as well as the municipal sectors, and for industrial and commercial facilities
ensure an economic and ecological independent power generation.

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Premium pumping
technology
For over 165 years, ANDRITZ has been a byword for FIELDS OF APPLICATION
competence and innovation in designing centrifu- • Cooling water, circulation water pumps for
gal pumps. Our end-suction centrifugal pumps are power stations, industrial plants and district
operating in various industrial applications success- heating networks
fully all over the world. They offer robustness and wear • Raw water pumps for water treatment plants
resistance, and fulfill highest customer expectations • Drinking water pumps for water supply systems
in terms of efficiency, life cycle, maintenance friend- • Water pumps for desalination plants
liness, and economic efficiency. The high standard of • Headbox pumps, cleaner pumps or filtrate
ANDRITZ centrifugal pumps is based on decades of and water pumps for the pulp and
experience in designing hydraulic machines and on ex- paper industry
tensive know-how. Our goals at ANDRITZ are to provide
first-class products and service to secure sustained
customer satisfaction. PRODUCT FACTS:*

ANDRITZ SPLIT CASE PUMPS • Consistency (pulp and paper industry) up to 2%


With efficiencies of up to 91%, ANDRITZ split case • Head up to 250 m
pumps help to save valuable energy. All pumps are fit- • Flow rate up to 40,000 m3/h
ted with a double-flow radial impeller which achieves • Pressure up to 25 bar
very favorable NPSH values. Due to the axial split case • Temperature up to 80° C
design, maintenance is fast and easy. Designed with • Power up to 7,000 KW
a double-flow radial impeller and in-line casing, the • Efficiency up to 91%
pump can be installed horizontally or vertically (with
horizontal installation, the motor can be placed on *These values are guidelines and may differ depending on project requirements

the left and/or right). These pumps can be used in a


wide range of industrial processes. In the water sector,
ANDRITZ split case pumps operate in water treatment
and water supply systems as well as in irrigation, flood
control, and desalination. They can also be used as
circulation water or cooling water pumps for power
stations, industrial plants and district heating networks.
As plant and equipment supplier to the pulp and
paper industry, ANDRITZ also manufactures spilt case
pumps to function as cleaner and headbox pumps.
ANDRITZ fan pumps convey stock suspensions with
consistencies of up to 2%. They are characterized by
low pulsation and very high efficiencies. Regardless of
the industrial application, ANDRITZ split case pumps
can be delivered with and for an Industrial Internet
of Things upward integrateable base.

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Split-case pump
ASP series
[US.gpm] 200 300 400 500 700 1000 2000 3000 5000 7000 10000 20000 30000 50000 100000 200000

PRODUCT BENEFITS [Imp.gpm] 200 300 400 500 700 1000 2000 3000 5000 7000 10000 20000 30000 50000 100000
300
900
800

• Energy savings 200


700
600

• Highest efficiency (91%) 500

• Low pulsation
400

100
300
• Horizontal split casing
90
80
70

• Easy and fast maintenance 60 200

50
• Excellent NPSH values 40

• IIoT ready 30 100


90
80
70
20
60

50

40

10
9 30
8
[ft]
7
6 20
[m3/h] 40 50 60 70 100 200 300 400 600 1000 2000 3000 5000 7000 10000 20000 30000 50000

[l/s] 20 30 40 50 70 100 200 300 400 600 1000 2000 3000 5000 7000 10000

MATERIAL COMBINATIONS
ASP series EN-GJL-250 EN-GJS-400-18 1.4408 1.4474 1.4462 EN-GJS-500-7
Impeller/
Wear ring
Casing
Shaft seal
housing
Shaft

European standard US standard


Number Name Grade UNS
5.1301 EN-GJL-250 Class 40B /
5.3105 EN-GJS-400-18 Grade 60-40-18 /
1.4408 GX5CrNiMo19-11-2 CF8M J92900
1.4474 X3CrNiMoN27-5-2 Grade 1A J93370
1.4462 X2CrNiMoN22-5-3 S32205 S32205
5.3200 EN-GJS-500-7 / /

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2

1 SE ALING SYSTEMS 3 DOUBLE SUCTION IMPELLER 5 SECOND SHAFT END


• Stuffing box • Efficiency of up to 91% • For flexible choice of drive side
• Single or double • Impeller with or • Provided as standard
mechanical seal without staggered blades
• Cartridge seal (according to specific design) 6 CONNECTION FL ANGE
• Split seal for short main- • For P&P, low pulsation impeller • According to DIN, ANSI, mating-
tenance times with staggered blades flange with polishing on demand
• Replacement of seals without
dismantling the casing 4 SHAFT BEARING FOR OIL 7 PEDESTAL/LEGS
OR GREASE LUBRICATION • Flexible and easy pump mounting
2 SPLIT VOLUTE CASING • Compact and robust bearing • Foundation with motor available
• Sealing of the upper and lower ensures ease of installation on request
parts with O-rings ensures short and long life
maintenance times

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Always a flow ahead -
Research and development
Our affiliate ASTROE enjoys an internationally renowned reputation for its hy-
draulic developments and investigations. The high efficiency of the ANDRITZ
pump series is ensured by Computational Fluid Dynamic (CFD) calculations
and extensive testing carried out in our company owned laboratory.

Continuously increasing demands by customers in our turbines at five locations in Austria, Germany, Switzer-
operating industries emphasize the significance of R&D land, and China. Our test stands are among the most
in the constant optimization of products and services. accurate in the world. By networking these research and
Today, efficiency, flexibility, and reliability over an ex- development centers, we provide a continuous transfer
tended lifetime are the major challenges of the market. of know-how within the ANDRITZ GROUP for the benefit
of our customers. The main tools for R&D are numerical
Our commitment to research and development forms simulation methods as well as experimental measure-
the basis for our advances in hydraulic machine manu- ments in the laboratory and on site. State-of-the-art
facturing. With ASTROE, center for hydraulic engineering equipment, highly precise measuring instruments as
and laboratory, we have an internationally renowned well as the latest simulation technologies, and powerful
institute for hydraulic development work at our disposal. software form the basis of the high technical quality of
We are currently developing and testing our pumps and the pumps and turbines from ANDRITZ.

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Greater efficiency for a com-
petitive edge - Pumps service
Optimization / Modernization / Operating reliability

The conditions of your plant have changed, but your large potential for savings can already be achieved by
pumps are still operating as previously and therefore, improving the efficiency of 20 percent of the installed
wasting energy? Would you like to optimize your system pumps. Our service team provides prompt, professional,
to reduce costs? With ANDRITZ, you will have a compe- and reliable assistance – also for other manufacturers’
tent partner for these and numerous other services at products. Book our service package and you can be sure
your side. of the best operating reliability for your systems in the
long term. We conduct an expert assessment together
Service and maintenance have a long tradition at with you, thus creating transparency and making an opti-
ANDRITZ and complement the product portfolio. The mum solution possible that is tailored to your needs. After
century-long expertise is reflected not only in a ser- examining your plant, we determine its savings potential
vice portfolio with innovative solutions and advanced and realize it by improving the efficiency of the pumps
products that can be optimally adapted to the re- installed. Additionally, this individual solution lowers your
spective customer needs, but also in a specially trained maintenance costs. You do not have to think about per-
staff. ANDRITZ has specialized in the servicing of pumps sonnel, nor about maintenance schedules or utilities. As-
to achieve improved efficiencies and adaptations to sembly is conducted according to defined schedules and
changed operating points of the installed pumps. A with assistance from our trained personnel.

AN OVERVIEW OF OUR SERVICES

• Supply of original spare parts


• Deployment of trained personnel
• Installation and start-up
• Inspection
• Repairs, overhauls, maintenance
• Machine assessment by an expert for
early fault detection
• Consulting and modernization
• Performance and vibration measurement
• Fault and damage analyses
• Feasibility studies
• Energy consulting for pumps and systems
• Preparation of maintenance schedules
• Service and maintenance agreements
• Automation and Electrical Power Systems
• Electronic equipment
• Training

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INNOVATION SINCE 1852
The internationally renowned ANDRITZ GROUP has been building pumps for
more than 165 years. We offer innovative and targeted solutions with pumps
and complete pumping stations. Our longstanding experience in hydraulic
machine manufacturing and complete process know-how form the basis
of the high standard of ANDRITZ pump engineering. Our quality and high-
efficiency products as well as our understanding of customer requirements
have made us a preferred partner for pumping solutions worldwide. ANDRITZ
offers everything from a single source – from development work, model
tests, engineering design, manufacture and project management, to after-
sales service and training. We also perform complete start-up on site and
guarantee our customers the best support. Our declared goal is
your complete satisfaction. See for yourself!

EUROPE SOUTH AMERICA ANDRITZ FZCO


ANDRITZ AG ANDRITZ HYDRO S.A. Dubai Airport Free Zone (DAFZA)
Stattegger Strasse 18 Av. Juruá 747, Alphaville Industrial Building 6WB – Office No. 642
8045 Graz, Austria 06455-010, Barueri, SP - Brasil Dubai, United Arab Emirates
p: +43 316 6902-2509 p: +55 11 4133-0000 p: +971 4 214 6546
f: +43 316 6902-413 f: +55 11 4133-0037 [email protected]
[email protected] [email protected]

ANDRITZ Ritz GmbH ASIA


Güglingstraße 50 ANDRITZ (CHINA) LTD.
73529 Schwäbisch Gmünd, No.83 B Zone, Leping Central Techno-
Germany logy & Industry Park, Sanshui District,
p: +49 7171 609-0 Foshan 528137, Guangdong, P.R.China
f: +49 7171 609-287 p: +86 0757 6663-3102
[email protected] [email protected]

ANDRITZ Hydro S.L. ANDRITZ Separation & Pump


Polígono Industrial La Garza 2 Technologies India Pvt. Ltd.
Carretera de Algete M-106, Km. 2 S.No. 389, 400/2A & 400/2C,
28110 Algete Padur Road, Kuthambakkam
Spain Village, Poonamallee Talluk,
p: +34 91 6636 409 Thiruvallur District –
f: +34 91 425 1001 600124, Chennai, India
[email protected] p: +91 44 4399-1111
[email protected]

ANDRITZ.COM/PUMPS

All data, information, statements, photographs and graphic illustrations in this leaflet are without any obligation and raise no liabilities to or
form part of any sales contracts of ANDRITZ AG or any affiliates for equipment and/or systems referred to herein. © ANDRITZ AG 2020. All rights
reserved. No part of this copyrighted work may be reproduced, modified or distributed in any form or by any means, or stored in any database
or retrieval system, without the prior written permission of ANDRITZ AG or its affiliates. Any such unauthorized use for any purpose is a violation
of the relevant copyright laws. ANDRITZ AG, Stattegger Strasse 18, 8045 Graz, Austria.

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