Techalloy 55

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Techalloy 55

Description
Techalloy 55 is used for TIG and MIG welding of cast iron. This
filler metal is extensively employed to overlay cast iron rolls. It is
also used to repair castings. The weld metal of Techalloy 55 is
harder than that of Techalloy 99. However, the machining can be
accomplished by using carbide tipped tools. A pre-heat and inter-
pass temperature of 350°F (175°C) minimum is recommended dur-
ing welding, without which the weld and heat affected zones could
develop cracks.

Typical Chemical Composition


C Mn Si Fe Cr Mo Ni Nb W S P Al Ti Cu

.05 .25 .15 43.6 55.9

Typical Mechanical Properties


Tensile Strength 89,500 PSI 620 MPA
Yield Strength 62,000 PSI 430 MPA

Elongation 35%
Welding Parameters
Process Diameter Voltage Amperage Gas
TIG .035” (0.9mm) 12-15 60-90 100% Argon
.045” (1.2mm) 13-16 80-110 100% Argon
1/16” (1.6mm) 14-18 90-130 100% Argon
3/32” (2.4mm) 15-20 120-175 100% Argon
1/8” (3.2mm) 15-20 150-220 100% Argon
MIG .035” (0.9mm) 26-29 150-190 75% Argon + 25% Helium
.045” (1.2mm) 28-32 180-220 75% Argon + 25% Helium
1/16” (1.6mm) 29-33 200-250 75% Argon + 25% Helium
SAW 3/32” (2.4mm) 28-30 275-350 Suitable Flux may be used
1/8” (3.2mm) 29-32 350-450 Suitable Flux may be used
5/32” (4.0mm) 30-33 400-550 Suitable Flux may be used

Standard Packages:
MIG Wire– 33# wire basket TIG Wire– 10# tube/30# Master Carton SAW– 60# Coil

Baltimore, MD, USA www.techalloy.com (410) 633-9300

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