1-Oct-20

Summary Downtime Detail Downtime DOWNTIME

%
Waktu (Menit) TOTAL
Proses Bahan jelek
Setting Kantong
Persiapan 45 45 28%
Bahan telat
Printmark
UNWINDER 0 0%
MICROPERFORASI pembersihan/kalibrasi 30 30 19%
CUTTING trouble hole puncher
opener
perbaikan roll feeding 0 0%
belt putus/longgar
angin cutting kurang/mbulet
PREFOLDING bahan nyangkut di folding strip/grabber 0 0%
WING/OPENER wing patah/set oopening/ganti timng belt 25 25 16%
VALVE bahan miring/nyangkut/tidak lengket/press roll 0%
tidak motong
0
welding/preheating/rotary connection
belt putus/longgar
FORMING ukuran kantong tidak sesuai/kantong nyangkut 0 0%
COVER Press roll longgar/tidak lengket
welding/hidrolik
0 0%
bahan miring/nyangkut
belt putus/longgar/shaft aus/tidak motong
BOTTOM Press roll longgar
belt putus/longgar 15
welding 38%
60
ganti bearing 45
bahan miring/nyangkut
tidak motong/lengket
STACKER belt/pulley putus 0%
0
perbaikan sensor
Main machine stell belt lepas 0%
0
trouble rantai magnet
Listrik machine not referenced/servo drive 0%
0
heater/ssr
Spare part kosong bearing 0 0%

Total 160 100%

UNIT TOTAL DOWNTIME (menit) PROSENTASE

Proses 1726 41.6%
UNWINDER 0 0.0%
DOWNTIME MESIN STARKON HX

41.6%
MICROPERFORASI 30 DOWNTIME
0.7% MESIN STARKON HX
CUTTING 150 3.6%
PREFOLDING 15 41.6% 0.4%
WING/OPENER 135 3.3%
VALVE 245 5.9%

22.6%

10.9%
7.4%
5.9%
0.0% 3.6% 3.3% 0.0% 3.0% 0.0%
0.7% 0.4% 0.7%
es R SI NG G ER E
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Pr IN O TT LD PE VA M CO TT AC ac Lis os
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 2-Oct-20
DOWNTIME
%
Waktu (Menit) TOTAL

45 45 27%

0 0%
0 0%

0 0%

0 0%
0 0%
30
18%
30

45 45 27%

45
45 27%

0%

0%

0%
0

0%
0

0%
0

0 0%

165 100%

RKON HX
RKON HX

22.6%

9%

0.0% 3.0% 0.0%

0.7% k
OM KE
R ne tri on
g
hi Lis os
TT AC ac
BO ST m rtk
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M ar
Sp
 1-Oct-20
Summary Downtime Detail Downtime DOWNTIME
%
Waktu (Menit) TOTAL
Proses Bahan jelek 30
Setting Kantong 45
persiapan 50 125 34%
Bahan telat
Printmark
UNWINDER 0 0%
MICROPERFORASI pembersihan 0 0%
CUTTING cutting fabrik tumpul
perbaikan plong
0 0%
folding
press roll longgar
Transport unit/opening perbaikan slider
perbaikan succer/stamp 60
pining stamp /magnet 120 180 49%
border wide
kantong miring/hand over
VALVE perbaikan vacum valve/preheating
ganti belt 0 0%
press roll valve/tidak motong/tidak lengket
FORMING ukuran kantong tidak sesuai/kantong nyangkut 0 0%
COVER vaccum/heater/tidak lengket 30
kalibrasi cutting
30 8%
press roll longgar
belt putus/longgar/mbulet
BOTTOM belt putus/longgar/mbulet
welding/tidak lengket 0 0%
vacumm
STACKER belt putus /nyangkut 0 0%
Main machine stell belt lepas 30 30 8%
Listrik motor pompa rusak/mesin macet/sensor trouble 0 0%
Spare part kosong 0 0%
Pneumatic Trouble selenoid
0 0%
Trouble air pressure
Total 365 100%

UNIT TOTAL DOWNTIME (menit) PROSENTASE

Proses 10220 72.0% DOWNTIME STRAKON 60
UNWINDER 0 0.0%
MICROPERFORASI 0 0.0% 72.0%
CUTTING 55 0.4%
Transport unit/opening 1755 12.4%
 72.0%

VALVE 350 2.5%

12.4%
0.0% 0.0% 4.9% 0.0% 0.0% 0.0%
2.5% 1.9% 2.1% 3.6%
I 0.4% 0.3% c
es ER AS G in
g
LV
E G ER M
KE
R ne tri
k
on
g
ati
os ND
IN en IN V TO hi Lis
Pr I OR TT op VA RM CO T AC ac os um
W RF CU BO ST m tk e
UN PE it/ FO n pa
r Pn
un ai
CRO rt M ar
e
I po Sp
M s
an
Tr
 2-Oct-20
DOWNTIME
%
Waktu (Menit) TOTAL

20 20 4%

0 0%
0 0%

0 0%

450 450 85%

0 0%

0 0%
60

60 11%

0 0%

0 0%
0 0%
0 0%
0 0%

0 0%

530 100%

DOWNTIME STRAKON 60

2.0%
2.0%

12.4%
0.0% 0.0% 4.9% 0.0% 0.0% 0.0%
2.5% 1.9% 2.1% 3.6%
I 0.4% 0.3% c
es ER AS G in
g
LV
E G ER M
KE
R ne tri
k
on
g
ati
ND
IN en IN V TO hi Lis
I OR TT op VA RM CO T AC ac os um
W RF CU BO ST m tk e
UN PE it/ FO n pa
r Pn
un ai
CRO rt M ar
e
I po Sp
M s
an
Tr
 RESUME TROUBLE MESIN STARKON HX
BULAN 1-30 Sept 2020
NO PROBLEM
Bahan jelek
Setting Kantong
1 Proses
Persiapan
Bahan telat
trouble hole puncher
2 Unit cutting fabric opener
` perbaikan roll feeding
3 Unit prefolding bahan nyangkut di folding strip

4 microperforasi kotor dan kalibrasi ulang

5 unit opening wing patah/set oopening/ganti timng belt
bahan miring/nyangkut/tidak lengket
6 Unit valve tidak motong
belt putus/longgar
7 forming ukuran kantong tidak sesuai/kantong nyangkut

Press roll longgar

welding
8 Unit Cover
bahan miring/nyangkut
belt putus/longgar/shaft aus
Press roll longgar
belt putus/longgar
9 Unit Bottom
welding
bahan miring/nyangkut
stell belt lepas
10 Unit main machine

11 Listrik machine not referenced/servo drive fault

 DAMPAK PROSENTASE

-Produksi tidak lancar/mesin sering berhenti 41.6%

3.6%
-cutting fabrik macet
-kantong nyangkut/mesin stop 0.4%

-AP kantong tidak sesuai spek 0.7%

-kantong tidak membuka 3.3%
-mesin stop
-kantong tidak sesuai spek 5.9%
-valve tidak lengket/nyangkut
-kantong tidak sesuai spesifikasi
7.4%

-cover idak lengket/nyangkut

10.9%
-cover patch miring

-bottom tidak lengket/nyangkut

-bottom patch miring
22.6%

-mesin stop 3.0%

-mesin tidak bisa start 0.7%

 PERBAIKAN

-Perbaikan proses produksi dari unit sebelumnya (loom, laminasi & printing)

-setting regulator
-setting hole puncher
-setting roll feeding

-pembersihan bahan/setting folding strip

-pembersihan dan kalibrasi ulang

-penggantian wing
-setting ulang parameter welding
-kalibrasi cutting
-penggantian flat belt
-setting
-setting cutting & titik hisap
ulang forming

-penggantian/setting press roll

-setting cutting & titik hisap
-penggnatian flat belt

-penggantian/setting press roll

-setting cutting & titik hisap
-penggnatian flat belt

-perbaikan steel belt

-perbaikan pendingin kabinet, pembersihan servo dan inverter
-setting mechanical yang longgar
-pelumasan mesin
RESUME TROUBLE MESIN STARKON 60
BULAN 1-30 Sept 2020
NO PROBLEM
Bahan jelek
Setting Kantong
1 Proses persiapan
Bahan telat
Printmark
folding
2 Unit cutting fabric

3 Unit microperforasi kotor dan kalibrasi ulang

perbaikan slider
perbaikan succer/stamp
4 unit transport/opening pining stamp /magnet
border wide
kantong miring/hand over
perbaikan vacum valve
press roll valve/tidak motong
5 Unit valve

ukuran kantong tidak sesuai/kantong nyangkut

6 forming

vaccum/heater/tidak lengket
kalibrasi cutting
7 Unit cover
press roll longgar

belt putus/longgar/mbulet
8 Unit Bottom
welding/tidak lengket
trouble air pressure
9 Unit pneumatic

stell belt lepas

10
Unit main machine
 DAMPAK PROSENTASE

-Produksi tidak lancar/mesin sering berhenti 72.02%

-mesin berhenti/fabrik nyangkut 0.39%

-AP kantong tidak sesuai spek 0.0%

-mesin sering handover/berhenti 12.37%

-valve tidak lengket

2.47%
-mesin stop

0.32%
-kantong tidak sesuai spesifikasi

4.86%
- cover tidak motong
-cover tidak lengket

-bottom tidak lengket 1.94%

-mesin stop/ suhu welding turun

3.56%

2.1%
-mesin stop
PERBAIKAN

-Perbaikan proses produksi dari unit sebelumnya (loom,

laminasi & printing)

-Perbaikan folding

-pembersihan dan kalibrasi ulang

-setting ulang posisi slider

-perbaikan lubricator
-penggantian succer yang rusak
-pembersihan selenoid valve
-setting ulang rantai magnet & puffer
-perbaikan pin magnet
-Perbaikan titik hisap
-penggantian press roll
-perbaikan posisi press roll

-setting ulang forming

-Perbaikan posisi titik hisap

-setting press roll
-kalibrasi cutting

-Penggantian belt
-perbaikan posisi titik hisap
-setting press roll
-pembersihan & penggantian air filter regulator

-pengencangan stell belt