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Diesel Generator Set

Model DNAE 60 Hz
16.0 kW, 20.0 kVA Standby
14.4 kW, 18.0 kVA Prime

Description Features
Cummins Power Generation commercial generator sets are Onan Heavy-Duty Engine - Rugged 4-cycle liquid cooled
fully integrated power generation systems, providing optimum industrial diesel engine delivers reliable power and fast
performance, reliability, and versatility for stationary standby or response to load changes.
prime power applications. Alternator - Several alternator sizes offer selectable motor
A primary feature is strong motor-starting capability and fast starting capability with low reactance 2/3 pitch windings, low
recovery from transient load changes. The torque-matched waveform distortion with non-linear loads and fault clearing
system includes a heavy-duty Onan 4-cycle liquid-cooled short-circuit capability.
diesel engine, an AC alternator with high motor-starting Control systems - The PowerCommand electronic control
capacity, and an electronic voltage regulator for precise is standard equipment and provides total genset system
regulation under steady-state or transient loads. The GenSet integration, including automatic remote starting/stopping and
accepts 100% of the nameplate standby rating in one step, in precise frequency and voltage regulation. Optional features
compliance with NFPA110 Level 1 requirements. include alarm and status message display, output metering,
The standard PowerCommand® digital electronic control is an auto-shutdown at fault detection, and NFPA 110 Level 1
integrated system that combines engine and alternator compliance.
controls for high reliability and optimum GenSet performance. Cooling Systems - Standard cooling package provides
o
Optional weather-protective enclosures and coolant heaters reliable running up to 40 C ambient temperature.
shield the generator set from extreme operating conditions. Integral Vibration Isolation - Robust skid base supports
Environmental concerns are addressed by low exhaust the engine, alternator, and radiator on isolators, minimizing
emission engines, sound-attenuated enclosures, exhaust transmitted vibration.
silencers, and dual-wall fuel tanks. A wide range of options,
accessories, and services are available, allowing configuration Enclosures - Optional weather-protective enclosures are
to your specific power generation needs. available.
Every production unit is factory tested at rated load and power Fuel Tanks - Dual wall sub-base fuel tanks and in-skid day
factor. This testing includes demonstrated capacity at rated tanks are also offered.
power, single-step rated load pickup, and reactive current Certifications - Generator sets are designed,
capability to inductive loads. Cummins Power Generation manufactured, tested, and certified to relevant UL, NFPA,
manufacturing facilities are committed to the highest possible ISO, IEC, and CSA standards.
quality in the design, manufacture, and support of our
Warranty and Service - Backed by a comprehensive
products. The GenSet is CSA certified.
warranty and world wide distributor network.
All Cummins Power Generation systems are backed by a
comprehensive warranty program and supported by a
worldwide network of 170 distributors and service branches to
assist you with warranty, service, parts, and planned
maintenance support

© 2005 Cummins Power Generation Specifications subject to change without notice S-1219g (3/05)
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Generator Set
The general specifications provide representative configuration details. Consult the outline drawing for installation design.

Specifications – General
See outline drawing 0184-0285 for installation design specifications.
Unit Width, in (mm) 28.0 (711)
Unit Height, in (mm) 38.8 (986)
Unit Length, in (mm) 58.3 (1481)
Unit Dry Weight, lb (kg) 824 (374)
Unit Wet Weight, lb (kg) 853 (387)
Rated Speed, rpm 1800
Voltage Regulation, No Load to Full Load ±2.0%
Random Voltage Variation ±1.0%
Frequency Regulation 5%
Random Frequency Variation ±0.5%
Radio Frequency Interference Meets requirements of most industrial and commercial applications
Cooling Standby Prime
Fan Load, HP (kW) 0.3 (0.2) 0.3 (0.2)
Coolant Capacity with radiator, US Gal (L) 2.0 (7.6) 2.0 (7.6)
Coolant Flow Rate, Gal/min (L/min) 11.6 (43.9) 11.6 (43.9)
Heat Rejection To Coolant, Btu/min (MJ/min) 780.0 (0.8) 710.0 (0.8)
Heat Radiated To Room, Btu/min (MJ/min) 260.0 (0.3) 240.0 (0.3)
Maximum Coolant Friction Head, psi (kPa) 1.4 (9.7) 1.4 (9.7)
Maximum Coolant Static Head, ft (m) 12.0 (3.7) 12.0 (3.7)

Air
Combustion Air, scfm (m3/min) 50.0 (1.4) 50.0 (1.4)
Alternator Cooling Air, scfm (m3/min) 175.0 (5.0) 175.0 (5.0)
Radiator Cooling Air, scfm (m3/min) 2200.0 (62.3) 2200.0 (62.3)
Max. Static Restriction, in H2O (Pa) 0.25 (62.25) 0.25 (62.25)

Rating Definitions
Standby Rating based on: Applicable for supplying emergency power for the duration of normal power interruption. No
sustained overload capability is available for this rating. (Equivalent to Fuel Stop Power in accordance with ISO3046, AS2789,
DIN6271 and BS5514). Nominally rated.
Prime (Unlimited Running Time) Rating based on: Applicable for supplying power in lieu of commercially purchased
power. Prime power is the maximum power available at a variable load for an unlimited number of hours. A 10% overload
capability is available for limited time. (Equivalent to Prime Power in accordance with ISO8528 and Overload Power in
accordance with ISO3046, AS2789, DIN6271, and BS5514). This rating is not applicable to all generator set models.
Base Load (Continuous) Rating based on: Applicable for supplying power continuously to a constant load up to the full
output rating for unlimited hours. No sustained overload capability is available for this rating. Consult authorized distributor for
rating. (Equivalent to Continuous Power in accordance with ISO8528, ISO3046, AS2789, DIN6271, and BS5514). This rating
is not applicable to all generator set models.

Site Derating Factors

Temp: approx 3% for each 10°F (5.5°C) above 77°F (25°C). Altitude: Approx 3.5% for each 1000 ft (300 m) above 500 ft (150
m).

© 2005 Cummins Power Generation Specifications subject to change without notice S-1219g (3/05)
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Engine
Onan heavy-duty diesel engines provide stable power, low fuel consumption, quiet operation, and fast response to sudden
load changes.
Mechanical governing is standard. Electronic governing is available for applications requiring constant (isochronous)
frequency regulation such as Uninterruptible Power Supply (UPS) systems, non-linear loads, or sensitive electronic loads.
Optional coolant heaters are recommended for all emergency standby installations or for any application requiring fast load
acceptance after start-up.

Specifications – Engine
Base Engine Onan LPW4, naturally aspirated, diesel-fueled
3
Displacement in (L) 113.5 (1.9)
Overspeed Limit, rpm 2100 ±50
Regenerative Power, kW 3.60
Cylinder Block Configuration Cast iron, In-line 4 cylinder
Battery Capacity 160 amps minimum at ambient temperature of 32°F(0°C)
Battery Charging Alternator 45-amp belt driven engine mounted.
Starting Voltage 12-volt, negative ground
Lube Oil Filter Types Single spin-On, full flow.
o o
Standard Cooling System 104 F (40 C) ambient radiator cooling system

Power Output Standby Prime

Gross Engine Power Output, bhp (kWm) 27.5 (20.5) 25.0 (18.6)
BMEP at Rated Load, psi (kPa) 93.0 (641.2) 85.0 (586.1)
Bore, in. (mm) 3.38 (85.9) 3.38 (85.9)
Stroke, in. (mm) 3.15 (80.0) 3.15 (80.0)
Piston Speed, ft/min (m/s) 945.0 (4.8) 945.0 (4.8)
Compression Ratio 18.5:1 18.5:1
Lube Oil Capacity, qt. (L) 5.8 (5.5) 5.8 (5.5)
Fuel Flow
Fuel Flow at Rated Load, US Gal/hr (L/hr) 1.8 (6.8) 1.6 (6.1)
Maximum Inlet Restriction, in. Hg (mm Hg) 5.0 (127.0) 5.0 (127.0)
Maximum Return Restriction, in. Hg (mm Hg) 6.0 (152.4) 6.0 (152.4)
Air Cleaner
Maximum Air Cleaner Restriction, in. H2O (kPa) 10.0 (2.5) 10.0 (2.5)
Exhaust
Exhaust Flow at Rated Load, cfm (m3/min) 140.0 (4.0) 140.0 (4.0)
Exhaust Temperature,oF (oC) 1020.0 (548.9) 1020.0 (548.9)
Max Back Pressure, in. H2O (kPa) 20.0 (5.0) 20.0 (5.0)
Fuel System Direct injection, number 2 diesel fuel, single fuel filter and water separator;
mechanical fuel transfer pump with hand primer; 10 feet fuel lift; individual fuel
injection pumps.
Fuel Consumption Standby Prime
60 Hz Ratings, kW (kVA) 16.0 (20.0) 14.4 (18.0)
Load 1/4 1/2 3/4 Full 1/4 1/2 3/4 Full
US 0.54 0.83 1.14 1.43 0.49 0.75 1.04 1.31
Gal/hr
L/hr 2.0 3.1 4.3 5.4 1.9 2.8 3.9 5.0

© 2005 Cummins Power Generation Specifications subject to change without notice S-1219g (3/05)
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Alternator
Single-bearing alternators couple directly to the engine flywheel with flexible discs for drivetrain reliability and durability. No
gear reducers or speed changers are used. Two-thirds pitch windings eliminate third-order harmonic content of the AC
voltage waveform and provide the standardization desired for paralleling of generator sets. The standard excitation system is
a self (shunt) excited system with the voltage regulator powered directly from the generator set output. The standard
alternator is a single-phase 4-lead 105oC rise. Optional alternators include 3-phase and 3-phase with full single-phase output
capability.

Alternator Application Notes

Alternator Space Heater - is recommended to inhibit condensation.

Available Output Voltages

Three Phase Reconnectable Single Phase Non-Reconnectable Three Phase Non-Reconnectable
[ ] 120/208 [ ] 110/220 [ ] 347/600
[ ] 127/220 [ ] 120/240
[ ] 120/240
[ ] 139/240
[ ] 220/380
[ ] 240/416
[ ] 255/440
[ ] 277/480

© 2005 Cummins Power Generation Specifications subject to change without notice S-1219g (3/05)
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Specifications – Alternator

Design Revolving field, single bearing, 4-pole, brushless, drip-proof

construction.
Stator Skewed stator and 2/3 pitch windings minimize field heating and
voltage harmonics
Rotor Dynamically balanced assembly. Direct coupled to engine by a
flexible drive disc. Complete amortisseur (damper) windings help
minimize voltage deviations and heating effects under unbalanced
loads. The rotor is supported by a pre-lubricated, maintenance-free
ball-bearing.
Insulation System Class F per NEMA MG1-1.65 and BS2757
o
Standard Temperature Rise At rated load is less than 105 C at standby rating, per NEMA
MG1.22.40, IEEE115 and IEC 34-1.
Exciter Type The excitation system derives its power from the main output of the
generator, eliminating the need for a separate excitation power
source.
Phase Rotation A (U), B (V), C (W)
Alternator Cooling Direct drive centrifugal blower
AC Waveform Total Harmonic Distortion Less than 7% total no load to full linear load, and less than 3% for
any single harmonic
Telephone Influence Factor (TIF) Less than 40 per NEMA MG1-22.43
Telephone Harmonic Factor (THF) Less than 3

Three Phase Table

1
105o C 105o C 105o C
Feature Code B268 B256 B304
Alternator Data
Sheet Number
Voltage Ranges 120/208 120/208 347/600
Thru Thru
139/240 139/240
240/416 240/416
Thru Thru
277/480 277/480
Surge kW 16.8 16.8 16.8
Motor Starting kVA Shunt 58 47 47
(at 90% sustained
voltage)
Full Load Current - 120/208 127/220 139/240 220/380 240/416 254/440 277/480 347/600
Amps at Standby 56 53 48 30 28 26 24 19
Rating
Notes:
1. Single phase power can be taken from a three phase generator set at up to 2/3 set rated 3-phase kW at 1.0 power factor. Also
see Note 2 below.

o o o
Single Phase Table 105 C 105 C 105 C
Feature Code B274 B256 B268
Alternator Data
Sheet Number
Voltage Ranges 120/2402 120/2401 120/2402
Surge kW 16.8 16.8 16.8
Motor Starting kVA Shunt 27 27 36
(at 90% sustained
voltage)
Full Load Current - 110/2201 110/2202 120/2401 120/2402
Amps at Standby 49 73 45 67
Rating
Notes:
1. The broad range alternators can supply single phase output up to 2/3 set rated 3-phase kW at 1.0 power factor.
2. The extended stack (full single phase output) and 4 lead alternators can supply single phase output up to full set rated 3-phase
kW at 1.0 power factor.

© 2005 Cummins Power Generation Specifications subject to change without notice S-1219g (3/05)
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Control System
PowerCommand (1301) Control

Standard Operator Panel Optional Operator/Display Panel

PowerCommand Control
x The PowerCommand Control is an integrated generator set control system providing isochronous governing (optional),
voltage regulation, engine protection, generator protection, and operator interface.
x Control provides battery monitoring and testing features, and Smart-Starting control system.
x InPower PC-based service tool available for detailed diagnostics
x Standard PCCNet RS485 network interface to devices such as remote annunciator for NFPA110 applications.
x Control boards are potted for environmental protection.
x Suitable for operation in ambient temperatures from –40C to +70C, and altitudes to 13,000 feet (5000 meters)
x Prototype tested; UL, CSA, and CE compliant
AC Protection Engine Protection Operator/Display Panel (Optional)
x Over current warning and shutdown* x Overspeed shutdown x Manual Off switch
x Over and under voltage shutdown x Low oil pressure warning and shutdown* x Alpha-numeric display with pushbutton
x Over and under frequency shutdown x High coolant temperature warning and access, for viewing engine and alternator
x Over Excitation (loss of sensing) fault shutdown* data and providing setup, controls, and
x Field Overload x Low coolant level warning or shutdown* adjustments (English or International
x Low coolant temperature warning* symbols)
x High, low, & weak battery voltage warning* x LED lamps indicating genset running, not
x Fail to start (overcrank) shutdown in auto, common warning, common
x Fail to crank shutdown shutdown, manual run mode, remote start
x Redundant start disconnect x Suitable for operation in ambient
x Cranking lockout temperatures from -20C to +70C
x Sensor failure indication
Alternator Data Engine Data Other Data
x Line to Neutral AC Volts* x DC voltage* x Genset model data
x Line to Line AC Volts* x Lube oil pressure* x Start attempts, Starts, running hours
x 3-phase AC current* x Coolant temperature* x Fault history
x Frequency* x RS485 Modbus Interface
x Total kVA* x Data Logging and Fault Simulation
(Requires InPower Service Tool)
Digital Governing (Optional) Digital Voltage Regulation Control Functions
x Integrated digital electronic isochronous x Integrated digital electronic voltage x Time delay start and cooldown
governor regulator x Glow plug control (some models)
x Temperature dynamic governing x 2-phase line to line sensing x Cycle cranking
x Configurable Torque Matching x (2) Configurable inputs
x (2) Configurable outputs
x Remote Emergency Stop
*Optional Operator/Display Panel required to display warnings and sensor data.
Options
Local Operator/Display Panel Remote Annunciator with (3) configurable PowerCommand for Windows remote
Digital Electronic Governing inputs & (4) configurable outputs monitoring software. (Direct connect)

© 2005 Cummins Power Generation Specifications subject to change without notice S-1219g (3/05)
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Generator Set Options

Engine Control Panel Generator Set
[ ] 120/240 V coolant heaters [ ] LCD Display Panel (required for any [ ] Batteries
[ ] Electronic governor NFPA 110 and CSA 282 application) [ ] Battery Charger
[ ] Heavy duty air cleaner includes: [ ] Circuit breakers
- Engine Oil Pressure [ ] 2 year prime power warranty
Fuel System - Engine Coolant Temp [ ] 2 year standby warranty
[ ] 14 gal (53 L) single wall fuel tank - Generator AC Voltage
- Generator Frequency
[ ] 5 year basic power warranty
[ ] 23 gal (87 L) dual wall sub base tank
- Generator Amps
[ ] 41 gal (178 L) dual wall sub base - Generator kVA
tank
- Low/High/Weak Battery Voltage
Alternator
[] Emergency Stop Switch
[ ] 120/240 V, 100 W anti-condensation [] 120/240 V, 100 W control anti-
condensation heater
heater
[ ] Broad range 12-lead extended stack [] Auxiliary relay contacts
with full single phase output [] Low fuel level warning or shutdown
capability [] Fuel-in-rupture-basin warning or
[ ] Broad range 12-lead reconnectable shutdown
(60Hz only) [] Low coolant level warning or
shutdown

Exhaust System
[ ] Critical grade exhaust silencer

Enclosures
[ ] Weather protective enclosure
w/silencer
[ ] Quiet Site Level I enclosure
w/silencer
[ ] Quiet Site Level II enclosure
w/silencer

Available Products and Services

A wide range of products and services is available to match your power generation system requirements. Cummins Onan
products and services include:
Diesel and Spark-Ignited Generator Sets
Transfer Switches
Bypass Switches
Parallel Load Transfer Equipment
Digital Paralleling Switchgear
PowerCommand Network and Software
Distributor Application Support
Planned Maintenance Agreements

© 2005 Cummins Power Generation Specifications subject to change without notice S-1219g (3/05)
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Warranty
All components and subsystems are covered by an express limited one-year warranty. Other optional and extended factory
warranties and local distributor maintenance agreements are available. Contact your distributor/dealer for more information.

Certifications

CSA - This generator set is CSA certified to product class 4215-01.

PTS - The Prototype Test Support (PTS) program verifies the performance integrity of the generator set
design. Products bearing the PTS symbol have been subjected to demanding tests in accordance to
NFPA 110 Level 1 to verify the design integrity and performance under both normal and abnormal
operating conditions including short circuit, endurance, temperature rise, torsional vibration, and
transient response, including full load pickup.

See your distributor for more information

Cummins Power Generation

1400 73rd Avenue N.E.
Minneapolis, MN 55432
763.574.5000
Fax: 763.574.5298
www.cumminspower.com

Cummins, Onan and PowerCommand are registered trademarks of Cummins Inc.

Detector and AmpSentry are trademarks of Cummins Inc.

Important: Backfeed to a utility system can cause electrocution and/or property damage. Do not connect generator sets to any
building electrical system except through an approved device or after building main switch is open.

© 2005 Cummins Power Generation Specifications subject to change without notice S-1219g (3/05)