Tests carried out on drives

This documentation pertains to

GL150 luftgekühlt
F03 F70 F98 E11

Reference Manual

Medium-Voltage Drive

SINAMICS GL150
Type 6SL3850

Edition 05/2020 www.siemens.com/drives

18.05.2020 12:42
V9.00
 Introduction 1

General scope of services 2

Tests 3
Medium-Voltage Drive

SINAMICS GL150
Type 6SL3850

Reference Manual

This documentation pertains to

GL150 luftgekühlt

F03 F70 F98 E11

Edition 05/2020
Legal information
Warning notice system
This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent
damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert
symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are
graded according to the degree of danger.

DANGER
indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING
indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION
indicates that minor personal injury can result if proper precautions are not taken.

NOTICE
indicates that property damage can result if proper precautions are not taken.
If more than one degree of danger is present, the warning notice representing the highest degree of danger will be
used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property
damage.
Qualified Personnel
The product/system described in this documentation may be operated only by personnel qualified for the specific
task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified
personnel are those who, based on their training and experience, are capable of identifying risks and avoiding
potential hazards when working with these products/systems.
Proper use of Siemens products
Note the following:

WARNING
Siemens products may only be used for the applications described in the catalog and in the relevant technical
documentation. If products and components from other manufacturers are used, these must be recommended or
approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and
maintenance are required to ensure that the products operate safely and without any problems. The permissible
ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks
All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication
may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.
Disclaimer of Liability
We have reviewed the contents of this publication to ensure consistency with the hardware and software described.
Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this
publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG Document order number: 8888888888-000088 Copyright © Siemens AG 2020.

Large Drives Applications Ⓟ 05/2020 Subject to change All rights reserved
Vogelweiherstr. 1-15
90441 NÜRNBERG
GERMANY
Table of contents

1 Introduction...................................................................................................................................................7
2 General scope of services ............................................................................................................................9
2.1 Routine test ............................................................................................................................11
2.2 Visual inspection ....................................................................................................................12
2.3 Function tests.........................................................................................................................13
2.4 Insulation test .........................................................................................................................14
2.5 Interface test ..........................................................................................................................15
3 Tests...........................................................................................................................................................17
3.1 Visual inspection ....................................................................................................................18
3.1.1 Rating plate ............................................................................................................................18
3.1.2 Housing degree of protection .................................................................................................18
3.1.3 Electrical cabinet components ...............................................................................................19
3.1.4 Cable installation....................................................................................................................19
3.1.5 Cable markings ......................................................................................................................20
3.1.6 Setting values of circuit breakers, if used...............................................................................20
3.1.7 Dimensions ............................................................................................................................20
3.2 Function test...........................................................................................................................22
3.2.1 Auxiliary voltages ...................................................................................................................22
3.2.2 Temperature monitoring in the control cabinet.......................................................................22
3.2.3 Redundant 230 V or 24 V auxiliary voltage supply ................................................................23
3.2.4 DC-link pulsed operation at 0 Hz ...........................................................................................23
3.2.5 DC-link pulsed operation at 2 Hz ...........................................................................................23
3.2.6 Line undervoltage...................................................................................................................24
3.2.7 Door limit switches .................................................................................................................24
3.2.8 Safety shutdown.....................................................................................................................25
3.3 Cooling system test................................................................................................................26
3.3.1 Air flow direction.....................................................................................................................26
3.3.2 Air pressure monitoring ..........................................................................................................26
3.4 Insulation test .........................................................................................................................27
3.4.1 High-voltage test ....................................................................................................................27
3.4.2 Measuring the insulation resistance.......................................................................................28
3.5 Interface test ..........................................................................................................................29
3.5.1 PROFIBUS communication....................................................................................................29
3.5.2 Signals to the customer's system...........................................................................................29
3.5.3 Additional interfaces...............................................................................................................30
Index...........................................................................................................................................................31

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Table of contents

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Introduction 1
This document describes the preconditions when testing drives. The fulfillment of these
preconditions is the basis for achieving the smoothest possible testing process and maximum
possible customer satisfaction.
The following drive tests are described:
● Routine tests
● Tests that are offered as standard

Note
If the scope of testing and inspection cannot fulfill all customer requirements, please consult
your Siemens sales advisor at head office.

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Introduction

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General scope of services 2
A variable-speed drive can include the following components:
● Induction motor, synchronous motor or PEM motor with or without speed encoder
● SINAMICS drives
● Drive transformer
● Cooling unit for water-cooled drives
● Small PLCs with drive functionality.
The factory offers adapted test systems adapted to address such systems.

Note
Contact your sales person if additional components must be taken into account for your
particular project.

Scope of services offered

Unless otherwise stated in the quotation, the scope of tests ordered includes all activities,
equipment, materials and expendables required.
Additional activities, services and provisions - for example, the use of third-party converters -
must be coordinated well in advance.
The deadline and testing period stated, and the quoted cost, can be met only if all the test and
inspection procedures are clarified in detail in advance. Due to the high capacity utilization of
the associated equipment, it might not be possible to carry out individual inspections and tests
that are requested late if the planned test is already in progress.
If you have received specific requirements from your customer, please send these as soon as
possible – with the necessary key data – to the system test facility.

Test equipment
Siemens ensures the availability of the equipment required for the agreed tests and
inspections, including test couplings for load runs.
Customer couplings, coupling dummies and coupling jigs for non-cylindrical shaft extensions
are excluded.

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General scope of services

Sequence of a customer acceptance

A customer acceptance test is generally executed in the sequence:
1. Installation and commissioning of the components before the customer arrives.
2. Kickoff with presentation of the test schedule and discussion of individual steps in the
acceptance test workflow.
3. Execution of the tests according to the test schedule
4. Discussion of the test results
5. Preparation of test documentation for the customer.
The test documentation is created before or after the customer leaves depending on the
scope of testing and the time schedule.

Components provided by customer

Components provided by the customer must be available in plenty of time so that tests can be
carried out on time. The factory has no access to components, which are not part of the scope
of supply of PD LD. This also applies to components ordered from other Siemens' Groups. The
technical data for these components is required at the latest eight weeks before the start of the
acceptance test, e.g.:
● Dimensions
● Weights
● Energy Requirement
● Interfaces

Location of the customer acceptance

All customer acceptance tests in the test fields for drives are performed as part of the
manufacturing process.

Note
Limited number of persons in the test field
For safety reasons, the number of persons in the test field is limited. In addition to the regional
sales partner, only two persons from the customer are permitted in the test field at the same
time.

Note
Test without load motors or multipulse infeeds via transformers in the test field
Some tests are simulated or performed in test mode with limited rated data.

Note
Tests with the customer's own cooling units or excitation equipment
If the customer's own cooling units or excitation equipment are to be tested, a system test can
be ordered with option F97.

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 General scope of services
2.1 Routine test

2.1 Routine test

During production, the drive is subject to an internal routine test.

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General scope of services
2.2 Visual inspection

2.2 Visual inspection

The visual inspection is performed to ensure that the equipment complies with the order
specifications. The tests are carried out with the drive in a no-voltage condition.
The visual inspection together with the customer – or with the company accepting the
equipment – is carried out with the drive installed and labeled. Each test step is documented in
the acceptance report with the specific results of the step.
The visual inspection is part of the function test (F72, F73).

Visual inspection Order codes

Without the With the cus‐
customer tomer
present present
● Rating plate
● Housing degree of protection
● Electrical cabinet components - F03
● Cable installation
● Cable markings
● Setting values of circuit breakers, if used
● Dimensions

See also
Visual inspection (Page 18)

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 General scope of services
2.3 Function tests

2.3 Function tests

The drive functions are tested according to IEC 61800-5-1. In addition, excerpts from additional
standards apply, which are listed in the relevant chapters as well as internal Siemens directives
within the scope of quality assurance.
The function tests are performed and documented in the Siemens test field by internal test field
personnel. For the function test, the drive is in the test mode with restricted monitoring functions.
The successful test is confirmed in a 3.1 certificate – or in the case that the customer has
ordered the acceptance test, in a 3.2 certificate.

See also
Function test (Page 22)

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General scope of services
2.4 Insulation test

2.4 Insulation test

The insulation resistance is measured before and after the high-voltage test. The insulation test
can only be ordered and carried out together with the function test (F72, F73).

Insulation test Order codes

Without the With the cus‐
customer tomer
present present
● High-voltage test
● Measuring the insulation resistance F76 F77

The successful test is confirmed in a 3.1 certificate – or in the case that the customer has
ordered the acceptance test, in a 3.2 certificate.

See also
Insulation test (Page 27)
The insulation test is performed on a separate acceptance day prior to the function test.

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 General scope of services
2.5 Interface test

2.5 Interface test

The analog, digital and serial interfaces between the drive and higher-level control on the
customer side are checked. The interface test can only be ordered and performed together with
the function acceptance.
During the tests, the drive is only supplied with auxiliary voltage.

Interface test Order codes

Without the With the cus‐
customer tomer
present present
● Ethernet communication
● Signals to the customer's system - F79
● Signals between the drive and cooling unit, if available
● Additional interfaces

The test is confirmed in a 3.1 certificate – or in the case that the customer has ordered the
acceptance test, in a 3.2 certificate.

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General scope of services
2.5 Interface test

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Tests 3
The tests that have been expressly ordered for the drive with serial number 12345670001001
are listed in the following.

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Tests
3.1 Visual inspection

3.1 Visual inspection

The visual inspection is performed to ensure that the drive complies with the requirements of
the order. The individual test steps are performed with the drive in a no-voltage condition.
The test together with the customer – or his representative – is carried out with the drive
installed and labeled. The results of all of the tests are documented in the acceptance report.

3.1.1 Rating plate

Fundamentals
The technical data and ordered options on the rating plate and the routine test certificate are
checked to ensure that they match up.

Test procedure
1. The data on the rating plate and the routine test certificate are visually compared.

Result
The test is passed if the data match up.

3.1.2 Housing degree of protection

Fundamentals
A check is made as to whether the housing degree of protection ordered complies with what is
described in the catalog.

Test procedure
1. The housing degree of protection is identified based on what is stamped on the rating plate.
2. Depending on the version, the following components are visually checked, e.g.:
– Canopies
– Cooling slots
– Fittings and rubber seals in the doors and between the cabinet units
– Cable entries
– Openings for water pipes, if available
– Additional components, if available

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 Tests
3.1 Visual inspection

Result
The test is passed if the components required for the specified housing degree of protection are
available.

3.1.3 Electrical cabinet components

Fundamentals
A visual inspection is made to see whether the electrical cabinet components are installed as
defined in the layout diagram and/or circuit diagram.

Test procedure
1. The customer selects electrical cabinet components by random sampling.
2. The selected electrical cabinet components are visually checked to ensure that they are
correctly installed and marked.

Result
The test is passed if the selected electrical cabinet components are installed as specified in the
layout diagram and/or circuit diagram.

3.1.4 Cable installation

Fundamentals
Visual and mechanical checks are made to ensure that cables and conductors have been
installed correctly and are connected correctly according to the circuit diagram.

Test procedure
1. The customer selects cables or conductors by random sampling.
2. The following is inspected:
– Are the cables firmly connected?
– Have edge protectors been attached to sharp edges?
– Are the cables routed according to the circuit diagram?

Result
The inspection is passed if the cable installation does not exhibit any deficiencies and matches
the information in the circuit diagram.

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Tests
3.1 Visual inspection

3.1.5 Cable markings

Fundamentals
A visual inspection is made to see whether cables and conductors are marked as defined in the
circuit diagram.

Test procedure
1. The customer selects cables or conductors by random sampling.
– Are the cable end tags and conductor colors of cables and conductors marked as defined
in the circuit diagram?

Result
The test is passed if the cable and conductor markings match what is specified in the circuit
diagram.

3.1.6 Setting values of circuit breakers, if used

Fundamentals
The circuit breaker settings are visually checked against what is specified in the circuit diagram.

Test procedure
1. The customer selects circuit breakers by random sampling.
2. The circuit breaker settings are visually checked against what is specified in the circuit
diagram.

Result
The test is passed if the circuit breaker settings match what is specified in the circuit diagram.

3.1.7 Dimensions
Fundamentals
The drive dimensions are measured. The basis for the visual inspection is the order-specific
dimension drawing.

Test procedure
1. The external dimensions, length, width and height of the drive are measured.

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 Tests
3.1 Visual inspection

Result
The test is passed if the dimensions match with what is specified in the dimension drawing.

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Tests
3.2 Function test

3.2 Function test

3.2.1 Auxiliary voltages

Fundamentals
Tests are performed according to DIN EN 60146-1. The auxiliary voltages are visually checked
using indicator lights or using a voltmeter.

Test procedure
1. The drive power section is switched off.
2. The auxiliary voltages are switched on.
3. The auxiliary voltages are checked.

Result
The test is passed if all of the auxiliary voltages are available.

3.2.2 Temperature monitoring in the control cabinet

Fundamentals
The control cabinet is equipped with temperature sensors to monitor the internal cabinet
temperature. The switching threshold of the temperature monitoring is checked. The selected
switching threshold is stated in the circuit diagram. The temperature is monitored on the test
station computer.

Test procedure
1. The auxiliary voltage is present.
2. The temperature sensor is heated up to the switching threshold T1.
A message is displayed on the test station computer.

Result
The test is passed if the drive responds as described when it reaches the switching threshold.
The tolerance range is ±5 K.

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 Tests
3.2 Function test

3.2.3 Redundant 230 V or 24 V auxiliary voltage supply

Fundamentals
The 230 V or 24 V auxiliary voltage supply of the control cabinet is redundant and has separate
fuse protection.

Test procedure
1. The drive power section is switched off.
2. The auxiliary voltage is present.
3. A miniature circuit breaker of the auxiliary power supply is opened.
The auxiliary power supply continues.
An alarm is displayed on the test station computer.

Result
The test is passed if the drive responds as described above.

3.2.4 DC-link pulsed operation at 0 Hz

Fundamentals
The actual current values currently measured at the drive output at 0 Hz DC-link pulsing
frequency are displayed with reduced DC-link current with a short-circuited drive output on the
motor side.

Test procedure
1. The auxiliary voltage is present.
2. The rated voltage or a reduced voltage is applied to the rectifier input.
3. The DC-link pulsing frequency is set to 0 Hz.
4. The actual values of the input voltage and the DC-link current are displayed on the test
station computer and documented in the "Functional Test Plan."

Result
The test is passed if direct current is flowing at the drive output.

3.2.5 DC-link pulsed operation at 2 Hz

Fundamentals
At a DC-link pulsed operation of 2 Hz, all of the inverter thyristors are controlled. The test is
performed with reduced DC-link current with a short-circuited drive output on the motor side.

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Tests
3.2 Function test

Test procedure
1. The auxiliary voltage is present.
2. The rated voltage or a reduced voltage is applied to the rectifier input.
3. The DC-link pulsing frequency is set to 2 Hz.
The current electrical values are displayed on the test station computer.

Result
The test is passed if alternating current is flowing at the drive output.

3.2.6 Line undervoltage

Fundamentals
Fluctuations in the voltage supply can result in undervoltage. The test reveals whether the drive
switches off when the line synchronization voltage fails.

Test procedure
1. The auxiliary voltage is present.
2. The line synchronization voltage is switched off or reduced down to less than 82 % of the
rated voltage. This simulates the line undervoltage.
An alarm is displayed on the test station computer.
3. If the line synchronization voltage does not connect again within 2 s or rise above 82 % of
the rated voltage, the drive shuts down.
A fault is displayed on the test station computer.

Result
The test is passed if the drive responds as described.

3.2.7 Door limit switches

Fundamentals
Tests are performed in accordance with IEC 61800-5-1
The doors of the drive power section are monitored using limit switches. This monitoring
function ensures that when the doors are open, the drive cannot be switched on.

Test procedure
1. The auxiliary voltage is present. All drive doors are closed.
2. One door of the drive power section is opened.

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 Tests
3.2 Function test

Result
The test is passed if the appropriate message is displayed on the test station computer.

3.2.8 Safety shutdown

Fundamentals
The safety shutdown of the power section shuts down the drive if the pushbutton is pressed.

Test procedure
1. The auxiliary voltage is present.
2. The drive is in operation.
3. The button is pressed.

Result
The test is passed if the drive is shut down and the appropriate message is displayed on the test
station computer.

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Tests
3.3 Cooling system test

3.3 Cooling system test

3.3.1 Air flow direction

Fundamentals
It is only guaranteed that the drive is correctly cooled when the fan rotates in the correct
direction of rotation.

Test procedure
1. The auxiliary voltage is present.
2. The drive is switched on.
The fans switch on.
3. The air flow direction is checked at the ventilation grilles.

Result
The test is passed if the air flows from the doors up to the roof section.

3.3.2 Air pressure monitoring

Fundamentals
The test reveals whether the air pressure monitoring switches off the drive when a fan fails.

Test procedure
1. The auxiliary voltage is present.
2. The cabinet fans are switched on.
3. One of the fans is switched off. Alternatively, the switching threshold is increased at the
pressure monitor in the drive. This simulates fan failure.
An alarm is displayed on the test station computer.
4. If no fan is switched in again within 10 s, the drive switches off. A fault is displayed on the
test station computer.

Result
The test is passed if the drive responds as described.

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 Tests
3.4 Insulation test

3.4 Insulation test

3.4.1 High-voltage test

Fundamentals
The test is carried out according to the following standards:
● IEC 61800-5-1
● EN 50178
● For marine applications, additional requirements from the marine classification societies
may apply.
The high-voltage test verifies the voltage strength (test voltage) for overvoltage conditions
specified in the standard.

Test equipment
A calibrated test instrument is used for the test.

Test procedure
1. The circuits to be tested are separately short-circuited corresponding to the individual
voltage levels.
– Power circuit/circuits
– Various auxiliary circuits
2. The circuits that are presently not connected to the test instrument are connected to ground
potential.
3. The test voltage is adjusted for each circuit corresponding to the insulation test report.
4. The circuits are tested with respect to one another and with respect to the PE protective
conductor at the electrical cabinet.
The test duration is 1 s, for marine applications, 60 s.
5. The test is repeated with 80% test voltage.

Result
The test is passed if the test instrument is not switched off (tripped) during the test as a result
of flashover.

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Tests
3.4 Insulation test

3.4.2 Measuring the insulation resistance

Fundamentals
The test is conducted according to EN 50178, EN 60204-1 and IEC 60146-1-1.
The insulation resistance of the individual circuits is measured before and after the high-voltage
test, and the following value must be obtained:

Rated operating voltage Insulation resistance

Below 1000 V At least 1 MΩ
Above 1000 V At least 10 MΩ

Test equipment
A calibrated test instrument is used for the test.

Test procedure
1. The circuits to be tested are separately short-circuited corresponding to the individual
voltage levels.
– Power circuit/circuits
– Various auxiliary circuits
2. The circuits that are presently not connected to the test instrument are connected to ground
potential.
3. The test voltage is adjusted for each circuit corresponding to the insulation test report.
4. The circuits are tested with respect to one another and with respect to the PE protective
conductor at the electrical cabinet.

Result
The test is passed if the insulation resistances lie within the tolerance specified by the standard.

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 Tests
3.5 Interface test

3.5 Interface test

The customer or its representative parameterize and test the communication of selected
interfaces with their own test equipment. Factory personnel are available to operate the test
station. The interface test is limited to four hours.

3.5.1 PROFIBUS communication

Fundamentals
The communication between the test station computer and the drive is established via
PROFIBUS and its correct functioning is checked.

Test procedure
1. The connection between the drive and the test station computer is established using an
PROFIBUS cable.
2. The auxiliary voltage is switched on.
3. The connection is established via the test station computer. The operating software is in
online mode.
4. The customer selects up to ten signals, which are read in and read out on the test station
computer. This procedure checks the communication.
For bus connections, it is crucial that communication is established.

Result
The test is passed if the signals are displayed on the test station computer.

3.5.2 Signals to the customer's system

Fundamentals
Digital and analog signals are simulated on the test station computer, which also tests signal
transfer to the customer's system.

Test procedure
1. The auxiliary voltage is present.
2. The connection is established via the test station computer.
3. The signals are simulated.

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Tests
3.5 Interface test

Result
The test is passed if the appropriate states relating to the signals are displayed on the test
station computer.

3.5.3 Additional interfaces

Fundamentals
The customer or its representative parameterize and test the communication of selected
interfaces with their own test equipment. Factory personnel are available to operate the test
station. The interface test is limited to four hours.

Test procedure
1. Using his own test equipment, the customer establishes the hardware connection to the
drive.
2. Factory personnel switch on the auxiliary voltage.
3. The customer establishes the software connection to the drive.
4. The customer parameterizes and tests the communication of selected interfaces.

Result
The interface test has been completed after four hours.

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Index

C I
Components provided by customer, 10 Insulation test, 14
Cooling system test High-voltage test, 27
Air flow direction, 26 Measuring the insulation resistance, 28
Air pressure monitoring, 26 Interface test, 15
Customer acceptance inspection, 10 Additional interfaces, 30
PROFIBUS communication, 29
Signals to the customer's system, 29
F
F03, 12
F70, 22, 23
V
F71, 22, 23 Visual inspection, 12, 18
F72, 30 Cable installation, 19
F73, 30 Cable markings, 20
F76, 14 Dimensions, 20
F77, 14 Electrical cabinet components, 19
F79, 15, 29, 30 Housing degree of protection, 18
F98, 22, 23 Rating plate, 18
Function tests, 13 Setting values of circuit breakers, if used, 20
Auxiliary voltages, 22
DC-link pulsed operation at 0 Hz, 23
DC-link pulsed operation at 2 Hz, 23
Door limit switches, 24
Line undervoltage, 24
Redundant 230 V or 24 V auxiliary voltage
supply, 23
Safety shutdown, 25
Temperature monitoring in the control cabinet, 22

G
G20, 30
G21, 30
G22, 30
G23, 30
G24, 30
G25, 30
G26, 30
G28, 30
G30, 30
G34, 30
G35, 30

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Index

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 8888888888 000088 01 EN 01

Further Information
www.siemens.com/LDA
Siemens AG
Large Drives Applications
Vogelweiherstr. 1-15
90441 NÜRNBERG
GERMANY

*888888888800008801EN01*
888888888800008801EN01
 Large Drives Applications

Siemens AG, DI MC CBMF MF-NMA LDA EN, Postfach 47 43, 90025 Department DI MC CBMF MF-NMA LDA EN
Nürnberg
Tel. +49 (911) 433-6422
Fax +49 (911) 433-6921
Email [email protected]
m
Our ref. 8888888888000088
Date 18.05.2020

Documentation for 6SL3850

Your order no. - 000010

AL: N ECCN: N UL: DE

StWanr (CD): 85234045, StWanr (Print): 49011000

Dear Sir / Madam,

Many thanks for your order, the documentation for which is enclosed.

Yours very truly,

*888888888800008801EN01*
Spine label for binder 50 mm (120 g/m2)

SINAMICS GL150
6SL3850

GL150 luftgekühlt

F03 F70 F98 E11

Tests carried out on drives

Spine label for binder 145 mm (120 g/m2)

SINAMICS GL150 6SL3850

GL150 luftgekühlt
F03 F70 F98 E11
Tests carried out on drives