TOOLING NEWS E-106 P M K N S H

CBN Grade SUMIBORON

BN1000 / BN2000
Uncoated CBN for Hardened Steel Machining
SUMIBORON
BN1000 / BN2000
Features
A new uncoated type of SUMIBORON that has a
newly developed high-purity ceramic binder.
Both fracture and wear resistance are combined to
achieve a stable tool life in a wide variety of harde-
ned steel machining.
Available in single corner + multi-corner type inserts.

Characteristics
BN1000
Superior high-speed machining grade with the highest wear resis-
tance of any uncoated SUMIBORON. Sharpness Comparison
Delivers excellent tool life in continuous cutting to light-interrupted cutting.
Conventional
Improved fracture resistance while also emphasizing wear resistance. BN2000 CBN
Improved hardness and heat resistance from the high-purity TiCN ceramic
smaller larger
binder.
BN2000
General purpose grade suitable for typical hardened steel machi-
ning applications.
Provides stable tool life in everything from continuous cutting to light-to-
medium interrupted cutting.
Compared to conventional grades,
High degrees of both fracture resistance and wear resistance. smaller cutting edge roughness.
Significant improvements in the performance of both by employing a
high-purity ceramic binder.
Stable surface roughness by increasing sharpness (figure on right).

Newly Developed High-Purity Ceramic Binder

Conventional Grade BN1000 / BN2000

Ceramic Binder Cracks High-purity Ceramic Binder

Reduced Sharpness
Increased Wear/

CBN
Impurities
CBN

The impurities contained in the ceramic binder for con- With the newly developed high-purity
ventional grades cause weakening in the sintered body ceramic binder, BN1000/BN2000 achieve
and a decrease in heat resistance, which becomes the toughness and improved heat resistance
cause of cracks and wear. by reducing impurities to a minimum.

Application Range Cutting Conditions

Continuous Cutting Interrupted Cutting BN1000
vc (m/min) f ap
50 100 150 200 250 300 (mm/rev)
Cutting Speed

(mm)
(m/min)
Cutting Speed (m/min)

0,03-0,15 0,03-0,2

BN2000
Interruption
Strength vc (m/min) f ap
Light interrupted Medium interrupted Heavy interrupted 50 100 150 200 250 300 (mm/rev) (mm)

Interruption 0,03-0,2 0,03-0,3

ap (mm) Frequency
f (mm/rev) Coolant....Continuous Cutting: dry, wet
Impact force on cutting edge Larger
Interrupted Cutting: dry

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 SUMIBORON
BN1000 / BN2000
BN1000 BN2000

Cutting Performance
BN1000 BN2000
Wear Resistance (Continuous Cutting) Wear Resistance (Continuous Cutting)
Breakage
Comp. CBN
Flank Wear Width (mm)

Flank Wear Width (mm)

Comp. CBN BN2000
BN1000

Cutting Length (km) Cutting Length (km)

Work Material: 100Cr6, Round Bar, HRC58-62 Work Material: 15CrMo5, Round Bar, HRC58-62
Insert: CNGA 120408 NU2 Insert: CNGA 120408 NU2
Cutting Data: vc=150m/min, f=0,1mm/rev, ap=0,2mm, dry Cutting Data: vc=100m/min, f=0,1mm/rev, ap=0,2mm, dry

BN1000 BN2000
Chipping Resistance (Interrupted Cutting) Chipping Resistance (Interrupted Cutting)

BN1000 Approx. 2 x Tool life BN2000 Approx. 1,4 x Tool life

Conventional Conventional
CBN CBN

Competitor Competitor
CBN CBN

50 100 150 200 250 300 25 50 75 100 125 150

Tool Life Ratio (%) Tool Life Ratio (%)
Work Material: 15CrMo5, 8V Grooved, HRC58-62 Work Material: 15CrMo5, 8V Grooved, HRC58-62
Insert: CNGA 120408 NU2 Insert: CNGA 120408 NU2
Cutting Data: vc=150m/min, f=0,1mm/rev, ap=0,2mm, dry Cutting Data: vc=150m/min, f=0,1mm/rev, ap=0,2mm, dry

Machining Precision
BN1000 BN2000
Size Accuracy Comparison (Continuous Cutting) Surface Roughness (Continuous Cutting)
Comp. CBN
Surface Roughness Rz (µm)
Diameter Deviation (µm)

Comp. CBN
Conventional
CBN
BN1000
BN2000
BN2000
BN1000

Cutting Length (km) Cutting Length (km)

Work Material: 15CrMo5, Round Bar Ø130, HRC58-62 Work Material: 15CrMo5, Round Bar, HRC58-62
Insert: CNGA 120408 NU2 Insert: CNGA 120408 NU2
Cutting Data: vc=200m/min, f=0,1mm/rev, ap=0,1mm, wet Cutting Data: vc=100m/min, f=0,08mm/rev, ap=0,2mm, dry

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SUMIBORON
BN1000 / BN2000
Negative Indexable Inserts Positive Indexable Inserts
One-Use Type One-Use Type

No. Cutt.
BN1000
BN2000
No. Cutt.
BN1000
BN2000
Dimensions (mm) Dimensions (mm)

Edges
Edges

Relief
Angle
Shape Cat. No. Inscribed Nose-
Shape Cat. No. Inscribed Nose-
Circle Thickness Hole-Ø radius Circle Thickness Hole-Ø radius

CNMA120404NU ● ● 0,4 CCGW060202NU ● 0,2

CNMA120408NU ● ● 1 12,7 4,76 5,16 0,8 CCGW060204NU ● ● 1 6,35 2,38 2,8 0,4
CNMA120412NU ● ● 1,2 CCGW060208NU ● 0,8
7°
DNMA150604NU ● 0,4 CCGW09T304NU ● 0,4
1 9,525 3,97 4,4
DNMA150608NU ● ● 1 12,7 6,35 5,16 0,8 CCGW09T308NU ● ● 0,8
CCGW120408NU ● ● 1 12,7 4,76 5,16 0,8

SNMA120408NU ● 0,8 DCGW070202NU ● ● 0,2

SNMA120412NU ● 1 12,7 4,76 5,16 1,2 DCGW070204NU ● ● 1 6,35 2,38 2,8 0,4
DCGW070208NU ● ● 0,8
7°
TNMA160404NU ● 0,4 DCGW11T302NU ● ● 0,2

TNMA160408NU ● ● 1 9,525 4,76 3,81 0,8 DCGW11T304NU ● ● 1 9,525 3,97 4,4 0,4

TNMA160412NU ● 1,2 DCGW11T308NU ● ● 0,8

VNMA160404NU ● ● 0,4 TCGW110202NU ● 0,2

VNMA160408NU ● ● 1 9,525 4,76 3,81 0,8 TCGW110204NU ● ● 1 6,35 2,38 2,8 0,4
7°
TCGW110208NU ● 0,8
TCGW16T304 NU ● 1 9,525 3,97 4,3 0,4

Multi Corner One-Use Type TPGW080202NU ●

1 4,76 2,38 2,3
0,2
TPGW080204NU ● ● 0,4
CNGA120404NU2 ● 0,4 11°
TPGW110304NU ● 0,4
CNGA120408NU2 ● ● 2 12,7 4,76 5,16 0,8 1 6,35 3,18 3,4
TPGW110308NU ● 0,8
CNGA120412NU2 ● ● 1,2
VBGW110204NU ● 6,35 2,38 2,8 0,4
DNGA150604NU2 ● 0,4
5° VBGW160404NU ● ● 0,4
DNGA150608NU2 ● ● 2 12,7 6,35 5,16 0,8 1 9,525 4,76 4,4
VBGW160408NU ● ● 0,8
DNGA150612NU2 ● 1,2

VNGA160408NU2 ● ● 2 9,525 4,76 3,81 0,8

Multi Corner One-Use Type
CCGW09T304NU2 ● ● 0,4
7° CCGW09T308NU2 ● ● 2 9,525 3,97 4,4 0,8

Multi Corner One-Use „Wiper“ Type

DCGW070202NU2 ● 0,2
CNGA120404NUW2 ● ● 0,4
DCGW070204NU2 ● ● 2 6,35 2,38 2,8 0,4
CNGA120408NUW2 ● ● 2 12,7 4,76 5,16 0,8
7° DCGW070208NU2 ● 0,8
DCGW11T304NU2 ● ● 0,4
2 9,525 3,97 4,4
DCGW11T308NU2 ● ● 0,8
One-Use Type for Boring Bar „BNZ“ VBGW160404NU2 ● ● 0,4
ZNEX040102NU ● ● 0,2 5° VBGW160408NU2 ● ● 2 9,525 4,76 4,4 0,8
ZNEX040104NU ● ● 1 4,76 1,59 2,3 0,4

● Euro stock Full Top Type

TBGN060102B ● 0,2
5° TBGN060104B ● 3 3,97 1,59 - 0,4

(Germany) (UK and Ireland)

SUMITOMO ELECTRIC Hartmetall GmbH SUMITOMO ELECTRIC Hardmetal Ltd.
Siemensring 84, D - 47877 Willich Summerleys Road, Princes Risborough
Buckinghamshire HP27 9PW, UK
Tel. +49(0)2154 4992-0, Fax +49(0)2154 41072
Tel. +44(0)1844 342081, Fax: +44(0)1844 342415
e-Mail: [email protected] e-Mail: [email protected]
Internet: www.sumitomoTool.com Internet: www.sumitomo-hardmetal.co.uk
Distributed by:

E106-07/12-MD-LU