AHE58/59 AC Servo System

HMI-12 User Manual

Safely Instruction 

· Please read this manual carefully, also with related manual for the machine head before use.
· For perfect operation and safety, installing and operating this product by trained personnel is required.
· To avoid the abnormal running, please keep the product away from the high electromagnetic machine or electro pulse
generator.
· Please don’t operate when environment temperature is above 45°C or below 0°C.
· Avoid operating in the area where humidity is 30% less and 95% more, also keep away from dew or acid spray area.
· Effective and stable ground connection is a must.
· All the maintenance parts need to be approved or provided by delegation.
· Turn off the power and unplug the cord before mounting motor and any accessories
· To avoid the static interference and current leakage, all grounding must be done. Use the correct connector and extension wire
when connecting ground wire to Earth and secure it tightly.
· Power must be turned off first, when:
(1).Uninstall the motor or the control box, or plug and unplug any connector.
(2). Turn off the power and wait 5 minutes before opening box cover.
(3). Raising the machine arms or changing needle, or threading needle. (Shown as above)?
(4). Repairing or doing any mechanical adjustment.
(5). Machines rest.
· Regulation in Maintenance and Repairs :
(1). Maintenance and repairs must be done by trained personnel.
(2). Don’t use any objects or force to hit the product.
(3). All spare parts for repair must be approved or supplied by the manufacturer.

1 Installation Instructions
1.1 Product specifications

Product Type AHE58-55 Supply Voltage AC 220 ± 44 V

Power frequency 50Hz/60Hz Maximum output power 550/750W

1.2 Interface plug connections
The pedals and the machine head of the connector plug are mounted to the corresponding position in the controller back of
socket, as shown in Figure 1-1. Please check if the plug is inserted firmly.
①Pedals socket;
② Foot lifter solenoid socket ;
③ Machine head solenoid socket;
④ LED light socket(black);
Note: The fig1.1-1 is the case of AHE-58 series, AH-59 series
is not ④.

Fig.1-1 Controller Socket Diagram

： The use of the normal force are not inserted into the plug and socket, please check whether the matching, direction or
needle insertion direction is correct! Lighting interface and presser foot lifting electromagnet interface is a 1*2 interface, head lamp
interface using black interface, please pay attention to the distinction .

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  Fig.1-2 Controller Interface Definition

1.3 Wiring and Grounding

We must prepare the system grounding project, please a qualified electrical engineer to be construction. Product is energized and
ready for use; you must ensure that the power outlet the AC input is securely grounded. The grounding wire is yellow and green lines,
it must be connected to the grid and reliable security protection on the ground to ensure safe use, and prevent abnormal situation.
：All power lines, signal lines, ground lines, wiring not to be pressed into other objects or excessive distortion, to ensure safe
use!
2 Operation Panel Instructions
2.1 Operation Panel Display Instruction

 
Fig.2-1 Operation Panel Fig.2-2 LCD Display 

Index Icon Description Index Icon Description

① Automatic trimming ⑩ Position up

② Soft start ⑪ Free sewing

③ Start back tacking ⑫ Bar tack sewing

Multi-section constant-stitch
④ End back tacking ⑬
sewing
⑤ Sewing segments index ⑭ One-shot sewing

⑥ Number display ⑮ Automatic test

⑦ Presser foot lifting after trimming ⑯ Thread clamp

Four-segment constant-stitch
⑧ Presser foot lifting at seam end ⑰
sewing
⑨ Position down  

2.2 Key Functions

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Key
P Name Description

Use the key to switch to the program mode.

Parameter setting key The key is parameters confirm key, and back to the previous menu until the operator sewing
 
mode state. In addition, work with other key to set a higher level of the parameter.

Switch during all start tacking type when pressing. (No tacking, once tacking , double
Start back tacking
tacking , 4 repeat tacking ). Tacking stitches A、B can be set using the key and the
setting key 
key.

Switch during all end tacking type when pressing. (No tacking, once tacking , double
End back tacking
tacking , 4 repeat tacking ). Tacking stitches C、D can be set using the key and the
setting key 
key.
1). As the pedal is toed down, machine will start sewing. Once the treadle returned to
Free sewing neutral, machine will stop immediately. 2). As the pedal heeled back, the trimming cycle
will be finished automatically.

Once the pedal is toed down, all the seams of bar tacking, A、B sections will be completed
Bar tack sewing with D times, and the trimming cycle will be finished automatically.
Note：When the bar tack sewing start, it will not stop until the trimming cycle finished,
except for the pedal heeled back to cancel the action.

1). As the treadle is toed down, Constant-stitch Sewing E、F、G or H performed section by
section.
Four-section
2).Once the pedal returns to neutral intermediately in any one section, the machine will stop
constant-stitch
immediately. When the pedal toed down again the balanced stitches of E、F、G or H goes on.
sewing
3). If the one-shot sewing key is set, the machine will not stop and automatically start
trimming cycle and end back tacking at the end of the last section H.
As the treadle is toed down, constant-stitch sewing P01、P02、P03 etc. performed section by
Multi-section section. As following, , 1st number is total sections, 2nd number is
constant-stitch which section, and 3rd number is the stitches of the section. is total segment,
sewing use key and the key to adjusting, the default maximum 24 segments, as the
current setting segment, as the sewing needle NO.of the current segment, they are
used the key and the key to adjusting.

Soft start setting key Soft start at the first seam is enabled (icon on) or disabled.

Clamp setting key Clamp function is enabled (icon on) or disabled.

Forward stitch
One touch of this key act as stitch correction.
correction

Trimming cycle
Enable or disable the trimming cycle.
selection
Switch during all presser foot lifting mode when pressing the key. (No lifting, lifting after
Presser foot lifting
trimming cycle only, lifting at machine stop only, lifting at machine stop and
Mode
after trimming cycle both).

In constant-stitch sewing：a. One shot to the pedal, automatic performed number of stitches
One-shot-sewing
of every section.
selection
b. Toe down the pedal again and again to finish rest the sections until it finish pattern.

Custom function key Special function according to the custom requirement.

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 Key Name Description

Increasing and
decreasing motor The maximum motor speed can be adjusted using the keys.
speed

  Up and down keys Adjust the values in plus and minus state.

3 System Parameters Setting List

3.1 Technician Mode

NO. Range Default Description

100 100~800 200 Minimum speed

101 200~5000 3500 Maximum speed
102 200~5000 3000 Constant-stitch sewing speed
105 100~500 250 Trimming speed

106 0／1 0 Soft start mode: 0：soft start only after trimming 1：soft start after both trimming and stop

107 1~9 2 Stitch numbers for soft start

108 100~800 200 Soft start speed

110 200~2200 1800 Start back tacking speed

111 200~2200 1800 End back tacking speed
112 200~2200 1800 Bar tacking speed

113 1~70 24 Stitch balance for start back tacking No.1

114 1~70 20 Stitch balance for start back tacking No.1

115 1~70 24 Stitch balance for end back tacking No.3
116 1~70 20 Stitch balance for end back tacking No.4

117 1~100 90 Stitch balance for back tacking speed @(P107 - Tacking stitches A = 1)

118 1~100 30 Stitch balance for back tacking speed @(P107 = Tacking stitches A)

Start and end back tacking type (CD and AB)

11B 0~4 0
0：B->AB->ABAB->none 1：B->none 2：B->AB->none 3：AB->none 4：AB->ABAB->none

11C 0~9999 0 Tens digit for each segment of A/B/C/D

11D 0~9999 0 Tens digit for each segment of E/F/G/H

11E 0~9999 0 Tens digit for each segment of A/B/D

11F 0~359 0 Back tacking under angle control

Speed curve adjustments: 0：ramp curve 1：polygonal curve.

130 0／1／2／3 2
2：quadric curve 3：S-type curve
131 200~4000 3000 The turning point speed of two segment curve.
The turning point sampling voltage of the pedal when two segment curve (Between
132 0~1024 800
parameter 138 and 139)

133 1／2 1 The type of polygonal curve: 1: square 2：rooting

134 0~1024 90 Trimming point of pedal

135 0~1024 300 Footer lifting point of pedal Figure 4-1 shows the specific setting

136 0~1024 460 Neutral point of pedal method

137 0~1024 480 Motor running point of pedal in low speed.

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138 0~1024 580 Accelerated point of pedal

139 0~1024 962 Max speed point of pedal

13A 0~800 100 The running delay time of footer lifting

140 0／1 1 Soft start at the first cycle of power ON. 0: disable 1: enable
141 0／1 1 Auto bar tacking function: 0: disable 1: enable
Bar tacking mode selection:
142 0／1 0 0：Juki mode. Active when motor stop or running. 1：Brother mode. Active only when
motor running.
Special mode:
0: normal Mode 1: simply sewing mode 2: motor initial angle measurement (Do not
143 0／1／2／3 0 remove the belt)
3: Automatically setting the pulley ratio by the CPU. (synchronizer is necessary and the belt
not removed)

144 0~31 0 Feedforward torque of motor: 0: normal functions 1-31: feedforward torque level

148 0／1／2 0 Mode of stitch correction 0: continuous；1:half stitch；2:one stitch

149 0~10 0 The time of chopping on for the presser foot slow down (uint is 100us)

14C 1~9999 40 The time of chopping off for the presser foot slow down (uint is 100us)

150 1～100 1 The proportion coefficient of the stitches counter

151 1～9999 1 Maximum stitches of the counter
Count mode selection (For bobbin thread)
0: The counter is invalid 1: Count up by stitches. When count over, counter will be auto-
reset.
2: Count down by stitches. When count over, counter will be auto- reset.
3: Count up by stitches. When count over, motor stops and the counter must be reset by the
152 0～6 0
external switch or the P key on the panel.
4: Count down by stitches. When count over, motor stops and the counter must be reset by
the external switch or the P key on the panel.
5: Count up by trimming. When count over, panel alarms and motor stops after trimming.
6: Count down by trimming. When count over, panel alarms and motor stops after trimming.
153 1～100 1 The proportion coefficient of the pieces counter
154 1～9999 1 Maximum pieces of the counter
Count mode selection (For Sewing Piece)
0: The counter is invalid
1: Count up by pieces. When count over, counter will be auto- reset.
2: Count down by pieces. When count over, counter will be auto- reset.
155 0～4 0
3: Count up by pieces. When count over, motor stops and the counter must be reset by the
external switch or the P key on the panel.
4: Count down by pieces. When count over, motor stops and the counter must be reset by
the external switch or the P key on the panel.

156 0～9999 0 The output chopping duty cycle of No. 1/2/3/4 solenoid in each bit.

157 0～9999 0 The output chopping duty cycle of No. 5/6/7/8 solenoid in each bit.

158 0～1 0 Counter adjustable: 0:adjustable, 1:not adjustable

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 161 Direction of parameter transfer:
0／1／2
0: no action 1: from operation panel to controller 2: from controller to operation panel.
162 1, 2 Restore factory setting
163 1, 2 Save current parameters as user-defined default parameters.
164 - Password
165 - Restore the default factory setting, and cover the user defined para setting,.

P
Note: To keep 160~164 parameters to be effective, you need press key about 3-5 seconds.
3.2 Administrator Mode

NO. Range Default Description

Trimming mode selection:0: lockstitch machine1: interlock machine: Needle stops at the up
200 0／1／2 0
position and trim. 2: overlock machine: manual trimming

201 0～359 0 Mechanical angle after trimming

203 5-359 10 Trimming output start angle TS (down needle position angle as the reference point)
Trimming output end angle TE (Down needle position angle is the reference and this value
204 10-359 120
should be bigger than TS)
20A 10-60 20 Motor torque improvement coefficient during trimming
211 5-359 25 Thread release output start angle LS (down needle position angle as the reference point)
Thread release output end angle LE (Down needle position angle is the reference and this
212 10-359 350
value should be bigger than LS)
213 1-999 1 Thread release output start delay time T1 (ms)
214 1～999 10 Thread release output end delay time T2 (ms) after up needle position
215 0／1 1 Wiper function 0: disable 1: enable
216 1～999 10 Wiper output delay time (ms)
217 1～9999 70 Wiper output time (ms)
219 0／1 0 Thread clamp function 0: disable 1: enable
21A 10-359 120 Thread clamp start angle
21B 11-359 318 Thread clamp end angle
21E 11-359 160 The angle of presser foot solenoid off during thread clamping

220 200～360 360 Stop position after trimming (motor can stop with a reverse angle)

231 0／1 0 Auto test mode: 0: stitches mode 1: time mode

232 0～1000 300 Safe switch filtering time (ms)

234 0／1 0 Motor direction: 1: CCW 0: CW

240 0～9999 1000 The ratio between motor and machine (1000 stands for 1:1)

242 0～359 0 Up needle stop angle (After detecting the synchronizer signal)
243 0～359 175 Down needle stop angle
244 0~800 200 Running delay time when presser footer comes down (ms)
247 0～2000 0 The alarm time for adding oil (hours), disabled when setting 0

3.3 Monitor Mode

P

1. Pressing + key.the LCD will display .

2. Press key to adjust the parameter number, and the para value is shown at the same time.
P

3. Press key then return to normal sewing mode.

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 No. Description No. Description

010 Counter for stitches 024 Machine angle

011 Counter for sewing pieces 025 The sampling voltage of pedal
013 State of encoder 026 The ratio between motor and machine
020 DC voltage 027 The total used time(hours) of motor

021 Machine speed 028 The sampling voltage of interaction

022 The phase current 029 Software version

023 Initial electrical angle 030-037 The history record of error codes

3.4 The Warning Message

Alarm code Description Corrective

  Fuel filling warning Fuel filling. Press P key to clear.

Count over for stitches The counter reaches the limit. Press P key to reset the counter.

Count over for sewing pieces The counter reaches the limit. Press P key to reset the counter.

Emergency stop Press the key of emergency stop to clear.

Then press the needle lifting locking button, can eliminate the needle lifting
Lift needle locking
locking state.
Power is off Please wait for 30 seconds, then turn on the power switch.

Safety switch alarm Adjust the machine to the correct position.

3.5 Error Mode

If the error code appears, please check the following items first:
1.Make sure the machine has been connected correctly; 2. Reload the factory setting and try again.

Error Code Description Solution

Err-01 Hardware overcurrent Turn off the power switch, and restart after 30 seconds. If the controller still does not
Err-02 Software overcurrent work, please replace it and inform the manufacturer.

Err-03 Under-voltage - Check mains voltage - Stabilize mains voltage

Over-voltage when the Disconnect the controller power and check if the input voltage is too high (higher than
Err-04
machine is off 264V). If yes, please restart the controller when the normal voltage is resumed. If the
controller still does not work when the voltage is at normal level, please replace the
Err-05 Over-voltage in operation
controller and inform the manufacturer.
Short circuit of solenoid - Take plug out, if error continues, replace control box - Test inputs/ outputs for
Err-06
voltage 24V 24V short circuit
Motor current measuring Turn off the system power, restart after 30 seconds to see if it works well. If such failure
Err-07
failure happens frequently, seek technical support.
- Eliminate sluggish movement in the sewing machine
Err-08 Sewing motor blocked
- Replace encoder - Replace sewing motor

Err-09 Brake circuit failure Check the brake resistor plug on the electric board. Replace the control box

Err-10 Communication failure Check the connection and if necessary plug in. Replace the control box.
Check if the connection line between machine head synchronizer and controller is
Machine head needle
E rr -11 loose or not, restore it and restart the system. If it still does not work, please replace the
positioning failure
controller and inform the manufacturer.
Initial motor electrical angle - Try 2 to 3 more times after power down
Err-12
failure - if it still does not work, please replace the controller and inform the manufacturer.
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 Err-13 Turn off the system power, check if the motor sensor plug is loose or dropped off,
Motor HALL failure restore it and restart the system. If it still does not work, please replace the controller
and inform the manufacturer.
DSP Read/Write EEPROM
Err-14
failure

Err-15 Motor over-speed protection

Turn off the system power, restart the system after 30 seconds, if it still does not work,
Err-16 Motor reversion
please replace the controller and inform the manufacturer.
HMI Read/Write
Err-17
EEPROM failure
Err-18 Motor overload

Sewing motor blocked - Eliminate sluggish movement in the sewing machine

Err-23
Sector error - Replace encoder - Replace sewing motor

4 Special Functions
4.1 The Adjustment of Up Needle Stop Position
P

Step 1: Press + key, then enter the monitor mode. Parameter 024 is shown, which
1
means the default up needle stop position in angle.

Step 2: Turn the hand wheel and adjust to the right position as up needle stop, and the
2
needle position angle is shown simultaneously.
P

Step 3: Press + key, the new up needle position is preserved and the parameter is
3
set to zero.

4.2 The Recovery of Default Factory Setting

P

1 Step 1: Press + key, then enter the monitor mode.

Step 2: Press key for about 5 seconds, then Default Factory Setting is recovered
2
displaying as left LCD.

When the LCD is displayed as 8888888, the recovery is accomplished. The machine is
3
recovered back to the initial state in delivery.

4.3 Pedal Sensitivity Adjustment

Pedal starts moving from the initial position (p.136) where the motor stops, slowing forward to the low speed point (p.137)
where the motor run as the minimum speed (p.100), continuing to the accelerated point (p.138) where the motor start to speed up,
until the max speed point (p.139) where the motor run up to the maximum speed (p.101). And when the pedal steps back to the foot
lifter position (p.135), the presser foot lift. Continuing back to the auto trimming position (p.134), the line is cut. Adjusting the
corresponding parameters, user can acquire the proper pedal response to fit the personal habit.

Fig. 4-1 pedal movement of each position parameter

386P0294A
                                                2016-03-21
Fig. 4‐1 pedal movement of each position parameter

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