Harvesting Energy From In-Pipe Hydro Systems at Urban and Building Scale
Harvesting Energy From In-Pipe Hydro Systems at Urban and Building Scale
Harvesting Energy From In-Pipe Hydro Systems at Urban and Building Scale
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Harvesting energy from in-pipe hydro systems at urban and building scale
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Marco Casini
Sapienza University of Rome
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Abstract
In addition to photovoltaic and wind systems, nowadays in-pipe water to wire power systems are becoming
particularly interesting for the integration of renewable resources at urban and building scale because of the potential
to harness clean energy from excess head pressure in urban and domestic water pipelines. Able to operate across a
wide range of head and flow conditions, these particular micro hydro power systems can be deployed in
municipalities, energy-intensive industries and agricultural irrigation districts providing a consistent amount of clean
and continuous energy without the typical intermittency of wind and solar and at the same time helping in pipelines
management and maintenance. The article presents an overview of the different types of in-pipe hydro systems
available on the market and illustrates their possible applications at the urban and building scale and the benefits
achievable in terms of energy production compared to other renewable such as photovoltaic and wind systems.
Keywords: In-pipe hydro systems, energy harvesting, renewable energy, small hydro, building integrated renewable
energy, renewable energy at urban scale, distributed energy
1. Introduction
Hydropower is a mature and cost-competitive renewable energy source that plays a strategic essential
role in XXI century electricity mix, contributing to more than 16% of electricity generation worldwide
(more than 3500 TWh) and about 85% of global renewable electricity [1], [2]. In use in over 160
countries, hydropower capacity is on the rise, reaching 1.31 TW worldwide at the end of 2011 [3] against
369 GW of wind [4] and 177 GW of photovoltaic at the end of 2014 [5].
Hydroelectricity presents several advantages over most other sources of electrical power, including a
high level of reliability, proven technology, high efficiency (about 90% efficiency, water to wire), very
low operating and maintenance costs, flexibility and large storage capacity. Furthermore, hydropower
systems can help stabilizing fluctuations between demand and supply supporting the variability of other
renewable energy sources such as wind power and photovoltaic electricity, whose production is growing
considerably worldwide.
The great variety in the size of hydropower plants allows this technology to adapt to both large
centralized and small scale urban distributed energy model needs. Recently, thanks to the development of
small hydro turbines, compact and specified for urban use, it is possible to harness water power for on-
site energy generation or domestic production or industrial and agricultural districts.
Hydro Power plants capacities range from several watt (W) for the smallest individual installations, to
tens of gigawatt (GW) for the largest. Depending on the installed capacity, hydropower systems are
classified into "large hydro" (over 10 MW) or "small hydro" (up to 10 MW). Small systems are in turn
divided in "mini-hydro" (up to 1 MW), "micro-hydro" (up to 100 kW) and "pico-hydro" (up to 5 kW).
HPP with capacity lower than 10 MW are estimated to represent about 10% of the global HPP capacity
[6].
These size based subdivision represent an average size reference as there is no global agreement
between different countries on the classification of hydro systems according to the installed power, with
the consequence that the definition of small-scale hydro spans a very wide range of plants sizes. As
shown in Table 1, various countries, or groups of countries, define ‘small hydro’ differently, from below
1.5 MW in Sweden to below 50 MW in China.
This broad spectrum in definitions of size categories is motivated by local energy and resource
management needs of different countries such as national licensing rules to determine which authority is
responsible for the process (e.g., Norway) or the need to define eligibility for specific support schemes
(e.g., US Renewable Portfolio Standards).
Table 1. Small-scale hydropower by installed capacity (MW) as defined by various countries [7]
Country Small-scale hydro as defined by Reference
capacity (MW)
Brazil ≤ 30 Brazil Government Law No. 9648, of May 27, 1998
Canada <50 Natural Resources Canada, 2009
China ≤ 50 Jinghe (2005), Wang (2010)
European Union ≤ 20 Directive 2004/101/EC (“Linking Directive”)
India ≤ 25 Ministry of New and Renewable Energy, 2010
Norway ≤ 10 Norwegian Ministry of Petroleum and Energy 2008
Sweden ≤ 1.5 European Small Hydro Association
United States 5-100 US National Hydropower Association
Due to their ease of construction and integration into local environments, the deployment of small
hydro power systems is increasing in many parts of the world, especially in remote areas where other
energy sources are not viable or not economically attractive.
Among systems with power up to 100 kW (micro hydro), particularly interesting for the potential of
integration at urban and building scale are in-pipe hydro power systems.
Designed for gravity fed and pressurized transmission and distribution lines as well as effluent outfalls
and other pipe conveyance systems, these particular micro hydro systems may be located in municipal
water or waste water systems, industrial water systems, or irrigation systems.
In-pipe hydro systems can operate across a wide range of head and flow conditions inside most
common piping materials such as steel, ductile iron, concrete, or any material that can be mated with steel
pipe, providing clean, baseload energy without the intermittency of wind and solar and without
environmental repercussion. Since most of piping runs underground, such systems are also protected from
vandalism, theft or weather accidents and are compatible even with historical cities or locations with strict
visual regulations.
The ideal sites are where pipeline construction or maintenance is scheduled to take place. Retrofit sites
are also ideal especially when situated next to electrical loads, pipes above ground or below ground with
vault access.
Another benefit of integrating in-pipe hydro systems is the possibility to better control overpressure
and lower it where necessary, thus preventing leaks in aging infrastructure and elongating service life of
all piping equipment
Internal systems are based on traditional in line impellers (Hydro-spin), tubular turbines as Micro
Tubular Water Turbine (Fig. 2) and Linepower, or more innovative designs such as Archimedes coils
(Hydro-coil, Fig. 3), all with horizontal axis parallel to the water flow. Lucidpipe Power System
generators (Fig. 4) employ a Gorlov design vertical axis turbine instead, allowing for a simpler design
since the turbine shaft is already aligned with the generator.
These products come in a variety of sizes for different applications: Hydro spin can be installed in
pipes as little as 80 mm in diameter, whereas Hydro-coil is available in 150 and 300 mm size and
Lucidpipe covers the range from 600 to 1500 mm, being most suitable for large scale applications such as
urban aqueducts and sewage systems or agricultural districts. Fuji Electric Systems’ Micro Tubular Water
Turbine shrinks the traditional bulb generator design down to 290, 500 and 760 mm diameter, for a power
output from 3 to 250 kW and the possibility to control flow rate with movable runner vanes. Linepower,
developed by Kubota Corporation, also employs a tubular design, fitting the generator right inside the
bulb, making the turbine assembly little larger than the 250 mm conduit and achieving a power output in
the 3-90 kW range.
Most products available on the market, such as Rentricity Flow to Wire (Fig. 6) or Sustainable Energy
and Monitoring Systems (SEMS), Leviathan Benkatina (Fig. 7) or Hitachi Energy Recovery System,
employ Francis design turbines with a rated power that goes from 3-10 kW (Benkatina OG2, Hitachi ERS)
to 5-30 kW (Rentricity SEMS) for smaller applications, whereas large scale applications (30-350 kW) are
covered by Rentricity Flow to Wire Systems. These systems are usually customized to meet the existing
pipe size, whereas the turbine and generator are chosen based on available water flow and head.
320 International Journal of Smart Grid and Clean Energy, vol. 4, no. 4, October 2015
All cities are served by pressured piping grids systems to supply water where it is needed for drinking,
domestic o industrial use, while drain and sewage systems are usually gravity fed. Both hold untapped
energy deriving from abundant pressure, and drinking water processors and industrial manufacturers
typically install pressure reduction valves (“PRVs”) – hydraulic devices that maintain pre-set pressure
ranges – to relieve the excess pressure and release it as waste heat. Theoretically, all systems that employ
pressure reducing devices could replace them with in pipe generators, maintaining the same control on
water flow and pressure whilst producing usable electricity.
Rentricity has also been very active in North America, with installations in the cities of Halifax, Barre,
Oneida Valley and in the Westmoreland County, spanning a 10-50 kW power range. In particular, the
water treatment facility of the city of Keene, New Hampshire (Fig. 9), has been equipped with two
turbine generators with different capacities running in parallel, to maximize power yield at all operating
conditions: Turbine Generator no. 1 at 720 GPM, generating 17 to 18 kW power, Turbine Generator no. 2
at 1440-1470 GPM, generating 36 to 38 kW power, Turbine Generators 1 and 2 operating in parallel at
2070-2170 GPM, generating 50 to 55 kW power.
The city of Los Angeles is also in talks to install a 225 kW Flow to Wire system in a transfer station
between two municipal reservoirs.
Another interesting application is planned in Hong Kong: the Municipal Water Supplies Department
partnered with the Department of Building Services Engineering of Hong Kong Polytechnic University to
turn some of its 7800 km of water mains into a source of power. Researchers developed a 8 blades
spherical turbine able to output 80 Volts and tested it in several locations across the city. The plan is to
install an array of microturbines to generate 700 kWh per year, reducing carbon dioxide emissions by 560
kg/yr.
322 International Journal of Smart Grid and Clean Energy, vol. 4, no. 4, October 2015
For single habitation units applications, reduced space and water head requirements become
paramount for any integration of energy harvesting devices in existing piping systems without impeding
water flow.
These machines usually have little energy output - less than 1 W - and are best suitable for powering
metering and control devices or small lighting systems.
Scientists from HSG-IMIT and IMTEK developed an automatic remote water meter powered by an
energy harvester able to generate up to 720 mW when using a flow rate of 20 l/min, corresponding to a
fully opened water tab [9]. This way it is possible to add metering devices anywhere in existing piping
systems without the need for electric and data connections since the devices is self-powered and transmits
Marco Casini.: Harvesting energy from in-pipe hydro systems at urban and building scale 323
data via Wi-Fi, and to integrate water monitoring to any building automation system or to other internet
of things devices with positive effect on water consumption and energy reduction. The energy harvester
itself is based on an impeller wheel directly coupled with an electromagnetic energy transducer,
constituted by a two pole ring magnet and three induction coils along with a battery (Fig. 11)
As widely stated, in-pipe hydro technology is now mature enough to allow larger scale use both in
urban centers and on buildings in particular.
These systems from the one hand could expand the renewable energy sources at urban scale in the aim
of a distributed energy model, from the other hand could work in synergy with the other renewable
systems with discontinuous productivity and provide large amounts of electric renewable power
otherwise not reachable at building scale. In addition to this, the electric production of in-pipe hydro
systems, largely unaffected by climatic conditions, could be the same independently from location and
latitude, provided water pipes have enough pressure.
Therefore, it's important to show the potential of these systems compared to photovoltaic and wind
building installations to underline the convenience to install these systems when technically feasible.
With this aim, in relation to the various possible conditions of available pressure and water head in
existing pipes along with wind speed and solar radiation, the performances of a Lucidpipe turbine, a
vertical axis Gorlov design wind turbine and a monocrystalline silicon photovoltaic module have been
compared in terms of power, electric productivity and area required. Data used for the analysis were taken
from specifications provided by the manufacturers (see Table 2).
Table 2. Characteristics and performance of compared in-pipe hydro system, wind turbine and photovoltaic module
In-pipe Hydro Power System
Productivity Rated Water Rated water
Rated Power Pipe diameter
Producer Model kWh/year Flow head pressure
kW mm
(60% capacity) m3/s m
Lucidenergy Lucidpipe 14 73584 600 1.0 32
Lucidenergy Lucidpipe 50 262800 1000 2.7 35
Lucidenergy Lucidpipe 100 525600 1500 5.6 27
Gorlov Design Wind Turbine
Minimum
Power Productivity
Producer Model Height m Swept area m2 production
kW (m/s) kWh/year (m/s)
speed m/s
UGE 4K GT 4.0 (12) 10000 (7) 4.6 13.8 3.5
Photovoltaic Module
Power Module Solar cells per Module size
Producer Model Cell type
Wp efficiency module mm
Perform Mono Monocrystalline
Schott 250 14.9% 60 993 x 1685
250 Silicon
Table 3. Comparison between in-pipe hydro system, PV and vertical wind systems at the same power output
Number of elements to Total Area required to
Unit Area or area/installed
System supply same power supply same power
power power ratio
output output
Lucidpipe Power systems (600 mm) 14 kW 10 m2 1 turbine 10 m2
UGE 4k 4 kW 25 m2/kW 4 turbines 400 m2
Schott Solar Perform Mono 250 250 W 7 m2/kW 56 panels 98 m2
Lucidpipe Power systems come in different diameters to adapt to different existing ducts of any
material: turbines with 600 mm, 1000 mm and 1500 mm yield a rated power of 14 kW, 50 kW and 100
kW, output in 240 volt, 3 phase AC, at a water pressure head of 27-32 m and a water speed of 3 m/s.
The actual power output for a given pipe diameter is dependent on water flow and thus water speed
(Fig. 12). The operating range spans water speed values typical of urban water grids, with cut-in speed of
324 International Journal of Smart Grid and Clean Energy, vol. 4, no. 4, October 2015
0.9 m/s and cut-out speed of 2.7 m/s and water head extraction between 1 and 4 m according to different
water speed values. Considering a 1000 mm 50 kW turbine, power to pressure extraction ratio ranges
from 3.90 kW/m at 0.9 m/s (cut –in speed) to a maximum value of 14.25 kW/m at 3.57 m/s,
correspondent to the rated flow value of 2.7 m3/s.
Turbines stop in case of excessive water speed or to preserve water head in the duct, as pressure
extraction in the stopped position is up to 0.7 m allowing a virtually normal system operation.
Lucidpipe system is also modular, as multiple turbines can be installed in the same duct to extract
more water pressure and electricity: available pressure for extraction can be obtained by comparing the
duct’s operating pressure with its minimum required operating pressure for normal operation; the number
of deployable turbines is then determined by dividing this gap by a single turbine’s extraction (1-4 m).
Turbines should be placed 3-4 diameters apart, so a 12 m section of 600 mm diameter pipeline could
accommodate up to 5 different 14 kW turbines, outputting 70 kW of electric power. Finally, the system
takes almost no space, requiring just a little vault for allocating the generator.
For comparing wind energy, a UGE 4k turbine was considered for its compact size and high efficiency
even at lower wind speeds that make it ideal for building integration. This 4.50 m high, 3.00 m wide
Gorlov design turbine has a rated power of 4 kW at a wind speed of 12 m/s. Wind turbines must be placed
at least 4 diameters apart (12 m) to minimize interference and turbulences that would undermine overall
productivity, therefore each turbine needs more than 100 m2 of available space (25 m2/kW).
Finally, Schott Solar Perform Mono 250 was taken as reference for solar power estimation. Each 1.685
mm x 993 mm monocrystalline silicon module yields 250 W power, with a peak efficiency of 14.94% and
a required area of 7 m2/kW.
From the comparison of the three systems it is apparent at first that the area/installed power ratio of in
pipe hydro (assumable in around 10 m2 independently from installed power) is much lower than
photovoltaic (7 m2/kW) and wind systems (25 m2/kW considering each turbine respect area). Therefore,
as shown in Table 3, to install 14 kWp of electric power, a single in-pipe turbine 600 mm diameter is
sufficient, whereas other renewable energy sources would require a rather big area, not always available
at a single building scale, equal to 98 m2 of monocrystalline PV modules or 4 wind turbines taking up 400
m2.
At the same power output, to compare electric productivity different values for wind speed (1 to 11
m/s) and average annual solar radiation (500 to 3000 kWh/m2yr) were taken in to account (Table 4).
Regarding the in-pipe hydro system, it's productivity can be calculated conservatively assuming that
Marco Casini.: Harvesting energy from in-pipe hydro systems at urban and building scale 325
the generator would be running full time (8760 h/yr) at rated peak conditions of water flow and head
pressure for 60% of the time, values compatible with the average urban water main duct. In these
conditions the productivity can be estimated equal to 5256 kWh/kWyr.
Concerning photovoltaic productivity, this it was estimated for different average annual solar radiation
values assuming installations with optimal Azimuth and tilt according to different latitudes and a ƞ BOS
value equal to 85%. The analysis shows values comprised between 446 and 2678 kWh/kW pyr.
Finally wind power productivity was devised from the manufacturer’s power output chart at the
different average wind speed values. The analysis shows values comprised between 250 and 4000
kWh/kWyr.
Table 4. Comparison between wind turbine and PV systems productivity
UGE 4K GT Wind Turbine4 kW Schott Perform MONO 250W PV Panel
Average
Annual
Annual Produced Required Required
Productivity Productivity Solar Productivity Productivity
Wind Energy area area
kWhe/kW kWhe/m2 Irradiance kWhe/kWp kWhe/mq
Speed kWhe/yr m2/MWhe m2/MWhe
kWh/m2
m/s
1 0 0 - - 500 446 63.71 15.70
2 250 1000 8.84 113.12 750 669 95.57 10.46
3 500 2000 17.6 56.56 1000 893 127.57 7.84
4 750 3000 26.52 37.70 1250 1116 159.43 6.27
5 1250 5000 44.20 22.62 1500 1339 191.29 5.23
6 1875 7500 66.30 15.08 1750 1562 223.14 4.48
7 2500 10000 88.40 11.31 2000 1785 255.00 3.92
8 3250 13000 114.92 8.13 2250 2008 286.86 3.49
9 4000 16000 141.44 7.07 2500 2231 318.71 3.14
10 4000 16000 141.44 7.07 2750 2454 350.57 2.85
≥11 4000 16000 141.44 7.07 3000 2678 382.57 2.61
As shown in Fig. 13, from the comparison between the three systems emerges that productivity of in-
pipe hydro is higher than both PV and wind systems at any climatic condition. In particular in-pipe hydro
productivity is:
From 2 to 11 times higher than PV with an average ratio of 3-5 at latitudes between 38 and 55 N;
From 1 to 21 times higher than wind with an average ratio of 1.5-7 at a average annual wind speed
between 8.5 m/s and 4 m/s.
The difference between the three systems is even more evident considering the area required to
produce the same amount of energy per year. This is because the productivity gap shown above adds up
to the already better power/area ratio of in-pipe hydro systems
It is apparent how the balance between different renewable energy sources varies greatly according to
326 International Journal of Smart Grid and Clean Energy, vol. 4, no. 4, October 2015
different locations and therefore climatic conditions. Any real world application should thus identify the
most viable and productive energy mix considering pipes flow and pressure, solar radiation and wind
speed together. As real world example three different locations were considered for both wind and solar
installations to compare to in-pipe hydro power systems: Copenhagen (Denmark), representative of
northern European locations (lat. 55 41’ 0’’ N) with excellent average yearly wind speed (8.5 m/s) but
low solar radiation (1025 kWh/m2 yr), Rome (Italy), a large Southern Europe city (lat. 41 53’35’’ N) with
good solar radiation (1737 kWh/m2 yr) but low average wind speed (4 m/s), and Trapani (Italy), a
Mediterranean coastal town (lat. 38 1’ 0’’N) with excellent solar radiation (1963 kWh/m2 yr) and good
average wind speed (6 m/s).
Fig. 14 shows clearly how location influences the performance, with particular regard to wind energy
where little speed variations can greatly alter productivity. In the case of Rome, wind energy
underperforms (750 kWhe/kW yr) while solar energy shows good values (1477 kWh e/kW yr) making it
preferable.
On the other hand, a city like Copenhagen has outstanding wind performance(3750 kWhe/kW yr), not
far from in-pipe hydro power values, but only 928 kWhe/kW yr from solar energy, hindered by its high
latitude and low solar irradiance. Mediterranean coastal sites such as Trapani get the best of both worlds
with good results in both solar energy (1669 kWhe/kW yr) and wind productivity (1875 kWhe/kW yr)
making it most suitable for a balanced mix of renewable energy sources.
In any case in-pipe hydro power values are unreachable by other renewable energy sources, allowing
to exploit effectively overpressures normally present in all urban water piping grids.
Hydropower convenience is even more evident if the area required to supply a given amount of electric
power per year is considered: regardless of location, a single 14 kW in-pipe hydro power installation (600
mm diameter) produces 73584 kWh yr taking up as little as a 10 m2 vault, whereas the same amount of
power would require from 650 to over 3000 m2 for wind and from around 300 up to 600 m2 for PV solar
in the considered cities.
6. Conclusions
The integrated and intelligent electricity system of future smart cities goes through a model of
distributed energy generation which provides maximum integration of renewable energy sources in urban
centers [10].
Marco Casini.: Harvesting energy from in-pipe hydro systems at urban and building scale 327
Among the different renewable energy sources that are nowadays suitable for integration in urban
areas, in addition to photovoltaic and vertical axis wind systems, particularly interesting are small scale
hydro systems, with power output from 5 to 100 kW (micro Hydro), installed in urban or industrial water
supply grids and waste drainage networks.
Analysis performed shows in fact that in-pipe systems can offer many advantages both in terms of
quantity of energy produced and supply continuity without the problems of architectural integration and
dependence on weather conditions typical of photovoltaic and wind systems, making it strongly
recommended whenever water grid conditions allow its installation.
In addition to providing clean energy, the application of these systems can help improving the
management of water networks, allowing to monitor and adjust the water flows and to optimize
overpressure, thus lengthening service life of all equipment.
These systems can be installed anywhere upstream of a pressure-transient zone in a gravity-fed
pipeline, wherever power is desired, and operate across a wide range of flow conditions without the need
for pumps to create back-pressure and velocity adjustments.
Several cities such as Portland, Los Angeles and Hong Kong have started testing those systems at
urban scale producing electricity for thousands of homes by exploiting the excess pressure of water
supply, otherwise wasted through traditional pressure reduction devices.
Energy is often the single largest expense for many water utilities, representing 40%-50% of a water
agency’s annual operating budget [11]. In-pipe power systems can provide municipalities with an
opportunity to reduce costs and reliance on grid-based power by using their existing water infrastructure
to generate cost-effective renewable energy.
Furthermore, systems below 5 kW (pico hydro) can find interesting applications in buildings and
highrises in particular, by exploiting the overpressure normally available on the lower floors or integrated
in the pipes of single habitation units along with measuring sensors, constituting self powered water
monitoring tools able to transmit via Wi-Fi information such as water consumption, operating
temperature and water quality and contributing to the intelligent management of all energy services of the
building (Internet of things).
Therefore, in order to promote these promising renewable energy systems, it's advisable to expand, co-
ordinate and disseminate results of in-pipe micro and pico hydro technology development to improve
operational performance, reduce costs and foster technologies to better support the grid integration of
large amounts of variable renewable energy, in order to achieve a clean and resilient electricity system
that supports efficient, flexible, reliable and affordable operation.
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