Spirax Ball Valve

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Ball valves

for steam
Ball valves for steam applications
Steam systems which perform well have been designed
with care using products of the highest quality
Spirax Sarco has 80 years of experience and knowledge of steam systems and the equipment
associated with them. Occasionally it is essential to isolate sections of pipeline or plant, either by hand or
remote control. Spirax Sarco ball valves do this safely, predictably, and reliably because they are
designed and manufactured specifically for steam.

The severity of steam does not allow compromise, it requires the best in design. All Spirax Sarco
ball valves meet these requirements, resulting from many years of dedicated research and
development, manufacturing investment and crucial applications' experience.

Features of good design


Stem packing system Ease of use
PTFE, R-PTFE, PDR 0.8, graphite or Ergonomically designed.
PEEK 'O' ring seals plus a belleville
washer provide hermetic closure and
reduce leeks to atmosphere.

Blow out proof stem Integrated seat and


Available in all Spirax Sarco ball valves. body gasket
Less components and easier
maintenance. (Only available for
M10V and M10S ranges).

Antistatic device Floating ball concept


Antistatic device, conforming to Our floating ball design combined with
BS 5351, to discharge static electricity soft seat offers tight shut-off according
build-up on the ball. to ANSI Class VI.

User benefits
• All Spirax Sarco products comply with the European Pressure Equipment Directive 97 / 23 / EC.
• No leaks from the valve - single seat / seal arrangement.
• High capacity, low pressure drop, low energy loss.
• No sticking or erratic movement even at high pressures - low operating torque.
• Automatic recovery of seal wear - Belleville washers.
• Easily automated - ISO mountings as standard on certain models.
• Seat and seal materials to suit the conditions; PTFE, R-PTFE, PEEK, PDR 0.8.
• ISO 9001/ 2000 - traceability of materials and relevant certification.
• Spirax Sarco's guarantee of worldwide knowledge, service and technical support.

2 Note: Du-pont, PEEK and PDR 0.8 are registered tradenames.


Seat types and materials
A flexible seat provides tight shut-off at high and low pressures, and reduces wear and valve torque.
Single seat/body gasket arrangement is available for certain models. Cavity filler seats are also available.
The complete valve is specially designed for steam applications.

PTFE is the material of choice where low friction, high durability, excellent thermal
PTFE resistance or chemical inertness are required.
Recommended for saturated steam up to 10 bar g.

The steam seat for excellence. Specially developed by Du-pont for


PDR 0.8 Spirax Sarco it allows elevated temperatures (260°C); and a low coefficient of friction.
Recommended for saturated steam up to 17.5 bar g.

Polyetheretherketone is a tough, high temperature, thermoplastic with


PEEK high tensile and shear strength, excellent creep, fatigue and chemical resistance.
Recommended for saturated steam up to 39 bar g.

Glass filled PTFE The superior compression and heat resistance of glass filled PTFE (25% of glass filler)
(R-PTFE) reduces wear at high loads. Specially recommended for clean steam applications.

Options for the ball valve range

Locking
handles
Extended
stems

Oval
handles
Extended
butt weld ends

Self-venting ball
to prevent hydraulic locking

Automation
Spirax Sarco recommends ISO mounting ball valves for automation. Single and double acting pneumatic
actuators (BVA200 series) and electric ¼ turn actuators (BVEA200 series) are available, with a
comprehensive range of limit switch boxes, and clutch gearboxes for manual overide. These accessories
can be supplied in a single, compact, assembled package. For more information see the 'Automation'
sales brochure.

Ball valve range for steam applications


Low pressure steam, condensate and process water M10V, M31V ISO and M40V ISO
M10S, M10S ISO, M20S, M21S ISO
Medium pressure steam, condensate and process water M31S ISO and M40S ISO

High pressure steam M10H ISO, M20H and M31H ISO


Clean steam M60G and M60V
Boiler blowdown ABV20 and KBV20

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Operating range
M10V, M31V ISO and M40V ISO Pressure psi g
Low pressure steam,

0 25 50 75 100 125 145


230 446
condensate and

The product must not be


200 A
process water

400
used in this region.

Temperature °C

Temperature °F
150
B
A - B - C M10V: Scrd, SW, BW, 300
ANSI 150, ANSI 300 Steam
and PN40. 100 saturation 200
curve
M31V ISO: PN16, ANSI 150 50 100
and ANSI 300. C
0
M40V ISO: ANSI 150 0 2 4 6 8 10
and ANSI 300. Pressure bar g

Pressure psi g
M10S, M10S ISO and M31S ISO
0 50 100 150 200 250
260 500
The product must not be A D
used in this region. Temperature °C 200 400

Temperature °F
F
A-D-B-C M10S, M10S ISO
condensate and process water

150 300
and M31S ISO: ANSI 150. Steam
100 saturation
Medium pressure steam,

B 200
A - D - E M31S ISO: PN16. curve
50
A - F - C M10S and M10S ISO: Scrd, SW, 100
E C
BW, PN40 and ANSI 300. 0
0 2 4 6 8 10 12 14 16 17.5
M31S ISO: ANSI 300.
Pressure bar g

M20S, M21S ISO, M40S ISO Pressure psi g


0 50 100 150 200 250
ABV20 and KBV20 260 500
The product must not be A B
200 400
Temperature °C

Temperature °F
used in this region. D
A - B - C M20S, M40S ISO, ABV20 and 150 300
Steam
KBV20 : ANSI 150. 100 saturation
curve 200
A - D - C M20S, M21S ISO, ABV20 and 50
KBV20: PN40. C 100
0
M20S, M40S ISO, ABV20 and 0 2 4 6 8 10 12 14 16 17.5
KBV20: ANSI 300. Pressure bar g

M10H ISO, M20H and M31H ISO Pressure psi g


High pressure steam

0 100 200 300 400 500


The product must not be 310 590
used in this region. 260 A B
500
250
Temperature °F
Temperature °C

A-C-D M10H ISO: Scrd, SW and BW. G F C 400


M10H ISO, M20H and M31H ISO: 200
ANSI 300. 150 300
A-B-D M10H ISO and M20H: PN40. 100 Steam 200
A-G-E M10H ISO, M20H and saturation
50 curve
M31H ISO: ANSI 150. H E D 100
A-F-H M31H ISO: PN16. 0
0 5 10 15 20 25 30 35 39
The product can only be used for short periods in this region. Pressure bar g

M60G and M60V Pressure psi g


0 25 50 75 100 125
The product must not be 200 392
used in this region. A
Clean steam

Temperature °C

Temperature °F

A-B M60G: Glass reinforced 150 300


PTFE seats.
100 Steam 200
A-C M60V: Virgin PTFE seats. saturation
50 curve
100
C B
0
0 2 4 6 7 8 8.5
Pressure bar g

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Dimensions (approximate) in mm
For full details of dimensions and weights please refer to the relevant Technical Information Sheet, available on our website.

3 piece body 2 piece body 1 piece body

C C C

A A A

M10V / M10S (3 piece body)


Size A C
DN Scrd, BW SW ANSI 150 ANSI 300 PN40 Scrd, SW, BW Flanged PN40 & ANSI 150
RB FB RB FB (M10S only)
6 56 56 - - - - 57 -
10 6 56 51 56 - - - 57 -
15 10 63 51 63 108 140 130 61 87
20 15 68 59 68 117 152 150 63 89
25 20 86 84 86 127 165 160 91 91
32 25 97 93 97 140 178 180 95 95
40 32 106 102 106 165 190 200 109 109
50 40 124 118 124 178 216 230 115 115
65 50 152 152 152 191 241 290 132 132

M10S ISO / M10H ISO (3 piece body)


Size A C
DN Scrd, BW SW ANSI 150 ANSI 300 PN40 Scrd, SW, BW Flanged PN40 & ANSI 150
RB FB RB FB
6 56 56 - - - - 63 -
10 6 56 56 56 - - - 63 -
15 10 63 56 63 108 140 130 66 81
20 15 68 59 68 117 152 150 69 84
25 20 86 84 86 127 165 160 100 100
32 25 97 93 97 140 178 180 104 104
40 32 106 102 106 165 190 200 112 112
50 40 124 118 124 178 216 230 120 120
65 50 152 152 152 191 241 290 140 140

M31V ISO / M31S ISO / M31H ISO (2 piece body)


Size A C
DN ANSI 150 ANSI 300 PN16 F1 PN16 F4 / F5 ANSI 150 ANSI 300 PN16 F1 & F4 / F5

50 178 216 230 150 140 140 140

65 190 241 290 170 166 168 166

80 203 283 310 180 180 182 180

100 229 305 350 190 218 218 218

150 394 +403 480 350 266 266 266

200 457 502 600 400 311 315 311

M21S ISO M20S / M20H / ABV20 / KBV20 M40V ISO / M40S ISO M60G / M60V
(1 piece body) (1 piece body) (1 piece body) (3 piece body) *
Size A C Size A C Size A C Size A C
DN PN40 All DN ANSI 150 ANSI 300 & PN40 ANSI 150 ANSI 300 PN40 DN ANSI 150 ANSI 300 ANSI 150 ANSI 300 DN Tri-clamp Tube All
15 115 81 25 127 165 106 106 106 25 127 165 100 100 15 89 100 57
20 120 84 32 140 178 111 110 109 32 165 190 115 115 20 102 102 63
25 125 99 40 165 190 126 126 126
32 130 102 50 178 216 129 129 25 114 124 91
50 178 216 134 134 134
40 140 124 65 190 241 142 142 40 140 138 109
50 150 130 65 191 241 146 146 146
80 203 283 144 162 50 159 150 115
65 170 142 80 203 283 168 168 168
100 229 305 180 180 180 100 229 305 172 178 80 240 240 158
80 180 156
100 190 175 150 267 403 246 246 246 150 267 403 206 220 100 280 280 168
*Note: The M60 is also available in other sizes upon request: DN10, DN32 and DN65.
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Selection table
Applications Model Sizes Body Saturated steam Connections Bore Body material

Maximum Maximum RB = 2 = Zinc plated carbon steel body


pressure temperature Reduced bore
bar g °C 3 = Stainless steel body
FB =
Full bore 4 = Stainless steel body, nuts and bolts
BSP, BSPT,
DN6 to NPT, SW, BW, 2 ASTM A105
3 Piece 10 184 RB and FB
M10V DN50 ANSI 150 Forged 3 ASTM A182
DN65 3 Piece 10 184 ANSI 150 RB 4 F316L
Low ANSI 150 2 ASTM A216 or
DN50
pressure steam, ANSI 300 DIN 1724
M31V ISO to 2 Piece 10 184 FB Cast
condensate and PN16 3 ASTM A351 or
DN200
process water F1 & F4 / F5 DIN 1724
DN25
ANSI 150 2 ASTM A216
M40V ISO to 1 Piece 10 184 RB Cast
ANSI 300 3 ASTM A351
DN150

DN6 to BSP, BSPT,


NPT, SW, BW, 2 ASTM A105
M10S DN50 3 Piece RB and FB
17.5 208 PN40 Forged 3 ASTM A182
M10S ISO ANSI 150
DN65 ANSI 300 RB 4 F316L
190 2 DIN 1724
DN50 11.6 PN16
Cast 3 ASTM A351
M31S ISO to 2 Piece ANSI 150 FB
17.5 208 2 ASTM A216
DN200 ANSI 300 3 ASTM A351
Medium
pressure steam, DN25 ANSI 150 2 ASTM A216
M20S to 1 Piece 17.5 208 ANSI 300 RB Cast
condensate and 3 ASTM A351
DN150 PN40 (PN40 flanges only)
process water
DN15
M21S ISO to 17.5 2 DIN 17245
1 Piece 208 PN40 RB Cast
DN100 3 ASTM A351

DN25
ANSI 150 RB 2 ASTM A216
M40S ISO to 1 Piece 17.5 208 Cast
ANSI 300 3 ASTM A351
DN150

DN6 to BSP, BSPT, 2 ASTM A105


NPT, RB and FB
M10H ISO DN40 3 Piece 39 250 SW, BW, Forged (stainless steel
DN50 PN40 available on request)
RB

High pressure DN25 PN40 2 ASTM A216


M20H to 1 Piece 39 250 ANSI 150 RB Cast
steam
DN150 3 ASTM A351
ANSI 300 (PN40 flanges only)
2 ASTM A216 or
DN50 PN16
M31H to 2 Piece 39 250 Cast DIN 1724
ANSI 150 FB
3 ASTM A351 or
DN200 ANSI 300
DIN 1724
DN15 Tri-clamp
M60V to 3 Piece 7 170 Tube imperial, RB* Forged 4 ASTM A182F
DN100 ISO and DIN 316L
Clean steam
DN15 Tri-clamp
to 4 ASTM A182F
M60G 3 Piece 8.5 177 Tube imperial, RB * Forged
DN100 ISO and DIN 316L

DN25 ANSI 150 2 ASTM A216


Boiler blowdown KBV20 to 1 Piece 17.5 208 ANSI 300 RB Cast
ABV20 3 ASTM A351
DN65 PN40 (PN40 flanges only)
*Note: The M60 is also available in FB version upon request.
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How to order
Internals Options Actuation To select and order your valves use the information
O L E X shown opposite and the following short codes,
Ball Seats Stem Lever nuts as shown in the example below.

Oval handle

Self-venting
handle
Lockable

Automatic
Manual
stem
Extended
and seals and bolts
stem
Example chosen:
A ball valve is required for a medium pressure steam application,
Zinc plated where pressure will not exceed 17.5 bar g. The pipeline size will
Virgin Antistatic carbon steel O
AISI 316L
PTFE R-PTFE or Stainless
L E X • be 50 mm. The ball valve body material is to be zinc plated forged
carbon steel having full bore capability and a self - venting ball.
steel
AISI 316
AISI 304
Ball valve selection example:
Virgin Virgin Zinc plated
AISI 316 PTFE PTFE carbon steel
X • •
AISI 420 Valve size:
DN6 to DN200.
Carbon
AISI 316 PDR 0.8 R-PTFE Zinc plated E X • • DN50
Graphite carbon steel

Zinc plated Valve model:


Antistatic carbon steel O M10S, M20S, M21S, M31S, M40S.
PDR 0.8
R-PTFE or Stainless
L E X • •
AISI 316 steel DN50 M10S
AISI 316
Carbon
AISI 304
R-PTFE Zinc plated
Body material:
AISI 316
PDR 0.8 X • •
Graphite carbon steel C/S = 2, S/S = 3, All S/S = 4.
AISI 420
DN50 M10S 2
Antistatic
PDR 0.8 PTFE and Zinc plated
AISI 316
graphite carbon steel
E X • • Port: (required for M10 only)
Reduced bore = RB, Full bore = FB.
Antistatic Zinc plated DN50 M10S 2 FB
AISI 316 PDR 0.8
R-PTFE carbon steel
X • •
ISO version:
Carbon
AISI 316 PDR 0.8 R-PTFE Zinc plated E X • • DN50 M10S 2 FB ISO
Graphite carbon steel

Zinc plated Options:


carbon steel Oval handle = O, Lockable handle = L,
AISI 316L
PEEK PEEK or Stainless O L E X • • Extended stem = E, Self - venting = X
(Hardness) steel
DN50 M10S 2 FB ISO X
Zinc plated
AISI 316
(Hardness)
PEEK PEEK
carbon steel
E X • • Valve connections:
BSP, BSPT, NPT, SW, BW, PN40, ANSI 150, ANSI 300.
Note: For clean steam valves consult Spirax Sarco.
Zinc plated
AISI 316
(Hardness)
PEEK PEEK
carbon steel
E X • • DN50 M10S 2 FB ISO X PN40

Virgin Carbon Stainless How to order example:


PTFE
AISI 316L
(Cavity filler
R-PTFE steel • • DN50 M10S 2 FB ISO X PN40
(Hardness) on request) Graphite AISI 316
Glass fibre Carbon 1 off Spirax Sarco DN50 M10S2FB ISO X ball valve
Stainless
R-PTFE R-PTFE having zinc plated forged carbon steel body material,
AISI 316L (Cavity filler
steel • • a full bore port and a self-venting ball. Connections are
on request) Graphite AISI 316
to be flanged PN40.
Antistatic
AISI 316 PDR 0.8 PTFE and Zinc plated X • • For further details please refer to the
(Hardness) Graphite carbon steel
Technical Information Sheets.

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Typical applications with ball valves
in the steam and condensate loop
Pressure reducing station

Steam main
terminal ends

Flowmetering

Steam to water
heat exchanger packages

Boiler blowdown
automatic or manual

Process vessels
automatic heating

Condensate pumping sets


mechanical and electrical
Process and heating control
high temperature
protection

Some of the products may not be available in certain markets.


Spirax-Sarco Limited, Charlton House,
Cheltenham, Gloucestershire, GL53 8ER UK.
Tel: +44 (0)1242 521361 Fax: +44 (0)1242 573342
E-mail: [email protected]
Internet: www.SpiraxSarco.com
© Copyright 2005 Spirax Sarco is a registered trademark of Spirax-Sarco Limited

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SB-S39-07 ST Issue 2

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