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Special Functions: Issue 1

The document describes various special functions that can control the engine speed of a vehicle, including: 1) Emergency stop, which immediately shuts off the engine if the vehicle is stopped or reduces throttle to idling speed if driving. 2) Engine speed control modes, including normal hand throttle (mode 0), limited hand throttle (mode 1), raised idling speed (mode 2), and fixed engine speed (mode 3). Limited hand throttle and fixed engine speed can have maximum torque and engine speed limits set. 3) Torque limitation functions that can provide different torque curves or limits. 4) A speed limit function that can limit the vehicle speed. The functions are connected and activated differently depending

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Musharraf Khan
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0% found this document useful (0 votes)
127 views24 pages

Special Functions: Issue 1

The document describes various special functions that can control the engine speed of a vehicle, including: 1) Emergency stop, which immediately shuts off the engine if the vehicle is stopped or reduces throttle to idling speed if driving. 2) Engine speed control modes, including normal hand throttle (mode 0), limited hand throttle (mode 1), raised idling speed (mode 2), and fixed engine speed (mode 3). Limited hand throttle and fixed engine speed can have maximum torque and engine speed limits set. 3) Torque limitation functions that can provide different torque curves or limits. 4) A speed limit function that can limit the vehicle speed. The functions are connected and activated differently depending

Uploaded by

Musharraf Khan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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03:02-05

Issue 1 en

Special functions

Using the power take-off

Function and Work Description

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ã Scania CV AB 2002, Sweden


1 713 434
Contents

Contents
Function description General ..................................................................... 3
Connecting the special functions.............................. 4
Activating the special functions ............................... 5
Emergency stop ........................................................ 5
Engine speed control ................................................ 6
Torque limitation .................................................... 15
Speed limit.............................................................. 18

Work description Connecting the special functions............................ 19


External engine control........................................... 24

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2 ã Scania CV AB 2002, Sweden 03:02-05


Function description - general

Function description

General
The special functions which can be engaged The following limitations can be set - using
and activated on the vehicle are described here. Scania Programmer - for the special functions
The special functions which are available are as Limited hand throttle and Fixed engine
follows: speed.
• Emergency stop Limited hand throttle
• Limited hand throttle (engine speed control • Maximum torque
mode 1)
• Maximum engine speed
• Raised idling speed (engine speed control
mode 2) • Accelerator pedal (disconnected or
otherwise)

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• Fixed engine speed (engine speed control
mode 3) Fixed engine speed

• Torque limiter 1 (provides a traditionally • Maximum torque (not for all MS5,
peaked torque curve) introduced from 02.98)

• Torque limiter 2 (gearbox with torque • Engine speed (constant)


converter)
• Torque limiter 3 (early breakaway)
• Speed limit 2

03:02-05 ã Scania CV AB 2002, Sweden 3


Function description - connecting the special functions

Connecting the special functions

Vehicle without coordinator


In vehicles without coordinator, the special
functions are connected by earthing some of the
EDC control unit pins via connector C107.
The Speed limit 2 function can be connected by
energising one of the EDC control unit pins with
+24 V.
How the different functions are connected is
described in the section Work description.

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Vehicle with coordinator
In vehicles with coordinator, the special
functions are connected by earthing some of the
coordinator pins via connector C271.
The EDC control unit will then receive a CAN
message from the coordinator about which
function is requested.
How the different functions are connected is
described in the section Work description.

4 ã Scania CV AB 2002, Sweden 03:02-05


Function description - Activating the special functions

Activating the special


functions
The special functions can be activated in
different ways depending on the application. It
can be either manually by the driver using a
switch or automatically by a specific device
being actuated.

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Emergency stop
The emergency stop function makes it possible
to stop the engine quickly in emergencies such
as an accident when operating a crane.
When the function Emergency stop is activated,
the engine is immediately switched off if the
vehicle is standing still. When driving, the
throttle actuation is reduced to idling speed but
the engine is not switched off. This allows the
continued use of power steering for example.
The function is activated by earthing a pin on
connector C107 or C271.
There is a stop button in the engine
compartment in buses.

03:02-05 ã Scania CV AB 2002, Sweden 5


Function description - engine speed control

Engine speed control


Engine speed control is a name common to four
different functions which are used to control
engine speed. The functions are named as
follows:
Normal hand throttle, mode 0
Limited hand throttle, mode 1
Raised idling speed, mode 2
Fixed engine speed, mode 3
In normal cases, Normal hand throttle will be
used. This means that the engine does not have
any special engine speed restrictions.
It is possible to connect an extra electrical

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system, so that the correct function is
automatically activated when the unit for the
extra system is used.
If several of the functions need to be used, the
pins can be earthed on the EDC control unit or
coordinator in different combinations via a
switch. More information about this can be
found in the work description.
For a description of how the engine reacts when
each function is activated, see next page.

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Function description - engine speed control

Normal hand throttle (mode 0) This is how the normal hand throttle
function is used
The Normal hand throttle function operates so
that the engine maintains the engine speed that The function is activated manually by the
is selected with the control for the cruise driver using the control for the cruise control.
control. The function operates in a similar way
to the cruise control - the difference being that Preconditions
Normal hand throttle regulates the engine • The control for the cruise control should be
speed rather than the vehicle speed. in the ON position.
The engine speed can be regulated between 500 • The vehicle may not be driven at a speed
and 2000 rpm. greater than 10 km/h.
To enable the engine to maintain the selected How to set the engine speed using the
engine speed, the EDC control unit controls the control for the cruise control
fuel injection after first having processed
signals from the engine speed sensors. • Press RES, the engine will maintain the
previously selected engine speed.
In the Normal hand throttle function, the
characteristics of the engine differ slightly • Press ACC or RET to select a new engine

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between different engine types. Refer to speed.
Overview of engine characteristics.
Then press RES for at least 3 seconds to
store the engine speed.
How to change to idling speed
• Press OFF
or
• depress the brake or clutch pedal
or
• activate the exhaust brake or the retarder.

03:02-05 ã Scania CV AB 2002, Sweden 7


Function description - engine speed control

Limited hand throttle (mode 1) This is how the limited hand throttle
function is used (mode 1)
Using the Limited hand throttle function, it is
possible to select an engine speed and an The function can be activated either manually
engine torque that the engine cannot exceed. by the driver using a switch or automatically by
The upper limits can be selected within the a specific device being actuated.
following ranges:
Preconditions
• 700 - 2000 rpm
• The control for the cruise control should be
• minimum. 200 Nm, maximum. the in the ON position.
maximum engine torque available
• The vehicle may not be driven at a speed
In this way, a unit attached to the power take greater than 10 km/h.
off can be protected from overloading for
example. How to set the upper limits for engine
speed and engine torque
The function is activated by earthing a pin on
connector C107 or C271. • Set the upper limits for engine speed and
engine torque in Scania Programmer.
The characteristics above are set using Scania

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Programmer. Different engine speeds, which How to set a new engine speed using the
are below those set in Scania Programmer, can control for the cruise control
be set using the control for the cruise control.
Only engine speeds which are below the limit
Using Scania Programmer, it is also possible to set using Scania Programmer, can be set.
select whether or not the accelerator pedal can
• Press RES, the engine will maintain the
affect the vehicle when the Limited hand
previously selected engine speed.
throttle is activated.
• First press ACC or RET to select a new
In the Limited hand throttle function, the
engine speed.
characteristics of the engine differ slightly
between different engine types. Refer to
Then press RES for at least 3 seconds to
Overview of engine characteristics during
store the engine speed.
engine speed control.

IMPORTANT! By reducing the engine speed


limit using the Scania Programmer and
earthing the pin, the engine speed will still
increase to the speed that was set previously.
Therefore, before using the function, the
function engagement should always be tested.
Activate the function. Press ACC and then RES
for three seconds to set the upper limit
according to the Scania Programmer.

How to change to idling speed


• Press OFF
or
• depress the brake or clutch pedal

8 ã Scania CV AB 2002, Sweden 03:02-05


Function description - engine speed control

or
• activate the exhaust brake or the retarder.

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03:02-05 ã Scania CV AB 2002, Sweden 9


Function description - engine speed control

Raised idling speed (mode 2) This is how the Raised idling speed
function is used (mode 2)
Using the Raised idling speed function, it is
possible to select an engine speed that the The function can be activated either manually
engine must never be below. In this way, it is by the driver using a switch or automatically by
possible, for example, to fill the compressed air a specific device being actuated.
system or run the engine until warm. The
function can also be used in vehicles equipped How to set the desired increased idling
with a cement mixer. speed using cruise control

The function is activated by earthing a pin on • Activate the function.


connector C107 or C271. • The control for the cruise control must be
The lower engine speed limit is set with the in the ON position.
control for the cruise control - between 500 and • Allow the vehicle to run at idling speed
800 rpm. and set a new limit by pressing ACC or
In the Raised idling speed function, the RET.
characteristics of the engine differ slightly Then press RES for at least 3 seconds to
between different engine types. Refer to store the engine speed.

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Overview of engine characteristics.
How to change to normal idling speed
• Deactivate the function.

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Function description - engine speed control

Fixed engine speed (mode 3) This is how the Fixed engine speed
function is used (mode 3)
The Fixed engine speed function can, using the
Scania Programmer, be set with the following The function can be activated either manually
two limits for the engine. by the driver using a switch or automatically by
a specific device being actuated.
• An engine torque that the engine may not
exceed. The engine torque can be regulated Preconditions
between 200 and the maximum engine
torque. • The vehicle may not be driven at a speed
greater than 10 km/h.
• An engine speed that the engine must
maintain. The engine speed can be How to set the engine speed and the upper
regulated between 600 and 2000 rpm. limit for engine torque

The function is activated by earthing a pin on • Set the engine speed and the upper limit for
connector C107 or C271. engine torque in Scania Programmer.

When these functions are active, the vehicle How to change to idling speed
cannot be affected by using the accelerator or • Depress the brake or clutch pedal

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the control for the cruise control. The function
can be used when work requiring high or
precision is required. i.e. when a crane with a
long reach is to be used. • activate the exhaust brake or the retarder.
In the Fixed engine speed function, the
characteristics of the engine differ slightly
between different engine types. Refer to
Overview of engine characteristics.

03:02-05 ã Scania CV AB 2002, Sweden 11


Function description - engine speed control

Overview of engine characteristics during engine speed control

EDC MS5 EDC MS6 (EU21) EDC MS6 (EU32) and


EDC S6
Normal hand throttle A A B
(Mode 0)
Limited hand throttle A A A
(Mode 1)
Raised idling speed B B B
(Mode 2)
Fixed engine speed B B A
(Mode 3)

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1 = Engine types DC 1101, DC 1102, DC 1107,
DSC 1203 and DSC 1205.
2 = Other engine types.

A = Rapid and more precise regulation of the


engine speed. Irrespective of changes in the
engine load, the engine speed will remain
constant.
B = Slower regulation of the engine speed. This
means that changes in the engine load can lead
to temporary variations in the engine speed.

12 ã Scania CV AB 2002, Sweden 03:02-05


Function description - engine speed control

Overview of engine speed control


Shut off criteria
Mode 0 Mode 1 Mode 2 Mode 3
OFF Yes Yes No No
>10 km/h Yes Yes No Yes
Brake pedal Yes Yes No Yes
Exhaust brake Yes Yes No Yes
Retarder Yes Yes No Yes
Clutch pedal Yes Yes No Yes
Emergency stop function Yes Yes Yes Yes

Activation of engine speed control

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Mode 0 Mode 1 Mode 2 Mode 3
ACC, RET or RES Yes Yes No No

How to store an engine speed


Mode 0 Mode 1 Mode 2 Mode 3
RES for 3 seconds Yes Yes Yes No
Scania Programmer No No No Yes
Engine speed range (rpm) 500 - 2000 500 - 2000 500 - 800 600 - 2000

What can be set using the Scania Programmer


Mode 0 Mode 1 Mode 2 Mode 3
Maximum engine speed No Yes No Yes
Maximum torque No Yes No Yes
Can the accelerator pedal be used when No Yes No No
engine speed control is active
Can the engine speed control be used Yes Yes Yes Yes
when a gear is engaged (only MS5 and
MS6)

03:02-05 ã Scania CV AB 2002, Sweden 13


Function description - engine speed control

Examples of how to set three


fixed engine speeds
Certain types of bodywork may require one or
more pre-set fixed engine speeds.
An example of how to pre-set three fixed
engine speeds is shown here. Switching
between them can be achieved using a switch
that earths the pins.
The control for cruise control must be ON
before the settings can be made.
Engine speed 1
Set engine speed 1 with the Raised idling speed
function using the control for cruise control.
Engine speed range 500 - 800 rpm

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Pin 5 on C107 or C271 is earthed.
Engine speed 2
Set engine speed 2 with the Limited hand
throttle function using the control for cruise
control.
Engine speed range 500 - 2000 rpm
Pin 1 on C107 or C271 is earthed.
Engine speed 3
Set engine speed 3 with the Fixed engine speed
function. This function is programmed into the
control unit using Scania Programmer.
Engine speed range 600 - 2000 rpm

Pins 1 and 5 on C107 or C271 are earthed.

14 ã Scania CV AB 2002, Sweden 03:02-05


Function description - torque limitation

Torque limitation
Torque limitation is a common term for four
different functions that limit engine torque. The
functions are named as follows:
No torque limitation, mode 0
Torque limiter 1, mode 1
Torque limiter 2, mode 2
Torque limiter 3, mode 3
Normally it is the function No torque limitation
that is used. This means that the engine does not
have any special restrictions.
Torque limiters 1,2 and 3 are activated by
earthing a pin on connector C107 or C271.

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For a description of how the engine reacts when
each function is activated, see next page.

03:02-05 ã Scania CV AB 2002, Sweden 15


Function description - torque limitation

No torque limitation (mode 0)

When the No torque limitation function is


connected, the engine torque curve is normal - Nm
no special limits are activated.

107 460
r/min

Torque limiter 1 (mode 1)

When the Torque limiter 1 function is activated, Nm


the torque curve of the engine is traditionally

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peaked. This torque curve may give the
sensation that the pulling power increases when
the engine speed decreases, i.e. on an uphill
slope.

107 461
r/min

Torque limiter 2 (mode 2)

The Torque limiter 2 function limits the engine


torque to 700 Nm for engine speeds up to Nm
1000 rpm. At higher engine speeds, the torque
limit decreases slightly.
The function is used on vehicles equipped with a
torque converter with gear-changing clutch
combined with a manual gearbox It should be
connected so that the function is active when the
clutch pedal is depressed. This function is to
107 387

protect the clutch against overheating.


r/min

16 ã Scania CV AB 2002, Sweden 03:02-05


Function description - torque limitation

Torque limiter 3 (mode 3)

The Torque limiter 3 function gives a torque


curve with a so called early breakaway. The
engine torque begins to decrease at 1000 rpm Nm
and disappears completely at 1400 rpm. The
function can be used as an alternative to the
engine speed control function Limited hand
throttle if one wants to protect a power take-off
for example.

107 388
r/min

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Customised torque curve

The Scania Programmer can be used to program


a customised torque curve.
A programmed customised torque curve can be
used to limit both torque and engine speed. It
can be used to obtain a maximum engine speed
to protect a power take-off for example. Unlike
other functions, this function is not switched off
when the brake or clutch pedal is depressed. The
torque is set to 0 Nm to limit the engine speed. If
you wish to limit the engine speed to 1000 rpm,
for example, the torque is set to 0 Nm from
1000 rpm onwards.
The option to program a customised torque
curve has been introduced from 02.98 for MS5.

03:02-05 ã Scania CV AB 2002, Sweden 17


Function description - speed limit

Speed limit
It is possible to programme two different speed
limits: Maximum speed and Speed limit 2. The
speed limits are programmed using Scania
Programmer.
Below is a more detailed description of the two
speed limits.

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Maximum speed Speed limit 2
The EDC control unit continuously receives Speed limit 2 means that it is possible - using
information about the vehicle speed from the Scania Programmer - to pre-set a speed limit
tachograph. When the maximum speed is that is lower than the maximum speed. The
reached, the control unit cuts in and limits lower speed limit can, for example, be used in
throttle actuation so that the speed is maintained. refuse vehicles fitted with an external platform.
Speed limit 2 can then be activated when
When driving at the set maximum speed, it is someone is standing on the platform.
possible to temporarily increase the engine
speed if the clutch pedal is depressed. This The default value for Speed limit 2 is 70 km/h
function is present to facilitate downshifting when a new EDC control unit is installed in a
while engine braking. vehicle.

18 ã Scania CV AB 2002, Sweden 03:02-05


Work description - connecting the special functions

Work description
Connecting the special functions

Vehicle without coordinator


In trucks, the special functions are connected by
earthing the pins onto connector C107 which is 1
located below the central electric unit. C107 is 2 3
connected to the EDC control unit. C107 is a
blue 5-pin connector complete with both contact

126611
housings factory fitted. 4 5

Voltage is supplied to one of the control unit


pins for the Speed limit 2 function.
• Voltage is supplied to control unit pin 50 for
vehicles with EDC MS5.

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• Voltage is supplied to the control unit pins
via connector C112 at the cab inlet for
vehicles with EDC MS6.

+24V

C112
H−6

E12
B34
EDC
B21 B22 B19 B28 B32

1 2 3 4 5

C107
107 521

Circuit diagram for special functions on trucks Circuit diagram for special functions on trucks
with EDC MS5. For buses - refer to wiring with EDC MS6. For buses - refer to wiring
diagram in Workshop Manual group 16. diagram in Workshop Manual group 16.

03:02-05 ã Scania CV AB 2002, Sweden 19


Work description - connecting the special functions

Use the following parts when connecting:


• Cable terminal (pin), part no. 199 950
(C107)
• Cable terminal (pin), part no. 815 844
(C112)

• Cables with cross-section 0.75 mm2


The pins and connectors to which the cables are
drawn to activate each special function can be
seen below.

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The table applies to trucks only. Refer to the bus wiring diagram if you are connecting cables on
a bus.
Special function Connector pin
Emergency stop C107, pin 2
Limited hand throttle C107, pin 1
Raised idling speed C107, pin 5
Fixed engine speed C107, pin 1+5
Torque limiter 1 C107, pin 4
Torque limiter 2 C107, pin 3
Torque limiter 3 C107, pin 3+4
Speed limit 2 (EDC MS6) C112, pin H-6
Speed limit 2 (EDC MS5) Control unit pin 50

20 ã Scania CV AB 2002, Sweden 03:02-05


Work description - connecting the special functions

Vehicle with coordinator


In trucks, the special functions are activated by
earthing the pins onto connector C271 which is
located in the central electric unit. C271 is 4
1
connected to the Coordinator. C271 is a blue
6-pin connector complete with both contact 5
2
housings factory fitted.
3

126612
Use the following parts when connecting: 6
• Cable terminal (sleeve), part no. 815 886

• Cables with cross-section 0.75 mm2

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03:02-05 ã Scania CV AB 2002, Sweden 21


Work description - connecting the special functions

The pins and connectors to which the cables are


drawn to activate each special function can be
seen below.
The table applies to trucks only.
Special function Connector pin
Emergency stop C271, pin 2
Limited hand throttle C271, pin 1
Raised idling speed C271, pin 5
Fixed engine speed C271, pin 1+5
Torque limiter 1 C271, pin 4
Torque limiter 2 C271, pin 3
Torque limiter 3 C271, pin 3+4
Speed limit 2 C271, pin 6

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Work description - connecting the special functions

Overview of functions

Function Pin on C107 Pin on C271 Programmed with SP


Emergency stop 2 2 No
Limited hand throttle 1 1
- Maximum engine speed Yes
- Maximum torque Yes
- Accelerator pedal, Active or Inactive Yes
Raised idling speed 5 5 No
Fixed engine speed 1+5 1+5
- Fixed engine speed Yes
- Maximum torque Yes

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Torque limiter 1 4 4 No
Torque limiter 2 3 3 No
Torque limiter 3 3+4 3+4 Yes
Speed limit 2 * 6 Yes

* Voltage is supplied to control unit pin 50 at


+24 V for vehicles with EDC MS5.
Voltage is supplied to pin H6 on C112 for EDC
MS6.

03:02-05 ã Scania CV AB 2002, Sweden 23


External engine control

External engine control

In certain cases, it may be necessary to operate


the engine speed control externally using
controls corresponding to the cruise control ON,
OFF, ACC, RET and RES. The external control
is activated as shown in the wiring diagram in
workshop manual 16:04-57, External engine
control.

IMPORTANT! The connection must be made


exactly as shown in the wiring diagram.

The external control should only be enabled


when the parking brake is applied.

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The cables to the external control must also be
twisted to avoid interference.

116 610

24 ã Scania CV AB 2002, Sweden 03:02-05

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