Gate Valve

ZTS 2500-4500
Equivalent of Class 2500-4500
NPS 10" - 24"
Billet-forged
Pressure Seal Design
Butt weld ends

Type Series Booklet

Legal information/Copyright
Type Series Booklet ZTS 2500-4500

All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,
edited or processed for any other purpose, nor otherwise transmitted, published or made available to
a third party without the manufacturer's express written consent.

Subject to technical modification without prior notice.

© KSB Aktiengesellschaft, Frankenthal 19.10.2015

 Gate Valves
Gate Valves with Pressure Seal Bonnet to DIN/EN

Gate Valves Body materials

Overview of available materials
Material Material Temperature limit
Gate Valves with Pressure Seal Bonnet to DIN/EN number
15 NiCuMoNb 5 1.6368 Up to 450 °C /
(equivalent of 842 °F
ZTS 2500-4500 A182-05a F36)
X 10 CrMoVNb 9-1 1.4903 Up to 650 °C /
(equivalent of A182 F91) 1202 °F
X 10 CrWMoVNb 9-2 1.4901 Up to 650 °C /
(equivalent of A182 F92) 1202 °F
Other materials on request.

Design details
▪ Body made of forged steel
▪ Pressure seal design
▪ Non-rotating stem
▪ Wedge discs
▪ Bypass
▪ Yoke head suitable for mounting electric and pneumatic
actuators (DIN ISO 5210)
▪ Seat/disc interface made of wear-resistant and corrosion-
proof Stellite
▪ The valves satisfy the safety requirements of Annex I of
the European Pressure Equipment Directive 97/23/EC (PED)
for fluids in Groups 1 and 2.
Main applications ▪ Design, production and acceptance inspection to AD 2000
(calculation standard EN 12516).
▪ Fossil-fuelled power stations
▪ The valves do not have a potential internal source of
▪ Process engineering ignition and can be used in potentially explosive
▪ Boiler feed applications atmospheres, Group II, category 2 (zones 1+21) and
category 3 (zones 2+22) to ATEX 94/9/EC.
▪ Boiler recirculation
▪ Chemical industry
Variants
▪ Petrochemical industry
▪ Intermediate Classes
▪ Sugar industry
▪ Flanged ends
▪ Paper and cellulose industry
▪ Drain branch
▪ Nuclear power stations
▪ Parallel discs (type GTD)
▪ Pressure relief connections (3-branch system)
Fluids handled ▪ Balancing hole in seat ring
▪ Water ▪ Hard-faced back seat
▪ Steam ▪ Lantern ring in gland packing
▪ Other non-aggressive fluids such as gas or oil on request. ▪ Disc spring supported threaded bush
▪ Packing combination for high-temperature applications
Operating data ▪ Pressure seal joint ring capped with stainless steel
Operating properties ▪ Position indicator
Characteristic Value ▪ Position switch(es)
Nominal size NPS 10" - 24" ▪ Spur gear
Max. permissible pressure Approx. 600 bar / 8700 psi ▪ Bevel gear
Max. permissible temperature +650 °C / +1202 °F
▪ Electric actuators
Selection as per pressure/temperature ratings (⇨ Page 5)
▪ Pneumatic actuators
▪ Actuating bush for remote actuation
▪ Threaded bush free from non-ferrous metals
▪ Locking device

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 Gate Valves
Gate Valves with Pressure Seal Bonnet to DIN/EN

▪ Inspections to technical codes such as TRD/TRB – German – Of the gland packing due to non-rotating stem with
Steam Boiler / Pressure Vessel Regulations, AD 2000, burnished shank.
API 591, IBR (Form III C) or to customer specification
– Threaded bush runs in ball bearings for smooth
actuation.

Product benefits – Hard-faced seat/disc interface made of wear-resistant

and corrosion-proof Stellite.
▪ Robust body made of billet-forged steel.
– Very dense, homogenous and fine-grained
microstructure. Extremely robust material able to Related documents
withstand high stresses.
▪ Body pressure relief valve see type series booklet 7300.1
– Ideal for very high pressures and temperatures.
▪ Operating manual 0570.81
– Compared with cast bodies no risk of porosity and
shrinkage cavities, excellent weldability.
▪ Additional features ensure safe sealing to atmosphere: On all enquiries/orders please specify
– Pressure seal design: The higher the pressure in the 1. Type
gate valve body, the tighter the bonnet joint. Metal- 2. Nominal size
capped pure graphite gasket. Very low risk of
leakage, particularly at high pressures and 3. Pressure rating
temperatures. Compact design. 4. Differential pressure
– Graphite gland packing with packing end rings, 5. Temperature rating
protected against oxidation by metal caps.
6. Material
▪ Reliable, tight shut-off and service-friendly design
7. Fluid handled
– Wedge holder with flexibly mounted wedge discs.
Precise alignment of wedge discs with body; wedge 8. Flow rate
discs are easy to replace. 9. Pipe connection
– Actuating moments are absorbed by the wedge 10. Variants
holder and guide ribs in the body. No additional loads
11. Number of type series booklet
on the wedge discs and the seat/disc interface.
12. Pressure relief
– Standard DIN/ISO connection flange at the yoke head
simplifies actuator mounting. No modifications 13. Installation position
required. No need to dismantle pressure-retaining
14. Actuation method
components.
Always indicate the original serial number and the year of
▪ Additional safety and blow-out protection by standard
construction when ordering spare parts.
back seat.
▪ Long service life and high functional reliability
– Stop nut as standard. Limited wedge action prevents
jamming in closed position and ensures reliable
opening of the valve even in the event of
temperature transients.

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 Gate Valves
Gate Valves with Pressure Seal Bonnet to DIN/EN

Pressure/temperature ratings (manufacturer's standard)

Permissible operating pressures in bar at temperatures in °C1)2)
Subseries C and D
Material Subseries 20 100 150 200 250 300 350 400 425 450 475 500 510 520 530 540 550 560 570 580 590 600 610 620 630 640 650
15NiCuMoNb5 C 429 407 394 380 367 356 341 327 314 242
1.6368
CS 445 445 445 445 445 430 415 400

D 660 618 598 578 558 539 518 498 476 374

X10CrMoVNb9-1 C 268 245 225 204 185 166 148 131 116 102 89 78 67 59 50
1.4903
D 408 324 296 270 244 214 195 174 154 135 117 103 87 77 67

X10CrWMoVNb9-2 C 268 134 120 107 94 82 71 61 53

1.4901
D 408 201 180 160 142 123 106 92 79

Permissible operating pressures in psi at temperatures in °F 1)2)

Subseries C and D
Material Subseries 68 212 302 392 482 572 662 752 797 842 887 932 950 968 986 1004 1022 1040 1058 1076 1094 1112 1130 1148 1166 1184 1202
15NiCuMoNb5 C 6222 5903 5714 5511 5323 5163 4946 4743 4554 3510
1.6368
CS 6454 6454 6454 6454 6454 6237 6019 5802

D 9572 8963 8673 8383 8093 7818 7513 7223 6904 5424

X10CrMoVNb9-1 C 3887 3553 3263 2959 2683 2408 2147 1900 1682 1479 1291 1131 972 856 725
1.4903
D 5918 4699 4293 3916 3539 3104 2828 2524 2234 1958 1697 1494 1262 1117 972

X10CrWMoVNb9-2 C 3887 1944 1740 1552 1363 1189 1030 885 769
1.4901
D 5918 2915 2611 2321 2060 1784 1537 1334 1146

1) The valves are suitable for temperatures down to -10 °C or 14 °F.

2) The test pressure is defined in accordance with the provisions of the technical codes PED 97/23/EC; DIN EN 12516-2 and
EN 12266-1.

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 Gate Valves
Gate Valves with Pressure Seal Bonnet to DIN/EN

Pressure/temperature ratings to ASME B16.34. Dimensions and weights subject to modification

Table for determining the Intermediate Class or ANSI
Class
The valves are rated for a specific operating point (pressure/
temperature).

Permissible operating pressures in bar at temperatures in °C1)

Material 15NiCuMoNb5 (1.6368)
Equivalent Standard Class to ASME B16.34 for A106 Gr. C
Temperature #2500 #3100 #3600 #4100 #4500
300 357,1 442,8 514,1 585,5 642,6
325 344,3 426,9 495,7 564,5 619,6
350 333,5 413,5 480,2 546,9 600,3
375 315,3 391,0 454,0 517,1 567,5
400 289,3 358,8 416,6 474,5 520,8
425 239,7 297,2 345,2 393,1 431,5
450 191,7 237,7 276,1 314,4 345,1

Permissible operating pressures in bar at temperatures in °C1)

Material X10CrMoVNb9-1 (1.4903)
Equivalent Standard Class to ASME B16.34 for A182 F91
Temperature #2500 #3100 #3600 #4100 #4500
500 235,0 291,4 338,4 385,4 423,0
538 208,9 259,0 300,7 342,4 375,8
550 208,0 257,9 299,4 341,0 374,2
575 199,5 247,4 287,3 327,2 359,1
600 162,5 201,5 234,0 266,5 292,5
625 121,7 150,9 175,3 199,6 219,1
650 82,7 102,6 119,1 135,7 148,9

Permissible operating pressures in bar at temperatures in °C1)

Material X10CrWMoVNb9-2 (1.4901)
Equivalent Standard Class to ASME B16.34 for A182 F92
Temperature #2500 #3100 #3600 #4100 #4500
500 235,0 291,4 338,4 385,4 423,0
538 208,9 259,0 300,7 342,4 375,8
550 208,0 257,9 299,4 341,0 374,2
575 199,5 247,4 287,3 327,2 359,1
600 178,5 221,4 257,1 292,8 321,4
625 152,0 188,5 219,0 249,4 273,8
650 110,3 136,8 158,9 180,9 198,6

6 ZTS 2500-4500
 Gate Valves
Gate Valves with Pressure Seal Bonnet to DIN/EN

Materials

Two-piece design; without connection branch extensions Four-piece design with connection branch extensions
(welded on, made of pipeline material)

Overview of available materials

Part No. Description Materials for operating temperatures up to [°C]
Up to 450 Up to 650
101 Lower body section 15NiCuMoNb5 X10CrMoVNb 9-1
102 Upper body section 1.6368 1.4903
(equivalent of A182-05a F36) (equivalent of A182 F91)
X10CrWMoVNb 9-2
1.4901
(equivalent of A182 F92)
131.1 Connection branch A105 A182 F91 / A182 F92
A106 Gr. C A182 F22
A182 F12
139 Bonnet 15NiCuMoNb5 X10CrMoVNb 9-1
5013) Segmental ring 1.6368 1.4903
3603) Wedge discs X10CrWMoVNb 9-2
hard-faced with Stellite 6 1.4901
3683) Parallel discs
hard-faced with Stellite 6
515 Seat ring
hard-faced with Stellite 6
131.2 Connection branch 13 CrMo 4-5 X10CrMoVNb 9-1
1.7335 1.4903
166 Yoke 13 CrMo 4-5 X10CrMoVNb 9-1
1.7335 1.4903
X10CrWMoVNb 9-2
1.4901
2003) Stem X39CrMo17-1 X22CrMoV11-1
1.4122 1.4923
X22CrMoV11-1 X5NiCrTi2615
1.4923 1.4980
3673) Disc/wedge holder 15NiCuMoNb5 X10CrMoVNb 9-1
1.6368 1.4903

3) Recommended spare parts

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 Gate Valves
Gate Valves with Pressure Seal Bonnet to DIN/EN

Part No. Description Materials for operating temperatures up to [°C]

Up to 450 Up to 650
411.13) Joint ring Pure graphite, capped with stainless steel
452 Gland follower 13 CrMo 4-5 10 CrMo 9-10
1.7335 1.7380/
11 CrMo 9-10
1.7383
4613) Gland packing Pure graphite/stainless steel capped packing end rings
5443) Threaded bush Copper base alloys
961 Handwheel Steel

Variants

Parallel discs Position indicator with Actuating bush

(type GTD) position switch

Spur gear with Bevel gear with Electric actuator Electric actuator with spur
handwheel handwheel gear

Double-threaded stem

8 ZTS 2500-4500
 Gate Valves
Gate Valves with Pressure Seal Bonnet to DIN/EN

Body pressure relief valve When ordering please state whether a pressure relief valve is
to be provided, or whether excess pressure is to be released via
Also refer to type series booklet 7300.1. a bypass or a balancing hole in the inlet-side seat ring (515). In
those cases, the gate valves can be used for one flow direction
only.

1) 2) 3) 4) 5) 6)

Balancing hole in inlet-side To be connected on site,

seat ring depending on flow direction

The pressure relief valve must not be welded directly to

the connection branch (131.2) but must be connected to it via
an intermediate pipe (710) in a vertical, upright position
outside the insulating material. The minimum distance to the
insulation is 200 mm.

1) Body pressure relief valve for 2) Pipe union (731)

both flow directions
3) Pipe (710), not included in 4) Connection branch
KSB's scope of supply (131.2)
5) Body (100) 6) Insulation
A body pressure relief valve is necessary if, with the gate valve
closed, there is a danger of the liquid trapped inside the valve
body heating up and causing an unacceptable pressure
increase inside the valve. A warning sign is affixed to the yoke
arm near the name plate.
All gate valves with pressure seal bonnet are factory-supplied
with a closed connection branch (131.2) with connection
dimensions ø22/ø14.1 (suitable for pipe ø21.3x3.6).

9)
8)

7)
ø 14,1
(ø 12,3)

ø 10
ø 22

30°
66

70

7) Welding 8) When connecting to pipe (710),

groove cut here and bevel the face to
obtain a welding groove.
9) Connection
branch (131.2)

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 Gate Valves
Gate Valves with Pressure Seal Bonnet to DIN/EN

Dimensions

ZTS 2500-4500, two-piece design

1

① Travel

Dimensions in mm
L L (ASME B16.10) h1 h2 d1 Travel [kg]
(manufacturer's
standard)
Subseries C/CS D Short pattern4) Long pattern C/CS D C/CS D C/CS D C/CS D C/CS D
10" 750 950 914 1270 810 1030 925 1175 630 1000 176 184 420 670
12" 800 950 1041 1422 910 1065 1025 1210 800 1000 196 207 740 1260
14" 850 1000 1118 - 1055 1130 1200 1275 1000 1000 230 230 770 1360
16" 950 1150 1245 - 1273 1420 1418 1570 1000 1000 275 290 820 1560
18" 1200 1550 1397 - 1350 1525 1515 1740 1000 6) 295 310 1350 2340
20" 1200 1550 - - 1485 1670 1650 1835 6) 6) 330 350 1890 3450
22" 1350 1750 - - 1485 1670 1650 1835 6) 6) 330 350 2040 3900
NPS5)

24" 1350 1750 - - 1720 1785 1930 2035 6) 6) 400 402 2900 5500

Mating dimensions - Standards Special dimensions on request.

Dimensions of butt weld ends and weld groove form to
customer's specification, but only within dimensions Amax. und
Bmin.

4) Maximum Class 2500 or Subseries C/CS

5) Other nominal sizes on request.
6) Transmission gearing required

10 ZTS 2500-4500
 Gate Valves
Gate Valves with Pressure Seal Bonnet to DIN/EN

ZTS 2500-4500, four-piece design

1

① Travel

Dimensions in mm
L (manufacturer's L (ASME B16.10) h1 h2 d1 Travel [kg]
standard)
Subseries C/CS D Long pattern C/CS D C/CS D C/CS D C/CS D C/CS D
10" 750 950 1270 810 1030 925 1175 630 1000 176 184 420 670
12" 900 1150 1422 910 1065 1025 1210 800 1000 196 207 740 1260
14" 950 1200 - 1055 1130 1200 1275 1000 1000 230 230 770 1360
16" 1050 1350 - 1273 1420 1418 1570 1000 1000 275 290 820 1560
18" 1200 1550 - 1350 1525 1515 1740 1000 8) 295 310 1350 2340
20" 1400 1750 - 1485 1670 1650 1835 8) 8) 330 350 1950 3600
22" 1400 1750 - 1485 1670 1650 1835 8) 8) 330 350 2150 4250
NPS7)

24" 1500 1950 - 1720 1785 1930 2035 8) 8) 400 402 3250 6250

Mating dimensions - Standards Special dimensions on request.

Dimensions of butt weld ends and weld groove form to
customer's specification, but only within dimensions Amax. und
Bmin.

7) Other nominal sizes on request.

8) Transmission gearing required

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 Gate Valves
Gate Valves with Pressure Seal Bonnet to DIN/EN

Bypass
A bypass is provided as a standard. It serves to reduce surge
pressures when the gate valve is opened and enables the use
of smaller actuators. A NORI 500 globe valve as per type series
booklet 7641.1 is used as bypass valve.

Model with handwheel and bypass with handwheel Model with spur gear and bypass with actuator

Bypass dimensions for subseries C and D NPS Max. overhang Height

Dimensions in mm u1 u2 h7 h8
NPS Max. overhang Height 16" 560 755 255 570
u1 u2 h7 h8 18" 600 830 255 570
20"/22" 600 830 255 570
10" 455 565 255 570
24" 600 830 255 570
12"/14" 500 695 255 570

12 ZTS 2500-4500
 19.10.2015
7452.1/03-EN

KSB Aktiengesellschaft
Bahnhofplatz 1 • 91257 Pegnitz (Germany)
Tel. +49 9241 71-0 • Fax +49 9241 71-1795
E-Mail: [email protected] • www.ksb.com