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Assignment:-Design of Bell-Bottom Screw Jack: Name - Ankit Kumar Pandey ROLL NO - 18ME8052

The document summarizes the design of a bell-bottom screw jack with the following specifications: - Capacity of 75kN - Lift of 200mm - Screw, nut, and bar materials of C40 steel and phosphor bronze - Stress limits for materials are provided - Dimensions and parameters for the screw, nut, lever, cup, and base are calculated and selected - Stress analysis is performed to check factor of safety requirements for different components

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137 views3 pages

Assignment:-Design of Bell-Bottom Screw Jack: Name - Ankit Kumar Pandey ROLL NO - 18ME8052

The document summarizes the design of a bell-bottom screw jack with the following specifications: - Capacity of 75kN - Lift of 200mm - Screw, nut, and bar materials of C40 steel and phosphor bronze - Stress limits for materials are provided - Dimensions and parameters for the screw, nut, lever, cup, and base are calculated and selected - Stress analysis is performed to check factor of safety requirements for different components

Uploaded by

Ashutosh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
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ASSIGNMENT :- DESIGN OF BELL-BOTTOM SCREW JACK

NAME - ANKIT KUMAR PANDEY


ROLL NO - 18ME8052

Capacity 75KN
Lift 200mm
Screw Material C40 Steel
Nut Material Phosphor Bronze
Bar Material C40 Steel

STRESS LIMITS OF MATERIALS :-

Material C40 Steel Phosphor Bronze


Yield Stress in Tension , MPa 310 120
Yiels Stress in Compression 310 110
Yield Stress in Shear , MPa 170 100

W 75000 N
β 1.325
Minor Diameter, d1 20.20798
Taking Fine Series Screw with Pitch , p 3
d1 41 Minor Diameter
d2 44 Major Diameter
Mean diameter , dm 42.5
No of start , i 2
Lead , a 6
No of Threads in nut , z 3.122268
Taking z 4
Height of nut , H 12

Now Z<=10
Now, H<=2.5d1 102.5

Now Helix Angle is given as :-


α 0.04493 radians
2.575628 degrees

Friction Angle is given as :-


Friction Coeffecient , μ 0.2
ρ1 0.197396 radians
11.31567 degrees
Now the Check is Satisfied, that is:-α<ρ1

Torque at Screw Nut Interface is Given as:-


Mt = Ts 393948.5

Stress Calculation on Screw:-


σc 56.83605 Mpa
τ 29.12582 Mpa
Equivalent Stress in shear 40.69272 Mpa
Maximum principle stress 69.11075 Mpa
Factor of Safety in shear 4.177651 >3-4
Factor of Safety in Tension 4.485554 >3-4

Nut Design:-

Inner Diameter , D1 54.68945


Taking D1 55 mm
Outer Diameter , D2 62.12483
Taking D2 63 mm
Collar thickness:-
a 4.342791
Taking a 4.5 mm

Crippling Load Calculation For Screw:-


Length of Screw , L 206
Taking Length , L 207
k 10.25
Slenderness ratio 20.19512
[L/k] 57.78877
Slenderness ratio<[L/k],Therefore using JB Jhonson's Formula:-
Pcr 384092.3
Therefore Factor of Safety , Pcr/W 5.121231 >3-4

Torque at screw cup interface:-


μc 0.25
Tc 483750
Considering mean frictional di 51.6mm

Torque On lever:-
M(lever) 877698.5 (Tc+Ts)

Design of Lever:-
Length of lever 1219.026
Diameter of lever 30.67148
Therefore taking the diameter 35 mm
Length of lever 1225 mm

Design of Cup:-
Diameter of Cup hole 51.6
Smaller Diameter of Cup 32.8
Larger Diameter of Cup 70.4
Length of Cup 150mm

Design of Base:-
Considering maximum pressure between base and floor 20 Mpa
Let inner diameter of base=0.8*Outer Diameter of base
Therefore, do 115.1939
Taking do 120 mm
Taking di 96 mm

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