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This document provides test results for aggregate samples used in concrete production for the Navi Mumbai Metro Project in India. It includes sieve analysis testing of coarse aggregates, fine aggregates, and combined all-in aggregates to check compliance with Indian standard specifications. The test results indicate the samples meet the specification limits for use in concrete.

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ajit karandikar
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© © All Rights Reserved
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Download as XLS, PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
1K views

Gradation Format

This document provides test results for aggregate samples used in concrete production for the Navi Mumbai Metro Project in India. It includes sieve analysis testing of coarse aggregates, fine aggregates, and combined all-in aggregates to check compliance with Indian standard specifications. The test results indicate the samples meet the specification limits for use in concrete.

Uploaded by

ajit karandikar
Copyright
© © All Rights Reserved
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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CITY & INDUSTRIAL DEVELOPMENT CORPORATION OF MAHARASHTRA LIMITED

NAME OF WORK: Design & Construction of 4.91 Km Elevated Viaduct for Navi Mumbai Metro Project between chainage 5130 m
to 10740 m excluding five stations viz. Central Park, Pethapada, Sector 34 (Kharghar),panchanand, and Pendhar each of length 140 m on
Belapur - Taloja - Khandeshwar Corridor of Navi Mumbai Metro.

GENERAL CONSULTANT : THE LOUIS BERGER GROUP,Inc.


NAME OFCONTRACTOR: J KUMAR INFRAPROJECTS LTD.

COMBINED GRADING OF RIVER SAND AND CRUSH SAND

Sample No.: Sampling date: 25/2/2013

Location/Source: Turbhe Sampled by: JOINTLY

Description: COMBINED FINE AGGREGATE Testing date : 25/2/2013

Proposed use: Concrete Tested by: JOINTLY

Specification Limits
RIVER SAND CRUSH SAND RIVER SAND CRUSH SAND BLENDING
IS Sieve Size as per IS : 383 - 1970
% OF
in 'mm'
PASSING
100% 100% 70% 30% ZONE -I ZONE-II

10.00 #REF! 0 #REF! 0 #REF! 100 100

4.75 #REF! 0 #REF! 0.00 #REF! 90 - 100 90 - 100

2.36 #REF! 0 #REF! 0.00 #REF! 60 - 95 75 - 100

1.18 #REF! 0 #REF! 0.00 #REF! 30 - 70 55 - 90

0.600 #REF! #REF! #REF! #REF! #REF! 15 - 34 35 - 59

0.300 #REF! #REF! #REF! #REF! #REF! 5 - 20 8 - 30

0.150 #REF! 0 #REF! 0.00 #REF! 0-10 0-10

100 COMBINED GRADATION OF C/S & R/S


Remarks:
%PASSING

90

80

70 Column G

LOWER LIMIT

60 UPPER LIMIT

50

40

30

20

10

NOTE: ACCEPTABLE
0 AS PER CLAUSE 4.3 OF IS 383:1970
SIEVE SIZE
0.10 1.00 10.00

Contractor's Representet GC Representetive


CITY & INDUSTRIAL DEVELOPMENT CORPORATION OF MAHARASHTRA LIMITED
NAME OF WORK: Design & Construction of 4.91 Km Elevated Viaduct for Navi Mumbai Metro Project between chainage 5130 m
to 10740 m excluding five stations viz. Central Park, Pethapada, Sector 34 (Kharghar),panchanand, and Pendhar each of length 140 m on
Belapur - Taloja - Khandeshwar Corridor of Navi Mumbai Metro.

GENERAL CONSULTANT : LOUIS BERGER GROUP,Inc.


NAME OFCONTRACTOR: J KUMAR INFRAPROJECTS LTD.

SIEVE ANALYSIS OF COARSE AGGREGATES FOR CONCRETE


(As per IS:2386 - Part 1)

Sample No.: Sampling date: 25/11/11


Location/Source: Turbhe Sampled by:
Description: CA - 10mm Testing date : 25/11/11

Proposed use: Concrete Tested by:

Wt.of Sample = 2000 gms

Specification Limits as per


Wt.
IS Sieve Size % Cumulative IS : 383 - 1970
Retained % Retained % passing
in 'mm' Retained
(gms) 40 mm 20 mm 10 mm

63.00 0 0 0 100 100 100 100

40.00 0 0 0 100 85 - 100 100 100

20.00 0 0.00 0.00 100 0 - 20 85 - 100 100

12.50 0 0.00 0.00 100 - - 100

10.00 430 21.50 21.50 79 0-5 0 - 20 85 - 100

4.75 1535 76.75 98.25 2 - 0-5 0 - 20

2.36 25 1.25 99.50 1 - - 0-5

Pan 10 0.50 100.00 0 - - -

Remarks:

Contractor's Representet GC Representetive


CITY & INDUSTRIAL DEVELOPMENT CORPORATION OF MAHARASHTRA LIMITED
NAME OF WORK: Design & Construction of 4.91 Km Elevated Viaduct for Navi Mumbai Metro Project between chainage 5130 m to 10740 m
excluding five stations viz. Central Park, Pethapada, Sector 34 (Kharghar),panchanand, and Pendhar each of length 140 m on Belapur - Taloja -
Khandeshwar Corridor of Navi Mumbai Metro.

GENERAL CONSULTANT : LOUIS BERGER GROUP,Inc.


NAME OFCONTRACTOR: J KUMAR INFRAPROJECTS LTD.

ALL IN AGGREGATE GRADING OF COARSE AND FINE AGGREGATES


(AS PER IS - 383)

Sample No.: Sampling Date: 25/11/11

Location/Source: Turbhe Sampled By:

Description: All in aggregate Testing Date : 25/11/11


Proposed use: Concrete Tested By:

IS Sieve % PASSING CUM %


LIMITS
PASSING
size in 20 MM 10 MM R/SAND C/SAND 20 MM 10 MM R/SAND C/SAND ALL IN
'mm' AGG.
100% 100% 100% 100% 28.08% 25.92% 32.30% 13.70% LOWER UPPER

40 100.00 100.00 100.00 100.00 28.08 25.92 32.30 13.70 100.00 100 100
20 0.00 100.00 100.00 100.00 0.00 25.92 32.30 13.70 71.92 95 100
4.75 0.00 1.75 #REF! 0.00 0.00 0.45 #REF! 0.00 #REF! 30 50
0.6 0.00 0.00 #REF! #REF! 0.00 0.00 #REF! #REF! #REF! 10 35
0.15 0.00 0.00 #REF! 0.00 0.00 0.00 #REF! 0.00 #REF! 0 6
%PASSING

100
90
COMBINED GRADATION OF CA &FA
80
70 Column K
Column L
60
Column M

50
40
30
20
10
0
SIEVE SIZE
0.1 1 10 100

REMARKS:Maximum nominal size of aggregate is 20mm.

Contractor's Representetive GC Representetive


CITY & INDUSTRIAL DEVELOPMENT CORPORATION OF MAHARASHTRA LIMITED
NAME OF WORK: Design & Construction of 4.91 Km Elevated Viaduct for Navi Mumbai Metro Project between chainage 5130 m to 10740 m
excluding five stations viz. Central Park, Pethapada, Sector 34 (Kharghar),panchanand, and Pendhar each of length 140 m on Belapur - Taloja -
Khandeshwar Corridor of Navi Mumbai Metro.

GENERAL CONSULTANT : LOUIS BERGER GROUP,Inc.


NAME OFCONTRACTOR: J KUMAR INFRAPROJECTS LTD.

ALL IN AGGREGATE GRADING OF COARSE AND FINE AGGREGATES


(AS PER IS - 383)

Sample No.: Sampling Date: 25/11/11

Location/Source: Turbhe Sampled By:

Description: All in aggregate Testing Date : 25/11/11


Proposed use: Concrete Tested By:

IS Sieve % PASSING CUM %


LIMITS
PASSING
size in 20 MM 10 MM R/SAND C/SAND 20 MM 10 MM R/SAND C/SAND ALL IN
'mm' AGG.
100% 100% 100% 100% 30.24% 25.76% 30.92% 13.08% LOWER UPPER

40 100.00 100.00 100.00 100.00 30.24 25.76 30.92 13.08 100.00 100 100
20 0.00 100.00 100.00 100.00 0.00 25.76 30.92 13.08 69.76 95 100
4.75 0.00 1.75 #REF! 0.00 0.00 0.45 #REF! 0.00 #REF! 30 50
0.6 0.00 0.00 #REF! #REF! 0.00 0.00 #REF! #REF! #REF! 10 35
0.15 0.00 0.00 #REF! 0.00 0.00 0.00 #REF! 0.00 #REF! 0 6
%PASSING

100
90
COMBINED GRADATION OF CA &FA
80
70 Column K
Column L
60
Column M

50
40
30
20
10
0
SIEVE SIZE
0.1 1 10 100

REMARKS:Maximum nominal size of aggregate is 20mm.

Contractor's Representetive GC Representetive


SAKET INFRAPROJECTS LTD
Shaha Industrial Estate, Deonar Village road, Govandi (E)

SIEVE ANALYSIS OF FINE AGGREGATES FOR CONCRETE


(As per IS:2386 - Part 1)

Sample No.: 1 Sampling date: 02.06.2011

Location/Source: Mhape / Bhivandi Sampled by: Devi Prasad/Yogesh

Description: C.Sand Testing date : 02.06.2011

Proposed use: Concrete Tested by: Devi Prasad/Yogesh

Wt.of Sample = 1500

Specification Limits as per


IS Sieve Size Wt. Retained % Cumulative IS : 383 - 1970
% Retained % passing
in 'mm' (gms) Retained
Zone I Zone II Zone III

10.00 0 0 0 100 100 100 100

4.75 152 10.13 10.13 90 90 - 100 90 - 100 90 - 100

2.36 296 19.73 29.87 70 60 - 95 75 - 100 85 - 100

1.18 450 30.00 59.87 40 30 - 70 55 - 90 75 - 100

0.600 193 12.87 72.73 27 15 - 34 35 - 59 60 - 79

0.300 200 13.33 86.07 14 5 - 20 8 - 30 12 - 40

0.150 75 5.00 91.07 9 0 - 10 0 - 10 0 - 10

0.075 42 2.80 93.87 6 - - -

Pan 92 6.13 100.00 0.00

Fineness Modulus : 3.50

Remarks:
SAKET INFRAPROJECTS LTD
Shaha Industrial Estate, Deonar Village road, Govandi (E)

SIEVE ANALYSIS OF COARSE AGGREGATES FOR CONCRETE


(As per IS:2386 - Part 1)

Sample No.: 1 Sampling date: 02.06.2011

Location/Source: Mhape / Bhivandi Sampled by: Devi Prasad/Yogesh

Description: CA - 20mm Testing date : 02.06.2011


Proposed use: Concrete Tested by: Devi Prasad/Yogesh

Wt.of Sample = 3500

Specification Limits as per


Wt.
IS Sieve Size % Cumulative IS : 383 - 1970
Retained % Retained % passing
in 'mm' Retained
(gms) 40 mm 20 mm 10 mm

63.00 0 0.00 100.00 100 100 100

40.00 0 0.00 0.00 100.00 85 - 100 100 100

20.00 396 11.31 11.31 88.69 0 - 20 85 - 100 100

12.50 2843 81.23 92.54 7.46 - - 100

10.00 221 6.31 98.86 1.14 0-5 0 - 20 85 - 100

4.75 17 0.49 99.34 0.66 - 0-5 0 - 20

2.36 0 0.00 99.34 0.66 - - 0-5

Pan 23 0.66 100.00 0.00 - - -

Remarks:

_______________________________ __________________________
SAKET INFRAPROJECTS LTD. For Consultants Represetative
SAKET INFRAPROJECTS LTD
Shaha Industrial Estate, Deonar Village road, Govandi (E)

SIEVE ANALYSIS OF COARSE AGGREGATES FOR CONCRETE


(As per IS:2386 - Part 1)

Sample No.: 1 Sampling date: 02.06.2011

Location/Source: Gavanpada/Ulwa Sampled by: Dwvi Prasad

Description: CA - 10mm Testing date : 02.06.2011

Proposed use: Concrete Tested by: Dwvi Prasad

Wt.of Sample = 3500

Specification Limits as per


Wt.
IS Sieve Size % Cumulative IS : 383 - 1970
Retained % Retained % passing
in 'mm' Retained
(gms) 40 mm 20 mm 10 mm

63.00 0 0 0 100 100 100 100

40.00 0 0 0 100 85 - 100 100 100

20.00 0 0.00 0.00 100 0 - 20 85 - 100 100

12.50 0 0.00 0.00 100 - - 100

10.00 293 8.37 8.37 92 0-5 0 - 20 85 - 100

4.75 2950 84.29 92.66 7 - 0-5 0 - 20

2.36 248 7.09 99.74 0 - - 0-5

Pan 9 0.26 100.00 0 - - -

Remarks:

_______________________________
SAKET INFRAPROJECTS LTD. __________________________
For Consultants Represetative
SAKET INFRAPROJECTS LTD

ALL IN AGGREGATE GRADING OF COARSE AND FINE AGGREGATES


(AS PER IS - 383)

Sample No.: 1 Sampling Date: 02.06.2011

Location/Source: Bhivandi/Mhape Sampled By: Devi Prasad

Description: All in aggregate Testing Date : 02.06.2011


Proposed use: Concrete Tested By: Devi Prasad

IS Sieve % PASSING CUM %


PASSING LIMITS
size in 20 MM 10 MM R/SAND C/SAND 20 MM 10 MM R/SAND C/SAND ALL IN
'mm' AGG.
100% 100% 100% 100% 28.08% 23.92% 0.00% 48.00% LOWER UPPER

40 100.00 100.00 100.00 100.00 28.08 23.92 0.00 48.00 100.00 100 100
20 0.00 0.00 100.00 100.00 0.00 0.00 0.00 48.00 48.00 95 100
4.75 0.00 #REF! #REF! 0.00 0.00 #REF! #REF! 0.00 #REF! 30 50
0.6 0.00 0.00 #REF! #REF! 0.00 0.00 #REF! #REF! #REF! 10 35
0.15 0.00 0.00 #REF! 0.00 0.00 0.00 #REF! 0.00 #REF! 0 6

100
COMBINED GRADATION OF CA &FA
90
%PASSING

80

70 Column K

Column L

60 Column M

50

40

30

20

10

0 SIEVE SIZE
0.1 1 10 100

REMARKS:Maximum nominal size of aggregate is 20mm.

_____________________________
SAKET INFRAPROJECTS LTD. For Consultants Represetative
MUMBAI METROPOLITAN REGION DEVELOPMENT AUTHORITY(MMRDA)

DESIGN & CONSTRUCTION OF ELEVATED ROADBETWEEN MULUND - AIROLI CREEK BRIDGE ( AIROLIEND ) AND THANE
BELAPUR ROAD
CONTRACTOR :- J.KUMAR INFRAPROJECTS LTD. PMC:- AAKAR ABHINAV CONSULTANTS PVT LTD.

SIEVE ANALYSIS OF COARSE AGGREGATES FOR CONCRETE


(As per IS 383)

Location/Source: Sampling date:-

Description: Testing date :-


Purpose Use: Tested by :-

Wt.of Sample = gms

Wt.
IS Sieve Size in % Cumulative Specification Limits as per
Retained % Retained % passing
'mm' Retained IS 383(Table -2)
(gms)

100

85-100

0-20

0-5

Pan

Remarks:

Contractor Consultant
MUMBAI METROPOLITAN REGION DEVELOPMENT AUTHORITY(MMRDA)

DESIGN & CONSTRUCTION OF ELEVATED ROADBETWEEN MULUND - AIROLI CREEK BRIDGE ( AIROLIEND ) AND THANE
BELAPUR ROAD

CONTRACTOR :- J.KUMAR INFRAPROJECTS LTD. PMC:- AAKAR ABHINAV CONSULTANTS PVT LTD.

SIEVE ANALYSIS OF COARSE AGGREGATES FOR CONCRETE


(As per IS 383)

Location/Source: Sampling date :-


Description: Testing date :-

Purpose Use: Tested by :-

Wt.of Sample = gms

Wt. Specification Limits as


IS Sieve Size in
Retained % Retained % Cumulative Retained % passing per IS 383
'mm'
(gms) (Table 2)

100

100

85-100

0-20

0-5

Remarks:

Contractor Consultant
MUMBAI METROPOLITAN REGION DEVELOPMENT AUTHORITY(MMRDA)

DESIGN & CONSTRUCTION OF ELEVATED ROADBETWEEN MULUND - AIROLI CREEK BRIDGE ( AIROLIEND ) AND THANE
BELAPUR ROAD

CONTRACTOR :- J.KUMAR INFRAPROJECTS LTD. PMC:- AAKAR ABHINAV CONSULTANTS PVT LTD.

SIEVE ANALYSIS OF FINE AGGREGATES FOR CONCRETE


(As per IS 383)

Location/Source: 0 Sampling date :-

Description: C/sand Testing date :-

Purpose Use: 0 Tested by :-

Wt.of Sample = gms

Specification Limits
IS Sieve Size in Wt. Retained % Cumulative
% Retained % passing as per IS 383 (Table
'mm' (gms) Retained
-4)

100

90-100

75-100

55-90

35-59

8-30

0-10

62

FM (SUMof Cumulative parcentage on retain sieve /100) =

Remarks:

Contractor Consultant
MUMBAI METROPOLITAN REGION DEVELOPMENT AUTHORITY(MMRDA)

Design & consturction of flyovers at savita chemicals junction,ghansoli junction-talavali naka junction and vehicular
underpass at mahape junction on thane belapur road Navi Mumbai

CONTRACTOR :- J.KUMAR INFRAPROJECTS LTD. PMC:- AAKAR ABHINAV CONSULTANTS PVT LTD.

SIEVE ANALYSIS OF FINE AGGREGATES FOR CONCRETE


(As per IS 383)

Location/Source: Ulwe Sampling date :- 0

Description: C.Sand Testing date :- 0

Purpose Use: Concrete Tested by :- Jointly

Wt.of Sample = 1300 gms

IS Sieve Size in Wt. Retained % Cumulative Specification Limits as per


% Retained % passing
'mm' (gms) Retained IS 383 (Table -4)

10.00 0 0 0 100 100

4.75 68 5.23 5.23 94.77 90-100

2.36 184 14.15 19.38 80.62 75-100

1.18 274 21.08 40.46 59.54 55-90

0.600 221 17.00 57.46 42.54 35-59

0.300 254 19.54 77.00 23.00 8-30

0.150 184 14.15 91.15 8.85 0-10

0.075 54 4.15 95.31 4.69

Pan 61
FM= 2.91

Remarks:

Contractor Consultant
MUMBAI METROPOLITAN REGION DEVELOPMENT AUTHORITY(MMRDA)

Design & consturction of flyovers at savita chemicals junction,ghansoli junction-talavali naka junction and vehicular
underpass at mahape junction on thane belapur road Navi Mumbai

CONTRACTOR :- J.KUMAR INFRAPROJECTS LTD. PMC:- AAKAR ABHINAV CONSULTANTS PVT LTD.

ALL IN AGGREGATE GRADING OF COARSE AND FINE AGGREGATES


(AS PER IS 383)

Location/Source: Sampling Date:

Description: All in aggregate Testing Date :


Concrete Grade: Tested By:

IS Sieve % PASSING CUM %


PASSING LIMITS
size in
20 MM 12.5 MM R/SAND C/SAND 20 MM 10MM R/SAND C/SAND ALL IN
'mm' AGG.
100% 100% 0% 100% LOWER UPPER

40.00 100 100


20.00 95 100
4.75 30 50
0.6 10 35
0.150 0 6
%PASSING

100
90 COMBINED GRADATION OF CA &FA
80
70
60
50
40 Column K

Column L
30 Column M

20
10
0 SIEVE SIZE
0.10 1.00 10.00 100.00

REMARKS:Maximum nominal size of aggregate is 20mm.

Contractor Consultant

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