Power Train Tools Diagnostic and Repair Tools

Power Shift and Hydrostatic Transmission

Power Shift and Hydrostatic Transmission

5P-3000 Engine and Transmission Shipping Stand

SMCS Code: 3010-010
Model: D10

• Universal stand that meets need for shipping or storing Caterpillar 4, 6, and 8 cylinder engines
and transmission arrangements
• Designed to be picked up from any side with fork lift truck — provides quick transportation
• Greatly facilitates operations where it is necessary to ship engines or transmissions from a branch
to another location for rebuild
• So versatile it eliminates need for wood pallets or other stands constructed to fit particular need
• Built with rugged steel angle and box sections, stand has very stable mounting with low center
of gravity
• Engine supports adjustable from front to rear and side to side to provide easy adjustment and
maximum adaptability ID: ph2, 86458T1
• Hold-down chains tightened with adjustable load binders keep engine or transmission firmly fixed Item Part No. Description Quantity
to stand while in transit
1 6D-5356 Knob 12
3D-6627 Stud 4

1P-2420 Transmission Repair Stand

SMCS Code: 3010-017
Model: Track-type Tractors, Traxcavator, Wheel Loaders, Wheel Tractors, Motor Graders, 769 and 773 Trucks

• Accommodates power shift or range transmissions from track-type tractors, Traxcavator,

wheel loaders, wheel tractors, motor graders and the 769 and 773 Trucks
• Transmissions mounted in vertical position for disassembly and assembly
• Can also be used as supporting fixture for disassembly of other small transmissions such
as those in D5 Tractors, 922, 944, 950 and 966 Wheel Loaders and 955H, 955K and 977H
Traxcavator, as well as direct drive transmissions, torque converters, and flywheel clutches
• Such versatility made possible by 4 swivel mounting shoes which can be slid from center
into 4 quadrants on top of stand
• Also accommodates differentials and marine gear input shafts when used with FT0957 Adapter
Group and FT0996 Positioning Group ID: ph2, C09656T1 Item Part No. Description
• Very maneuverable when used with 1P-0090 Dolly (order separately) 1 1P-2420 Repair Stand
2 1P-0090 Dolly (not part of 1P-2420)

172-3928 Transmission Support Group

176-5528 Lift Bracket Assembly
SMCS Code: 3150-010
Model: 994 and 994D Wheel Loader
Essential Tool

• Used to remove and install transmission case and planetary Lift Bracket Assembly
• Makes transmission removal faster and easier • Used to lift transmission from or into support group
• Used with lift truck having at least 3632 kg (8,000 lbs) capacity
Transmission Support Group • Attaches to transmission with hardware provided
• Used to support and move transmission forward (in chassis)
• CE compliant
• Used with lift bracket assembly
• Fastens to output transfer gear box Reference
• Guide bolts provided with Support Group for alignment of transmission during RENR2034, 994D Wheel Loader Power Train Disassembly and Assembly
removal and installation

Part No. Description Maximum Capacity Weight

172-3928 Transmission Support Group 1589 kg (3500 lbs) 32 kg (70 lbs)
176-5528 Lift Bracket Assembly 1589 kg (3500 lbs) 34 kg (75 lbs)

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Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

172-3928 Transmission Support Group

3 Item Part No. Description Requires
1 Support Assembly
1 2
2 Bracket Assembly
3 5P-1075 Hard Washer 4
0S-1590 Bolt 4
4 5P-1075 Hard Washer 8
0S-1571 Bolt 4
9S-8753 Full Nut 4
5 5P-8245 Hard Washer 2
4 7B-3235 Bolt 2
Not shown 8K-1493 Bolt
5
ID: il2, C79713T1

176-5528 Lift Bracket Assembly

Item Part No. Description Requires Use
Not shown 8T-0357 Bolt 4 Use as required per application
Not shown 9X-8882 Bolt 4 Use as required per application
Not shown 5P-8247 Washer 4

ID: il2, C79712T1

1P-2414 Plate
SMCS Code: 3010-010
Model: 545 Wheel Skidder

• Used to adapt hole pattern on repair stand when installing transmission or axle housing
• Used with 1P-2416 Swivel Assembly (1P-2420 Repair Stand, Transmission) when installing transmissions
• Can be mounted to axle housing during assembly and disassembly
• Provides safe alternative for removal and installation

ID: il2, C79760T1

9U-5963 Spindle Hub Adapter

9U-5964 Drive Adapter
9U-5965 Torque Converter Support
SMCS Code: 3101-036
Model: 789 and 793 Trucks

• Used to support torque converters on hydraulic test benches (makes testing faster and easier)
• Securely and rigidly holds converter on test bench during testing
• Spindle holds converter on center (helps eliminate damage to seals and bearings)
• Spindle and drive adapters allow converter to be rotated with less vibration

Reference ID: ph2, C54507T1

NEHT6043 Test Procedure, 789 and 793 Torque Converter Test Procedure

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Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

FT1335 Disassembly and Assembly Transmission Fixture

SMCS Code: 3000-017, 3150-017
Model: 621E, 623E, 627E, 631D, 631E, 633D, 637D, 651E, 657E
Warranty: None

• Used with 1P-2420 Transmission Repair Stand to aid in disassembly and assembly
of 7- and 8-speed transmissions
• Includes shims which locate center shaft in relation to No. 3 clutch housing; this prevents
damage to shaft during disassembly and insures proper shaft location during assembly

ID: ph2, A45944T1

140-2280 Stop Arm Assembly

SMCS Code: 3000-016, 3000-017
Model: 24H Motor Graders

• Used to hold 123-0420 Input Shaft (4) in an assembled position while turning
transmission over during assembly
• Prevents input shaft from dropping out of position and causing damage to internal seals
• Tool slides into holes drilled through 6Y-9021 Shaft Assembly (3) and bolt is tightened
against a customer-supplied plug (this will lock input shaft in place)
• Plug (1) is used to protect internal threads of input shaft
Bolt 9F-7022
Reference
SENR9011 Service Manual Bolt length 38 mm (1.5 in) ID: il2, C66571T1
Bolt size 1/4-20

FT1392 Mounting Adapter FT1279 Transmission Stand

SMCS Code: 3010-017 SMCS Code: 3150-017, 3258-010
Model: Models with 7 and 8 Speed Transmissions Model: 12G, 120G, 130G, 140G
Warranty: None Warranty: None

• Used to mount 7- and 8-speed transmissions in horizontal position on • Multi-use stand for transmissions of all “G” Series Motor Graders
1P-2420 Transmission Repair Stand (2 required) • Has 2 separate transmission mounting brackets and an adjustable center
• Horizontal mounting provides advantage to serviceman for disassembly support; one of mounting brackets used for 14G and 16G Motor Grader
and assembly of transfer gears and hydraulic controls transmissions; other mounting bracket used for 12G, 120G, 130G and 140G
Motor Grader transmissions
• Can be used for differential housing removal and installation, disassembly
and assembly, testing on hydraulic test bench, and for transmission storage
and shipping
• Fork slots in base of stand make it possible to quickly
and easily move transmission with lift truck

ID: ph2, A70597T1

ID: ph2, A17713T1

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Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

1U-7502 Repair Stand

SMCS Code: 1202-010, 1210-011, 1210-012, 3108-017, 3210-010
Model: Most Caterpillar Models

• Adjustable arms for mounting endless variety of engines, transmissions, torque

converters, rear axles and other components, without special adapters
• Component solidly cradled in stand, supported from both sides, just as it is in vehicle
• Twinpost design, featuring laterally-adjustable outboard support, provides extremely
stable workholding unit
• Gearbox allows full rotation of mounted unit for service, with just a turn of the crank,
then lock in position
• Mounted on wheels and casters, can be easily maneuvered
from storage to work area
• Locking rear wheels anchor stand at desired work locations Capacity 2,000 lbs.
ID: ph2, B03186T1

1U-9552 Bracket Group

SMCS Code: 3108-017, 3210-010, 3222-010
Model: 943, 953, 963, 973

• 1U-9552 Bracket Group used to mount hydrostatic transmissions on 1U-7502 Repair Stand
• Repair stand allows hydrostatic unit to be rotated 360° which is necessary to set
bearing clearances and install certain parts without damaging seals and gaskets

ID: ph2, B40144T1

Hydrostatic Transmission Tools

SMCS Code: 3224-025
Model: 963 and 973 Track-Type Loaders

• Used to lift, support, and test hydrostatic transmissions

• Using the proper hardware simplifies installation onto the test bed
• Reduces time spent securing transmission to test center
• Lifting bracket allows transmission to be lifted in a level position, making installation
of support brackets much easier
• Transmission supports will rigidly secure transmission to test bed or store it after testing
• Control cable allows test operator to control transmission from a distance
• Overflow assembly directs oil into test bed, preventing it from splashing onto the floor
• All parts, with exception of overflow tube, can also be used to test hydrostatic transmissions
on 945 and 953 Track-Type Loader
ID: ph2, C54908T1
Item Part No. Description
Reference
NEHT6037 Test Procedure (973) 1 4C-6179 Overflow Assembly
2 4C-6182 Control Cable
NEHT6040 Test Procedure (963)
3 4C-6128 Shift Cable Bracket
4 9U-5162 Lifting Bracket
5 9U-5214 Transmission Support

TSPG 2002 2-393

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

FT1411 Bracket
SMCS Code: 3101-017, 3280-017, 4267-017
Model: 773B, 776, 777, 777B, 825C, 826C, and Earlier 922, 944 and 966 Wheel Loaders
Warranty: None

• Replaces 7M-7474 Bracket

• Two of these fabricated brackets are used with 3/4 inch-10 NC bolts to support engine
when transmission is removed; brackets must be removed prior to operating machine
to prevent damage to housing
• Material: SAE 1020 steel

ID: il3, A90553-1T1

5P-8693 Lifting Bracket

SMCS Code: 3050-010
Model: Later 7155 (Truck) Transmissions

• Required to remove and install front clutch assembly because later transmissions have front clutch outer
housing that prevents use of other lifting devices
• Designed for use with later clutches that have 5/16 inch-18 threaded hole; 2B-2695 Bolt should be used
for attaching lifting bracket
• Earlier rotating housings can be modified by adding tapped hole according to instructions obtained from
Service Engineering
• Can also be used to lift other loads not exceeding 410 kg (900 lbs.) if lifting force is perpendicular to hook hole
ID: ph2, A65891

4C-6760 Support Assembly

FT2359 Torque Converter Support
FT2362 Engine Support
SMCS Code: 3000-010
Model: 416, 426, 428, 436, 438 and 446 Backhoe Loaders
Warranty: None

• 4C-6760 Support Assembly used in removing and installing transmissions on all backhoe loaders
• FT2359 Torque Converter Support used on 446 Backhoe Loader to support torque converter as
transmission is being removed or installed
• FT2362 Engine Support used to support rear of engine when removing or installing transmission
on 446 Backhoe Loader
• Tools allow fast, easy, safe, one-man operation
ID: ph2, C26913T1
• Front dash, floor plates, seat and, in some cases, brake pedals have to be removed; support
is centered over transmission with movable leg secured to one of the seat mounting locations;
a chain fall, or 9S-9100 Sling Assembly, is used to raise and lower transmission

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Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

ID: il2, C26916T1

ID: il2, C26914T1

FT2535 Engine Support Bar Assembly

SMCS Code: 3001-010
2
1
Model: 416C, 426C, 428C, 436C, and 438C Backhoe Loaders
• Used to support rear of engine during transmission removal/installation 3
• Mounts to existing holes in frame rails
• Cover plate (1) mounts to existing holes in engine flywheel housing 4
• Provides unobstructed access to remove and install transmission
• Adjustable set screw allows weight of transmission to be transferred from transmission mounting 5
brackets (makes removal much easier)
6
• Provides a safer method of supporting rear of engine during transmission removal/installation 8
• Material for fabricated parts: SAE 1020 steel
7
Reference ID: il2, C78295T1
SENR1206 Service Manual, Disassembly and Assembly - 416C, 426C, 428C, 436C, and 438C Backhoe Loaders Item Part No. Description
1 Cover plate
2 Spacer (2 required)
3 Channel
50.8
815 + 3
Stock Tol 57 4 8T-4223 Washer (2 required)
+2
6 Channel
5 8T-4176 Hex Head Bolt (2 required)
25.4
Stock Tol 7 4B-3584 Square Head Setscrew
3 6
8 6V-8188 Hex Full Nut

R225.4
+ 2.5
2 38.1
Stock Tol

214.5 + 2.5
13.50
63.5
180.2 + 1.5 + 1.0 + 0.40
0.15

51.0
1 + 1.5

51.0 +1.5
121.0
+ 1.5

60.5 +1.0
29.0 +1.5

19.24
+ 1.50
29.0 Overall Fabricating
+ 1.5
225
Specifications
ID: il4, C78391T1 ID: il3, C78300T1

TSPG 2002 2-395

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

FT2363 Seal Installer

SMCS Code: 3158-012
Model: 994 Wheel Loader
Warranty: None

• Used to install 6V-6899 Seal in transfer gear housing without damaging seal or housing
• Consists of step plate to drive the 6.5 inch I.D. by 7.5 inch O.D. seal

Reference
SENR4740, 994 Wheel Loader Service Manual
ID: il1, C26962T1

FT0947 Spring Compressor

FT0833 Clamp
SMCS Code, FT0947 Spring Compressor: 3150-015, 3150-016, 3150-017, 4251-010, 4250-015, 4250-016, 4267-017
SMCS Code, FT0833 Clamp: 3000-017, 3000-017FR, 3052-017, 3150-015, 3150-016, 3150-017, 3150-017FR, 3150-017RE
Model, FT0947 Spring Compressor: 657B, 666B
Model, FT0833 Clamp: D4D Tractor, 920 and 930 Wheel Loaders, 613 Tractor-Scrapers
Warranty: None

• FT0947 Spring Compressord used to clamp No. 3 clutch piston when assembling
657B and 666B range transmissions (2 required)
• Used to hold piston when clutches are inverted when assembling power shift
transmissions on D4D Tractors, 920 and 930 Wheel Loaders, and 613 Tractor-Scrapers
(2 required)

ID: ph2, 92951-1T1

16G, 14G, and 12G Motor Grader Transmission Tools

SMCS Code: 3000-010
Model: 12G, 14G, 16G

• Used for transmission operations listed in chart

Item Part No Description Operation

1 5P-2187 Lifting Bracket Use with 8S-9906 Ratchet Puller
2 5P-2184 Control Bracket for removal and installation of
3 5P-2181 Lifting Eye the transmission pressure control
valve group.
4 FT1121 1 Lifting Bracket Transmission and differential
5 FT1174 Lifting Bracket removal and installation.
1 Use for 14G and 16G
ID: ph2, ,A00463T1

7S-8898 Test Box Cover Group

SMCS Code: 3000-038
Model: Most Caterpillar Models (see chart)

Item Part No. Description

• Contains transparent plexiglass covers, in place of regular steel covers, to bolt 1 9S-6332 Box
on power shift and range transmissions to check for internal leaks
• Holes provided in covers so 6V-4160 or 5P-6225 Hydraulic Test Box can be used
at same time

ID: ph2, 92890-1T1

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Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

7S-8898 Cover Group 7S-8898 Cover Group

Cover Cover
Part No Machine Models Part No Machine Models
7S-8741 D7E, 983, 571E, 572E, D7F 8S-9966 12, 14E Motor Grader
7S-8742 Tractor-Scraper Range Transmission, 769, 824, 834, 988, 773, 772, 768, 992 9S-9070 920, 930, 613, 518, 528, 613B
7S-8743 D6C, 977K, 561, D6D, D7G 9S-9145 637, 627, 627B, 637D, 639D
7S-8744 621 Manual Shift 3P-2247 910
7S-8745 980, 980B 5P-3598 D3, 931, D3B
7S-8746 D8H, D9E, D9G, 583H, 594, 583K, 954H 6V-0184 D3, 910, 931, D3B (Optional Transmission)
8S-1457 D5, D5B, 561D 5P-6586 988B, D10, 980C, 992C, 983C, 824C, 825C, 826C
8S-1458 955K 6V-4821 966D, 950B, 814B, 815B, 816B
8S-4628 D4D, 941, 951B, D4E FT1679 615 (Note: FT1679 consists of 6V-4821 modified.)
8S-7171 950B, 966C, 814, 815 FT1611 963, 973

1U-5481 Pressure Gauge Group

1U-5482 Pressure Adapter Group
SMCS Code: 1000-025, 1000-082, 1300-038, 3000-035, 3000-038, 3000-081, 3000-038,
3000-038, 3150-035, 3150-038, 4250-038, 5050-038, 7450-081
Model: All Caterpillar Power Shift Transmissions and Other Hydraulic Systems

• Used to test all Caterpillar power shift transmissions and other hydraulic systems
• Both 1U-5481 and 1U-5482 required to replace discontinued 6V-4160 Transmission
Hydraulic Test Group
• Improvements to 1U-5482 include increased number of fittings for usage on all
applicable equipment and smaller diameter diagnostic hoses for easier handling

Reference
REG00452 Power Shift Transmission Testing and Adjusting manual
ID: ph2, B96641T1

Item Part No. Description Quantity Item Part No. Description Quantity
1 1U-5481 Pressure Gauge Group 2 1U-5482 Pressure Adapter Group
8T-0846 Pressure Gauge, 0-1000 kPa (0-145 psi) 1J-9671 O-Ring 2
8T-0848 Pressure Gauge, 0-400 kPa (0-58 psi) 6V-3079 Hose Assembly 8
8T-0849 Pressure Gauge, 0-2000 kPa (0-290 psi) 6V-4143 Coupler 16
8T-0850 Pressure Gauge, 0-3400 kPa (0-580 psi) 3 3B-6552 Elbow, Pipe 90° 1/8 inch NPT Ext and Int Thd 2
8T-0851 Pressure Gauge, 0-15 850 kPa (0-2300 psi) 3D-8884 Elbow, 90° 1/4 inch NPT Ext and Int Thd 2
8T-0852 Pressure Gauge, 0-39 960 kPa (0-5800 psi) 3J-1907 O-Ring 12
038747 Pipe Elbow 8 3J-7354 O-Ring 4
3J-1907 O-Ring 8 3K-0360 O-Ring 2
6V-3965 Nipple 8 5P-2937 Adapter, 7/16 inch SAE Ext Thd x 1/4 inch NPT Int Thd 4
8T-0841 Case 5P-3501 Adapter, 9/16 inch SAE Ext Thd x 1/4 inch NPT Int Thd 6
Form NEEG2220 Decal 5P-4674 Adapter, 3/4 inch SAE Ext Thd x 1/2 inch NPT Int Thd 2
Form NEEG2224 Decal 5P-4675 Adapter, 1/2 inch SAE Ext Thd x 1/4 inch NPT Int Thd 2
6V-0404 Bonded Seal 2
6V-0405 Bonded Seal 2
6V-0406 Bonded Seal 2
6V-0407 Bonded Seal 2
6V-3965 Valved Nipple, 9/16 inch SAE Ext Thd 4
6V-3966 Valved Nipple, 1/4 inch NPT Ext Thd 8
6V-3989 Unvalved Nipple, 1/4 inch NPT Int Thd 2
6V-6560 O-Ring 2
6V-8926 Adapter, M10x1.5 Ext Thd x 9/16 inch SAE Int Thd 2
6V-9028 O-Ring 2
7M-8489 Adapter, 90° 9/16 inch SAE Ext Thd x 1/4 inch NPT Int Thd 2
8C-7574 Adapter, 1/4 inch NPT x 6 inch Ext Nipple 1
8C-7575 Adapter, 1/8 inch NPT x 1 1/2 Ext Nipple 3
8C-7576 Adapter, 1/8 inch NPT x 3 inch Ext Nipple 3
8T-0841 Case
8T-7860 Connector, M12x1.5 Ext Thd x 7/16 inch SAE Int Thd 2
8T-7861 Connector, M14x1.5 Ext Thd x 9/16 inch SAE Int Thd 2
8T-7876 O-Ring 2
8T-7908 Adapter, 1/8 inch—28 BSPP Ext Thd x 7/16 inch SAE Int Thd 2
8T-7909 Adapter, 1/4 inch—19 BSPP Ext Thd x 7/16 inch SAE Int Thd 2
8T-7911 Adapter, 3/8 inch—19 BSPP Ext Thd x 9/16 inch SAE Int Thd 2
8T-7913 Adapter, 1/2 inch—14 BSPP Ext Thd x 3/4 inch SAE Int Thd 2
Form NEEG2222 Decal (Adapter Case Inside Lid)
Form NEEG2221 Decal
4C-3723 Box (Yellow Plastic for Fittings)

TSPG 2002 2-397

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

4C-5560 Hose Assembly

4C-5561 Bulkhead Fitting Group
SMCS Code: 0784
Model: 1U-5481 Pressure Gauge Group

• Repair parts for 1U-5481 Pressure Gauge Group; when replacing any of the pressure
gauges, 8-inch length of diagnostic hose is often damaged
• 4C-5560 Hose Assembly has 1/8 inch NPT pipe fittings on both ends — fits current
gauge groups
• First generation of gauge groups has 1/4 inch NPT bulkhead fitting; 4C-5561 Bulkhead
Fitting used to adapt these to 1/8 inch hose
ID: ph2, C27259T1

9U-5899 Hydrostatic Filter Group

SMCS Code: 5050-041, 3200-019, 3218-070
Model: All paving products and other small hydrostatic systems

• Used in closed loop/hydrostatic hydraulic systems to filter contaminated Overall dimension 152 x 152 x 381 mm (6.0 x 6.0 x 15.0 in)
oil down to 6 micron absolute rating
Total weight 17 kg (37 lbs)
• Rectifier block routes oil flow through filter in correct direction regardless
Maximum working pressure 41 364 kPa (6000 psi)
of inlet and outlet connections
Flow rate 182 lpm (48.0 gpm)
• Used to clean hydraulic system of contaminates after catastrophic
pump/motor failure Filter rating 6 micron, absolute
• Can be permanently attached to system/vehicle Inlet and outlet port #16 straight thread O-ring
• Can be easily converted to quick disconnect fittings (currently available)

Service Parts
Part No. Desciption
9U-5900 Filter Element
9U-5901 Check Valve

ID: ph2, C54903T1

180-9549 Filter Element

188-7027 Filter Element
SMCS Code: 5068-010
Model: All Caterpillar Hydraulic Filter Units and Carts

• Used to remove water from a hydraulic oil tank

• Economical alternative for water removal
• Fits on standard, low-pressure, spin-on, filter head
• Aluminum body with cellulose media
• Working pressure: 1035 kPa (150 psi)
• Particle filtration size: 25 micron

ID: ph2, C80039T1

Item Part No. Description Length Diameter Weight Flow Rate Water Removal
1 180-9549 Filter Element 132.3 (5.21 in) 93.7 mm (3.69 in) 0.54 kg (1.2 lb) 95 Lpm (25 gpm) 170 mL (10.3 cu in) @ 20 psi differential
2 188-7027 Filter Element 289.3 (11.39 in) 129.5 mm (5.10 in) 1.44 kg (3.2 lb) 227 Lpm (60 gpm) 700 mL (42.4 cu in) @ 20 psi differential

2-398 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

205-7379 Filter Assembly

205-7380 Filter Element, 3 micron
205-7381 Filter Element, 5 micron 205-7379 Filter Assembly
SMCS Code: 5068
Overall height 810 mm (31.9 in)
Warranty: Manufacturer’s
Width and depth of head 159 mm (6.26 in)

• Used to filter oil in applications requiring low pressure, high volume Canister diameter 119 mm (4.7 in)

• Small and lightweight Ports (in/out) 1-1/2 inch NPT

205-7379 Bypass (cracking) pressure 2 bar (30 psi)
• Comes standard with a 205-7380 Synthetic Filter Element, 3 micron
• 205-7381 Filter Elements, 5 micron, also available Flow rate (maximum) 379 Lpm (100 gpm)

• Head section is made from die cast aluminum with a steel body Dirt holding capacity 345 grams (12 oz)

• Internal 2 bar (30 PSI) bypass has an orange pop up indicator (requires manual reset)
• For use on hydraulic test benches or other systems needing kidney looping
ID: il2, C80389T1; 205-7379, 205-7380, 205-7381

198-3188 Two Micron Filter Element

SMCS Code: 5068
Model: All Caterpillar bulk hydraulic fluid storage tanks

• Used to remove contamination from fluids held in bulk storage tanks

• Use in high-volume applications
• Two micron filtration capability
Overall size 289 x 129 mm (11.4 x 5.1 in)
• Large dirt holding capacity
Filter media cellulose
• Water absorption style filter media
Weight 1.44 kg (3.2 lbs)
• Can be used with the following filter carts:
Body style spin-on
188-3242 H.D. Air Filter Cart
Pressure rating 1034 kPa (150 psi)
127-8781 110V 60 hz Filter Cart
169-7159 220V 50 hz Filter Cart
174-9158 Compressed Air Filter Cart

ID: ph2, C80327T1

185-1152 Large Volume Filter Group

SMCS Code: 5068-070 Length 825.5 mm (32.50 in)
Model: All Caterpillar bulk hydraulic fluid storage tanks
Diameter 273.1 mm (10.75 in)
Weight 57 kg (125 lbs)
Ports 4 inch NPT
• Used to filter oil in high-volume applications
Bypass 172.5 kPa (25 psi)
• Provides extended time between element changes
Working pressure 1,034 kPa (150 psi)
• Uses synthetic fiber or cellulose filter elements
Maximum flow rate 2271 Lpm (600 gpm)
• Canister-style body is made of cast aluminum for strength and durability
Operating temperature -29 to 107°C (-20 to 225°F)
• Visual dirty element indicator shows when to change element
• Filter has increased dirt holding capacity over a conventional filter

Not Shown
Part No. Description Material
185-1375 Filter Element 25 micron absolute
188-7020 Filter Element 5 micron absolute
212-7125 Filter Element 3 micron
192-1560 Filter Element 10 micron
077-8298 Filter Housing O-Ring

ID: il2, C79891T1

TSPG 2002 2-399

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

High Volume Filter Elements

SMCS Code: 5050
Model: 194-2897, 183-9301, and 201-8131 Filter Carts
Body style canister
Length 559 mm (22.0 in)
• Used to filter particles from hydraulic fluids in high volume applications Diameter 190.5 mm (7.50 in)
• Used with 185-1152 Filter Assembly (part of 194-2897, 183-9301 and 201-8131 Filter Carts) Weight 4.9 kgs (10.7 lbs)
• Large canister style filter element
• Synthetic or cellulose media in stainless steel cage Part Number Description Material
• Provides greater dirt holding capacity 212-7125 Filter Element 3 micron synthetic media
• Extends time between element changes 188-7020 Filter Element 5 micron cellulose media
192-1560 Filter Element 10 micron synthetic media
Reference
188-1375 Filter Element 25 micron synthetic media
NEHS0779 Tool Operating Manual (183-9301)
NEHS0809 Tool Operating Manual (194-2897)
NEHS0847 Tool Operating Manual (201-8131)

ID: il2, C80555T1

185-1153 High Pressure Filter Group

SMCS Code: 5068-070
Model: All Caterpillar bulk hydraulic fluid storage tanks
Length 884.7 mm (34.83 in)
Diameter 152 mm (6.0 in)
• Used to filter oil in high-volume applications
Weight 28.5 kg (63 lbs)
• Provides extended time between element changes
Ports 2 inch SAE four-bolt flange
• Uses synthetic fiber filter elements
Bypass none
• Machined-tube body is made of ductile iron for strength and durability
Working pressure 20,790 kPa (3000 psi)
• Visual dirty element indicator shows when to change element
Maximum flow rate 757 Lpm (200 gpm)
• Filter has increased dirt holding capacity over a conventional filter
Operating temperature -29 to 121°C (-20 to 250°F)

Not Shown
Part No. Description
185-1376 Filter Element (10 Micron)
185-1377 Filter Element (3 Micron)
ID: il2, C79899T1

185-1154 High Pressure Filter Group

SMCS Code: 5068-070
Model: All Caterpillar bulk hydraulic fluid storage tanks with pneumatic pumps

• Used to filter oil in high-volume applications Length 292 mm (11.5 in)

• Provides extended time between element changes Diameter 89 mm (3.5 in)
• Uses synthetic fiber filter elements Weight 2.49 kg (5.5 lbs)
• Especially suited in the output line from 4C-7195 Dispersing Ports 3/4 inch SAE O-ring
Pump and 4C-7228 Dispersing Pump
Bypass 345 kPa (50 psi)
• Filter head is made of cast aluminum and bowl is made
of impact-extruded aluminum for strength and durability Working pressure 13,790 kPa (2000 psi)

• Visual dirty element indicator shows when to change element Maximum flow rate 75 Lpm (20 gpm)

• Filter has increased dirt holding capacity over a conventional filter Operating temperature -29 to 121°C (-20 to 250°F)

Not Shown
Part No. Description
185-1378 Element, Filter (3 Micron)
185-1379 Element, Filter (10 Micron)

ID: il2, C79900T1

2-400 TSPG 2002
Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

9U-5968 Hydrostatic Filter Group Overall size 300 x 250 558 mm (12.0 x 10.0 x 22.0 in)
SMCS Code: 5050-041, 3200-019, 3218-070 Maximum working pressure 41,364 kPa (6000 psi)
Model: All models
Flow rate 342 lpm (90 gpm)
Filter rating 6 micron, absolute
Inlet/outlet port connection 1-1/4 inch quick disconnect
• Used to filter out contamination (particles) after
catastrophic pump or motor failure
• 6 micron absolute rating Service Parts
• Works in closed-loop hydrostatic hydraulic systems Part No. Description
• Simple to install, as rectifier block automatically routes oil through filter 9U-5966 Filter Element, 6 Micron Absolute
in correct flow direction, regardless of inlet and outlet connections 9U-5969 Check Valve
• Can be permanently attached to system or vehicle 9U-5967 Check Valve Seal Kit
• Easily fitted with currently available quick disconnect fittings for fast 4C-5093 Quick Disconnect Nipple
and easy installation — one unit can serve several machines
4C-5094 Quick Disconnect Coupler
ID: ph2, C79154T1

6V-4160 Hydraulic Transmission Test Group

Discontinued — Service Parts Available
• Discontinued and replaced by both 1U-5481 Pressure Gauge Group and 1U-5482 PressureAdapter Group
• 6V-0198 Repair Kit available, consisting of box (1), gauge panel (2), tray (3) and cover (4)

Part No. Description

8T-0850 Oil Pressure Gauge, 0-3400 kPa (0-580 psi) (3)
8T-0851 Oil Pressure Gauge, 0-15 850 kPa (0-2300 psi)
8T-0852 Oil Pressure Gauge, 0-39 960 kPa (0-5800 psi)
8T-0848 Oil Pressure Gauge, 0-400 kPa (0-58 psi)
8T-0846 Oil Pressure Gauge, 0-1000 kPa (0-145 psi)
8T-0849 Oil Pressure Gauge, 0-2000 kPa (0-290 psi)
8M-2887 Tachometer (400 - 4800 RPM)
ID: ph2, B46766
6V-4144 Coupling Assembly (eight)

These connectors and hoses are included Hardware

with the 6V-4160 Test Box. Space
Item Part No. Description Quantity
is provided in the case for storage.
1 1S-2432 Tachometer Drive Cable Assembly
2 Hose Group, each consisting of: 8
177-7861 Hose Assembly
6V-4143 Coupler Assembly
6V-4142 Nipple
3 3B-7740 Seamless Nipple, 152,4 long (1/4 inch NPT x 6 inch)
4 3B-7734 Seamless Nipple, 76,2 long (1/8 inch NPT x 3 inch) 3
5 3B-7263 Seamless Nipple, 51 long (1/8 inch-27 NPT x 2 inch)
6 3B-7733 Seamless Nipple, 38,1 long (1/8 inch NPT x 1.5 inch) 2
7 8M-1052 Bearing
8 1S-7479 Tachometer Drive Adapter Assembly
9 8M-8622 Cover
10 8M-5135 Gear Assembly
11 6V-3966 Nipple Assembly, External, 1/4 inch NPT 8
12 6V-3965 Nipple Assembly, External, 9/16 inch SAE Thread 2
ID: ph2, B46765T1 13 5P-3501 Adapter, 9/16 inch-18 Ext. Thread, 1/4 inch-18 NPT Int. Thread 6
3J-1907 Seal 6
14 5P-2937 Adapter Assembly, 7/16 inch-20 Ext. Thread, 1/4 inch-18 NPT Int. Thread 3
3J-7354 Seal 3
15 7M-8489 Adapter Assembly, 90°, 9/16 inch-18 Ext. Thread, 1/4 inch-18 NPT Int. Thread 2
3J-1907 Seal — Part of 7M-8489 2
Reference
16 6V-3989 Nipple, 1/4 inch NPT Internal 2
REG00452 Testing and Adjusting Module,
Manual for Testing and Adjusting Power Shift 17 5K-5068 Nipple 1/8 inch-27 NPTF Thread — Attach to 6V-4142 2
Transmissions 18 6V-4142 Nipple, 1/8 inch NPT Internal — two with 5K-5068 6
19 3D-2675 Adapter 2
20 3D-8884 Elbow, 90°, 1/4 inch NPT
21 5P-4674 Adapter Assembly, 3/4 inch-16 Ext. Thread, 1/2 inch-20 Internal Thread 2
3K-0360 Seal 2
22 5P-4675 Adapter Assembly, 1/2 inch-20 Ext. Thread, 1/4 inch-18 NPT Int. Thread 2
1J-9671 Seal 2
23 3B-6552 Elbow, 90°, 1/8 inch-27 NPTF 2

TSPG 2002 2-401

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

139-7050 Cover Plate

SMCS Code: 3150-025
Model: 120H through 163H Motor Graders
Warranty: One Year

• Used to adjust initial pressure on transmission

• Reduces time required to perform initial pressure adjustment as removal of control
valve is not recommended or necessary
• Procedure to use cover plate: (1) Remove bolts from control valve cover, EXCEPT for
three bolts across top. (2) Loosen three top bolts only enough to lift cover and slide
cover plate into place. (3) Tighten bolts as recommended, and then follow normal
adjustment procedure as outlined in Service Manual.

Reference ID: il2, C78468T1

SENR9121 Systems Operation, Testing and Adjustment

5P-5260 Transmission Test Cover

5P-5261 Transmission Test Cover
SMCS Code: 3000-038
Model: 5P-5260 — 16G, 14G
5P-5261 — 12G, 140G, 130G, 120G

• Used for visual inspection and easier testing of articulated motor grader transmissions
• Transparent plastic sheets bonded to flat, rigid steel frames; construction allows them to
be used on transmissions having components protruding outside case which occurs on
articulated motor grader transmissions
• If replacement is necessary, the plastic sheet material can be ordered from:
Cope Plastics
1710 W. Detweiller Drive
Peoria, IL 61614
When ordering, request MP1880 Elastomer, 0,5 mm thick in the size needed. Use 5P-3429
Adhesive to bond the new plastic to the steel frame or repair the bond. Bonding instructions
are provided with the adhesive.
ID: ph2, A37639T1

6V-4041 Nut Spanner Wrench

6V-4070 Nut Spanner Wrench
SMCS Code: 3150-017, 3258-017, 4205-010, 7051-029, 7054-077
Model: 65, D4E Tractor, 941B and 951C Track Loaders

• Either of these 3/4 inch drive wrenches can be used to remove and install bearing locknut in transfer gear
• Replace FT1491 Spanner Wrench

ID: ph2, A50414T1

6V-0006 Connector Pliers

SMCS Code: 1256-010, 1250-036, 1353-010
Model: E200B, 213B, 224, 3114, 3116, 657E, 910E

• Provide needed mechanical assistance to lock and unlock rings on multipin

electrical wiring harness connectors used on many Caterpillar machines
• The 4C-6484 Replacement Tips are used to replace torn or worn tips on the pliers.

Item Part No, Description

1 6V-0006 Connector Pliers ID: ph1, B11769T1

2 4C-6484 Replacement Tips

2-402 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

5P-6590 Wiring Tester Group

SMCS Code: 3150-038, 3168-081, 3168-038
Model: All tandem powered wheel tractor-scrapers and off-highway trucks
Warranty: One Year

• Replaces 1P-3550 Wiring Tester Group

• Permits quick checking of electrical circuitry on all tandem powered wheel
tractor-scrapers and off-highway trucks
• Can also be used to test and shift transmissions on hydraulic test stand
• Simpler and easier to use than former 1P-3550 Tester Group
• Test information plate provides instructions for use
• Overlays and equipment for certain other machines must be procured separately
as indicated in the following articles
• SEHS7153 Test Card describes capabilities of tester

Test Cards for 5P-6590 Wiring Tester Group

SEHS7153, Schematic of tests using 5P-6590 (Included with 5P-6590)
SEHS7178, Testing 657B (Effective with S/N 68K-1061, 47M250, 53K981)
ID: ph3 B16369T1
SEHS7237, Testing 637D (Effective with S/N 26W386, 27W652, 67W317, 71W433, 22W593)
Item Part No. Description
SEHS7371, Testing 777 (Effective with S/N 84A1)
1 No longer available
2 6V-0189 Adapter Assembly
3 5P-0959 Ground Adapter Assembly (16 pin)
4 8S-4627 Continuity Tester
5 5P-7277 Voltage Tester
6 5P-8561 Test Harness Assembly (10 pin)
7 5P-9719 Ground Adapter (35 pin)
8 5P-8562 Ground Adapter Assembly (10 pin)
9 5P-6597 Harness Assembly (2 pin)
10 1P-2858 Battery Lead Wire (black)
11 1P-2857 Battery Lead Wire (red)
12 1S-9532 Wire Assembly
13 5M-3215 Test Prod
14 6V-6036 Lamp (five)
15 5P-6598 Harness Assembly (16 pin)

Auxiliary Equipment for Use With 5P-6590 and Discontinued 1P-3550 Tester Group
Part No. Description
657A and 666A (with 7 pin connectors)
1P-2861 Cable Assembly (7 pin to 16 pin)
1P-2863 Overlay (included with 1P-3550)
773 Truck
1P-2861 Cable Assembly (7 pin to 16 pin)
1P-2864 Overlay (included with 1P-3550)
ID: ph1, C80297T1

Part No. Description

666B Rear Engine Electric Start (with 16 pin connectors)
ID: ph2, C80307T1 1P-2863 Overlay (included with 1P-3550)
627B Tractor-Scraper 657A and 666A (with 16 pin connectors)
Item Part No. Description 1P-2862 Overlay (included with 1P-3550)
1 5P-4192 Cable Assembly 657B and 666B (with 10 and 16 pin connectors)
2 5P-5229 Ground Adapter 1P-2862 Overlay (included with 1P-3550)
3 5P-4191 Overlay 5P-8561 Cable Assembly, 10 pin to 16 pin, (included with 5P-6590);
4 5P-4190 Overlay 1P-3072 and 1P-3077 Cable Assemblies (part of 1P-3550) can be used instead
657A and 666A (with 10 pin connectors)
1P-2863 Overlay (included with 1P-3550)
5P-8561 Cable Assembly, 10 pin to 16 pin, (included with 5P-6590);
1P-3072 and 1P-3077 Cable Assemblies (part of 1P-3550) can be used instead.
637D Tractor-Scraper
6V-0189 Adapter Assembly (included with 5P-6590)

TSPG 2002 2-403

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

657B with Eight Speed Scraper Transmission

Item Part No. Description
1 5P-0164 Overlay (16 pin connections — engine and transmission)
2 5P-0165 Overlay, (35 pin)
3 5P-0163 Adapter Cable Assembly, (35-16 pin)
4 3P-2249 Ground Adapter Assembly, (35 pin)
5 5P-0959 Ground Adapter Assembly, 16 pin, (included with 5P-6590)
6 5P-0162 Voltmeter Probe Assembly

ID: ph2, A09465-1T1 657E Scraper

The 6V-7839, 6V-7844, 6V-7845 Harness Adapters and 6V-7875 Overlay are used to
test transmission wiring harnesses with V.E. type connectors on 657E Scrapers. These
tools can be used with the 5P-6590 Wiring Harness Tester Group to test the
transmission harnesses for continuity, wire to wire shorts and wire to ground shorts.
The 6V-7875 Overlay fits over the front panel of the 5P-6590 Wiring Harness Tester. It
helps the operator quickly trace the fault to the correct wire in the wiring harness.

Reference
SMHS7418 Special Instruction (usage, repair of 5P-6590 Wiring Tester Group)
SMHS7842 Special Instruction (testing of 5P-6590 Wiring Tester Group)
SENR2670 657E Power Train Testing and Adjusting Module, instructions for
using the harness tester and adapters

ID: ph2, B83757

Item Part No. Description
1 6V-7839 Harness Adapter
2 6V-7844 Harness Adapter
3 6V-7845 Harness Adapter
4 6V-7875 Overlay

8T-5319 Removal Tool Group

4C-4075 Crimp Tool, 4-10 Ga.
1U-5804 Crimp Tool, 12-18 Ga.
SMCS Code: 3168-010
Model: Models with CE-Series Electrical Connectors

• Required to service “CE” (Caterpillar Environmental) series electrical connectors; “CE”

connectors replace VE (Vehicle Environmental) connectors which are used in harnesses
where high temperatures, a large number of contacts, or higher current capacity
contacts are needed
• Enable repair to be made without replacing complete wiring harness
• Removal tool needed to remove contacts without damaging connector retaining clips
• Crimping necessary when replacing “CE” contacts ID: ph2, C27162T1

• Solder will not make a good bond with contact material Item Part No. Description
1 8T-5319 Removal Tool Group
Reference 4C-4071 Removal Tool, 4-6 Ga.
SEHS9065 Special Instruction 4C-4072 Removal Tool, 8-10 Ga.
4C-4073 Removal Tool, 12-14 Ga.
4C-4074 Removal Tool, 16-18 Ga.
2 4C-4075 Crimp Tool, 4-10 Ga.
4C-4076 Retainer Assembly, 4-6 Ga.
4C-4077 Retainer Assembly, 8-10 Ga.
4C-4078 Jaw Assembly
3 1U-5804 Crimp Tool, 12-18 Ga.

2-404 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

1P-3550 Wiring Tester Group

Discontinued — Service Parts Available Item Part No. Description
• Discontinued and replaced by 5P-6590 Tester Group 1 1U-2863 Overlay (657A, 666A — 7 pin, 10 pin)
(666B Rear Engine Electric Start — 16 pin)
Later 1P-2863 Overlays are imprinted on both sides
to cover the 666B with electric start rear engine also.
2 1P-2862 Overlay (657A, 666A — 16 pin)
(657B, 666B — 16 pin, 10 pin)
3 1P-2864 Overlay (773 Truck), also pre EMS 769 Trucks
4 1P-2858 Battery Lead Wire (black)
5 1P-3076 Ground Adapter Assembly
6 Receptacle Adapter Cable Assembly (10 pin to 16 pin)
7 Plug Adapter Cable Assembly (10 pin to 16 pin)
8 1S-9532 Jumper Wire Assembly
9 1P-3071 Jumper Wire Assembly
7N-5876 Bulb (not shown)
8M-0454 Fuse (not shown)
10 5M-3215 Test Prod
11 1P-2857 Battery Lead Wire (red)
ID: ph2, C09651T1
Reference 12 8S-4627 Circuit Tester
SMHS7683, troubleshooting 1P-3550 Tester Group
SMHS7424 Special Instruction, replacing harness with detachable harness

6V-7013 Rivet Roll Set

6V-4829 Support
6V-4844 Driver
SMCS Code: 3150-036
Model: 7155 ID: ph2, B58574T1

• Used for assembling pistons and poppet valves for 7155 transmissions
• 6V-7013 Rivet Roll Set needed to install 9N-4116 Pistons on 9N-4115 Poppet Valves used
in 7155 transmissions; provides more accuracy than automatic center punch formerly used;
can also be used for clinching 5/32 (4) diameter rivets in other service applications
• To prevent damage to poppet valve, 6V-4829 Support used to hold poppet valve while piston is installed
• FT1484 Support also used to hold 9N-4117 Plate and Valve Assembly during installation of poppet valves
• 6V-4844 Driver used for assembling the 2 valves which are used together in air pressure regulator for ID: ph2, B51922T1
output clutch
• 6V-4844 Driver replaces FT1475; 6V-4829 Support replaces FT1480

Reference
7155 Service Manual, instructions for use of rivet roll set
SEHS7754-01 Special Instruction, installation of poppet valves and pistons

FT0834 Clutch Testing Nozzle

SMCS Code: 1451-017, 3000-017, 3150-016, 3150-017, 3150-017RE, 4256-017
Model: D4D Tractor, 920 and 930 Traxcavators, and 613 Tractor-Scraper
Warranty: None

• Used on power shift transmissions to make operational check of each clutch

or test seals such as those on input shaft

ID: il3, C09653T1

TSPG 2002 2-405

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

FT1387 Test Fitting FT1681 Motor Support

SMCS Code: 3050-012, 3050-025 SMCS Code: 4351-015, 4351-016
Model: All G-Series Motor Graders Model: 973
Warranty: None Warranty: None

• Used with 5P-6225 Test Group to obtain directional clutch pressure • Used for assembling track motors
(2 required) • Bearing adjustment procedure requires rotating torque of drive plate
• Installed in manifold of directional clutch cover to be checked while bearing retaining locknut is being tightened
• FT1681 Support and FT1549 Fixture are used to hold drive plate while
housing (instead of drive plate) is rotated

ID: ph2, B52366T1

Item Part No. Description
1 FT1532 Spanner Socket
2 FT1549 Fixture
3 FT1681 Motor Support

ID: il3, A70596-1T1

FT0822 Pinion Shaft Bearing Race 6V-4074 Nut Spanner Wrench

Adapter 6V-4070 Nut Spanner Wrench
SMCS Code: 3000-011 SMCS Code: 3150-017, 3258-017, 4109-017, 4208-010, 7051-029, 7054-077
Model: No. 16 Motor Graders Model: D4E, IT28, 926E
Warranty: None 6V-4074 — 16G and 14G
6V-4070 — 12G
• Used with the necessary pullers to remove pinion shaft rear bearing race
• Material: mild steel
• Used to remove and install transmission input gear retainer nut in transfer
gear case
• Either former, or later improved wrenches, can be used

ID: ph2, C09652T1

ID: ph2, A00466T1

153-8963 Threaded Adapter

SMCS Code: 3001-015 Capacity 2 tons
Model: TH103 Telehandler Male thread 5/16-18
Essential Tool
Female thread 5/8-18
Hex size 25.4 mm (1.00 in)
• Used to remove oil baffle plate from transmission Overall length 57.2 mm (2.25 in)
• Used with standard 5P-0074 Slide Hammer Puller
• Also used for other general purpose pulling applications ID: il2, C79170T1
Reference
SENR1242 Disassembly and Assembly TH103 Telehandler Transmission

2-406 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

Flange Nut Sockets

SMCS Code: 3001-015, 3001-016 B
Model: TH103 Telehandler
Essential Tool
Warranty: None 1 A

• Used to remove and install flange nuts on transmission where clearance is limited
• Used with standard 3/4 or 1 inch square drive ratchet
D
• Made from standard size sockets
• Modified sockets provide complete engagement of nut
• Reduces risk of damage
2 C
Reference
SENR1242 Disassembly and Assembly TH103 Telehandler Transmission
ID: il2, C79169T1

Modified sockets
Item Part No. Description Size Square Drive Made From A B C D
1 FT2591 Socket 2 inch Hex 3/4 inch 214-6614 Socket 63.50 ± 0.25 mm 25.4 ± 0.5 mm — —
(2.500 ± .010 in) (1.00 ± .02 in)
2 FT2592 Socket 2-3/8 inch Hex 1 inch 5S-6077 Socket — — 76.20 ± 0.25 mm 44.5 ± 0.5 mm
(3.000 ± .010 in) 1.75 ± .02 in)

9U-6237 Locknut Spanner Wrench

SMCS Code: 3150-010, 3200-010, 0720, 0721
Model: CP-563 and CS-563 Compactor

• Used to remove and install locknut on 1G-8830 Gearbox

• Used with 3/4 inch square drive ratchet or torque wrench to correctly set preload on bearing
• Makes removal and installation faster and easier (also reduces damage to nut)

Reference
Inside diameter 106.0 mm (4.17 in)
June 1992, After Failure Service Letter
Wall thickness 12.7 mm (.50 in)
Length 76 mm (3.0 in)
ID: il2, C55145T1
No. teeth 4
Tooth inside diameter 101.8 mm (4.00 in)
Tooth width 9.02 mm (.355 in)

FT0587 Driver Tool

SMCS Code: 3000-012
Model: 769 Truck
Warranty: None

• Used to install rubber bushings in engine, radiator and transmission support mounts
• Material: SAE 1020 steel

ID: il3, 61783T1

TSPG 2002 2-407

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

Checking Fixtures
SMCS Code: 3003-025
Model: 627, 627B, 637 and 637D Scrapers
Warranty: None

• Used to determine shims required for adjusting backlash between pinion and transfer
gear on transmission
• FT1380 Fixture used to check assembled height of transmission pinion, bearing
and cage
• FT1381 Fixture used to check assembled height of transfer gear shaft, bearing
and cage assembly
• Difference between assembled height of parts and standard provided
by fixture is used to calculate shim pack thickness for each assembly
• Large drawings available ID: ph2, A62994-1T1

ID: ph2, A63025-1T1

6V-0152 Ratio Selector Pressurizing Group

SMCS Code: 3150-025 Item Part No. Description
Model: 7155
1 3B-6483 Pipe Cap
2 5H-7598 Nipple
• Used for adjustment of 9N-1729 Shift Valve Plunger in 7155 Transmission 3 6V-0151 Hose
ratio selector 4 6V-0150 Hose Clamp (two)
• Adjustment required when parts are replaced causing clearances to change 5 6V-0148 Fitting (two)
6 6V-0149 Gasket (two)
Reference 7 6V-0147 Valve
SEHS7516 Special Instruction 8 309208 Tee

ID: ph2, A90477T1

FT0542 Clip FT1584 Support Bracket

SMCS Code: 3150-016 SMCS Code: 3003-010
Model: 922, 944, 966A Wheel Loaders and 955 and 977 Track Loaders Model: 814B, 815B, 816B, 966D, 966E
Warranty: None Warranty: None

• Used to prevent detent from dropping out of hydraulic controls into • Support flywheel end of engine when transmission removed
transmission • 8S-8089 Forcing Bolt used with each bracket

ID: ph2, C09650T1

ID: ph2, B26150-1T1

2-408 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

FT2807 Engine Support Bracket Assembly

SMCS Code: 3003-010
Model: 814 Wheel Dozer, 815F Soil Compactor, 816F Landfill Compactor
Warranty: None

• Used to support flywheel end of engine when transmission is removed

• 8B-7552 Forcing Bolt used with each bracket

ID: illus WIDE 42p0,47p0, C80434T1

Reference
RENR6093 814F Wheel Tractor, 815F Soil Compactor, and 816F Landfill Compactor Powertrain Disassembly and Assembly

TSPG 2002 2-409

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

Tools for 12G, 14G, 16G Transmission Hydraulic Control Valves

SMCS Code: 3152-010
Model: 2P-5816 and 3P-0843 Transmission Selector and Pressure Control Valve Group

• FT1195 Pliers used to remove and install 6P-4700 Spool Assembly retaining ring
in 2P-5816 and 3P-0843 Transmission Selector and Pressure Control Valve Group
• 5P-3590 Fixture used to hold pin in 2P-4548 Valve Assembly (part of the 2P-5811 and
3P-0840 Transmission Pressure Relief Control Valve) to allow removal of spring pin

ID: ph2, A05771T1

Item Part No. Description
1 FT1195 Pliers (fabrication details below)
2 5P-3590 Fixture

ID: il2, A14371-1T1

FT1417 Shaft Alignment Tool

SMCS Code: 3189-012
Model: D8K, 583K, D9H and 594H Power Shift Transmissions
Warranty: None

• Required for installing planet gear shafts in front carrier

• Used to align retaining pin holes in shafts and carrier
• With shaft installed but not pressed into its bore, position tool vertically with one end
in pin hole of carrier and other end aligned with hole in shaft; this correctly positions
shaft for installation of retaining pin

ID: il3, A86965T1

FT0153 Support Bracket

SMCS Code: 3000-011
Model: 980 Wheel Loader
Warranty: None

• Used to support right side of engine while removing transmission and transfer gear
• Also see FT0154
• Material: SAE 1018 steel

ID: il2, C09320T1

2-410 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

214-5721 Engine Support Bracket Assembly (Right Side)

214-5722 Engine Support Bracket Assembly (Left Side)
SMCS Code: 3001-010
Model: 824G Wheel Dozer (Emissions Update) with 3406E Engine

• Used to support rear of engine during and after transmission removal

(brackets serve as temporary engine supports since transmission
214-5722
contains rear engine/transmission mounts)
• Attaches to engine flywheel 214-5721
• Adjustable square head set screws (5/8-11) allow rear of engine to
be raised or lowered (helps align transmission during installation)
• Service Part: 2H-3897 Square Head Setscrew

References
RENR4373 Disassembly and Assembly, 824G Wheel Dozer, 825G Soil Compactor and
826G Landfill Compactor, Machine Systems ID: il2, D00103T1

211-1635 Engine Transmission Support Group

207-8158 Ring Spacer
SMCS Code: 3000-010 1000-010
Model: All Articulated Trucks
Essential Tool

• Used to support rear of engine during transmission removal/installation

or front of transmission during engine removal/installation Maximum load limit 1815 kg (4000 lbs)
• Used with a come-along and/or overhead hoist to adjust position of
engine/transmission during removal/installation
• Provides unobstructed access to remove or install transmission/engine Service Parts
• Mounts directly to existing ROPS structure using ROPS pins Part No. Description
• 207-8158 Ring Spacer prevents rubber ROPS mount from collapsing 207-8157 Bracket Assembly
(2 required; not included in 211-1635)
208-5040 Engine Support Tube
• CE compliant
1D-4569 Bolt
1F-7958 Nut
Reference
RENR3446 725/730 Engine Supplement 5P-8245 Washer

RENR3448 725/730 Power Train

RENR5137 735/740 Engine Supplement ID: il2, C80577T1

RENR5138 735 Power Train

RENR5139 740 Power Train

205-7844 Engine Support Bracket (Left Side)

206-8846 Engine Support Bracket (Right Side)
SMCS Code: 3000-011
Model: 980G and 980G Series II Wheel Loaders
Essential Tool 205-7844

• Used to support rear of engine during and after transmission removal

(brackets serve as temporary engine supports since transmission contains
rear engine/transmission mounts)
• Bolts to flywheel housing
• Brackets have adjustable 4B-3626 Square Head Set Screws allowing rear
of engine to be raised or lowered (helps align transmission during installation)
206-8846

ID: il2, C80507T1; 205-7844, 206-8846

TSPG 2002 2-411

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

FT1212 Seal Driver

SMCS Code: 3280-014
Model: 12F, 14E, 120, 140, 785, 789
Warranty: None

• Used to install 6D-3080 Seal Assembly in transfer gear case in 12F, 14E, 120
and 140 Motor Graders, and in differential and pinion gear group on 785 Truck
• Material: SAE 1020 steel

ID: il3, A70951T1

149-7211 End Play Measurement Tool

SMCS Code: 3176-016
Model: 793C Off-Highway Truck
Essential Tool

• Used to measure end play in transfer gear group (only acceptable method)
• Expands in gear bore providing means for accurate end play measurements
• Tool can be used on other components with same size bore
• Hardened and spring tempered for long durable life Outside diameter (knurled end) 85.6 mm (3.37 in)
Overall length 381 mm (15.0 in)
Reference Hex nut 4K-0367
SENR5691 Service Manual, 793B Truck Power Train Hard washer 5P-8247

ID: il2, C79157T1

FT0154 Support Bracket

SMCS Code: 3000-011
Model: 980 Wheel Loader
Warranty: None

• Used to support left side of engine while removing transmission and transfer gear
• Also see FT0153
• Material: SAE 1018 steel

ID: il2, C09319T1

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Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

5P-8602 Throttle Control

SMCS Code: 3150-038 Item Part No. Description
Model: 621E, 623B, 623E, 627E, 631D, 631E, 633D, 637D 1 0S-0484 Bolt
2 6F-7030 Bolt
3 7K-8446 End
• Simplifies procedure for checking and adjusting shift
4 6B-0824 Pin
points on 8-speed transmissions by making it possible
to control engine speed, shift transmission and adjust 5 5P-0372 Pin
shift points while standing at rear of transmission 6 1A-2029 Bolt
7 2B-9498 Wing Nut
(not shown)
8 2K-0564 Nut
9 2N-9421 Spring (two)
ID: ph2, A43946-1T1

6V-2061 Underspeed Tool Assembly FT1493 Engine Support Bracket

SMCS Code: 3216-017 SMCS Code: 1166-010, 3200-010
Model: 943, 953, 963, 973 Model: 943, 953, 963 and 973 Track Loaders
Warranty: None

• Used to disassemble and assemble actuator (underspeed) valve for • Aid in removing transmission (2 required)
hydrostatic transmissions • Bolted to flywheel housing, and with use of forcing screws resting on
• Used with standard shop press to remove or install outer spring retainers; ROPS retaining bolts, support engine while transmission unit is removed
with retainers removed, tool also has guide action to keep spring in
alignment during expansion or compression
• Some early tools can be modified to provide
more clearance for removal of the retainers.
Grind the inside of the tool in the area at the
ends of the openings.

ID: ph2, B03188T1

ID: ph2, B03189T1

Engine Support Bracket Assemblies

SMCS Code: 3400-010
Model: 120H, 135H, 140H, 143H, 160H, and 163H Motor Graders

• Used to support rear of engine during and after transmission removal

(brackets serve as temporary engine supports since transmission contains
rear engine/transmission mounts)
• Brackets attach to rear of engine as shown in photo
• Brackets have adjustable square head set screws which allow rear of engine
to be raised or lowered (helps align transmission during installation)
• Square head setscrew: 2H-3897
• Full nut: 4K-0367

ID: ph2, C66756T1

Part No. Description Application

4C-8159 Engine Support Bracket Assembly (left side) 3116 Engine 3116 Engines in 120H and 135H Motor Graders
4C-8160 Engine Support Bracket Assembly (right side) 3116 Engine 3116 Engines in 120H and 135H Motor Graders
4C-8161 Engine Support Bracket Assembly (left side) 3306 Engine 3306 Engines in 140H, 143H, 160H, and 163H Motor Graders
4C-8162 Engine Support Bracket Assembly (right side) 3306 Engine 3306 Engines in 140H, 143H, 160H, and 163H Motor Graders

TSPG 2002 2-413

 Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

Reference
Service Manual Module

4C-8161

4C-8162

ID: il2, C66755T1

209-8351 Engine Support Assembly

SMCS Code: 1154, 3030-010
Model: 120H Serial # ALZ, 135H Serial # AMX, 12H Serial # AMZ,
140H Serial # APM, 143H Serial # APN, 160H Serial # ASD,
163H Serial # ARL, 14H Serial # ASE, 16H Serial # ATS

• Used to support rear of engine during removal and installation of transmission Service Parts
(required since transmission contains rear engine/transmission mounts) Part No. Description
• Versatile tool — works on all motor grader models with emissions update (except 24H) 164-4538 Hex Bolt
• Bracket bolts to flywheel housing (mounting bolts not included) 4K-0367 Full Nut
• Adjustable bolt and locknut allows rear engine height adjustment during transmission
installation (helps with alignment)

ID: il3, D00380T1

Engine Support Bracket Assemblies

SMCS Code: 3108-011
Model: 963C
Essential Tool
1
• Used to support rear of engine while removing or installing pump drive assembly
• Easy to install onto four-bolt flanged area of bell housing 2
• Height adjustments can be made with adjustable setscrews
3

Reference Item Part No. Description

SENR1827 Service Manual
1 174-8987 Engine Support Bracket Assembly (left side)
2 2H-3897 Square Headed Setscrew
3 4K-0367 Full Nut ID: il2, C79793T1

2 Item Part No. Description

3 1 174-8989 Engine Support Bracket Assembly (right side)
2 2H-3897 Square Headed Setscrew
3 4K-0367 Full Nut
ID: il2, C79795T1

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Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

158-2282 Engine Bracket Assembly

SMCS Code: 3108-010
Model: 5130 Mass Excavator and Front Shovel
Essential Tool

• Used to provide additional engine support when removing or installing pump drive (2 required)
• Correctly supports engine without damaging vehicle
• Easy installation provides faster service
• Height x length x width: 226 mm (8.9 in) x 200 mm (7.9 in) x 160 mm (6.3 in)

Reference
SENR1472 Disassembly and Assembly 5130B Excavator Machine Systems

ID: il2, C79247T1

6V-4157 Transmission Test Group

SMCS Code: 3200-038, 5050-038
Model: 943, 953, 963, 973
Item Part No. Description Quantity
1 2P-8292 Box Assembly
2P-8289 Block (not shown)
• Replaces 6V-3015 Test Group
2 6V-3024 Bar Group
• Used during troubleshooting of transmission 0S-1614 Bolt (part of 6V-3024) 4
• Pressures can be checked at twelve locations 8T-0863 Gauge, 250 kPa (36 psi) 2
in hydrostatic drive system 8T-0861 Gauge, 60,000 kPa (8700 psi) 2
8T-0855 Gauge, 4,000 kPa (580 psi) 5
6V-3966 Nipple Assembly 9
Reference 3 177-7860 Hose Assembly 9
Service Manuals 3B-6552 Elbow 9
6V-4143 Coupler Assembly 18

ID: ph2, B46767T1

Tools for Adjusting Mechanical Valve Linkage

SMCS Code: 3000-011
Model: 943, 953, 963, 973

6V-2067 Underspeed Raising Tool Group 6V-2060 Synchronizing Adjustment Bar

• Used to move underspeed valve to maximum height for linkage adjustment • Used with 8S-2328 Indicator Group to synchronize right and left
servo valves

Service Parts for 6V-2067

Item Part No. Description
1 1D-4718 Nut
2 4B-4279 Washer
3 6V-2066 Rod
ID: ph1, B03196T1

6V-3085 Fixture Assembly

• Used to position underspeed linkage when centering pilot valve

ID: ph2, B05228T1

Item Part No. Description
1 Indicator, part of 8T-5096 Dial Indicator Group
2 6V-2060 Adjustment Bar

ID: ph1, B08747T1

TSPG 2002 2-415

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

6V-2155 Protractor Group

• Used to determine center and full speed, forward and reverse positions of servo valve

Service Parts for 6V-2155

Item Part No. Description Quantity
1 6V-2152 Protractor
2 3K-6881 Screw 2
3 4B-4276 Washer 2
4 6V-2154 Support 2
5 9L-6074 Grommet
6 6V-2153 Pointer

6V-2166 Puller Group

• Discontinued and replaced by 156-7100 Light Duty Puller Group
• Used to remove control valve venturi from transmission

Service Parts for 6V-2166 Group

ID: ph3, B03197-1T1
Item Part No. Description
1 6V-2164 Puller Assembly
2 2D-6392 Seal (Part of 6V-2164)
3 6V-2165 Shank
ID: ph2, B03168T1

6V-2070 Underspeed Cut-In Tool Group

6V-6183 Bracket
SMCS Code: 3224-025
Model: 943, 953, 963, 973

• 6V-6183 replaces discontinued 6V-4056 Bracket

• Used to determine underspeed cut-in and proper overspeed adjustment on hydrostatic transmissions
• 6V-6183 Bracket used to position 6V-2070 Tool Group on transmission on 943 and 953

Reference ID: ph2, B32848T1

943, 953, 963 and 973 Service Manual

Parts Serviced in 6V-2070 Group

Item Part No. Description
1 1D-5120 Nut
2 5B-9079 Nut
3 6V-2068 Adapter
4 6V-2069 Contact Assembly

ID: ph2, B03199T1

Clutch Retainer Nut Spanner Wrenches

SMCS Code: 3060-015, 3060-016, 3060-017, 3159-017, 3280-015, 3280-016, 3280-017, 4131-015, 4131-016, 4130-017
Model: 120G, 130G, 140G
6V-4072—16G and 14G
6V-4071—12G

• Used in transfer case gear group to remove and install directional

clutch retainer nut on 16G, 14G, and 12G Motor Graders
Part No. Description
• Either former or later improved wrenches can be used
6V-4072 Clutch Retainer Nut Spanner Wrench
6V-4071 Clutch Retainer Nut Spanner Wrench

ID: ph2, A00465-1T1

2-416 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

6V-7798 Socket Assembly FT0995 Jaws

SMCS Code: 3168-010 SMCS Code: 1361-017ED, 1405-017, 3168-011, 3175-017, 3175-017FR,
Model: Models with VE Connector Receptacle 3203-017, 4322-017, 7210-017
Model: 621, 623, 612, 663, 651E, 657E Tractor-Scrapers; 769C, 773B, 777, 785
Trucks; 768C, 772B, 776 Tractors
• Used to torque nut on 8N-1517, 8N-1534 and 3T-0204 VE Connector Warranty: None
Receptacle Assemblies; VE Connector Receptacle Assembly is used on
construction equipment, lift trucks and gas turbine engines • Used with 1P-0074 Slide Hammer Puller to remove bearing from transmission
• Can be used either as 46,037 mm (1.8125 in) hex nut or 63,50 mm (2.500 in) electronic speed sensor groups
hex nut by removing inner hex part • Fabricated from 1P-0071 Jaws
• 1/4-20 thread plastic thumb screw retains inner hex within wrench assembly
• 12,7 mm (.50 in) square drive satisfies torque wrench and breaker bar
requirements

ID: il2, C54559T1

ID: ph2, B93033T1

6V-6064 Transmission Test Cover Assembly

SMCS Code: 3000-038, 3000-081, 3155-081
Model: 657E Tractor-Scrapers; 768C, 772B, 776 Tractors; 769C, 773B, 777 Trucks

• Used when checking clutch pressures

• Cover helps prevent oil from splashing out and contaminants from falling into
transmission during tests
• Cover made of 2 steel plates with rubber sheet laminated between plates; has holes
that allow it to be bolted to transmission housing; holes in rubber sheet allow access
to pressure taps

ID: ph2, C07592T1

4C-3652 Clutch Spring Compressor Assembly

SMCS Code: 3052-012, 3060-017, 3150-017, 3400-017
Model: 508 Skidder; 416, 426, 428, 436, 438 and 446 Backhoe Loaders; and future product using Caterpillar’s countershaft transmission

• Replaces 3 assemblies
• Used to compress transmission clutch springs so retaining ring can be removed
or installed
• Guide collar attached to top of tool’s U-shaped bar provides positive locator
for arbor press plunger during spring compression
• Increased versatility enables it to be used to service all versions of Funk,
Turner-Spicer and Cat countershaft transmissions
ID: il2, C27075T1

TSPG 2002 2-417

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

126-0413 Relief Valve Spanner Wrench

127-0899 Spring Compressor
FT2508 Spring Compressor
SMCS Code: 3150-015, 3150-016, 0718
Model: TH62, TH63, TH82, TH83, and TH103 Telescopic Material Handler

126-0413 Relief Valve Spanner Wrench

• Used to remove and install pressure regulator valve in T12000 Transmissions used
in TH62, TH63, TH82, and TH83
• Spanner has pins to engage holes in pressure regulator
• Wrench design prevents damage to pressure regulator during removal and installation

127-0899 Spring Compressor

• Used to compress clutch spring for removal and installation of spring retaining ring
on T18000 Transmission used in TH103 Telescopic Material Handler 1
• Used with shop arbor press for safer and easier removal of clutch spring retainer 2
FT2508 Spring Compressor
• Used to compress clutch spring for removal and installation of spring retaining ring in
T12000 Transmissions used in TH62, TH63, TH82, and TH83 ID: il2, C78430T1

• Used with shop arbor press for safer and easier removal of clutch spring retainer

Distance Counter
Outside Inside Pin Between Bore Compressor
Item Part No. Description Diameter Diameter Drive Size Diameter Centers of Pin Pin Length Diameter Reach
1 126-0413 Relief Valve 50.8 mm 28 mm 1 1/8 inch hex 4.74 mm 40.00 mm 0L-0626 Bearing — — —
Spanner Wrench (2.00 in) (1.1 in) (.187 in) (1.575 in) Shim Dowel
2 127-0899 Spring Compressor 92.0 mm 66.5 mm — — — — 161.5 mm 79.6 mm 152.0 mm
(3.62 in) (2.62 in) (6.36 in) (3.13 in) (5.98 in)

Pipe
Length 254 mm (10.0 in)
Outside diameter 60.3 mm (2.38 in)
Material 2 inch inside diameter Schedule 40 pipe, SAE1018 steel
Plate
Diameter 57.15 mm (2.250 in) diameter x 6.35 mm (.250 in) thick
Material SAE 1018 steel

Reference
SENR5840 Disassembly and Assembly, TH62, TH63, TH82, and TH83
Telehandlers, Power Train

ID: il2, C78431T1

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Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

Spring Compressors
SMCS Code: 3060-017
Model: 416C, 426C, 428C, 436C, and 438C Backhoe Loaders

137-8102 Spring Compressor Assembly 137-8103 Spring Compressor

• Used to compress transmission clutch spring to remove or install • Used to compress detent spring and ball to assemble shift fork shaft into
retaining ring transmission housing
• Used with a shop arbor press • Provides a positive means of positioning detent ball, allowing shift fork shaft
• Provides a safer and faster method to remove and install retaining ring to be installed simultaneously
(also helps reduce damage to retaining ring or piston) • L-shaped handle provides a positive grip and ensures correct orientation
• Designed to provide mechanic with easy access to retaining ring of tool during assembly
• Guide collar attaches to top of fork providing positive location for arbor press
while compressing the spring Reference
SENR1206 Service Manual, Disassembly and Assembly, 416C, 426C, 428C,
436C, and 438C Backhoe Loaders Power Train

137-8102 Spring Compressor Assembly (Item 1)

Overall length 318 mm (12.5 in)
Outside diameter of base 88.9 mm (3.50 in)
Inside diameter of top collar 53.9 mm (2.12 in)
137-8103 Spring Compressor (Item 2)
Overall length 255.5 mm (10.00 in)
Rod diameter 11.11 mm (.437 in)

ID: il2, C78296T1

152-7055 Spring Compressor

SMCS Code: 3150-017
Model: 416C, 426C, 428C, 436C, and 438C Backhoe Loaders with optional Power Shift Transmission
Essential Tool

• Used to disassemble and assemble the transmission clutch shaft assemblies

• Used to compress transmission clutch spring to remove and install retaining ring
• Use with shop arbor press
• Provides a method to remove and install retaining ring
• Designed to provide access to easily remove and install the retaining ring
Outside diameter 88.9 mm
Inside diameter 73.0 mm
Reference ID: il2, C79168T1
SENR1206 Disassembly and Assembly, 416C, 426C, 436C, 428C, and 438C Backhoe Loaders Power Train O.A.L. 254.0 mm

Countershaft Transmission Disassembly and Assembly Tooling

SMCS Code: 3050-016, 3150-017
Model: 446, 910E, IT12B, IT14B; future product using Caterpillar’s countershaft transmission

• Used in disassembly and assembly of one, two or all three versions of the first • 4C-3652 (6) and 4C-6399 (11) Compressor Assemblies required during
generation of 135 mm (clutch diameter) countershaft transmissions disassembly and assembly of clutch; used with shop arbor press to compress
• Provide simplest, most effective way to assemble and disassemble the 135 mm clutch spring for easy access to remove snap ring
clutch diameter countershaft transmission • 4C-6143 Clutch Piston Installer (7) used during clutch reassembly; clutch pistons
• Disassembly and Assembly without these tools may result in improper assembly contain 2 lip seals that must be centered and inserted into their bores almost
and damage to components, and will require considerably more time simultaneously; extremely difficult to do without this tool and could result in
• Bearing installers (or 4C-6137 Installer with spacers) required to install drawn seal damage or improper installation
cup needle bearings; bearing installers have 15° back angle to prevent damage • 4C-6136 Lifting Bracket (9) used with overhead hoist to remove and install shaft
to bearing’s thin-walled cup; provide positive stop to ensure bearings installed assemblies; quickly and easily slips into grooves between sealing rings on end
to proper depth to prevent damage to bearings if driven too far and become of shafts; shaft assemblies weigh 18-50 kg (40-110 lbs.) and, when oily, are
seated against a shoulder difficult to hold by hand; safer to use lifting bracket
• FT2343 (10) and FT2342 (21) Covers used to protect ports and surface of
transmission case when control valves are removed; prevent dirt and
NOTICE contaminants from getting into transmission and protect sealing surface from
Installation of drawn cup needle bearings without these tools may lead to damage
bearing damage and failure.

TSPG 2002 2-419

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission
• 4C-6172 Socket (14) used to remove solenoid valves on countershaft transmissions which • 4C-6400 Discs (19) and 4C-6401 Gauge Block (20) used with 1P-0066 Pinion Depth
are recessed in spot face and have very thin hex body; regular 1 1/8 inch sockets, with Gauge Group to set pinion in relation to bevel gear; provide quick, accurate method
larger socket O.D. and inside chamber, will not properly remove valves; lightweight, of determining pinion shimming requirements during reassembly
1/2 inch drive, deep well socket made of 12-gauge steel, capable of torques needed • 1P-0531 Handle (15) used with 4C-6137 (8) and 4C-6138 (5) Bearing Installers and
• FT2345 Plate (16) required to remove pinion from V80F transaxle; pinion should not be FT2344 Bearing Driver (17); attaches to installers with a 1/4-20 hex head cap screw;
driven out; plate provides way of mounting “H” bar or block to use forcing screw handle included in 1P-0510 Driver Group or can be ordered separately
• FT2344 Bearing Driver (17) used when installing 9S-7950 Differential Bearings; in • 4C-6402 Expander Tool Group (13) required to install plugs in end of countershaft
addition to heating bearing, considerable force required to seat bearing against shoulder transmission shafts; plugs not usually removed, but in extreme cases where oil port
• 4C-6747 Spanner Wrench (18) required to adjust, remove and install differential bearing plugging has occurred or is suspected, they can be removed for cleaning and
retainers inspection; tool can service 8-12.5 mm plugs and comes with operating and plug
installation instructions; service parts below.

Tool Usage by Model

910E
IT12B
Item Tool Description 446 IT14B
1 4C-6139 Spacer X
2 4C-6140 Spacer X
3 4C-6141 Spacer X
4 4C-6146 Spacer X
5 4C-6138 Bearing Installer X
6 4C-3652 Compressor Assembly X X
7 4C-6143 Clutch Piston Installer X X
8 4C-6137 Bearing Installer X X
9 4C-6136 Lifting Bracket X X
10 FT2343 Plexi Cover X X
11 4C-6399 Compressor Assembly X ID: ph2, C26928T1

12 4C-6142 Spacer X
13 4C-6402 Expander Tool Group X X
14 4C-6172 Socket X X
15 1P-0531 Handle X X
16 FT2345 Plate
17 FT2344 Bearing Driver
18 4C-6747 Spanner
19 4C-6400 Discs
20 4C-6401 Gauge Block
21 FT2342 Plexi Cover

ID: ph2, C26929T1

Service Parts for 4C-6402 Expander Tool Group
Item Part No. Description
1 4C-6407 Set Screw, M4x0.7x4 lgth.
2 1U-7560 Allen Wrench, 2 mm
3 4C-6403 Jaws, 8-9 mm plugs
4 4C-6404 Jaws, 10-12.5 plugs
5 7T-6726 Spring
6 4C-6405 Jaw Pusher (1)
7 4C-6406 Spring Retainer
ID: il2, C26932T1 ID: il2, C26933T2

Part No. Description

FT2342 Plexi Cover
FT2343 Plexi Cover
FT2344 Bearing Driver
FT2345 Plate

ID: il2, C26934T1 ID: il2, C26935T1

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 Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

Challanger Bearing Tools

SMCS Code: 3030-015, 3030-016, 7051-029
Model: Challenger 35, 45, and 55 Agricultural Tractors

128-5041 Bearing Puller 128-5047 Rotation Shaft

• Used to remove bearings from shafts in clutch assembly (works on tapered or • Used to rotate the shaft when seating bearings and gears (inclined ends expand
straight roller bearings) tool’s diameter as nut is tightned)
• Used with two 5/8-18 threaded rods (puller legs) or jaw-type pullers • Also used to rotate the shaft to remove backlash from a gear train
• Provides pulling contact to bearing’s inner race, unlike standard pullers which • Provides a method of raising and lowering the shaft to check and adjust endplay
pull on outer race (prevents damage to bearing rollers and cage and allows • Heat-treated for added durability
undamaged bearings to be used again)
• Offset puller face allows removal of recessed bearing in clutch plate housing 128-5048 Indicator Base
• Heat-treated for added durability • Used as an indicator base for measuring shaft end play (sits in counterbore
around shaft)
128-5042 Bearing/Gear Puller • Used with 128-5047 Rotation Shaft, 3P-1565 Collet, 1U-8869 Indicator, 5P-4162
• Used to remove various press fit bearings and gears from transmission and Point, and 6V-2030 Extension
power train components
• Used with two 5/8-18 threaded rods (puller legs) or jaw-type pullers 128-5049 Guide Stud
• Used to guide frame rails while separating and joining transmission housing
• Heat-treated for added durability (two required)
128-5043, 128-5044, 128-5045, and 128-5046 Bearing Drivers • Installs into M20 x 2.5 threaded holes in transmission housing
• Used to assemble press fit bearing onto shaft (helps prevent damage that can • Wrench flats provide easy installation and removal
occur when using other more traditional methods of bearing installation) • Heat-treated for added durability
• Driver uses shaft as pilot (tool design prevents slipping and applies force to
inner race, exactly where required)
• Provides adequate length to properly seat bearing without using additional
spacers or other tooling
• Heat-treated for added durability
1

Item Part No. Description Size Puller Holes Overall Diameter

1 128-5041 Bearing Puller — 5/8-18 200 mm (7.9 in)
2 5S-2586 Socket Head Bolt 3/8-16 x 44.5 mm (1.75 in) — — 2

2
ID: il2, C66773T1
3

Item Part No. Description Size

1 128-5042 Bearing/Gear Puller
2 6V-8188 Hex Nut 1/2-13
1
3 8S-9089 Hex Head Bolt 1/2-13 x 114 mm (4.5 in)

ID: il2, C66774T1

Typical
Bearing
Driver
ID: il2, C66775T1
Bearing Drivers Inside Diameter
128-5043 55.6 mm (2.19 in)
128-5044 55.6 mm (2.19 in)
128-5045 50.7 mm (2.00 in)
128-5046 45.7 mm (1.80 in)

128-5047
128-5047 Rotation Shaft
Minimum hole diameter to insert shaft 40.5 mm (1.60 in)
Overall length 311.2 mm (12.25 in)
ID: il2, C66776T1

TSPG 2002 2-421

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

128-5048 Indicator Base

Inside diameter 44.45 mm (1.75 in)
Threaded hole 3/8-32

128-5049

128-5048 128-5049 Guide Stud

Thread M20 x 2.5
ID: il2, C66777T1 ID: il2, C66778T1
Overall length 152 mm (6.0 in)
Reference Wrench flat (5/8 in)
SENR8305 Service Manual, Challenger 35, 45, and 55 Agricultural Tractor Transmission Disassembly and Assembly
SENR8308 Service Manual, Challenger 35, 45, and 55 Agricultural Tractor Power Train Disassembly and Assembly

Compressing Tubes and Clutch Aligning Tools

SMCS Code: 3404-017
Model: IT28F Integrated Toolcarriers; 928F and 938F Wheel Loaders; 520C and 522C Skidders

• Used to disassemble and assemble clutches in countershaft transmissions — 9U-7482 and 9U-7491 Clutch Aligning Tools
provides simplest, most effective method • 9U-7491 used for 190.0 mm (7.48 in) diameter first gear clutch; 9U-7482 used for other
• Improper assembly or damage to components can result from not using these tools five 160.0 mm (6.30 in) diameter speed and directional clutches
• Makes assembly less difficult — saves time and money • Used to quickly and properly align and center clutch friction discs and plates during
assembly
9U-7479 and 9U-7480 Compressing Tubes • Extremely difficult to align plates and discs — tool greatly decreases time to assemble
• 9U-7479 used for 190.0 mm (7.48 in) diameter first gear clutch; 9U-7480 used for
other five 160.0 mm (6.30 in) diameter speed and directional clutches
• Compresses clutch spring to allow removal of retaining ring
• Compressing force produced by threaded rod extending through tube and into clutch
shaft (eliminates need for arbor press)
• Large access windows in tube provide ample room to remove retaining ring

Reference
SENR5995 Service Manual; 928F Wheel Loader Power Train Disassembly and Assembly
SENR5976 Service Manual; IT28F Integrated Toolcarrier Power Train Disassembly and Assembly

ID: ph2, C66630T1

Item Part No. Description Inside Diameter Wall Thickness Overall Length Access Windows Bolt Clearance Hole
1 9U-7480 Compressing Tube 101.6 mm (4.00 in) 3.20 mm (.125 in) 425.0 mm (16.75 in) 76 x 120 mm (3.0 x 4.8 in) 9.5 mm (.38 in); one end
2 9U-7479 Compressing Tube 120.6 mm (4.75 in) 3.20 mm (.125 in) 425.0 mm (16.75 in) 76 x 120 mm (3.0 x 4.8 in); two 9.5 mm (.38 in)
3 5P-7970 Nut, M8 x 1.25
4 1U-6341 Threaded Rod (modified), M8 x 1.25 cut to 305 mm long

ID: ph2, C66629T1

Item Part No. Description Inside diameter External Spline Overall Length
5 9U-7491 Clutch Aligning Tool 79.0 mm (3.11 in) mating spline for 6Y-7932 Friction Disc and 6Y-5632 Clutch Plate 126.5 mm (5.00 in)
6 9U-7482 Clutch Aligning Tool 65.0 mm (2.56 in) mating spline for 6Y-7922 Friction Disc and 6Y-8512 Clutch Plate 112.5 mm (4.43 in)

2-422 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

Clutch Retaining Clips

SMCS Code: 3050-016, 3150-017
Model: 657E, 769C, 773B, 777B
Warranty: None

• Used to hold discs and plates in position and in alignment with hub spline
on 7- and 8-speed transmissions
• FT1877 Clips used on 769C, 773B, and 777B seven-speed transmissions
• FT1878 Clips used on 657E eight-speed transmissions
• When assembling number seven clutches on 7- and 8-speed transmissions, top
clutch plates and discs are above hub spline; this causes alignment problems when
lowering clutch cover onto stack; clips (3 required) fit over transmission body flange
and top plate
ID: ph2, B96368
ID: ph2, B96369T1

1U-5752 Retainer Tool

SMCS Code: 32205-010
Model: 943, 953, 963, 973 Track-Type Loaders

• Aids in removal and installation of servo piston retaining ring found in hydrostatic
transmissions
• Retaining ring virtually inaccessible to pliers, screwdrivers or any other hand tool;
attempting removal or installation without this special tool risks dropping retaining
ring inside transmission where retrieval could require extensive disassembly and
extend repair time by one hour or more
• To remove or install the retaining ring on the pin, the ring must be nested between
the tangs on the 1U-5752 exactly as shown.
• For installation, slide the inner tangs of the 1U-5752 through the pin ring groove
to guide the ring into place.
• For ring removal, the tangs must also pass through the pin groove while forcing ID: ph2, B89253T1
the ring out of the groove. Item Part No. Description
• Apply an upward force against the bottom pin boss with the 1U-5752 to keep 1 1U-5752 Retainer Tool
the ring captured between the tool and boss during both installation and removal. 2 Retaining Ring
3 Servo Piston Pin

4C-8156 Lifting Fixture

4C-8157 Fixture
132-9282 Retaining Nut Spanner Wrench
132-9282 Retaining Nut Spanner Wrench • Used to hold shaft when removing bolts that retain seal carrier assembly onto
SMCS Code: 3400-017 shaft assembly (wrench provides a leverage point)
Model: All H Series Motor Grader Models, Except 14H and 16H • Used on 6Y-1118 and 6Y-1119 Seal Carriers
• Offset pin is designed to fit into drilled hole in top of shaft

• Used to disassemble and assemble countershaft transmission (all three tools are
required for transmission shaft/clutch assemblies)
• Using proper tooling to assemble and disassemble shaft/clutch assemblies
and seal carriers will reduce component damage and make both procedures
easier and faster

4C-8156 Lifting Fixture

• Used to remove and install number four (1st/3rd) shaft assemblies (both
shaft/clutch assemblies must be removed together)
• Lifting fixture can also be used to remove number five output shaft
• Fixture bolts to top of each shaft assembly
• Eyebolt provides an attachment point for overhead hoist
• Designed to reduce component damage and make a formerly difficult procedure,
much simpler

4C-8157 Fixture ID: ph2, C66752T1

• Used to hold shaft/clutch assemblies after being removed from transmission 4C-8156 Lifting Fixture
housing (two required)
Overall size 300 x 51 x 54 mm (11.8 x 2.0 x 2.1 in)
• Designed to provide a stable base during disassembly of shaft/clutch assembly
Lifting capacity 227 kg (500 lbs.)
• Fixtures are separate and permit shaft/clutch assemblies to be separated
Eyebolt (metric) 4C-8359
(enables individual shaft clutch servicing)

TSPG 2002 2-423

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

132-9282 Retaining Nut Spanner Wrench

ID: il2, C66753T1 Offset pin 6V-3980
4C-8157 Fixture Offset pin diameter 6.35 mm (.25 in)
ID: il2, C66754T1
Overall size 203 x 203 x 127 mm (8.0 x 8.0 x 5.0 in) Overall length 303 mm (11.9 in)
Inside diameter of support shaft 63.5 mm (2.5 in) Center of pin to center of shaft 17.46 mm (.687 in)

Reference
Service Manual Module

6V-4050 Shift Analyzer

Discontinued — Service Parts Available
• Discontinued and replaced by 1U-7446 Transmission Shift Analyzer Group

Item Part No. Description

1 6V-7145 Case
2 SEES5662 Title Decal
3 SEES5563 Instruction Decal
4 1U-7447 Shift Analyzer
6V-3073 Case
6V-4957 Display
6V-6970 Microcomputer, Discontinued
8D-8113 Fuse
5 6V-7051 Liner
6 5P-7366 Power Cable Assembly
7 6V-4823 Cable Assembly
8 6V-9412 Switch TestAdapter
Reference
SEHS7918 Special Instructions
ID: ph2, B82600T1

FT2233 Transmission Control Valve Support

SMCS Code: 3205-010
Model: H and L Series Track-Type Tractors
Warranty: None

• Removal and installation of control valve on H and L Series Track-Type Tractors can be
difficult with transmission in-chassis; FT2233 Transmission Valve Support makes this
operation easier by providing a platform to slide control valve onto when removing it
from transmission
• Once control valve is on FT2233, it can be easily lifted away from tractor
• For installation, control valve can be lifted onto FT2233 and slid back into position
inside transmission
• Support bolts to bottom of transmission cover opening; guide bar aligns control valve
in position for installation and adjusts to accommodate smaller D4H and D5H control
valves; angle irons stiffen plate and prevent control valve from sliding off support
ID: ph2, B83885T1

2-424 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

ID: illus WIDE 42p0,24p0, B83886T1

125-4633 Plate
SMCS Code: 3150-010, 0635
Model: D9R and D10N Track-Type Tractor

• Used to remove transmission assembly from machine without draining hydraulic system on ripper attachment
• Used with 142-6893 Hook Assembly
• Tool is NOT used to remove bevel gears and case from main frame case
• Plate height x width: 283 mm (11.1 in) x 508 mm (20.0 in)
• Plate thickness: 9.5 mm (.38 in)

ID: il2, C78429T1

1U-9892 Support Attachment Group for Transmission

SMCS Code: 3176-017
Model: 785, 789

• Replaces FT1946 Support Attachment Group • 5P-3045 Jack Stand and 5P-6215 Jack Stand are common tools with many
• Used with existing jack stands to properly hold transmissions for disassembly uses; minimum storage space required for two 1U-9892 Attachment Groups
and assembly • Tools are light enough for one serviceman to set up and connect to
• Two 5P-6215 Jack Stands and two 1U-9892 Attachment Groups are required transmission
to support 785/789 Truck transmissions in vertical position (Illustration 3); • Each jack stand rated for 4536 kg (10,000 lbs.) giving total holding capacity
5P-3045 Jack Stand also required to provide third leg of stand arrangement; of 13,608 kg (30,000 lbs.)
assembly of 1U-9892 Attachment Group and its connection with 5P-6215
Jack Stand shown in Illustration 1
• Transmission must be in vertical position to disassemble or assemble; Part No. Weight
transfer case of transmission is in the lower position (Illustration 3) so u-joint 1U-9892 2.27 Kg (5 lbs.)
flange clears floor by approximately 3 inches 5P-6215 12.49 Kg (27.5 lbs.)
• 1U-9892 Attachment Group attaches to existing jack stands to provide an 5P-3045 7.85 Kg (17.3 lbs.)
economical and flexible arrangement to support a large transmission in a
Transmission Weight Length
stable and compact manner
785 2043 kg. (4500 lbs.) 1727 mm (68 inches)
• Transmission easily leveled using level adjustments at each 1U-9892
Attachment Group; makes assembly easier (Illustration 2) 789 1907 kg (4200 lbs.) 1803 mm (71 inches)

TSPG 2002 2-425

 Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

ID: ph2 C17932T1

ID: il3, C26901T1 ID: il3, C26902T1

Application Procedure
• First, two 3/4 inch flange mounting bolts from the transmission case are removed at the locations shown in Illustration 3.
• The transmission assembly is lowered in the vertical position onto the jack stands. The 5/8 inch studs of the 1U-9892 Attachment Group pilot
into the two open 3/4 inch flange mounting holes. See Illustration 2. The jack stands should be positioned 120° apart for stability.
• The single 5P-3045 Jack Stand supports the transmission arrangement’s offset transfer gear housing next to the input u-joint flange. See Illustration 3.

8T-5200 Signal Generator/Counter Group

SMCS Code: 0785
Model: All Models
Warranty: One Year

• Small handheld square-wave generator

• Used mainly to simulate speed in place of magnetic speed pickup for troubleshooting
transmission electronic control units; 8-Volt (Peak to Peak) square wave OUT PUT
provided
Other functions:
• Electronic diagnostic tool calibration in number of applications; 3-Volt (Peak to Peak)
square wave CAL OUT provided; frequency (Hz) range approximately 3 Hz (cycles per
second) to 7000 Hz, infinitely variable by turning Hz adjustment knob, and displayed
by 4-1/2 digit LCD
ID: ph2, C06286T1
• Frequency (Hz) counter when input is pulsating DC or AC signal within following
parameters: 10 cycles per second (Hz) to 19,999 cycles per second (Hz) then signal level Item Part No. Description
must be 0.1 to 50 Volts peak
1 6V-3072 Carrying Case
• Functional check and calibration of engine electronic speed switch (using 9W-6370
2 8T-5267 Block Foam
Electronic Speed Switch Adapter)
3 8T-5201 Signal Generator/Counter
• Provides static check of overspeed switch on engines (when used with 9W-6370
Electronic Speed Switch Adapter Cable) 4 6V-2198 Extension Cable
5 8T-5198 Transmission Adapter Cable
Reference 6 8T-5197 Calibrator Cable and Adapters
SEHS8579 Special Instruction 7 8T-5112 Signal Input Cable
4C-6534 Harness in Tool Guide (setting electronic speed switches) 8 6V-6045 Accessories Case

2-426 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

FT0928 Plate Adapter

SMCS Code: 3000-036
Model: 631E and 637E Scraper
Warranty: None

• Modifications to existing FT0928 Plate Adapter enable it to be used as oil inlet and outlet adapter plate while bench testing 631E and 637E Scraper transmissions
• Modification does not affect its current use while bench testing 631D, 633D, 637D, 639D and 657B Scraper transmissions
• Modification consists of drilling one new hole and elongating an existing hole

Tools to Support and Connect Transmissions to Hydraulic Test Center

SMCS Code: 3150-036, 0783
Model: 508 Skidder

• Used to support and connect transmissions to hydraulic test center

(provides simple, effective means of support)
• Used with 1U-5999 Spindle and 1U-9400 Hydraulic Test Center
Part No. Description
4C-6174 Adapter Ring
Reference
4C-6175 Front Support
NEHT6033 Test Procedure
4C-6176 Rear Support
4C-6177 Pilot Bushing

ID: ph2, C27061T1

Bench Testing D9N and D10N Transmissions

SMCS Code: 3000-036
Model: D9N (arrangement 7W-7667) and D10N (arrangement 7T-5802) Transmissions

• Required for bench testing D9N (arrangement 7W-7667) and D10N (arrangement 7T-5802)
Transmissions Part No. Description
• Adapters and support legs provide way to connect transmission to test bench oil supply, FT2278 Swivel Head
flowmeters and drive shaft, in addition to supporting transmission during bench test FT2277 Swivel Support
FT2276 Front Support
Reference 1U-9885 Adapter Block
NEHT6016 Test Procedure

ID: ph2 C27117T1

Bench Testing D4H and D5H Transmissions

SMCS Code: 3000-036
Model: D4H (arrangement 3T-8315) and D5H (arrangement 3T-8274) Transmissions

• Required for bench testing D4H (arrangement 3T-8315)

and D5H (arrangement 3T-8274) Transmissions Item Part No. Description
• Adapters, linkages and support legs provide way to 1 1U-9768 Front Support
connect transmission to hydraulic test center oil
2 1U-9767 Lube Adapter Block
supply, flowmeters and drive shaft, in addition to
supporting transmission during bench test 3 FT2275 Bracket
4 1U-9769 Adapter Block
Reference 5 1U-9830 Shift Lever Kit
NEHT6017 Test Procedure 2R-4139 Lever
5T-8097 Lever
6 1U-9831 Valve Shield

ID: ph2, C27118T1

TSPG 2002 2-427

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission

Tools to Support Transmission During Bench Testing

SMCS Code: 3000-036
Model: 950F and 980C Wheel Loaders

• Used to support transmission during bench testing

• Easily store and transport transmissions using lift truck
• 4C-9998 Bracket Assembly and 9U-6001 Crossmember Assembly used in 950F Wheel Loader
• 4C-9998 Bracket Assembly and 9U-6002 Crossmember Assembly used on 980C Wheel Loader
• 4C-9998 Bracket Assembly and 159-0747 Crossmember Assembly used on 24H Motor Grader

ID: ph2, C66612T1

Reference
NEHT6038 and NEHT6046 Test Procedures

ID: ph2, C66671T1

Service Tools for Countershaft Transmission

SMCS Code: 3150-017
Model: 508 Skidder, 508 Grapple Skidder

• FT’s used for servicing countershaft transmission

• 1U-8306 Spanner Wrench Assembly used to remove and install nut on winch
pinion shaft and input clutch shaft
• Essential for efficient service support of 508 Skidders; disassembly and
assembly of transmission and winch much more difficult and time consuming
without these tools
• 4C-3652 or FT1744 Clutch Spring Compressor Assembly is required for the ID: ph2, C27272T1
disassembly and assembly of the 508 transmission. Even though the FT1744 Item Part No. Description Use
is not a new tool, it has been changed. A socket has been added to the 1 FT2219 Bearing Driver Assembly installation of brgs. into trans.
compressor as shown. The socket was added to insure retention of the shop 3rd speed clutch gear
press ram on the compressor. The SENR3366 Power Train Disassembly and 2 FT2221 Support Stand Assembly supports clutch pack assemblies
Assembly Manual shows the updated compressor being used. All spring when they are removed from trans. case
compressors in dealers’ shops should be updated according to print FT1744.
3 FT2234 Spacer Bar positions trans. clutch gears for
installation of bearings (2 bars required)
Reference
SENR3360 Service Manual, Vehicle System Disassembly and Assembly
SENR3366 Service Manual, Power Train Disassembly and Assembly

ID: ph2, C27273T1 ID: ph2, C27274T1

Part No. Description Use Part No. Description
1U-8306 Pinion Nut Spanner Wrench Removal and Installation of nut on winch 4C-3652 Clutch Spring Compresor or
pinion shaft and input clutch shaft FT1744 Drawing

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Diagnostic and Repair Tools Power Train Tools
Power Shift and Hyrdostatic Tranmission

4C-8254 Cover Plate

SMCS Code: 3412-032
Model: All H Series Motor Graders

• Enables mechanic to check and adjust initial transmission pressures

• Must be installed on transmission valve group in place of existing 8E-9474 Cover prior
to initial pressure test — initial pressures cannot be tested properly without installing
cover plate
• Machined with oil porting slots on bottom side of plate that properly direct oil to
appropriate locations in valve body
• Uses bolts from 8E-9474 Cover to retain plate onto valve body
• Overall size: 108 x 286 x 7 mm (42.5 x 11.3 x .3 in)
ID: il2, C66757T1
Reference
Service Manual Module

Cover plate
installed onto
valve body.

ID: il2, C66758T1

152-7085 Transmission Shaft Handler Base Assembly

SMCS Code: 3063-010
Model: All Backhoe Loader Models with Power Shift Transmission (except 446B)
3
Essential Tool
2
1
• Used to correctly and safely remove and install power shift transmission shafts
• Provides simultaneous handling of three transmission shafts
• Used to remove and reinstall shafts, gears, and bearings as an assembly
4
Item Part No. Description
1 152-7085 Transmission Shaft Handler Base Assembly 5
2 0S-1588 Bolt (3/8-16)
3 1P-7407 Eyebolt (1/2-13) ID: il2, C79827T1

4 8T-9364 Bolt (1/4-20)

5 1T-0284 Hex Socket Bolt (5/16-18)

207-8153 Transmission Clutch Spring Compressor

Model: All Models MT700 Series GEN 111 Ag Tractors

• Used to remove clutch spring on the transmission shaft assembly

References
RENR1867 MT700 Disassembly and Assembly Service Manual

ID: il2, D00272T1

TSPG 2002 2-429

Power Train Tools Diagnostic and Repair Tools
Power Shift and Hydrostatic Transmission / Steering Clutch and Brake

FT2769 Assembly Table

Model: All MT700 and MT800 Series GEN 111 Ag Tractors
Warranty: None

• Used to disassemble and assemble transmission shaft assemblies

• Holds transmission in correct, upright position
• Material: SAE1018 Steel

ID: il3, D00194T1

203-5581 Lift Plate Assembly

SMCS Code: 3400-017
Model: MT700 Series GEN 111 Tractors

• Used to efficiently remove and install MT700 transmission shaft assemblies

from transmission case
• Holds all four shaft assemblies in alignment
• Designed to vertically balance shaft assemblies for easier installation
• Tested for maximum load of 356 kg (784 lbs)
• CE compliant
Service Parts
Part No. Description Size
6V-1820 Bolt M10 x 1.5
4C-8359 Metric Eyebolt M12 x 1.75ID: il2, D00152T1
6V-5839 Washer M10

Steering Clutch and Brake

Hydraulic Service Tool Attachments

SMCS Code: 4005-010
Model: See Below

• Used for steering clutch and brake operations on models of machines listed below

Item Part No. Description Use Model

1 6F-6703 Adapter Steering Clutch removal D2 and 933
2 8M-9008 Spacer Steering Clutch Hub removal and installation D6C, D7E
3 6V-3094 Adapter Steering Clutch Hub installation D7G
ID: ph2, 92898T1
4 4C-9471 Adapter Steering Clutch Hub installation D6C
5 1M-6764 Puller Steering Clutch Hub removal D8H and 583H
6 8M-4857 Puller Steering Clutch Hub removal D9G and 594
7 8M-9011 Puller Steering Clutch Hub removal D6C, D7E, D7F, 571A, 572E

2-430 TSPG 2002

Diagnostic and Repair Tools Power Train Tools
Steering Clutch and Brake

6H-3202 Adapter Assembly

SMCS Code: 4005-012
Model: D7, D8, D9 Tractors
Item Part No. Description
1 9H-4072 Adapter
• Used for steering clutch hub installation on
2 6H-1627 Spacer
some models of D7, D8, and D9 Tractors
3 6H-1626 Adapter
4 6H-1628 Bolt, 1-1/4 µ 6.5
5 1M-6763 Adapter

ID: ph2, C07718T1

209-6381 Seal Installer Group

SMCS Code: 4261
Model: 777, 785, 789, 793, and 797 Off-Highway Trucks
Essential Tool

• Used to install two-piece seal assembly into 205-0561 Piston Assembly Installation procedure
(part of slack adjuster) 1. Place 207-3440 Loading Mandrel over small piston.
• Used with 205-0567 Piston Kit (contains seals)
2. Place inner portion of two-piece seal onto mandrel and push onto piston using
• Reduces chance of damage during seal and piston installation 207-3442 Ring Pusher. Repeat for outer portion of seal.
• Made from durable nylon 3. With both sets of seals installed, push piston assembly into 207-3444 Seal Sizer.
• Three pieces can be assembled for easy storage using an 8F-8178 Bolt
4. Allow seals to compress for one minute and then install small piston into large piston.

Reference
NEHS0844 Tool Operating Manual

1
4
8F-8178
Item Part No. Description
1 209-6381 Seal Installer Group
2 207-3444 Seal Sizer
3 207-3440 Loading Mandrel
S H 4 207-3442 Ring Pusher
PU

3 2

ID: il2, C80512T1 ; 209-6381, 8F-8178, 207-3440

FT0526 Lifting Tool

SMCS Code: 4005-011
Model: 977 Traxcavator
Warranty: None

• Used to remove steering clutch assemblies (2 required)

ID: il2, C09649T1

TSPG 2002 2-431

Power Train Tools Diagnostic and Repair Tools
Steering Clutch and Brake

Steering Clutch Stands

SMCS Code: 4101-016, 4101-017
Model: Most Caterpillar Models
Warranty: None

• Power-operated stand developed for disassembly and assembly of steering clutches

NOTICE
• Can be equipped for hydraulic or air actuation Steps must be taken for pressure relief of the hydraulic system
• Capable of handling all current and non-current steering clutches to correspond to cylinder capacity. The above-mentioned power sources are
• Two special features of stand are inner and outer steering clutch disc aligners 703 kg/cm2 (10,000 PSI) units. The maximum system pressure required for a
• Prints and Bill of Material provide all information needed for fabricating either 76,2 mm (3.00 in) diameter cylinder in this application is 105 kg/cm2 (1500 PSI).
pneumatic or hydraulic versions in the dealer shop
• Pneumatic stand uses two 3D-2744 Rotochambers and 4D-3279 Control Valve,
which together with necessary fittings and hoses make up power package Part No. Description

• Stand can be adapted to hydraulic operation by use of 76,2 mm x 457,2 mm FT0610 Steering Clutch Stand (Pneumatic)
(3.00 in x 18.00 in) hydraulic cylinder and power source such as 3S-6224, 2P-5550 FT0611 Air Lines
or new Pumps FT0612 Inner Aligner
FT0613 Steering Clutch Stand (Hydraulic)

ID: ph2, C09647T1

Compressor Plates
SMCS Code: 4100-016
Model: See Below

• Appropriate plate and shim assembly used to compress steering clutch springs

Part No. Description Model

5F-5034 Plate D5, D6, D6B, 561B, 561C, D7, D7E, D7F, 571A, 572E, D8H, 583H, D9, 951B, 977, 983
5F-5039 Plate D6C, D7, D8, 977K
5F-5096 Plate R2, D2, D6C, 561C, D7, D7F, 571A, 572E, D8H, D9, 933, 977K, 983 ID: ph2, A99981T1
1S-7691 Plate 977H

Tube Expander Tool Groups

SMCS Code: 3154-510, 7051-510 Item Part No. Description Outside Diameter Tubing
Model: D8L, D9L, D10 Service Parts in 8T-0925 Group 25.4 mm (1.0 in)
1 4B-9820 Wrench
2 8B-3618 Wrench
• Used to mechanically expand tubing joints in the case and frame assemblies 3 8T-0923 Gauge
• When replacing outside diameter tubing, use: 4 8T-0924 Spacer
8T-0925 for 25,4 mm (1.0 in) 8T-0926 Spacer
8T-2845 for 31,75 mm (1.25 in) 8T-0927 Spacer
8T-0929 Spacer
8T-0931 Spacer
5 8T-0928 Expander Assembly
Service Parts in 8T-2845 Group 31.75 mm (1.25 in)
1 4B-9820 Wrench
2 8B-3618 Wrench
3 8T-2846 Gauge
4 8T-0919 Spacer
8T-0922 Spacer
5 8T02847 Expander Assembly

Reference
SEHS8467 Special Instruction
ID: ph2, B97288T1

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Diagnostic and Repair Tools Power Train Tools
Steering Clutch and Brake

Spring Compressor Tools

SMCS Code: 4100-016
Model: See Below

• Used with other tools for compressing steering clutch springs when disassembling
steering clutches in field
ID: ph1, C09646T1
Item Part No. Description Model
1 1B-9065 Bolt D8, 583, D9
2 9S-1372 Plate R2, D2, R4, D4, D6, 977, D7, 572, D8, 583, D9G
3 9S-1373 Bolt D6, D7, No. 6, 572, 977

Steering Clutch Assembly Installation Tools

SMCS Code: 4100-012
Model: D4C, D4D, D5, D6B Tractors, 955 and 977 Traxcavator and 562B Pipelayer

• Used to install steering clutch assemblies on bevel gear shafts

Item Part No. Description
• Also used to install final drive pinion flanges
1 7B-8364 Bolt
2 7M-7237 Adapter
3 7M-7238 Sleeve
4 7B-8363 Bolt

ID: ph2, C07719T1

8F-3671 Gear Installation Group

SMCS Code: 4100-012
Model: R2 and D2 Tractors
Item Part No. Description
1 8F-3668 Nut
• Used for steering clutch assembly installation 2 8F-3670 Stud
3 8F-3669 Spacer
4 8F-3667 Nut
5 6H-6988 Sleeve (D9 Tractor Only)

ID: ph2, T97404-1T1

174-5354 STOR Plug Assembly

SMCS Code: 4106-016
Model: D3500E, D3500E II, D400E, D400E II Articulated Truck
Essential Tool

• Used to install brake piston retainer O-rings

• Provides safe, easy O-ring installation
• Requires four plug assemblies for procedure

Application Procedure
1. To install ADT disc brake piston retainer spring, insert four 134-2526 Guides and 130-8718 Springs
as an assembly into brake group anchor exterior holes where 9S-9334 Plugs are normally located.
2. Insert four 174-5354 Plug Assemblies into exterior holes and finger tighten.
3. Screw in attached bolts until guide noses protrude through brake piston.
4. Insert 6N-9155 Pin into each guide hole and remove bolts and plugs.
5. Insert four 9S-9334 Plugs into vacated holes.
ID: il2, C79839T1

TSPG 2002 2-433

Power Train Tools Diagnostic and Repair Tools
Steering Clutch and Brake

D5B Steering Clutch Hub and Flange Tools

SMCS Code: 4123-010
Model: D5B Tractor

• Required for removal and installation of steering Item Part No. Description
clutch hubs and final drive pinion flanges 1 5P-9699 Adapter
2 5P-9720 Plate
3 5P-9721 Spacer

ID: ph2, A81726T1

5P-6153 Retaining Nut Spanner Wrench

SMCS Code: 3150-017, 3258-017, 4072-010
Model: 941, 951, 955K and 955L Tractor Loaders, D4D Tractors, 120G, 130G, 16G, 988B

• Used to remove and install retaining nut for clutch release bearing

ID: ph2, A29605-1T1

8T-5337 Portable Hydraulic Pump Group

SMCS Code: 4005-553, 4151-011FR, 4101-553
Model: D10, D6H, D8L, D9L, 589

• Used to release brakes on disabled “L” Series tractors (see chart) to allow towing • Pump group’s return oil circuit contains replaceable filter so clean oil is delivered
• Very portable because of relatively small size and gasoline engine power supply when pump used to transfer oil
• Easily and quickly installed • Group consists of gasoline powered engine which drives 9,5 L/min (2.5 gpm)
hydraulic pump with accessories necessary to control and direct oil flow
• Can be used as oil transfer device in many applications, such as to remove oil
from compartment before disassembly to prevent oil spill and avoid wasting oil
Reference
SEHS8632 Special Instruction

Tractors That Require the 8T-5337 Portable Hydraulic NOTICE

Pump Group to Release the Brake for Towing
Tractors with product identification numbers higher than those listed in the chart require the
Model Product Identification No. FT1973 Adapter Group to release the brakes for towing with either the 8T-5337 Portable Hydraulic
D10 84W1-Up, 76X1-Up Pump Group or the hand-powered FT1845 Pump Group.
D9L 14Y1-14Y-3133
D8L 53Y1-53Y-3484
D8L SA 4FB1-4FB339
589 31Z1-Up

ID: ph2, C10289T1

2-434 TSPG 2002