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Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768

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0% found this document useful (0 votes)
56 views16 pages

Interactive Schematic: This Document Is Best Viewed at A Screen Resolution of 1024 X 768

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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INTERACTIVE SCHEMATIC

Bookmarks X

Options

Features
This document is best viewed at a
Cover Page screen resolution of 1024 X 768.
Information To set your screen resolution do the following:
Component Table
Tap Table
RIGHT CLICK on the DESKTOP.
Fluid Power Symbols Select PROPERTIES.
Electrical Symbols CLICK the SETTINGS TAB.
Schematic
MOVE THE SLIDER under SCREEN RESOLUTION
Machine Views
Front Frame
until it shows 1024 X 768.
Rear Frame CLICK OK to apply the resolution.
Tap Views

The Bookmarks panel will allow you to


quickly navigate to points of interest.

EC-C2 E-C60
EC-C3

E-C61

Click on any text that is BLUE and underlined.


These are hyperlinks that can be used to navi-
gate the schematic and machine views.

EC-C1

When only one callout is showing on a machine view this


VIEW ALL CALLOUTS button will make all of the callouts visible. This button is
located in the top right corner of every machine view page.

HOTKEYS (Keyboard Shortcuts)

FUNCTION KEYS
Zoom In “CTRL” / “+”
Zoom Out “CTRL” / “-”
Fit to Page “CTRL” / “0” (zero)
Hand Tool “SPACEBAR” (hold down)
Find “CTRL” / “F”
KENR6309-03
May 2014

C280-12 and C280-16


Marine Auxiliary Engine
Electrical System
NKB1-299
TSJ1-299
RDW1-UP
TDX1-UP

© 2014 Caterpillar, All Rights Reserved Printed in U.S.A.


CID / MID / FMI

Failure Mode Identifiers (FMI)¹


FMI No. Failure Description
0 Data valid but above normal operational range. Component Identifiers (CID¹)
1 Data valid but below normal operational range.
2 Data erratic, intermittent, or incorrect. Engine Monitoring System
3 Voltage above normal or shorted high.
CID Component
4 Voltage below normal or shorted low.
0001 Injector Cylinder #1
5 Current below normal or open circuit.
0002 Injector Cylinder #2
6 Current above normal or grounded circuit.
0003 Injector Cylinder #3
7 Mechanical system not responding properly.
0004 Injector Cylinder #4
8 Abnormal frequency, pulse width, or period.
0005 Injector Cylinder #5
9 Abnormal update.
0006 Injector Cylinder #6
10 Abnormal rate of change.
0007 Injector Cylinder #7
11 Failure mode not identifiable.
0008 Injector Cylinder #8
12 Bad device or component.
0009 Injector Cylinder #9
13 Out of calibration.
0010 Injector Cylinder #10
14 Parameter failures.
0011 Injector Cylinder #11
15 Parameter failures.
0012 Injector Cylinder #12
16 Parameter not available.
0013 Injector Cylinder #13
17 Module not responding.
0014 Injector Cylinder #14
18 Sensor supply fault.
0015 Injector Cylinder #15
19 Condition not met.
0016 Injector Cylinder #16
20 Parameter failures.
0091 Throttle Position Sensor
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
0168 Electrical System Voltage
0190 Engine Speed Sensor
0253 Personality Mode
0262 5 Volt Sensor Power Supply
Event Codes 0263 Digital Sensor Power Supply
0268 Programmable Parameter Fault
Event Code Condition 0273 Turbocharger Outlet Pressure Sensor
E004 Engine Overspeed Shutdown 0274 Atmospheric Pressure Sensor
E043 Low System Voltage Warning 0342 Secondary Engine Speed Sensor
E190 Engine Overspeed Warning 1495 Injector Codes
¹ The CID is a diagnostic code that indicates which circuit is faulty.
E264 Emergency Stop Activated
HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
14 13 12 11 10 9 8 7 6 5 4 3 2 1

RH-C2 KR-C2 KL-C2


2767614 2767614 2767614
1 BK-18 X850-KR1 YL-18_TC 1 X850-KL1 YL-18_TC 1
T760-RH1 GY-18-HV CYL #1 CYL #2
PRIMARY ECM 2 BK-18 INJECTOR 1 K750-KR2 RD-18_TC 2 K750-KL2 RD-18_TC 2
A721-RH2 GY-18-HV
235-5152
K-C1
J1 1607690 KR-C3 KL-C3
RH-C3
1 2767614 MR-C1 KR-C1 2767614 2767614
5V ANALOG POWER 2 A721-RH2 GY-18-HV
R997-K34 GY-16 8N1516 8N1515 X851-KR3 YL-18_TC 1 X851-KL3 YL-18_TC 1
T762-RH3 GY-18-HV 1 BK-18 CYL #3 CYL #4
ANALOG RETURN 3 R993-K35 GY-16 INJECTOR 3 1 K751-KR4 RD-18_TC 2 K751-KL4 RD-18_TC 2
A723-RH4 GY-18-HV A723-RH4 GY-18-HV 2 BK-18 X850-MR1 YL-18_TC X850-KR1 YL-18_TC
4 2
K750-MR2 RD-18_TC K750-KR2 RD-18_TC
DIGITAL SENSOR RETURN 5 344-K81 GY-16 3
A725-RH6 GY-18-HV X851-MR3 YL-18_TC X851-KR3 YL-18_TC KR-C4
6 RH-C4 KL-C4
K751-MR4 RD-18_TC 4 K751-KR4 RD-18_TC
7 2767614 2767614

J J
A727-RH8 GY-18-HV 2767614 X852-MR5 YL-18_TC 5 X852-KR5 YL-18_TC
CAT DATALINK + 8 944-K22 OR-16 6 X852-KR5 YL-18_TC 1 X852-KL5 YL-18_TC 1
T764-RH5 GY-18-HV 1 BK-18 K752-MR6 RD-18_TC K752-KR6 RD-18_TC CYL #5 CYL #6
CAT DATALINK - 9 945-K23 BR-16 INJECTOR 5 7 K752-KR6 RD-18_TC 2 K752-KL6 RD-18_TC 2
A729-RH10 GY-18-HV A725-RH6 GY-18-HV 2 BK-18 X853-MR7 YL-18_TC X853-KR7 YL-18_TC
REMOTE THROTTLE (PWM) 10 M971-K3 GY-16 8
K753-MR8 RD-18_TC K753-KR8 RD-18_TC
11 K-C8 RH-C1 9
A731-RH12 GY-18-HV X854-MR9 YL-18_TC X854-KR9 YL-18_TC KR-C5
12 3T3410 3T3412 KL-C5
K754-MR10 RD-18_TC 10 K754-KR10 RD-18_TC
DROOP 13 E722-K68 PK-16 2767614 2767614
T760-K38 GY-16-HV 1 T760-RH1 GY-18-HV T760-RH1 GY-18-HV RH-C5 X855-MR11 YL-18_TC 11 X855-KR11 YL-18_TC
14 2767614 12 X853-KR7 YL-18_TC 1 X853-KL7 YL-18_TC 1
A721-K39 GY-16-HV 2 A721-RH2 GY-18-HV K755-MR12 RD-18_TC K755-KR12 RD-18_TC CYL #7 CYL #8
15 13 K753-KR8 RD-18_TC 2 K753-KL8 RD-18_TC 2
T762-K52 GY-16-HV 3 T762-RH3 GY-18-HV T762-RH3 GY-18-HV T766-RH7 GY-18-HV 1 BK-18 X856-MR13 YL-18_TC X856-KR13 YL-18_TC
16 INJECTOR 7 14
A723-K53 GY-16-HV 4 A723-RH4 GY-18-HV A727-RH8 GY-18-HV 2 BK-18 K756-MR14 RD-18_TC K756-KR14 RD-18_TC
17 15
T764-K42 GY-16-HV 5 T764-RH5 GY-18-HV T764-RH5 GY-18-HV X857-MR15 YL-18_TC X857-KR15 YL-18_TC KR-C6
18 150-K1 RD-16 KL-C6
A725-K43 GY-16-HV 6 A725-RH6 GY-18-HV K757-MR16 RD-18_TC 16 K757-KR16 RD-18_TC
19 2767614 2767614
T766-K56 GY-16-HV 7 T766-RH7 GY-18-HV T766-RH7 GY-18-HV X980-MR17 YL-18_TC 17 X980-KR17 YL-18_TC
20 229-K2 BK-16 RH-C6 18 X854-KR9 YL-18_TC 1 X854-KL9 YL-18_TC 1
A727-K57 GY-16-HV 8 A727-RH8 GY-18-HV K980-MR18 RD-18_TC K980-KR18 RD-18_TC CYL #9 CYL #10
START/RUN/STOP 1 21 G966-K18 GY-16 2767614 19 K754-KR10 RD-18_TC 2 K754-KL10 RD-18_TC 2
T768-K46 GY-16-HV 9 T768-RH9 GY-18-HV T768-RH9 GY-18-HV X981-MR19 YL-18_TC X981-KR19 YL-18_TC
START/RUN/STOP 2 22 G966-K73 GY-16 M971-K3 GY-16 20
A729-K47 GY-16-HV 10 A729-RH10 GY-18-HV T768-RH9 GY-18-HV 1 BK-18 K981-MR20 RD-18_TC K981-KR20 RD-18_TC
E-STOP 1 23 344-K82 GY-16 INJECTOR 9 21
T770-K48 GY-16-HV 11 T770-RH11 GY-18-HV T770-RH11 GY-18-HV A729-RH10 GY-18-HV 2 BK-18 X982-MR21 YL-18_TC X982-KR21 YL-18_TC KR-C7
24 J906-K9 GY-16 KL-C7
A731-K49 GY-16-HV 12 A731-RH12 GY-18-HV K982-MR22 RD-18_TC 22 K982-KR22 RD-18_TC
25 2767614 2767614
T772-K196 GY-16-HV 13 T772-RH13 GY-18-HV A733-RH14 GY-18-HV X983-MR23 YL-18_TC 23 X983-KR23 YL-18_TC
26 150-K10 RD-16 RH-C7 24 X855-KR11 YL-18_TC 1 X855-KL11 YL-18_TC 1
A733-K199 GY-16-HV 14 A733-RH14 GY-18-HV K983-MR24 RD-18_TC K983-KR24 RD-18_TC CYL #11 CYL #12
27 2767614 K755-KR12 RD-18_TC 2 K755-KL12 RD-18_TC 2
T774-K193 GY-16-HV 15 T774-RH15 GY-18-HV T772-RH13 GY-18-HV
E-STOP 2 28 344-K80 GY-16 J782-K11 GY-16
A735-K203 GY-16-HV 16 A735-RH16 GY-18-HV T770-RH11 GY-18-HV 1 BK-18
29 A736-K205 GY-16-HV INJECTOR 11
17 T774-RH15 GY-18-HV A731-RH12 GY-18-HV 2 BK-18 KR-C8 KL-C8
30 F889-K12 GY-16 T775-K190 GY-16-HV 18 2767614 2767614
31 A735-K203 GY-16-HV 19 A735-RH16 GY-18-HV
PRIMARY SPD/TMG + 32 E964-K30 GY-16 G966-K18 GY-16 T774-K193 GY-16-HV RH-C8 X856-KR13 YL-18_TC 1 X856-KL13 YL-18_TC 1
20 CYL #13 (FOR 16 CYLINDER ONLY) CYL #14 (FOR 16 CYLINDER ONLY)
PRIMARY SPD/TMG - 33 E963-K31 GY-16 A734-K201 GY-16-HV 2767614 K756-KR14 RD-18_TC 2 K756-KL14 RD-18_TC 2
21
J1939- 34 K990-K21 GN-16 229-K19 BK-16 T773-K194 GY-16-HV
22 T772-RH13 GY-18-HV 1 BK-18
35 A733-K199 GY-16-HV INJECTOR 13 (FOR 16 CYLINDER ONLY)
23 A733-RH14 GY-18-HV 2 BK-18 KR-C9 KL-C9
36 K900-K20 YL-16 T772-K196 GY-16-HV
24 2767614 2767614
37 A721-K39 GY-16-HV 25
38 K990-K21 GN-16 A721-K39 GY-16-HV X857-KR15 YL-18_TC 1 X857-KL15 YL-18_TC 1
26 CYL #15 (FOR 16 CYLINDER ONLY) CYL #16 (FOR 16 CYLINDER ONLY)
39 A722-K41 GY-16-HV RH-C9 K757-KR16 RD-18_TC 2 K757-KL16 RD-18_TC 2
27
SECONDARY SPD/TMG+ 40 E966-K32 GY-16 944-K22 OR-16 A722-K41 GY-16-HV 2767614
28
SECONDARY SPD/TMG- 41 E965-K33 GY-16 A723-K53 GY-16-HV 29 T774-RH15 GY-18-HV 1 BK-18
J1939 SHIELD 42 945-K23 BR-16 A723-K53 GY-16-HV INJECTOR 15 (FOR 16 CYLINDER ONLY)
30 A735-RH16 GY-18-HV 2 BK-18 KR-C10 KL-C10
43 A724-K55 GY-16-HV
E964-K30 GY-16 31 E964-RH17 GY-18 2767614 2767614
LOAD FEEDBACK+ (4-20ma) 44 F889-K12 GY-16 344-K82 GY-16 A724-K55 GY-16-HV
E963-K31 GY-16 32 E963-RH18 GY-18 ML-C1 KL-C1
LOAD FEEDBACK- (4-20ma) 45 J782-K11 GY-16 A725-K43 GY-16-HV X980-KR17 YL-18_TC 1 X980-KL17 YL-18_TC 1
E966-K32 GY-16 33 E966-RH19 GY-18 8N1516 8N1515 EXHAUST TEMP STACK REAR SENSOR EXHAUST TEMP STACK REAR SENSOR
46 E722-K68 PK-16 A725-K43 GY-16-HV K980-KR18 RD-18_TC 2 K980-KL18 RD-18_TC 2
E965-K33 GY-16 34 E965-RH20 GY-18 X850-ML1 YL-18_TC 1 X850-KL1 YL-18_TC
47 A726-K45 GY-16-HV

I I
R997-K165 GY-16 35 R997-RH21 GY-18 E963-RH18 GY-18 K750-ML2 RD-18_TC 2 K750-KL2 RD-18_TC
48 C968-K69 PU-16 A726-K45 GY-16-HV
R993-K164 GY-16 36 R993-RH22 GY-18 X851-ML3 YL-18_TC 3 X851-KL3 YL-18_TC
49 A727-K57 GY-16-HV
X731-K69 GY-16 37 X731-RH23 GY-18 E964-RH17 GY-18 K751-ML4 RD-18_TC 4 K751-KL4 RD-18_TC KR-C11 KL-C11
J1939 DATALINK+ 50 K900-K20 YL-16 344-K80 GY-16 A727-K57 GY-16-HV
51 A728-K59 GY-16-HV X852-ML5 YL-18_TC 5 X852-KL5 YL-18_TC 2767614 2767614
BAT + 52 E965-RH20 GY-18 K752-ML6 RD-18_TC 6 K752-KL6 RD-18_TC
150-K1 RD-16 344-K81 GY-16 A728-K59 GY-16-HV X981-KR19 YL-18_TC 1 X981-KL19 YL-18_TC 1
X853-ML7 YL-18_TC 7 X853-KL7 YL-18_TC EXHAUST TEMP MANIFOLD REAR SENSOR EXHAUST TEMP MANIFOLD REAR SENSOR
BAT + 53 150-K10 RD-16 A729-K47 GY-16-HV K981-KR20 RD-18_TC 2 K981-KL20 RD-18_TC 2
54 E966-RH19 GY-18 K753-ML8 RD-18_TC 8 K753-KL8 RD-18_TC
G966-K73 GY-16 A729-K47 GY-16-HV
55 A730-K51 GY-16-HV X854-ML9 YL-18_TC 9 X854-KL9 YL-18_TC
56 R997-RH21 GY-18 K754-ML10 RD-18_TC 10 K754-KL10 RD-18_TC KR-C12
E964-K30 GY-16 A730-K51 GY-16-HV
57 A731-K49 GY-16-HV X855-ML11 YL-18_TC 11 X855-KL11 YL-18_TC 2767614 KL-C12
58 R993-RH22 GY-18 K755-ML12 RD-18_TC 12 K755-KL12 RD-18_TC 2767614
E963-K31 GY-16 A731-K49 GY-16-HV X982-KR21 YL-18_TC 1
X856-ML13 YL-18_TC 13 X856-KL13 YL-18_TC EXHAUST TEMP STACK FRONT SENSOR
59 A732-K61 GY-16-HV K982-KR22 RD-18_TC 2 X982-KL21 YL-18_TC 1
X731-RH23 GY-18 K756-ML14 RD-18_TC 14 K756-KL14 RD-18_TC EXHAUST TEMP STACK FRONT SENSOR
60 E966-K32 GY-16 A732-K61 GY-16-HV K982-KL22 RD-18_TC 2
LOW IDLE 61 C968-K69 PU-16 T760-K38 GY-16-HV X857-ML15 YL-18_TC 15 X857-KL15 YL-18_TC
62 E965-K33 GY-16 T760-K38 GY-16-HV K757-ML16 RD-18_TC 16 K757-KL16 RD-18_TC KR-C13
BAT- 63 229-K19 BK-16 T761-K40 GY-16-HV X980-ML17 YL-18_TC 17 X980-KL17 YL-18_TC 2767614
64 R997-K34 GY-16 T761-K40 GY-16-HV K980-ML18 RD-18_TC 18 K980-KL18 RD-18_TC 1 KL-C13
X983-KR23 YL-18_TC EXHAUST TEMP MANIFOLD FRONT SENSOR
BAT- 65 229-K2 BK-16 T762-K52 GY-16-HV X981-ML19 YL-18_TC 19 X981-KL19 YL-18_TC 2 2767614
K983-KR24 RD-18_TC
66 R993-K35 GY-16 T762-K52 GY-16-HV K981-ML20 RD-18_TC 20 K981-KL20 RD-18_TC 1
X983-KL23 YL-18_TC EXHAUST TEMP MANIFOLD FRONT SENSOR
67 T763-K54 GY-16-HV X982-ML21 YL-18_TC 21 X982-KL21 YL-18_TC 2
K983-KL24 RD-18_TC
68 T763-K54 GY-16-HV K982-ML22 RD-18_TC 22 K982-KL22 RD-18_TC
69 T764-K42 GY-16-HV X983-ML23 YL-18_TC 23 X983-KL23 YL-18_TC
KEYSWITCH 70 J906-K9 GY-16 T764-K42 GY-16-HV K983-ML24 RD-18_TC 24 K983-KL24 RD-18_TC
T765-K44 GY-16-HV
K-C2 T765-K44 GY-16-HV
J2 1471443 T766-K56 GY-16-HV
INJECTOR 1 1 T760-K38 GY-16-HV T766-K56 GY-16-HV
INJECTOR 1 CMN 2 A721-K39 GY-16-HV T767-K58 GY-16-HV SPEED/TIMING SENSORS RH-C10
INJECTOR 2 3 T761-K40 GY-16-HV T767-K58 GY-16-HV 2767614
INJECTOR 2 CMN 4
INJECTOR 15 5
A722-K41 GY-16-HV
T774-K193 GY-16-HV T760-K38 GY-16-HV
T768-K46 GY-16-HV
T768-K46 GY-16-HV SIG - BK-18 1 E963-RH18 GY-18 MONITORING SYSTEM OPTION TERMINATION TABLE
SIG + GN-18 2 E964-RH17 GY-18
6 T769-K50 GY-16-HV
PRIMARY SPEED TIMING
TERMINAL BLOCK
7 A721-K39 GY-16-HV T769-K50 GY-16-HV
8 T770-K48 GY-16-HV 293-2878 DESCRIPTION MMSII ECP
9
10
T761-K40 GY-16-HV T770-K48 GY-16-HV EXHAUST GAS TEMP CYL 1+ TB404 TB402
T771-K60 GY-16-HV RH-C11
11 A722-K41 GY-16-HV T771-K60 GY-16-HV 2767614 EXHAUST GAS TEMP CYL 1- TB405 TB403
12 E963-K31 GY-16
AIR SHUTOFF DRIVER 13 386-K67 GY-16 T764-K42 GY-16-HV X731-K69 GY-16 SIG - BK-18 1 E965-RH20 GY-18 EXHAUST GAS TEMP CYL 2+ TB406 TB420
SIG + GN-18 2 E966-RH19 GY-18
INJECTOR 5 14 T764-K42 GY-16-HV E964-K30 GY-16 EXHAUST GAS TEMP CYL 2- TB407 TB421
H H
INJECTOR 5 CMN 15 A725-K43 GY-16-HV A725-K43 GY-16-HV E963-K31 GY-16 SECONDARY SPEED TIMING
EXHAUST GAS TEMP CYL 3+ TB408 TB404

K754-ML10 RD-18_TC

X855-ML11 YL-18_TC
K755-ML12 RD-18_TC

X856-ML13 YL-18_TC
K756-ML14 RD-18_TC

X857-ML15 YL-18_TC
K757-ML16 RD-18_TC

X980-ML17 YL-18_TC
K980-ML18 RD-18_TC

X981-ML19 YL-18_TC
K981-ML20 RD-18_TC

X982-ML21 YL-18_TC
K982-ML22 RD-18_TC

X983-ML23 YL-18_TC
K983-ML24 RD-18_TC
X850-MR1 YL-18_TC
K750-MR2 RD-18_TC

X851-MR3 YL-18_TC
K751-MR4 RD-18_TC

X852-MR5 YL-18_TC
K752-MR6 RD-18_TC

X853-MR7 YL-18_TC
K753-MR8 RD-18_TC

X854-MR9 YL-18_TC
K754-MR10 RD-18_TC

X855-MR11 YL-18_TC
K755-MR12 RD-18_TC

X856-MR13 YL-18_TC
K756-MR14 RD-18_TC

X857-MR15 YL-18_TC
K757-MR16 RD-18_TC

X980-MR17 YL-18_TC
K980-MR18 RD-18_TC

X981-MR19 YL-18_TC
K981-MR20 RD-18_TC

X982-MR21 YL-18_TC
K982-MR22 RD-18_TC

X983-MR23 YL-18_TC
K983-MR24 RD-18_TC

X850-ML1 YL-18_TC
K750-ML2 RD-18_TC

X851-ML3 YL-18_TC
K751-ML4 RD-18_TC

X852-ML5 YL-18_TC
K752-ML6 RD-18_TC

X853-ML7 YL-18_TC
K753-ML8 RD-18_TC

X854-ML9 YL-18_TC
INJECTOR 6 16 T765-K44 GY-16-HV E965-K33 GY-16 293-2879
INJECTOR 6 CMN
INJECTOR 15 CMN
17
18
A726-K45 GY-16-HV T765-K44 GY-16-HV E964-K30 GY-16 EXHAUST GAS TEMP CYL 3- TB409 TB405
A735-K203 GY-16-HV E966-K32 GY-16
19 A726-K45 GY-16-HV E965-K33 GY-16 RH-C12 EXHAUST GAS TEMP CYL 4+ TB410 TB422
20 R993-K35 GY-16 278-6295
21 T768-K46 GY-16-HV E966-K32 GY-16 EXHAUST GAS TEMP CYL 4- TB411 TB423
VS BK-18 A R997-RH21 GY-18
22 R993-K132 GY-16
GROUND BK-18 B R993-RH22 GY-18 EXHAUST GAS TEMP CYL 5+ TB412 TB406
AIR SHUTOFF DRIVER RETURN 23 G971-K66 GY-16 A729-K47 GY-16-HV R993-K132 GY-16
INJECTOR 9 24 T768-K46 GY-16-HV R997-K34 GY-16 R993-K35 GY-16 R993-K164 GY-16
SIGNAL BK-18 C X731-RH23 GY-18 EXHAUST GAS TEMP CYL 5- TB413 TB407
BOOST PRESSURE
INJECTOR 9 CMN
INJECTOR 16
25
26
A729-K47 GY-16-HV
T775-K190 GY-16-HV
T770-K48 GY-16-HV
R997-K131 GY-16 R997-K131 GY-16 236-7535 RL-C2 EXHAUST GAS TEMP CYL 6+ TB414 TB424
2767614
INJECTOR 16 CMN 27 A736-K205 GY-16-HV A731-K49 GY-16-HV R997-K34 GY-16 R997-K165 GY-16
T761-RL1 GY-16-HV 1 BK-18
EXHAUST GAS TEMP CYL 6- TB415 TB425
SHUTDOWN NOTIFY RLY COIL 28 361-K70 GY-16 X731-K69 GY-16 INJECTOR 2
GENERAL ALARM 29 X416-K62 GY-16 T769-K50 GY-16-HV A733-K199 GY-16-HV
A722-RL2 GY-16-HV 2 BK-18 EXHAUST GAS TEMP CYL 7+ TB416 TB408
DIAGNOSTIC LAMP 30 F404-K65 GY-16 T772-K196 GY-16-HV RL-C3 EXHAUST GAS TEMP CYL 7- TB417 TB409
31 A730-K51 GY-16-HV A734-K201 GY-16-HV 2767614
INJECTOR 13 32 T772-K196 GY-16-HV T773-K194 GY-16-HV
1 BK-18
EXHAUST GAS TEMP CYL 8+ TB418 TB426
T763-RL3 GY-16-HV
INJECTOR 13 CMN
INJECTOR 10
33
34
A733-K199 GY-16-HV
T769-K50 GY-16-HV
T762-K52 GY-16-HV
T774-K193 GY-16-HV
A735-K203 GY-16-HV
A724-RL4 GY-16-HV 2 BK-18
INJECTOR 4 EXHAUST GAS TEMP CYL 8- TB419 TB427
INJECTOR 10 CMN 35 A730-K51 GY-16-HV A723-K53 GY-16-HV A736-K205 GY-16-HV K-C9 RL-C1 RL-C4 EXHAUST GAS TEMP CYL 9+ TB420 TB410

EXHAUST GAS TEMP CYL 1+


EXHAUST GAS TEMP CYL 1-

EXHAUST GAS TEMP CYL 3+


EXHAUST GAS TEMP CYL 3-

EXHAUST GAS TEMP CYL 5+


EXHAUST GAS TEMP CYL 5-

EXHAUST GAS TEMP CYL 7+


EXHAUST GAS TEMP CYL 7-

EXHAUST GAS TEMP CYL 9+


EXHAUST GAS TEMP CYL 9-

EXHAUST GAS TEMP CYL 11+


EXHAUST GAS TEMP CYL 11-

EXHAUST GAS TEMP CYL 13+


EXHAUST GAS TEMP CYL 13-

EXHAUST GAS TEMP CYL 15+


EXHAUST GAS TEMP CYL 15-

EXHAUST TEMP STACK REAR+


EXHUAST TEMP STACK REAR-

EXHAUST TEMP MANIFOLD REAR+


EXHAUST TEMP MANIFOLD REAR-

EXHAUST TEMP STACK FRONT+


EXHAUST TEMP STACK FRONT-

EXHAUST TEMP MANIFOLD FRONT+


EXHAUST TEMP MANIFOLD FRONT-

EXHAUST GAS TEMP CYL 2+


EXHAUST GAS TEMP CYL 2-

EXHAUST GAS TEMP CYL 4+


EXHAUST GAS TEMP CYL 4-

EXHAUST GAS TEMP CYL 6+


EXHAUST GAS TEMP CYL 6-

EXHAUST GAS TEMP CYL 8+


EXHAUST GAS TEMP CYL 8-

EXHAUST GAS TEMP CYL 10+


EXHAUST GAS TEMP CYL 10-

EXHAUST GAS TEMP CYL 12+


EXHAUST GAS TEMP CYL 12-

EXHAUST GAS TEMP CYL 14+


EXHAUST GAS TEMP CYL 14-

EXHAUST GAS TEMP CYL 16+


EXHAUST GAS TEMP CYL 16-

EXHAUST TEMP STACK REAR+


EXHUAST TEMP STACK REAR-

EXHAUST TEMP MANIFOLD REAR+


EXHAUST TEMP MANIFOLD REAR-

EXHAUST TEMP STACK FRONT+


EXHAUST TEMP STACK FRONT-

EXHAUST TEMP MANIFOLD FRONT+


EXHAUST TEMP MANIFOLD FRONT-
TURBO OUTLET PRESSURE 36 X731-K69 GY-16 T775-K190 GY-16-HV
ATMOSPHERIC PRESSURE 37 R747-K133 GY-16 T763-K54 GY-16-HV
3T3410 3T3412 2767614 EXHAUST GAS TEMP CYL 9- TB421 TB411
T761-K40 GY-16-HV 1 T761-RL1 GY-16-HV T765-RL5 GY-16-HV 1 BK-18
38
A722-K41 GY-16-HV 2 A722-RL2 GY-16-HV A726-RL6 GY-16-HV 2 BK-18
INJECTOR 6 EXHAUST GAS TEMP CYL 10+ TB422 TB428
39 A724-K55 GY-16-HV
INJECTOR 3 40 T762-K52 GY-16-HV
T763-K54 GY-16-HV 3
4
T763-RL3 GY-16-HV EXHAUST GAS TEMP CYL 10- TB423 TB429
41 A724-K55 GY-16-HV A724-RL4 GY-16-HV
INJECTOR 3 CMN
INJECTOR 4 42
A723-K53
T763-K54
GY-16-HV
GY-16-HV
T766-K56 GY-16-HV
T765-K44 GY-16-HV 5 T765-RL5 GY-16-HV RL-C5 EXHAUST GAS TEMP CYL 11+ TB424 TB412
A726-K45 GY-16-HV 6 A726-RL6 GY-16-HV 2767614
INJECTOR 4 CMN 43 A724-K55 GY-16-HV A727-K57 GY-16-HV
T767-K58 GY-16-HV 7 T767-RL7 GY-16-HV T767-RL7 GY-16-HV 1 BK-18 EXHAUST GAS TEMP CYL 11- TB425 TB413
44 INJECTOR 8
45 T767-K58 GY-16-HV
A728-K59 GY-16-HV 8 A728-RL8 GY-16-HV A728-RL8 GY-16-HV 2 BK-18 EXHAUST GAS TEMP CYL 12+ TB426 TB430
T769-K50 GY-16-HV 9 T769-RL9 GY-16-HV
46
A730-K51 GY-16-HV 10 A730-RL10 GY-16-HV EXHAUST GAS TEMP CYL 12- TB427 TB431
47 A728-K59 GY-16-HV RL-C6
INJECTOR 7 48 T766-K56 GY-16-HV
T771-K60 GY-16-HV 11
12
T771-RL11 GY-16-HV
A732-RL12 GY-16-HV 2767614 EXHAUST GAS TEMP CYL 13+ TB428 TB414
INJECTOR 7 CMN 49 A732-K61 GY-16-HV
INJECTOR 8 50
A727-K57
T767-K58
GY-16-HV
GY-16-HV
T771-K60 GY-16-HV
T773-K194 GY-16-HV 13 T773-RL13 GY-16-HV T769-RL9 GY-16-HV 1 BK-18
INJECTOR 10
EXHAUST GAS TEMP CYL 13- TB429 TB415
A734-K201 GY-16-HV 14 A734-RL14 GY-16-HV A730-RL10 GY-16-HV 2 BK-18
INJECTOR 8 CMN 51 A728-K59 GY-16-HV A732-K61 GY-16-HV
T775-K190 GY-16-HV 15 T775-RL15 GY-16-HV
EXHAUST GAS TEMP CYL 14+ TB430 TB432
INJECTOR 12 52 T771-K60 GY-16-HV
53 X416-K62 GY-16
A736-K205 GY-16-HV 16 A736-RL16 GY-16-HV
RL-C7
EXHAUST GAS TEMP CYL 14- TB431 TB433
17
54 R747-K133 GY-16
18 2767614 EXHAUST GAS TEMP CYL 15+ TB432 TB416
G G
55 F404-K65 GY-16
56
19
20
T771-RL11 GY-16-HV
A732-RL12 GY-16-HV
1
2
BK-18
BK-18
INJECTOR 12 EXHAUST GAS TEMP CYL 15- TB433 TB417
57
INJECTOR 11 58 T770-K48 GY-16-HV
G971-K66 GY-16
21 EXHAUST GAS TEMP CYL 16+ TB434 TB434
22
INJECTOR 11 CMN 59 A731-K49 GY-16-HV T772-K196 GY-16-HV
23 RL-C8 EXHAUST GAS TEMP CYL 16- TB435 TB435
INJECTOR 14 60 T773-K194 GY-16-HV
INJECTOR 14 CMN 61 A734-K201 GY-16-HV T773-K194 GY-16-HV
24 2767614
EXHAUST TEMP STACK REAR+ TB402 NA
25 T773-RL13 GY-16-HV 1 BK-18
INJECTOR 12 CMN 62
63
A732-K61 GY-16-HV 26 A734-RL14 GY-16-HV 2 BK-18
INJECTOR 14 (FOR 16 CYLINDER ONLY) EXHAUST TEMP STACK REAR- TB403 NA
T774-K193 GY-16-HV
64
27
28
EXHAUST TEMP MANIFOLD REAR+ TB400 TB400
65 T775-K190 GY-16-HV
66
29 RL-C9 EXHAUST TEMP MANIFOLD REAR- TB401 TB401
30 2767614
67 361-K70 GY-16 150-K1 RD-16 31 T775-RL15 GY-16-HV 1 BK-18 EXHAUST TEMP STACK FRONT+ TB402 NA
68 INJECTOR 16 (FOR 16 CYLINDER ONLY)
69 R747-K133 GY-16 150-K10 RD-16
32 A736-RL16 GY-16-HV 2 BK-18 EXHAUST TEMP STACK FRONT- TB403 NA
33
70
X731-K69 GY-16
34 EXHAUST TEMP MANIFOLD FRONT+ TB400 TB400
229-K19 BK-16 35
36
EXHAUST TEMP MANIFOLD FRONT- TB401 TB401
386-K67 GY-16 229-K2 BK-16 37
A733-K199 GY-16-HV G966-K73 GY-16

A734-K201 GY-16-HV 344-K81 GY-16

A735-K203 GY-16-HV

A736-K205 GY-16-HV
344-K82 GY-16

344-K80 GY-16
INJECTOR RAILS
F404-K65 GY-16

X416-K62 GY-16

944-K22 OR-16

945-K23 BR-16

RETROFIT AND PRODUCTION ECP OFFERING


F889-K12 GY-16
150-K1 RD-16
G966-K18 GY-16
150-K10 RD-16 K-C7 V-C2 V-C1
G971-K66 GY-16 8N1513 8N1514 8N1514

F 386-K67 GY-16
229-K19 BK-16 150-K1 RD-16 1
2
150-V1
151-V2
RD-16
RD-16
150-V1
151-V2
RD-16
RD-16
1
2
TBX01 ECM POWER 150 RD
F
ECM CASE GROUNDED TO ENGINE J782-K11 GY-16
229-K2 BK-16 229-K166 BK-16 150-K10 RD-16 3
4
5
150-V3
151-V4
RD-16
RD-16
150-V3
151-V4
RD-16
RD-16
3
4
5
TBX01 ECM POWER 150 RD
L1
1741433
R1
1807384
CONVERTER-CURRENT
175-4998
WIRING CONNECTIONS 122-AC113 RD-16
G966-K73 GY-16 G966-K74 GY-16 122-AC119 RD-16
J906-K9 GY-16 G966-K18 GY-16 945-K23 BR-16 6 945-V6 BR-16 945-V6 BR-16 6 TBX04 CAT DATALINK- 945 BR TB-AC1 BK-16 BK-16 F890-H1 OR-16 1 7
944-K22 OR-16 7 944-V7 OR-16 944-V7 OR-16 7 TBX05 CAT DATALINK+ 944 OR 2 8 CIP CONNECTORS 229-AC114 BK-16
8 F429-V8 GY-16 F429-V8 GY-16 8 TB-AC2 H-T8 G807-H2 BU-16 3 9
K900-K20 YL-16 344-K80 GY-16 122-H4 RD-16 4 10 CIP CONNECTOR DESCRIPTION AC-C1 AF-C3
344-K81 GY-16 E722-K68 PK-16 9 E722-V9 GY-16 E722-V9 GY-16 9 TBX21 DROOP E722 PK TB-AC5 H-T9 F702-H3 GN-16 5 11 K990-AC115 GN-16
K990-K21 GN-16 344-K82 GY-16 G971-K66 GY-16 10 G971-V10 GY-16 G971-V10 GY-16 10 TBX07 AIR SHUTOFF DRIVER RTN G971 GY 229-H6 BK-16 6 12 POWER SUPPLY 24V PIN A
386-K67 GY-16 11 386-V11 GY-16 386-V11 GY-16 11 AIR SHUTOFF DRIVER 386 GY TB-AC3 H-T10 122-H4 RD-16
POWER RETURN 24V (COMMON) PIN B K900-AC116 YL-16
M971-K3 GY-16 J782-K11 GY-16 12 C912-V12 GY-16 C912-V12 GY-16 12
TB-AC4 H-T11 229-H7 BK-16 229-H5 BK-16 F702-H3 GN-16
13 C986-V13 GY-16 C986-V13 GY-16 13
14 14
229-H6 BK-16 229-H5 BK-16 AIR SHUTOFF (OUTPUT) PIN 11 J906-AC122 GY-16
361-K70 GY-16 F889-K12 GY-16 388-V14 GY-16 388-V14 GY-16
M971-K3 GY-16 15 M971-V15 GY-16 M971-V15 GY-16 15 TBX12 REMOTE THROTTLE POS (PWM) M971 BR KEYSWITCH (IN) PIN 30 K900-AC98 YL-16
E722-K68 PK-16 G971-K66 GY-16 C968-K69 PU-16 16 C968-V5 GY-16 C968-V5 GY-16 16 TBX22 LOW IDLE C968 PU
K900-K176 YL-16 17 K900-V17 YL-19 K900-V17 YL-19 17 TBX13 J1939 DATA+ K900 YL START/STOP INPUT PIN 36
K900-AC123 YL-16
C968-K69 PU-16 944-K22 OR-16 K990-K177 GN-16 18 K990-V18 GN-19 K990-V18 GN-19 18 TBX14 J1939 DATA- K990 GN GENERAL ALARM RLY (COMMON) PIN 13
19 A234-V19 NA-19 A234-V19 NA-19 19 K990-AC96 GN-16
386-K67 GY-16 20 A755-V20 GY-16 A755-V20 GY-16 20 GENERAL ALARM RLY (NO) PIN 15

DIRECT RACK OPTION


X416-K62 GY-16 21 X416-V21 GY-16 X416-V21 GY-16 21 GENERAL ALARM X416 GY K990-AC107 GN-16
945-K23 BR-16 229-K19 BK-16 22 229-V22 BK-16 229-V22 BK-16 22 TBX24 ECM GND 229 BK
LOW IDLE INPUT PIN 28
229-K166 BK-16 23 229-V23 BK-16 229-V23 BK-16 23 TBX24 ECM GND 229 BK THROTTLE /DIRECT RACK (PWM) PIN 10 F404-AC24 GY-16
E722-K68 PK-16 F404-K65 GY-16 24 F404-V24 GY-16 F404-V24 GY-16 24 TBX18 ECM DIAGNOSTIC LAMP F404 RD
J782-K11 GY-16 25 J782-V25 GY-16 J782-V25 GY-16 25 LOAD FEEDBACK SIGNAL- J782 GY SHUTDOWN NOTIFY RLY COMMON PIN 19 F404-AC72 GY-16
C968-K69 PU-16 F889-K12 GY-16 26 F889-V26 GY-16 F889-V26 GY-16 26 LOAD FEEDBACK SIGNAL+ F889 WH
27 H417-V27 GY-16 H417-V27 GY-16 27 SHUTDOWN NOTIFY RLY N/O PIN 20
361-K70 GY-16 28 H419-V28 GY-16 H419-V28 GY-16 28 SHUTDOWN NOTIFY RLY N/C PIN 21
29 229-V29 BK-16 229-V29 BK-16 29
J906-K9 GY-16 J906-K9 GY-16 30 J906-V30 GY-16 J906-V30 GY-16 30 TB80 KEYSWITCH J906 GY DIAGNOSTIC LAMP PIN 24
361-K70 GY-16 31 361-V31 GY-16 361-V31 GY-16 31 SHUTDOWN NOTIFY RELAY COIL 361 GY
32 32
LOAD FEEDBACK + PIN 26 122-AC113 RD-16
K900-K20 YL-16 K900-K176 YL-16 229-V32 BK-16 229-V32 BK-16
K-C5 K900-K134 YL-16 33 H735-V33 GY-16 H735-V33 GY-16 33 LOAD FEEDBACK - PIN 25 122-AC119 RD-16
278-6295 34 H736-V34 GY-16 H736-V34 GY-16 34
K990-K21 GN-16 K990-K177 GN-16 35 35 DROOP INPUT (PWM) PIN 27
VS BK-18 A R997-K131 GY-16 229-AC114 BK-16
ATMOSPHERIC PRESSURE SENSOR K990-K135 GN-16 G966-K74 GY-16 36 G966-V36 GY-16 G966-V36 GY-16 36
2367534 GROUND BK-18 B R993-K132 GY-16 TBX34 START/RUN/STOP R775 OR DIRECT RACK (+) PIN 39
BK-18 C R747-K133 GY-16 37 37 K990-AC115 GN-16
SIGNAL
M971-K3 GY-16 DIRECT RACK (-) PIN 40
K900-AC116 YL-16
F404-K65 GY-16

E K-C6
1740502
X416-K62 GY-16 J906-AC122 GY-16
E
K900-AC98 YL-16
A K900-K134 YL-16
CAN TERMINATING RESISTOR B K990-K135 GN-16 K900-AC123 YL-16
1342540 C AC-C8
1740502 K900-AC116 YL-16
K990-AC96 GN-16
A K900-AC57 YL-16 K900-AC98 YL-16
B K990-AC58 GN-16 K990-AC96 GN-16 K990-AC107 GN-16
C K990-AC115 GN-16
TERM RES 1 F404-AC24 GY-16
MESSENGER DISPLAY 134-2540
226-7424 AC-C7 AC-C6 F404-AC72 GY-16
1552264 1552267
+BATTERY 1 1 A
122-AC119 RD-16 L912-AC46 GY-16

THIS CONNECTION IS SHOWN IN (2) PLACES ON THIS


-BATTERY 2 229-AC114 BK-16 B F796-AC47 GY-16
KEY SWITCH 3 2 C
J906-AC122 GY-16 L913-AC48 GY-16
4 3
5

SCHEMATIC. IT IS SHOWN AT LOCATION C-13 FOR THE


AC-C5
6 POTENTIOMETER 3E5519
229-AC114 BK-16

PRODUCTION MMS II OFFERING


+J1939 7 K900-AC123 YL-16 127-9070 30 1
86 G740-AC19 GY-16
-J1939 8 K990-AC107 GN-16 5
122-AC119 RD-16 361-AC31 GY-16

MMS II PRODUCTION USER INTERFACE BOX AND IS SHOWN


SHUTDOWN NOTIFY RELAY 2 122-AC135 RD-16
9Y-2921 85
J906-AC122 GY-16 4 N785-AC124 GY-16
122-AC113 RD-16 87
3 N786-AC125 GY-16
87a

AT LOCATION C-6 FOR THE RETROFIT AND ECP PRODUCTION


122-AC119 RD-16 K900-AC123 YL-16

R1 L1 CONVERTER-CURRENT
WIRING CONNECTIONS 229-AC114 BK-16 K990-AC107 GN-16

USER INTERFACE BOX.


175-4998 LAMP 3 AC-C30
1807384 1741433 J906-AC122 GY-16 122-AC113 RD-16
DIAGNOSTIC 3E5519
TBJ1 J-T7 F890-J1 OR-16 BK-16 BK-16 1 7 30
2 8 DESCRIPTION ENG J BOX BASE 9D-3127 F404-AC24 GY-16 86
1 C905-AC139 GY-16
TBJ2 J-T8 G807-J2 BU-16 3 K900-AC123 YL-16 5 X416-AC140 GY-16
9
104-J4 RD-16 4 10 START/STOP INPUT TBX34 F404-AC72 GY-16
GENERAL ALARM RELAY 2 122-AC136 RD-16
TBX12 J-T9 F702-J3 GN-16 5 11 K990-AC107 GN-16 9Y-2921 85
J1939 DATA + TBX13 4 C470-AC137 GY-16
998-J6 BR-16 6 12 87
TB1A J-T10 104-J4 RD-16 3 A487-AC138 GY-16
F404-AC24 GY-16 87a
998-J5 BR-16
F702-J3 GN-16
J1939 DATA - TBX14
TB2 J-T11 998-J7 BR-16 998-J6 BR-16 F404-AC72 GY-16
998-J5 BR-16 LOW IDLE TBX22
F404-AC108 GY-16
DROOP TBX21
D REMOTE THROTTLE (PWM) TBX12 122-AC106 RD-14
122-AC128 RD-18
D
ECM DIAGNOSTIC LAMP TBX18 122-AC82 RD-16

DIRECT RACK OPTION LOAD FEEDBACK +


LOAD FEEDBACK -
TBX36
TBX35
122-AC80 RD-16
122-AC81 RD-16
122-AC9 RD-16

SHUTDOWN NOTIFY COMMON TBX31 122-AC86 RD-16


SHUTDOWN NOTIFY N/O TBX32

XMSN/ENGINE
102-A102 RD-12 102-A104 RD-12
A-C20 122-AC119 RD-16
SHUTDOWN NOTIFY N/C TBX33 9W1951 122-AC135 RD-16
102-A103 RD-12
DIRECT RACK (+) TBJ1 122-A66 RD-18 A POWER 122-AC113 RD-16
122-AC136 RD-16
B 122-AC113 RD-16
DIRECT RACK (-) TBJ2 229-A65 BK-18 GROUND F404-AC108 GY-16
TB1 A-T68 101-A80 RD-12 C K990-AC96 GN-16
20A 10A 10A F404-AC24 GY-16
AUX BREAKER 944-A14 OR-16 D CAT DATALINK+
TB2 A-T67 200-A81 BK-12 ECM BREAKER 122-AC106 RD-14
20A 114-1142 945-A64 BR-16 E CAT DATALINK-
114-1142 F796-AC47 GY-16
K990-A54 GN-16 F CAN J1939 DATALINK-
MAIN BREAKER K900-A43 YL-16 G CAN J1939 DATALINK+ 229-AC12 BK-16
235-5170 122-A38 RD-14 H G740-AC19 GY-16
122-AC9 RD-16 (+) BATTERY
J

SERVICE CONNECTOR
150-A16 RD-14 K900-AC98 YL-16
229-A44 BK-12 AF-C3 K900-AC98 YL-16 (+) BATTERY SWITCHED
1561460 K990-AC96 GN-16
102-AC104 RD-12
POWER SUPPLY 24V A 101-AF101 RD-12 20A 102-AC102 RD-12
L912-AC46 GY-16
(-) BATTERY / SENSOR RETURN
LAMP 3 C0 POWER RETURN 24V (COMMON) B
C 200-AF61 BK-12 K990-AC96 GN-16
DIAGNOSTIC 20A L913-AC48 GY-16 SENSOR / ACTUATOR SUPPLY
BASE 9D-3127 D 102-AC103 RD-12

POWER CONNECTOR E MAIN BREAKER 122-AC106 RD-14


F 235-5170 N785-AC124 GY-16 SIGNAL TO ECM
10A 10A 229-AC12 BK-16
G CONTROL (POSITIVE) FROM ECM
H ECM BREAKER AUX BREAKER N786-AC125 GY-16
114-1142 114-1142 122-AC9 RD-16 CONTROL (RETURN) FROM ECM
C905-AC139 GY-16
K900-AC98 YL-16 CAT DATA LINK
122-A32 RD-18 C470-AC137 GY-16
F404-A2 GY-16 AC-C4 J1939 DATA LINK
A487-AC138 GY-16 9W1951
229-AC118 BK-12 122-AC128 RD-18 A BAT+ HIGHWAYS
229-AC114 BK-16
C C
AC-C2 229-AC129 BK-18 B BAT-
A-C2 8N1513 150-AC50 RD-14 C
8N1513 ECM POWER 150 RD 1 1 361-AC31 GY-16 D
K990-A51 GN-16 150-AC1 RD-16 944-AC44 OR-16 CAT DATALINK+
TBX01 ECM POWER 150 RD 1 150-A42 RD-16 2 2 122-AC106 RD-14 945-AC45 BR-16 E CAT DATALINK-
ECM POWER 150 RD 3 3 K990-AC115 GN-16 F
2 K900-A69 YL-16 150-AC3 RD-16 K990-AC52 GN-16 CAN DATALINK-
TBX01 ECM POWER 150 RD 3 150-A40 RD-16 4 4 K900-AC53 YL-16 G CAN DATALINK+
5 5 K900-AC116 YL-16 H
4 150-A42 RD-16

TBX04 CAT DATALINK- 945 BR


5
6
7
945-A63 BR-16 150-A40 RD-16
CAT DATALINK- 945 BR
CAT DATALINK+ 944 OR
6
7
8
6
7
8
945-AC55 BR-16
944-AC56 OR-16
122-AC106 RD-14

150-AC50 RD-14
J906-AC122 GY-16
J
SERVICE CONNECTOR
TBX05 CAT DATALINK+ 944 OR 944-A8 OR-16
DROOP E722 PK 9 9 K900-AC123 YL-16
8 F404-A35 GY-16 E722-AC4 PK-16
TBX21 DROOP E722 PK 9 E722-A28 PK-16 AIR SHUTOFF DRIVER RTN G971 GY 10 10 G971-AC10 GY-16
AIR SHUTOFF DRIVER 386 GY 11 11 K990-AC107 GN-16
TBX07 AIR SHUTOFF DRIVER RTN G971 GY 10 G971-A33 GY-16 C968-A29 PU-16 386-AC11 GY-16 150-AC3 RD-16
AIR SHUTOFF DRIVER 386 GY 11 386-A11 GY-16 12 12 AC-C1
13 13 F404-AC72 GY-16 9X1343
12 G971-A33 GY-16 150-AC1 RD-16
13 14 14 122-AC81 RD-16 1 1 +BAT (SWITCHED) 122 RD
REMOTE THROTTLE POS (PWM) M971 BR 15 15 X416-AC140 GY-16 2 2 -BAT 229 BK
14 386-A11 GY-16 M971-AC15 GY-16 229-AC118 BK-12 229-AC94 BK-16
TBX12 REMOTE THROTTLE POS (PWM) M971 BR 15 M971-A67 GY-16 229-A44 BK-12 LOW IDLE C968 PU 16 16 C968-AC5 PU-16 229-AC93 BK-16 3 3 -BAT 229 BK
J1939 DATA+ K900 YL 17 229-AC114 BK-16 4
16 17 4
CONTROL
TBX22 LOW IDLE C968 PU C968-A29 PU-16 E722-A28 PK-16 K900-AC66 YL-16 150-AC3 RD-16
K900-A39 YL-16 K900-A43 YL-16
TBX13 J1939 DATA+
TBX14 J1939 DATA-
K900
K990
YL
GN
17
18
K900-A69
K990-A51
YL-16
GN-16 M971-A67 GY-16 K900-A69 YL-16
F404-A2 GY-16 J1939 DATA- K990 GN
J1939 SHIELD
18
19
18
19
K990-AC67 GN-16
150-AC1 RD-16
361-AC31 GY-16
122-AC80 RD-16
945-AC6 BR-16
5
6
5 +BAT (SWITCHED) 122 RD
6 CAT DATALINK- 945 BR ABBREV COLOR
19
20 945-A63 BR-16 K990-A49 GN-16
K990-A51 GN-16
K990-A54 GN-16
150-A16 RD-14
CONNECTOR GENERAL ALARM RLY COIL X416
ECM GND 229
GY
BK
20
21
22
20
21
22
X416-AC140 GY-16 229-AC118 BK-12
K990-AC115 GN-16
944-AC7 OR-16
122-AC82 RD-16
7
8
9
7 CAT DATALINK+ 944 OR
8 +BAT (SWITCHED) 122 RD
9 -BAT 229 BK
RD RED
GENERAL ALARM X416 GY 21 X416-A9 GY-16 122-A38 RD-14 229-AC22 BK-16 229-AC13 BK-16
K900-AC116 YL-16
TBX24 ECM GND 229 BK 22 229-A27 BK-16 R775-A34 OR-16 229-A65 BK-18 ECM GND 229 BK 23 23 229-AC71 BK-16 229-AC94 BK-16 M971-AC14 GY-16 10 10 REMOTE THROTTLE POS (PWM) M971 GY WH WHITE
TBX24 ECM GND 229 BK 23 229-A70 BK-16 122-A32 RD-18 DIAGNOSTIC LAMP F404 GY 24 24 F404-AC72 GY-16 N757-AC127 GY-16 11 11 AIR SHUTOFF DRIVER N757 GY
X416-AC140 GY-16
TBX18 ECM DIAGNOSTIC LAMP F404 RD 24 F404-A35 GY-16 944-A8 OR-16
229-A30 BK-12 229-A44 BK-12
LOAD FEEDBACK SIGNAL- J782 GY 25 25 J782-AC25 GY-16 G971-AC10 GY-16 12 12 AIR SHUTOFF DRIVER RETURN G971 GY OR ORANGE
LOAD FEEDBACK SIGNAL- J782 GY 25 J782-A10 GY-16 LOAD FEEDBACK SIGNAL+ F889 WH 26 26 F889-AC26 GY-16 C905-AC139 GY-16 13 13 GENERAL ALARM RLY (COMMON) C905 GY
J906-AC122 GY-16
LOAD FEEDBACK SIGNAL+ F889 WH 26
27
F889-A100 GY-16 X416-A9 GY-16 229-A70 BK-16 27
28
27
28
229-AC71 BK-16 J906-AC121 GY-16 14
15
14 KEYSWITCH (MESSENGER) J906 GY
15 GENERAL ALARM RLY (NO) C470 GY
YL YELLOW
229-A27 BK-16 C470-AC137 GY-16
K900-AC123 YL-16
28
29
F889-A100 GY-16
944-A12 OR-16 944-A14 OR-16 29\KEYSWITCH J906 BR
29
30
29
30 J906-AC76 GY-16
229-AC22 BK-16
K900-AC17 YL-16
16
17
16 J1939 SHIELD A234 BK
17 J1939 DATA+ K900 YL
PK PINK
K990-AC107 GN-16
TB80 KEYSWITCH J906 GY
SHUTDOWN NOTIFY RELAY COIL 361 GY
30
31
J906-A62 GY-16
361-A15 GY-16
229-A27 BK-16 944-A8 OR-16 K990-A54 GN-16 SHUTDOWN NOTIFY RELAY COIL 361 GY 31
32
31
32
361-AC31 GY-16 K990-AC18 GN-16
G740-AC19 GY-16
18
19
18 J1939 DATA- K990 GN
19 SHUTDOWN NOTIFY RLY (COMMON) G740 GY
BK BLACK
F404-AC72 GY-16
32 33 33 20 20 SHUTDOWN NOTIFY RLY (NO) N785 GY
33
229-A70 BK-16 945-A13 BR-16
945-A63 BR-16
945-A64 BR-16 K900-A43 YL-16
34 34
N785-AC124 GY-16
N786-AC125 GY-16 21 21 SHUTDOWN NOTIFY RLY (NC) N786 GY GY GRAY
122-AC106 RD-14
34 361-A15 GY-16 122-A66 RD-18 35 35 229-AC95 BK-16 A487-AC138 GY-16 22 22 GENERAL ALARM RLY (NC) A487 GY
35 122-A38 RD-14 START/RUN/STOP R775 OR 36 36 R775-AC36 OR-16 229-AC93 BK-16 23 23 PU PURPLE
229-AC93 BK-16
TBX34 START/RUN/STOP R775 OR 36 R775-A34 OR-16 J782-A10 GY-16 122-A66 RD-18 229-A65 BK-18 37 37 229-AC129 BK-18 F404-AC24 GY-16 24 24 DIAGNOSTIC LAMP F404 GY
37 122-A41 RD-16 122-A32 RD-18 A-C5 229-AC114 BK-16 229-AC94 BK-16 959-AC84 GY-16 25 25 LOAD FEEDBACK SIGNAL- 959 GY BR BROWN
3E5519 26 26 LOAD FEEDBACK SIGNAL+ 958 GY
B B
J906-A62 GY-16 122-A36 RD-18 944-A14 OR-16 958-AC83 GY-16
30 GN GREEN
CONTROL 122-A68 RD-18 1 G740-A21 GY-16 361-AC31 GY-16 E722-AC4 PK-16 27 27 DROOP E722 PK
86 229-AC129 BK-18
150-A71 RD-14 945-A64 BR-16 5 361-A15 GY-16 C968-AC5 PU-16 28 28 LOW IDLE C968 PU
29 29 BU BLUE
CONNECTOR
150-A40 RD-16 SHUTDOWN NOTIFY RELAY 2 122-A68 RD-18 386-AC11 GY-16 229-AC95 BK-16
150-A42 RD-16 150-A16 RD-14 85 J906-AC30 GY-16 30 30 KEYSWITCH J906 GY
9Y2921 4 N785-A22 GY-16
87 E722-AC4 PK-16 31 31
3 N786-A23 GY-16 229-AC13 BK-16
F404-A37 GY-16 87a 32 32
F404-A2 GY-16 229-AC12 BK-16
TBX18 A-T53 F404-A37 GY-16 F404-A35 GY-16 C968-AC5 PU-16 L912-AC46 GY-16 33 33 LOCAL SPD POTENTIOMETER (1) L912 GY
E722-AC4 PK-16 F796-AC47 GY-16 34 34 LOCAL SPD POTENTIOMETER (2) F796 GY SYMBOL DESCRIPTION
TBX21 A-T54 E722-A28 PK-16 J782-A10 GY-16 A-C30 944-AC56 OR-16 L913-AC48 GY-16 35 35 LOCAL SPD POTENTIOMETER (3) L913 GY
3E5519 TB-AC5 AC-T43 M971-AC14 GY-16 R775-AC36 OR-16 36 36 START/RUN/STOP R775 OR
30 C968-AC5 PU-16 CIRCUIT CONNECTED
TBX34 A-T45 R775-A34 OR-16 C905-A19 GY-16 122-A36 RD-18 1 C905-A19 GY-16 945-AC55 BR-16 37 37
86 TB-AC5 AC-T42 M971-AC15 GY-16 38 38
5 X416-A9 GY-16 944-AC56 OR-16
TBX14 A-T3 K990-A49 GN-16 C470-A20 GY-16 G740-A21 GY-16 GENERAL ALARM RELAY 2 122-A36 RD-18 R775-AC36 OR-16 F890-AC2 OR-16 39 39 CIRCUIT NOT CONNECTED
9Y2921 85 TB-AC4 AC-T41 229-AC12 BK-16 G807-AC8 BU-16 40 40
4 C470-A20 GY-16 944-AC7 OR-16
X416-A9 GY-16 N785-A22 GY-16 87 G971-AC10 GY-16 ELECTRICAL CONNECTION TO
CUSTOMER CONNECTOR
TBX13 A-T7 K900-A39 YL-16 3 944-AC44 OR-16
87a TB-AC3 AC-T40 122-AC9 RD-16 MACHINE STRUCTURE
TBX03 A-T74 122-A41 RD-16 361-A15 GY-16 122-A68 RD-18 J906-AC76 GY-16 945-AC55 BR-16 INTERNAL ELECTRICAL CONNECTION
TB-AC2 AC-T3 G807-AC8 BU-16
TO SURFACE OF COMPONENT
TBX07 A-T65 G971-A33 GY-16 G740-A21 GY-16 C470-A20 GY-16 J906-AC122 GY-16 945-AC45 BR-16
J906-AC30 GY-16 TB-AC1 AC-T1 F890-AC2 OR-16
945-AC6 BR-16 CONNECTOR
TBX12 A-T58 M971-A67 GY-16 N785-A22 GY-16 N786-A23 GY-16 J906-AC121 GY-16
R775-AC36 OR-16
TBX22 A-T46 C968-A29 PU-16 F889-A100 GY-16 X416-A9 GY-16 H# CIRCUIT GROUPING DESIGNATION
K900-AC66 YL-16 G971-AC10 GY-16
AC-C9
TBX05 A-T51 944-A12 OR-16 958-A26 GY-16 C905-A19 GY-16 K900-AC123 YL-16 1552272
K900-AC116 YL-16 ATCH WIRE, CABLE, COMPONENT
1 386-AC11 GY-16 J906-AC30 GY-16
TBX04 A-T50 945-A13 BR-16 386-A11 GY-16 361-A15 GY-16
2
A-C9 J906-AC121 GY-16 SPLICE
959-A25 GY-16 1552272 K990-AC67 GN-16 3
TBX24 A-T73 229-A30 BK-12
K990-AC107 GN-16 4 N757-AC127 GY-16
1 386-A11 GY-16 K900-AC17 YL-16 BLADE, SPADE, RING OR SCREW
TBX01 A-T72 150-A71 RD-14 N757-A18 GY-16 2 K990-AC115 GN-16 SHUTOFF DRIVER DIODE K900-AC98 YL-16 TERMINAL
386-A11 GY-16 3 123-0316 K900-AC53 YL-16
TB80 A-T8 J906-A62 GY-16 N786-A23 GY-16 4 N757-A18 GY-16 X416-AC140 GY-16
959-A25 GY-16 K990-AC18 GN-16
SHUTOFF DRIVER DIODE M971-AC15 GY-16
TBX36 A-T61 958-A26 GY-16 K990-AC96 GN-16
123-0316
958-A26 GY-16
F404-AC72 GY-16
K990-AC52 GN-16 NOTE A:THE FOLLOWING WIRE PAIRS MUST BE TWISTED
TB85 A-T64 N757-A18 GY-16
N757-A18 GY-16 M971-AC15 GY-16 AT LEAST 1 TURN PER 25 MILLIMETERS.
TB1B A-T40 C905-A19 GY-16 G971-A33 GY-16 386-AC11 GY-16 (E963-GY, E964-GY), (E965-GY, E966-GY)
A TB219 A-T41 C470-A20 GY-16 M971-A67 GY-16 386-AC11 GY-16
M971-AC15 GY-16
(K900-YL, K990-GN) A
TBX31 A-T42 G740-A21 GY-16 E722-A28 PK-16 ISO LOAD FEEDBACK

THIS SCHEMATIC IS FOR THE C280-12 AND C280-16 MARINE AUXILIARY ENGINE
251-4263 G807-AC8 BU-16
TBX32 A-T43 N785-A22 GY-16 C968-A29 PU-16
F889-AC26 GY-16 F889-AC26 GY-16 +IN F890-AC2 OR-16
TBX33 A-T44 N786-A23 GY-16 R775-A34 OR-16
F889-A100 GY-16 +IN
J782-AC25 GY-16 J782-AC25 GY-16 -IN OUT+
OUT-
958-AC83 GY-16
959-AC84 GY-16 958-AC83 GY-16
ELECTRICAL SYSTEM
TBX35 A-T60 959-A25 GY-16 J906-A62 GY-16 J782-A10 GY-16 -IN OUT+ 958-A26 GY-16
OUT- 959-A25 GY-16 959-AC84 GY-16 MEDIA NUMBER: KENR6309-03
ISO LOAD FEEDBACK
251-4263 N757-AC127 GY-16
SCHEMATIC PART NUMBER: 289-0557, CHANGE: 05, VERSION: -
USER INTERFACE PANEL 229-AC12 BK-16

122-AC9 RD-16
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
USER INTERFACE PANEL
M971-AC14 GY-16

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

14 13 12 11 10 9 8 7 6 5 4 3 2 1
(C280-12) ENGINE LEFT SIDE VIEW
VIEW ALL CALLOUTS

EXHAUST STACK TEMP SENSOR


EXHAUST MANIFOLD TEMP SENSOR

(LH) RAIL HARNESS


ALTERNATE LOCATION FOR
THE USER INTERFACE BOX
(C280-12) ENGINE RIGHT SIDE VIEW
VIEW ALL CALLOUTS

EXHAUST STACK TEMP SENSOR


EXHAUST MANIFOLD TEMP SENSOR

(RH) RAIL HARNESS

CONTROL PANEL

PRIMARY ENGINE
SPEED/TIMING
SENSOR

SECONDARY ENGINE
SPEED/TIMING SENSOR

USER INTERFACE BOX


(C280-12) ENGINE TOP VIEW
VIEW ALL CALLOUTS

ALTERNATE LOCATION FOR


THE USER INTERFACE BOX

USER INTERFACE BOX


BOOST PRESSURE SENSOR
(C280-12) ENGINE REAR VIEW
VIEW ALL CALLOUTS

(RH) RAIL HARNESS

BOOST PRESSURE SENSOR

CONTROL PANEL

SECONDARY ENGINE
(LH) RAIL HARNESS SPEED/TIMING SENSOR

PRIMARY ENGINE
SPEED/TIMING SENSOR
(C280-16) ENGINE LEFT SIDE VIEW
VIEW ALL CALLOUTS

EXHAUST MANIFOLD TEMP SENSOR


EXHAUST STACK TEMP SENSOR

ALTERNATE LOCATION FOR


THE USER INTERFACE BOX (LH) RAIL HARNESS
(C280-16) ENGINE RIGHT SIDE VIEW
VIEW ALL CALLOUTS

EXHAUST STACK TEMP SENSOR

EXHAUST MANIFOLD TEMP SENSOR

CONTROL PANEL

PRIMARY ENGINE
SPEED/TIMING
SENSOR

SECONDARY ENGINE
SPEED/TIMING SENSOR
USER INTERFACE BOX

(RH) RAIL HARNESS


(C280-16) ENGINE TOP VIEW
VIEW ALL CALLOUTS

ALTERNATE LOCATION FOR


THE USER INTERFACE BOX

BOOST PRESSURE SENSOR

USER INTERFACE BOX


(C280-16) ENGINE REAR VIEW
VIEW ALL CALLOUTS

BOOST PRESSURE SENSOR


(RH) RAIL HARNESS

CONTROL PANEL
SECONDARY ENGINE PRIMARY ENGINE
(LH) RAIL HARNESS SPEED/TIMING SENSOR
SPEED/TIMING SENSOR
CONTROL PANEL
VIEW ALL CALLOUTS

ECM
J1/P1 ECM J2/P2 ECM
TOP VIEW

ECM

CONNECT TO
(RH) RAIL HARNESS

ATMOSPHERIC
CONNECT TO FRONT VIEW CONNECTOR TO SIDE VIEW PRESSURE SENSOR
(LH) RAIL HARNESS USER INTERFACE BOX
USER INTERFACE PANEL
(PRODUCTION MMS II OFFERING)
VIEW ALL CALLOUTS

DIAGNOSTIC LAMP SHUTDOWN NOTIFY RELAY

GENERAL ALARM RELAY CONVERTER-CURRENT


(FOR DIRECT RACK OPTION)

SERVICE TOOL
CONNECTOR

AUXILIARY BREAKER

ISOLATOR FOR
LOAD FEEDBACK
CONNECTOR TO SHUTOFF DRIVER DIODE ECM BREAKER
CONTROL PANEL BREAKER FOR
MAIN POWER
USER INTERFACE PANEL
(RETROFIT AND PRODUCTION ECP OFFERING)
VIEW ALL CALLOUTS

SPEED CONTROL POTENTIOMETER GENERAL ALARM RELAY OR


MESSENGER DISPLAY SHUTDOWN NOTIFY RELAY

GENERAL ALARM
RELAY OR
SHUTDOWN NOTIFY
RELAY

ISOLATOR FOR
LOAD FEEDBACK

CONVERTER-CURRENT
DIAGNOSTIC LAMP ECM BREAKER (FOR DIRECT RACK OPTION)
BREAKER FOR
MAIN POWER

AUXILIARY BREAKER

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